Makita 6402 User's Manual
Contents
1. 4 makita Dnill 10 mm 3 8 MODEL 6402 Variable speed Reversing INSTRUCTION MANUAL DOUBLE INSULATION SPECIFICATIONS Drilling capacities No load speed 21 mm 53 64 O 1 200 264 mm 10 3 8 Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country Overall length Net weight 10 mm 3 8 1 7 kg 3 7 Ibs IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFE TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PER SONAL INJURY INCLUDING THE FOLLOWING 10 11 12 13 READ ALL INSTRUCTIONS 1 2 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t u2. USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than th
3. e nameplate rating is harmful to the motor ADDITIONAL SAFETY RULES Always be sure you have a firm footing Be sure no one is below when using the tool in high locations Hold the tool firmly Keep hands away from rotating parts When drilling into walls floors or wherever live electrical wires may be encountered DO NOT TOUCH ANY METAL PARTS OF THE TOOL Hold the tool by the insulated grasping surfaces to prevent electric shock if you drill into a live wire Do not leave the tool running Operate the tool only when hand held Do not touch the drill bit or the workpiece immediately after operation they may be extremely hot and could burn your skin SAVE THESE INSTRUCTIONS Installing or removing drill bit CAUTION Always be sure that the tool is switched off and unpiugged before installing or removing the bit To install the bit place it in the chuck as far as it will go Tighten the chuck by hand Place the chuck key in each of the three Chuck key holes and tighten clockwise Be sure to tighten ali three chuck holes evenly To remove the bit turn the chuck key counterclockwise in just one hole then loosen the chuck by hand Switch action Too speed is increased by increasing pres sure on the trigger To start the tool simply pull the trigger Release the trigger to stop For continuous operation pull the trigger and then push in the lock button To stop the tool from the loc
4. ked position pul the Speed control screw trigger fully then release it A speed con trol screw is provided so that maximum tool speed can be limited variable Turn ANogerswiten the speed controi screw clocksiwe for higher speed and counterclockwise for lower speed Lock button CAUTION Before plugging in the tool always check to see that the trigger switch actuates properly and returns to the OFF position when released Reversing switch action This tool has a reversing switch to change the direction of rotation Move the revers ing switch lever to the FWD position for clockwise rotation or the REV position for counterclockwise Reversing switch lever CAUTION e Always check the direction of rotation before drilling e Use the reversing switch only when the tool comes to a complete stop Changing the direction of rotation before the tool stop may ruin the tool 4 Drilling operation e Drilling in wood When drilling holes in the wood use a wood drill with a guide screw The guide screw makes it bore naturally by itself so you do not need to apply any pressure to the tool e Drilling in metal To prevent the bit from slipping when starting a hole make an indentation with a center punch and hammer at the point to be drilled Place the point of the bit in the indenta tion and start drilling Use a cutting lubricant when drilling metals The exceptions are iron and brass which sho
5. nd other part configurations may differ from country to country MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required because of normal wear and tear The tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or conseq
6. se tool for purpose not intended DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when plugging in OUTDOOR
7. uential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you es Thakita Conponation of Amenica Buford GA 883668 992 PRINTED IN USA 1988 12 C
8. uld be drilled dry CAUTION e Pressing excessively on the tool will not speed up the drilling In fact this excessive pressure will only serve to damage the tip of your bit decrease the tool performance and shorten the service life of the tool e There is a tremendous force exerted on the tool bit at the time of hole break through Hold the tool firmly and exert care when the bit begins to break through the workpiece e Always grip the small workpiece firmly with a vise or a holding means eA stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out However the tool will pull away easily unless you hold it firmly before starting the tool MAINTENANCE CAUTION Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance The tool will stop when the carbon brushes wear to a certain length When this occurs both carbon brushes should be replaced To maintain product SAFETY and RELIABILITY repairs carbon brush inspection and replacement any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita too specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be
9. used only in the proper and intended manner Chuck key Part No 763422 2 MODEL 6402 ITEM NO NO USED MACHINE oOwAwmMoOr Wh e 10 11 12 13 14 15 16 17 18 19 20 21 22 23 gt i d d ee ee ee ee ee ee O OD d ee ee ee ee ee er d DESCRIPTION Drill Chuck 10 Pan Head Screw M5x22 Woodruff Key 4 Spindle Bearing Retainer 19 34 Ball Bearing 6002LLB Ring 15 Gear Housing Rubber Pin 4 Helical Gear 49 Retaining Ring S 12 Rubber Pin 4 Gear Housing Cover Ball Bearing 606 Gear Complete 1 34 Ball Bearing 606 Motor Housing Name Plate Hook Field Baffle Plate Flat Washer 14 Ball Bearing 627LB ITEM NO NO USED MACHINE 24 1 25 26 1 GJ J N Wem se Ss RMB NH AHN A w OO Note The switch and other part specifications may differ from country to country July 06 88 US DESCRIPTION Rubber Pin 4 insulation Washer ARMATURE ASSEMBLY With Item 23 amp 25 28 Fan 52 Ball Bearing 608LB Pan Head Screw M4x45 With Washer Pan Head Screw M4x55 With Washer Rubber Pin 4 Pan Head Screw M4x55 With Washer Carbon Brush Pan Head Screw M4x14 With Washer Label Switch Cover Switch Handle Cover Pan Head Screw M4x28 With Washer Switch Pan Head Screw M4x18 With Washer Strain Relief Cord Guard Cord July 06 88 US 10 3 8 M Thakita ome Model 6402 Note The switch noise suppressor a
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