Makita TW0200 User's Manual
Contents
1. 7 B K ta a A A Impact Wrench MODEL TW0200 ee INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE SPECIFICATIONS Model TWO200 lt Standard bolt M10 M16 3 8 5 8 Capacities High tensile bolt M10 M12 3 8 1 2 Square drive 12 7 mm 1 2 No load speed RPM 0 2 200 min Impacts per minute 0 2 200 Max fastening torque 200 N m 150ftelbs Overall length 251 mm 9 7 8 Net weight 2 1 kg 4 6lbs e Manufacturer reserves the right to change specifications without notice e Specifications may differ from country to country GENERAL SAFETY RULES USADO2 2 For All Tools A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 3 Keep bystanders children and visitors away while operating a power tool Dis 1 K it eep your work area clean and well lit tractions can cause you to lose control Cluttered benches and dark areas invite acci dents Electrical Safety 2 Do not operate power tools in explosive 4 Double insulated tools are equipped with atmospheres such as in the presence of a polarized plug one blade is wider than flammable liquids gases or dust Power the other This plug will fit in a polarized tools create sparks which may2. ignite the dust outlet only one way If the plug does not fit or fumes fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion EI eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep you
3. time NOTE When fastening screw M10 3 8 or smaller carefully adjust pressure on the switch so that the screw is not damaged Hold the tool pointed straight at the bolt or nut without applying excessive pressure on the tool If you fasten the bolt for a time longer than shown in the figures the bolt or the socket may be overstressed damaged etc Before starting your job always perform a test operation to determine the proper fastening time for your bolt Especially for the bolt over than M10 3 8 perform the above test operation to prevent the trouble on socket or bolt etc The fastening torque is affected by a wide variety of factors including the following After fastening always check the torque with a torque wrench Voltage Voltage drop will cause a reduction in the fastening torque Socket e Failure to use the correct size socket will cause a reduction in the fastening torque e A worn socket wear on the hex end or square end will cause a reduction in the fastening torque Bolt e Even though the torque coefficient and the class of bolt are the same the proper fastening torque will differ according to the diameter of bolt e Even though the diameters of bolts are the same the proper fastening torque will differ according to the torque coefficient the class of bolt and the bolt length MAINTENANCE 001145 Ban 1 Limit mark 004003 1 Brush holder cap 2 Screwdriver AC
4. CESSORIES 4 The use of the universal joint or the extension bar some what reduces the fastening force of the impact wrench Compensate by fastening for a longer period of time 5 The manner of holding the tool or the material of driving position to be fastened will affect the torque A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Sockets e Extension bar e Universal j
5. DEL NO 1 800 263 3734 1 800 663 0909 1 800 361 7049 1 888 625 4821 1 888 745 5025 1 800 663 5757 1 888 560 2214 1 800 263 3734 1 800 571 0899 1 888 221 9811 1 800 267 0445 1 888 455 6644 1 800 663 0909 1 800 266 7738 1 800 550 5073 1 888 931 0111 CUSTOMER RECORD SERIAL NO MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centres If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply e where normal maintenance is required e repairs have been made or attempted by others e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools No dealer or his agent or employee is au
6. es AAA Class Construction HZ dai hertz MiN revolutions or reciprocation per minute OND cs alternating current AI number of blow FUNCTIONAL DESCRIPTION 003996 k ep O Q Q D Reversing switch lever ASSEMBLY A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Tool speed is increased by increasing pressure on the switch trigger Release the switch trigger to stop Reversing switch action A CAUTION e Always check the direction of rotation before operation e Use the reversing switch only after the tool comes to a complete stop Changing the direction of rotation before the tool stops may damage the tool This tool has a reversing switch to change the direction of rotation Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Selecting correct socket Always use the correct size socket for bolts and nuts An incorrect size socket will result in inaccurate and inconsiste
7. ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools 22 Use only accessories that are recom tenance performed by unqualified personnel mended by the manufacturer for your could result in a risk of injury model Accessories that may be suitable for one tool may become hazardous when used on another tool 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual SERVICE Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of 23 Tool service must be performed only by electric shock or injury qualified repair personnel Service or main USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersi
8. nt fastening torque and or damage to the bolt or nut 003998 1 Socket 2 Anvil 004000 Installing or removing socket A CAUTION e Always be sure that the tool is switched off and unplugged before installing or removing the socket Align the hole in the side of the socket with the detent pin on the anvil and push it onto the anvil of the tool until it locks into place Tap it lightly if required To remove the socket simply pull it off Hook The hook is convenient for temporarily hanging the tool This can be removed without using a tool This can be installed on either side of the tool Installing and removing hook Expand the upper part of the hook in both directions and remove it To install the hook follow the removal procedure in reverse OPERATION 004236 Standard bolt 200 M16X80 5 8 X3 1 8 Fastening torque N m Fastening time S 004237 High tensile bolt M12X80 1 2 X3 1 8 M10X80 3 8 X3 1 8 M ak tk D OON BA O0D0O0D 0 D T je o 2 D lt D 0 LL Fastening time S The proper fastening torque may differ depending upon the kind or size of the bolt the material of the workpiece to be fastened etc The relation between fastening torque and fas tening time is shown in the figures Hold the tool firmly and place the socket over the bolt or nut Turn the tool on and fasten for the proper fastening
9. oint Memo Memo 11 Memo o Q eo S E NE a me es 50 kal GN 4 GN coe lt C CQO N N Y O w ou gt m J DON a XQ S855 Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you first learn of Makita Power Tools _ Hardware lumber Store Industrial Supply _ Magazine Newspaper Catalog __ Tool Distributor _ Other _ From dealer _ Other Store display 2 Use of the product is intended for 4 Most favored points are Construction trade _ Home maintenance Design _ Makita Brand _ Industrial maintenance Other Features _ Power _ Size _ Other _ Price 5 Any comments Certificate of Warranty Mail to Makita Date Purchased Model No Month Day Year 20 HE Initial Last Name Male Female Single Married Street Address Postal Code AGE Under 19 20 29 30 39 40 49 Over 50 Occupation Dealer s Name amp Address E ic _ _ Factory Service Centres Head Office Regional Office Regional Office Montreal Dartmouth Ville St Laurent Montreal Les Saules Quebec Nepean Ottawa Whitby London Mississauga Calgary Edmonton Richmond Coquitlam Winnipeg Saskatoon For the authorized service centre nearest you please refer to the local yellow pages di
10. r hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a 13 14 key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjust
11. rectory under tools or con 1950 Forbes St Whitby Ontario L1N 7B7 905 571 2200 11771 Hammersmith Way Richmond B C V7A 5H6 604 272 3104 6389 boul Couture St Leonard Quebec H1P 3J5 514 323 1223 202 Brownlow Avenue Dartmouth N S B3B 1T5 902 468 7064 1140 Rue B gin Ville St Laurent Quebec H4R 1X1 514 745 5025 1200 St Jean Baptiste Unit 106 Les Saules Quebec G2E 5E8 418 871 5720 210 Colonnade Road Unit 11 Nepean Ontario K2E 7M1 613 224 5022 1950 Forbes St Whitby Ontario L1N 7B7 905 571 2200 317 Adelaide St S Unit 117 London Ontario N5Z 3L3 519 686 3115 6350 Tomken Rd Unit 8 Mississauga Ontario L5T 1Y3 905 670 7255 8 6115 Fourth St S E Calgary Alberta T2H 2H9 403 243 3995 11614 149 Street Edmonton Alberta T5M 3R3 780 455 6644 11771 Hammersmith Way Richmond B C V7A 5H6 604 272 3104 2131 Hartley Ave 103 Coquitlam B C V3K 2Z3 604 525 7434 1670 St James Street Winnipeg Manitoba R3H OL3 204 694 0402 206A 2750 Faithful Avenue Saskatoon Saskatchewan S7K 6M6 306 931 0111 tact our customer service department Tel 1 800 263 3734 When you need service e Explain the problem in a letter e Enclose the letter with the tool e Package carefully and send prepaid to the nearest Makita factory or authorized service centre DATE PURCHASED DEALER S NAME amp ADDRESS MO
12. thorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific rights The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any warranties set forth in any provincial legislation To the extent required by law the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 884492 237
13. zed cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Ampere Rating 150 4 14 12 12 SPECIFIC SAFETY RULES USB003 2 DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to impact wrench safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury 1 Hold tool by insulated gripping surfaces 4 Hold the tool firmly when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of tool live and shock the operator 6 The proper fastening torque may differ depending upon the kind or size of the bolt Check the torque with a torque 3 Check the socket carefully for wear wrench cracks or damage before installation Always be sure you have a firm footing Be sure no one is below when using the tool in high locations 2 Wear ear protectors SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYM B O LS USD202 2 The followings show the symbols used for tool o volts Esas no load speed AA amper
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