Lopi Revere User's Manual
Contents
1. sess 21 4 Clean the Glass if necessary 21 6 Monthly Maintenance while appliance is in use 22 Door and Glass Inspection 22 Creosote Formation and Need for Removal 2 Yearly Maintenance 23 7 TOUCH Up Palnt c pii re rtt i ie 23 7 Cleaning the Air Duct and Blower if applicable 23 Firebrick and Baffle Inspection 23 DOOM Pans ise 2 menateidtoe ut edi iT RUEDA 24 Replacing the Glass eese 24 Replacing the Door Gasket sssss 24 Replacing the Door Handle 24 Firebox Parts onore es reddes 25 Floor and Side Firebrick Removal amp Replacement 25 Baffle Removal amp Replacement 26 42 Air Tube Removal amp Replacement 26 12 Warranty 13 Watrantyzz eie arden a tt Ei ERR 27 i Listing Information Listing Label m edo ep x Sta es 28 14 Optional Equipment 9 Door Shell Installation c cceceeeeeeeeeeeee ees 29 45 Surround Panels eis in a e 31 45 Front Blower part 99000133 ssssss 33 17 Index 17 go OX orice EESTI E 34 18 18 18 18 19 19 20 100 01165 4040806 Table of Contents 3 Maintaining Your Appliance y TA T g Travis Industries Safety Precautions The viewing door must be cl2. The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 100 01165 4040806 22 Monthly Maintenance while appliance is in use Maintaining Your Appliance A Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door must form an air tight seal to the firebox for the stove to work correctly Inspect the door gasket to make sure it forms an air tight seal to the firebox The door can be lifted off the hinges if extensive repairs are conducted High Temperature anti sieze may be used on the door hinges to eliminate squeaks If the glass is damaged replace a E it see Replacement Parts for details Use wood stove gasket cement to re adhere loose gasket Severely frayed or thread bare gasket should be replaced The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjustment follow the directions below Door Cam d ew of Door He die Door Handle Washers Door Frame Use a 9 16 Socket wrench to remove this nut Creosote Formation and Need for Removal LI Li mmiH Door Cam Adjustment To tighten remove a washer from the inside of the door frame To loosen place an additional washers on the inside of the d
3. 2 225 NA 10 16 16 HEARTH EXTENSION Hearth Extension Front Note Replace glass only with 5mm Lopi Hearth Extension Sides 8 8 ceramic Electrical Rating OPTIONAL 125 CFM BLOWER PACKAGE Volts 115 Watts 21 4 Amps 1 8 HZ 60 Manufactured By c Tr avis Industries Inc 10850 117th PI N E Kirkland WA 98033 U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards Date of Manufacture 2001 2002 2003 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec 0234 Travis Industries 100 01165 4040806 Optional Equipment 29 Door Shell Installation Part Numbers Black 99300195 Brass 9930096 Pewter 99300197 1 Remove the door retainer shipping latch following the directions below Screwdriver Rotate this shaft 1 4 turn clockwise until the door unlatches Swing the door retianer open Remove and discard the shipping latch and nut a Door Retainer 4 2 M Place the door shell face down on a non scratching surface Lift the door retainer off the hinges Insert the retainer into the door shell following the directions below Note how the door shell is guided into place Door Retainer The indent on the door retainer slides into the clip on the door shell on both sides Travis Industries 100 01165 4040806 30 Optional Equipment 3 Attach the retainer to the shell following
4. Operating Your Appliance Safety Notice If this appliance is not properly installed a house fire may result For your safety follow the installation M directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that it is properly installed and all of the requirements in this manual have been followed Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint 2 to 4 hours This heater uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove top or other area starts to glow red you are over firing the stove
5. Revere Fireplace Insert Owner s Manual e Masonry Fireplace Insert e Zero Clearance Metal Fireplace Insert Save these instructions for future reference SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area 6 Copyright 2007 T I ON m so 100 01165 TU Listed 4040806 i bl TRAVIS INDUSTRIES Tested to U L 1482 HOUSE OF FIRE 2 Introduction Introduction We welcome you as a new owner of a Lopi Revere wood burning fireplace insert In purchasing a Lopi Revere you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Lopi Revere is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Lopi Revere appliance has th
6. Bartle Parts kiddie eis erred 25 Baffle Removal and Replacement 26 Blower Cleaning eee 23 Blower Does Not Run Troubleshooting 20 Blower Installation eese 33 Blower Operation optional 18 Burn Rate rre tex etn d rennen 17 Chimney Cleaning see 22 Chimney Inspection Creosote 22 Cleaning the ASh 21 Cleaning the Glass sseeeee 21 Clearances 2 cet nee tete i 9 Creosote Check er Le Eee 22 Daily Maintenance eseA 21 DIMENSIONS o er ERE ER Rd 6 Door and Glass Inspection 22 Door Assembly rye 24 Door Gasket Replacement sesssss 24 Door Handle Replacement ssssss 24 Door Opening cai aeaa AAEN er 14 Door P rts e eee e eene 24 Draft Performance eee Ret 10 EMISSIONS 2 eU ed ake Rex tru 6 EPA Approval rint denn 6 Features i o A RE De uides 6 Fire Starting eoe eite Ium 16 Firebox Assembly sse 25 Firebox Parts eere eee 25 Firebrick and Baffle Inspection 23 Firebrick Removal amp Replacement 25 Floor Protection Requirements Hearth 9 Glass Cleaning ai ea i a aana RR 21 Glass Replacement iecere 24 Hearth Floor Protection ss
7. Factory Built Z C Fireplace installations require a minimum 24 starter section directly connected to the fireplace chimney or a full re line Factory Built Z C Fireplace chimney must have a minimum cross sectional area of 28 85 The Factory Built Z C Fireplace damper and control must be removed or secured in the open position For minimum Factory Built Z C Fireplace firebox size see manufacturer s installation instructions Factory Built Z C Fireplace floor protection must be 3 8 minimum non combustible material or equivalent extending 16 in front of insert and 8 to both sides A metal deflector plate must be installed if the flue collar is not completely behind the Lintel plate of the Factory Built Z C Fireplace openings Inspect and clean chimney frequently Under certain conditions of use creosote buildup may occur rapidly DO NOT OVERFIRE If heater glows you are overfiring Do not remove bricks or mortar from masonry fireplace OPEN DAMPER BEFORE OPENING LOADING DOORS Maintain 36 front clearance to all furnishings and other combustible materials CLEARANCE TO COMBUSTIBLES MASONRY FIREPLACE INSTALLATION INSERT CLEARANCE DIAGRAM Minimum Clearance to Masonry Factory Built Combustibles and Hearth Fireplace Z C Fireplace Requirements Installations Installations SIDEWALL A B With Shield po WithShield 05 30 5 2 7 205 12 205 NA 305
8. Shut the air control down to low and allow the stove to cool before proceeding Over firing may lead to damage of plated surfaces If you are uncertain of over firing conditions we suggest placing a stove thermometer e g Rutland Model 710 directly over the door on the stove top temperatures exceeding 800 are generally considered over firing and will void the warranty Opening the Door Rotate the door Swing handle the door open A The door becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Travis Industries 100 01165 4040806 Operating Your Appliance Bypass Operation The bypass controls the flow of smoke inside the heater When pulled out smoke goes directly up the flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient e When starting or re loading pull the bypass out e During normal operation push the bypass in Bypass Pulled Out Used for starting and re loading Use the included pull tool to operate the bypass rod Bypass Pushed In Used for normal operation Travis Industries 100 01165 4040806 Operating Your Appliance Starting a Fire Since the dawn o
9. Repeat for the rear firebricks Bypass Rod amp Yoke Front Baffle Support Baffle Firebrick F a Bypass Damper Front Air Tube a Bypass Support Bypass Gasket Support Tabs Center Baffle Support 2 The baffle supports rest on support tabs 3 The bypass support and damper are difficult to remove and should only be removed if necessary Remove the rear secondary air tube see the following section for instructions Slide the bypass support forward until the bypass rod can be disconnected from the bypass damper Slide the damper forward and remove The bypass support is removed by sliding it forward and rotating it downwards the bypass holder fits very snug inside the firebox and is very heavy making it difficult to remove The bypass gasket rests on the side and rear air channels Try not to damage it when removing the bypass holder Air Tube Removal amp Replacement Air Tube Collar Air Tube 8 Remove the left pin on the air tube collar Roll Pin Slide the air tube to the left swing it down and remove from the firebox Travis Industries 100 01165 4040806 Limited 7 Year Warranty 27 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance i is defined as the equipment ma
10. Wet see the section Selecting Wood on page 19 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Blower Does Not Run Stove is Not Up to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable Stove Does Not Burn Long Depending upon wood draft and other factors the Enough burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 22 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly Travis Industries 100 01165 4040806 Maintaining Your Appliance 21 Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard Daily Maintenance while stove is in use Remove Ash if necessary e Ash removal is not required once it builds up 1 2 to 1 of ash may be desirable because it slows the burn rate Gener
11. eee Insert Placement Requirements for minimum clearances and hearth required NING ee N np Stainless steel chimney connector must Extend 1 past the block off plate 74 Damper must be removed T Block off plate or damper adapter nzo Metal firebox Optional Telescoping Legs NOTE This installation may be used with a masonry fireplace only The requirements in the section Masonry Fireplace Requirements must be fulfilled prior to installation Flue Liner pz No modification to the firebox of the z c fireplace is allowed L Combustible Mantle Surround Panels with insulation see Surround Panels installation instructions in the back of the manual See the section Insert Placement Requirements for minimum clearances and hearth required a N NOTE It is recommended your chimney have a minimum 28 and a maximum of 144 square inch cross sectional area to use a face seal connection otherwise your chimney maynot have pa sufficient draw for the fireplace insert to operate correctly ulated Remove damper H or wire it open 100 01165 4040806
12. require 1 clearance to the rear Buiuedo eoejdeu4 24 1 4 does not include required hearth 10 M 1 9 Grams Per Hour EPA Phase II Approved Tests conducted by E E S P C Figure 1 Emissions Travis Industries 100 01165 4040806 Stove Installation for qualified installers only 7 SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 25 replace before operation Additional Accessories Needed for Instal
13. to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4040806 Travis Industries Safety Precautions When installed in a mobile home this appliance must be bolted to the floor have outside air and not be installed in the bedroom Per H U D requirements Check with local building officials Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual 100 01165 5 Do not place clothing or other flammable items on or near this appliance Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not make any changes to t
14. USTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 100 01165 4040806 28 Listing Label Listing Label CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA g5 PPR Tested amp sis Beaverton SERIAL NO Listed By Oregon USA OMNI Test Laboratories Inc MODEL Report No 028 5 44 4 LOPI REVERE xr Listed Fireplace Insert for installation into a Factory Built Z C fireplace or masonry fireplace WARNING DO NOT REMOVE THIS LABEL A representative product sample of this model stove has been tested to meet UL 1482 Standards for safety For use with solid wood fuels only Install and use only in accordance with the manufacturers installation and operation instructions Check all local building codes DO NOT ELEVATE FIRE Build fires directly on the firebrick Install with or without a direct flue connector pipe ina MASONRY FIREPLACE with facing shroud plates
15. aft The directions below detail the steps for construction and installation of a block off plate 1 Determine a location for the block off plate at the top of the firebox below the damper area make it high enough to allow installation of the connection pipe The location should be level and in an area where it can be mounted easily Measure the width at the rear A and front B of the firebox at the height where the block off plate will be installed see Figure 6 Then measure the depth of the location where the block off plate will be installed C NOTE Most masonry fireplaces have square fireboxes while certain zero clearance metal fireplaces often have domed firebox tops This makes zero clearance block off plates more difficult to install To simplify the procedure insulation may be used to seal the rounded edges Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly With the template in place mark the location of the flue see Dimensions on page 6 This location approximates the center of the flue when the insert is in place a slight offset may occur based upon insert an
16. ally remove ash once it has built up over 1 Follow the directions below to remove ash 1 Let the stove cool completely at least two hours after the last coal has extinguished 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching 3 Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal T Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Clean the glass by following the directions below Allow the stove to fully cool Apply glass cleaner or soapy water to the inside of the glass Wipe with newspaper or a paper towel For Stubborn Creosote P A Dip newspaper or a paper towel h in cool ashes and wipe it on the glass The ash acts as a light abrasive
17. asket to the door retainer ID Description Qty Pat Description Qty Part ID amp 1 Door Shell Black 1 230 00570 2 Glass 15 3 8 x 8 7 8 173 01002 Door Shell Brass 230 00572 Door Shell Pewter 230 00568 Glass Gasket 224 11086 Door Retainer w gasket 1 224 23020 Gasket Cement 99900000 6 Door Gasket 1 99900407 7 Door Handle Asbly Black 1 224 14042 Spring Black 100 14122 Door Handle Asbly Brass 99900410 Spring Brass Door Handle Asbly Pewter 224 14052 Spring Pewter 100 04103 99300100 9 Washers 2 10003501 J10 Cam amp 0 1 99900417 1 1 1 1 1 2 1 11 Nut Brass 1 101 00007 12 Glass Clips Top 224 230022 Glass Clip Bottom 224 230021 8 32 3 8 Type F Screw 8 2256 20039 14 SetScrew 2225 20038 Replacing the Glass The glass must not contact the door retainer or glass clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips See Door Shell Installation pg 29 for details on removing the door handle and shell NOTE The glass gasket is placed in the grove along the inside perimeter of the door retainer Make sure the glass clip Screws are all fully tightened they must be flush with the door retainer for the door shell to install Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement ho
18. d block off plate placement Remove the template and cut a 6 1 4 diameter hole centered on this mark Make the block off plate of 24 gage or thicker steel to match the template Drill two holes in each flange for mounting the plate Mount the block off plate using masonry screws NOTE Use sheet metal screws on zero clearance metal fireplaces screws need only be long enough to penetrate the first layer of metal Insulate the block off plate using high temperature fiberglass insulation Kaowool or equivalent and furnace cement allow the cement to dry for at least 24 hours before burning After placing the appliance and installing the pipe through the block off plate use high temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block off plate Block Off Plate Template 2 Flanges for attaching the block off SS plate d Measurement Measurement CG See the dimensions to determine the location of the center of the flue Travis Industries Measurement B See the dimensions to determine the location of the center of the flue Figure 6 100 01165 4040806 12 Insert with Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety o
19. e Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in co
20. e off some fumes while curing open windows to ventilate Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cleaner to remove any buildup on the screens of the blower Firebrick and Baffle Inspection Use the illustration on page 25 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the push pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 100 01165 4040806 Maintaining Your Appliance Door Parts 1 8 Hex Wrench 20 Torx Driver Ss NOTE Place the glass gasket around the perimeter of the door retainer 9 16 Wrench NOTE Glue the door g
21. e same serial number as yours The serial number is stamped onto the label on the back of the appliance Mail your Warranty Card Today and Save Your Bill of Sale This serial number will be needed in case you require service of any type To receive full warranty coverage you will need to show evidence of the date you purchased your appliance Do not mail your Bill of Sale to us Model Lopi Revere We suggest that you attach your Bill of Sale to this page so that you will have all the information you need Serial Number in one place should the need for service or information occur Purchase Date Purchased From NATIONAL We suggest that our woodburning hearth INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as e NFI Woodburning Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical Wood Energy wwwanficertifiedorg Training WETT Travis Industries 100 01165 4040806 General Information InttoduGtlOn eir ER e cose eta RI Important Information sssesessssssseessss Safety Precautions im mr ee Dee Features amp Specifications sesssssssse Fireplace Insert Installation Planning The Installation esses Preparation for Installation Additional Accessories Needed for Installati
22. educe heat output turn the blower down A Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Open the air control all the way pull it out Open the bypass pull it out 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to eight hours Follow the steps below to achieve an overnight burn 1 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Let the stove burn on high for 15 minutes to keep the stove hot then turn the air control to low 4 In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Travis Industries Creaks and Clicks The 3 16 and 5 16 steel may creak or click when the stove heats up and cools down this is normal Blower Sounds The blower will make a slight humm as it pushes air through the stove Hint Make sure the leveling bolts on legs are extended preventing the hearth from amplif
23. eesssss 9 Heating Specifications sesseeeseesse 6 Hints for Burning senes 19 Installation planning essen 7 Installation Options i e 6 Installations ia Eee eher 7 Listing Label isseire iaei ten 28 Maintenance ic eret remp indii Sena 21 Masonry Fireplace cceeeeeeeeeeeeeneeeen ened 9 Monthly Maintenance esee 22 Noise Normal Operating Sounds 18 100 01165 Opening the Door sese 14 OperaltlOn x to ERRARE ERizbUs 14 Over Firing the Stove esseeeess 14 Overnight B rn eio eed 18 Paint Touch Up Paint eseeeeeessee 23 Paint Gunn iis 2 eor ong eet dca ences 14 Re Loading the Stove 18 Safety Label eene 28 Safety Precautions eeeeeess 4 Smell 32 2x ip Ee 14 Smoke Enters Room Troubleshooting 20 Sounds Normal Operating Sounds 18 Starting a Fife io ce dn Guages 16 Stove Does Not Burn Long Enough 20 Stove is Not Hot Enough Troubleshooting 20 Table of Contents eene 3 Touch Up Paint 5 ect tren 23 Troubleshooting Operation ss 20 Warranty Card i cide tere RR 2 Wartanty ee tcp tere oe ER den ndo td 27 WO0G P HU 19 Yearly Maintenance seseeeene 23 4040806
24. ement Requirements for minimum clearances and hearth required Cap prevents water from entering Flue Liner The liner must be stainless steel connector or flexible vent Follow the liner manufacturer s insturctions for installation and support Airtight Insulated Clean Out Remove damper or wire it open Figure 7 Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner Airtight La insufated Clean Out 100 01165 Remove damper or wire it open Block off plate or damper adapter 4040806 Stove Installation for qualified installers only Insert with Direct Connection Z C Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 11 Insert with Face Seal Connection NOTE Face seal connections require installation of the surround panels and insulation see the Surround Panel Installation on page 32 Travis Industries NOTE This installation may be used with a masonry or zero clearance fireplace This illustration depicts a zero clearance insert all requirements in the section Zero Clearance Fireplace Requirements must be fulfilled prior to installation Combustible Mantle Surround Panels See the section
25. ert the studs on the convection fronts through the side panels Then insert the studs through the holes on the side of the convection channel Attach the nuts included with the insert to secure the panels Travis Industries 100 01165 4040806 32 Install the top panel so the two tabs insert into the joggle clips on the top panel Optional Equipment Adjust the position of the side panels so they are 1 flush with the bottom of the insert 2 both the same distance back from the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place Place the insert into the fireplace and connect the flue if using a positive or direct connection Install the top panel and trim following the directions below Top Trim ge p Tighten the set screws from the back side with a small standard screwdriver gt ma Y EN Top Trim L Bracket L Bracket YL Right Side Trim j Right Side Construct the panel trim Insert one leg of Trim each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the Double Back panels Attach a piece of included double Tape back tape to the bottom of each side trim to D ay keep it from flaring at the bottom Insulation Installation required only for face seal i
26. ert the strain relief into the hole on the left side until the strain relief locks in place Make sure the power cord wires or molex assembly do not protrude into the opening of the blower The wires tuck in here directly behind the blower cage Left Side of Blower Assembly Disconnect the molex plug inside the e Remove the strain relief by blower assembly Remove the power Remove the button plug from the squeezing it from the top and bottom cord by pulling it out of the hole left side and insert it into the hole exposed by removing the strain relief on the right side with a pair of slip joint pliers Installation Instructions 1 Remove the two screws above the air control and beneath the ashlip Place the blower assembly underneath the ashlip and replace removed the two screws Before tightening the screws with a 3 8 nutdriver lift the blower up so it tucks underneath the ashlip Remove the two screws here V Plug the B a blower into a P n 110 volt I x grounded outlet Control Box Use a 3 8 nutdriver to replace the two screws and hold the front blower to the appliance 2 Plug the power cord running from the control box into a grounded 110 volt electrical outlet Travis Industries 100 01165 4040806 Travis Industries Air Control Burn Rate 17 Air Tube Part Number n se 25 Air Tube Removal amp Replacement 26 Ash Disposal needed re 21
27. f installation options Make sure to follow the manufacturer s instructions for installation and support Insert with Direct Connection Masonry Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 11 Travis Industries Install a non combustible from entering the chimney NOTE This installation may be used with a masonry or zero clearance fireplace The requirements in the section Masonry Fireplace Requirements or Zero Clearance Fireplaace Requirements must be fulfilled Stove Installation for qualified installers only WS cover plate to prevent e al prior to installation e Combustible Mantle See the section Insert Placement Requirements for minimum clearances and hearth required Sa Ju NOTE This installation may be used with a masonry or zero clearance fireplace This illustration depicts a masonry insert all requirements in the section Masonry Fireplace Requirements must be fulfilled prior to installation Combustible Mantle it i Surround Panels See the section Insert Plac
28. f time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e Make sure the air control and by pass are pulled out If additional air is needed open the doors 1 4 during the first five minutes of start up Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire oore Travis Industries 100 01165 4040806 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove See the illustration below for details Use the air control to change the burn rate g Low Burn High Burn air control closed air control open Approximate Air Control Settings Overnight Burn Fully in to 1 8 o
29. ght 47 1 4 30 3 4 with mantel shield 39 1 4 N A j Mantel Height 49 1 4 42 3 4 with mantel shield 41 1 4 N A This is the distance the insert protrudes from the fireplace opening plus the required 16 of hearth extension Figure 2 Travis Industries 100 01165 4040806 Stove Installation for qualified installers only 9 Insert Placement Requirements e The insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the insert e Insert and hearth must be installed on a level secure floor e The minimum clearances facing and hearth requirements in Figure 3 must be met follow the clearances for the type of fireplace being used either masonry or zero clearance Masonry ZC Metal Fireplace Fireplace Minimum Clearances k Sidewall to Insert 15 30 Side Facing 13 12 Sie m Top Facing 28 1 2 12 id with mantel shield 20 1 2 N A n Mantel to Insert 30 1 2 24 with mantel shield 22 1 2 N A O Hearth Front 16 16 Hearth Side 8 8 q Front of Insert 36 36 X Extension onto Hearth 10 10 Figure 3 Hearth Requirements e Must extend 16 in front of the insert and 8 on both sides min 26 deep by 40 1 4 wide e Must be non combustible and at least 018 thick 26 gauge Masonry Fireplace Requirements e Chimney must have a clay tile liner or a stainless steel liner positive connection e Entire fireplace including c
30. he appliance to increase combustion air Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage s 4040806 Lo Features amp Specifications Installation Options Features e Masonry Fireplace Insert e EPA Phase II Approved e Zero Clearance Metal Fireplace Insert e 2 2 Cubic Foot Firebox Volume e Single Operating Control e Accepts Logs Up to 18 Long e Steel Plate Construction 5 16 amp 3 16 e Heavy Duty Refractory Firebrick e Optional High Tech Blower Heating Specifications Approximate Maximum Heating Capacity in square feet 1 200 to 2 000 Maximum BTU s per Hour Cord Wood Calculation 72 400 Overall Efficiency Oregon Method 70 4 Maximum Burn Time Up to 10 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions P Weight 380 Lbs 21 5 8 Measure side and top clearances from the top plate bv p d WN Measure front 19 3 4 clearances from the stove face p 13 1 8 ZC metal fireplaces
31. himney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 minimum 33 maximum e Entire fireplace including chimney must meet local building requirements Travis Industries 100 01165 4040806 10 Stove Installation for qualified installers only Zero Clearance Metal Fireplace Requirements e Must utilize a positive full reline or direct connection block off plate e Must be manufactured by one of the following manufacturers e Marco Majestic Heatilator Preway Tempco e Superior e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Entire fireplace including chimney must meet local building requirements e Chimney height 15 minimum 33 maximum Minimum cross section 28 65 square inches e The damper A and grate B must be removed see Figure 4 The smoke shelf C internal baffles D screen E and metal or glass doors F may be removed if applicable The masonry lining G insulation H and any structured rigid frame members metal sides floor door frame face of the fireplace etc I may not be removed or altered Eesti 3 4 nae i P4 e i 2i i KE ti b i b va b Ld Figure 4 Drafting Performance This appliance relies upon natural draft to operate Exter
32. lation 1 Door Shell Black 99300195 Brass 99300196 or Pewter 99300197 see pg 29 2 Surround Panels see page 31 Installation Considerations Installation Type Insert with Positive Flue Full Reline Utilizes existing masonry or zero clearance fireplace Page 12 Provides best draft 9 Easiest to clean Insert with Direct Connect Flue Utilizes existing masonry or zero clearance fireplace Provides good draft P 12 1 rage eand 13 Requires fireplace block off plate see page 11 Insert with Face Seal Connection Utilizes existing masonry fireplaces with cross section of 28 to 144 not approved for zero clearance Page 13 fireplaces NOTE Before installing verify with local building Provides okay draft officials that this type of installation is Easiest to install approved in your area Requires the optional surround panels and insulation see Surround Panels on page 31 Travis Industries 100 01165 4040806 8 Stove Installation for qualified installers only Fireplace Requirements Figure 2 shows the minimum size requirements for the type of fireplace used mn Minimum Fireplace Size sony 7C Metal Fireplace Fireplace a Height front 19 3 4 19 3 4 b Height rear 19 3 4 19 3 4 c Width front 24 1 4 26 1 4 d Width rear 21 5 8 23 5 8 e Depth 13 1 8 14 1 8 f Hearth Depth 26 26 g Hearth Width 40 1 4 40 1 4 h Facing Width 50 1 4 48 1 4 i Facing Hei
33. lds it in place Before installing remove any residual cement Lay the gasket in place start at the lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle See the illustration above for a component list see pg 24 for details on adjusting the door Travis Industries 100 01165 4040806 Maintaining Your Appliance Firebox Parts DA Description Q5 98900233 ES 98900357 m Baffle Support Rear 1 99900250 I m LEN 98900357 6 DamperPiae 8 Gasket Damper Plate 6 E RENE NE Pull Ring 2 Damper Slider 1 98900343 Damper Yoke 1 98900376 Brick 9 x 4 5 un cut 18 175 00001 1 98900102 9 13 Brick Cut 9 x 3 687 2 251 00022 14 Brick Cut 9 x 2 Floor and Side Firebrick Removal amp Replacement Brick Cut 9 x 3 5 251 00023 251 00021 Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebrick are removed later because they are pinned in place by the floor firebrick Clean the firebox prior to replacing the firebrick Travis Industries 100 01165 4040806 26 Maintaining Your Appliance Baffle Removal amp Replacement 1 Push the front firebricks up and feed them forward guiding them out the door
34. nal forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped up hearth To install raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert Adjust the bolts until they extend the same height as the hearth steps up After the insert is installed fine tune the leveling bolts to level the insert see Figure 5 The leveling bolts go into the holes at the This distance is the rear corners of the hearth step up The leveling bolts should insert Stick out this far from the Fireplace base of the insert Hearth M 7 2 i Figure 5 Travis Industries 100 01165 4040806 Stove Installation for qualified installers only Block Off Plate Installation Whenever this appliance is installed with a direct connection a block off plate or other non combustible seal off device e g damper adapter will need to be installed This device is used to seal the chimney insuring no smoke enters the home and providing the chimney system with a seal to promote dr
35. njunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if a Theunit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance i is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification
36. nstallations 1 With the insert drawn 6 from the fireplace glue the insulation strip included with the insert to the back of the panels using RTV silicon or stove gasket cement The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face Let the silicon or cement dry Push the insert into the fireplace allowing the insulation to form a seal between the panels and the fireplace Use a screwdriver to tuck any exposed insulation behind the panels Travis Industries 100 01165 4040806 Optional Equipment 33 Front Blower part 99000133 To Switch The Power Cord To The Left Side Use a pair of pliers to disconnect the strain relief which holds the power cord in place With the power cord slackened the molex connectors that attach the power cord to the blower assembly may be disconnected Pry the button plug from the left side of the blower assembly and insert it into the hole on the right side Pull the left side molex connector out from behind the deflection plate and cut the nylon tie that holds the wire back Insert the molex connector on the power cord through the hole on the left side of the blower assembly and attach it to the left side molex connector Route the wire directly behind the blower cage Place the strain relief over the power cord it should be in the same location on the power cord that it was before approximately 2 from where the wires split Ins
37. nufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber D A bl Glass breakage from thermal shock In cases where heater must be removed from home oor Assembly for repairs a partial cost of re installation is covered Solid Brass or Cast Door Latch Assembly Glass Retainers Firebrick QE EE required Plated Finish Breakage from thermal shock One Way Freight Allowance Plated Door Legs etc See Conditions amp Exclusions 9 below Accessories One way freight allowance on pre authorized repair Air Control Assembly Legs Pedestal Panels Blower done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch One way freight allowance on pre authorized Air Control Assembly Assembly Glass Retainers repair done at factory is covered Slider Plat
38. of the unit or the use of fuel other than that for which the unit is configured use cord wood only 9 Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the
39. on Installation Considerations Fireplace Requirements seeeeeeeee Insert Placement Requirements sssse Hearth Requirements seen Masonry Fireplace Requirements Zero Clearance Metal Fireplace Requirements Drafting Performance seen Leveling Bolt Installation sssssssssss Block Off Plate Installation essesesssse Insert with Positive Connection sess Insert with Direct Connection Masonry Fireplace Insert with Direct Connection Z C Fireplace Insert with Face Seal Connection Operating Your Appliance Safety Notice enr ccn geste re Pec Before Your First Fire eene Opening the Door sssssse A Bypass Operation ccccececeeeeeeeeeeeeeeeeeeaees Staring a FiS en re aee eed Adjusting the Burn Rate eee ASH Removal ete niiae hoes ENTARTETE Optional Blower Operation Re Loading the Stove sseseeeeeee Overnight B fn cava eee dre Normal Operating Sounds eese Hints for BUmMING aeia a aan aaa r E aae ARTA SSE Selecting Wood sss eee Troubleshooting 2 o nre Travis Industries 2 Daily Maintenance while stove is in use 21 2 Remove Ash if necessary
40. oor frame or loosen the nut 1 2 turn When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire injury or death Travis Industries 100 01165 If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage 4040806 Maintaining Your Appliance 23 Yearly Maintenance T Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one hour before starting the appliance The touched up area will appear darker than the surrounding paint until it cures from heat Curing will giv
41. ormance Wood Cutting and Storage Cut wood to length and Store the wood off th ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood b Air Flow gt li Air Flow r Travis Industries 100 01165 4040806 Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Open the bypass pg 15 Start Up Open the air control pg 17 Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Kindling Does Not Start Fire Open the bypass pg 15 Smolders Open the air control pg 17 Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Smoke Enters Room While Re Open the bypass before opening the door pg 15 Loading Open the air control before opening the door pg 17 Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is
42. osed and latched during operation Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance 100 01165 Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials
43. pen Medium Burn 1 8 to 5 8 open Medium High Burn 5 8 to fully open High Burn Fully open pulled out T The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal qu Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Travis Industries 100 01165 4040806 Operatinc Optional Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after Your Appliance starting the fire Follow the directions below to alter the blower speed Turn the dial all the way counter clockwise until it clicks off A OFF HIGH clockwise without clicking off The high position is all the way counter r OW Turn the dial all the way clockwise BLOWER CONTROL TN BLOWER CONTROL L OFF a HI R BLO cee AL The blower may be used to affect heat output i e to r
44. terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS IND
45. the directions below Make sure the door retainer is centered on the door shell You can gauge the alignment by looking at the gaps here 1 8 Hex dii 4 E Once the door is aligned tighten the two set screws on the bottom of the door shell to secure the door retainer NOTE in rare cases the door retainer may not line up with 4 Attach the door handle the door shell preventing the door handle from lining up following the directions to Uo correctly To adjust the position horizontally loosen the set the right Z screws see step 3 and adjust the door retainer position To adjust vertically remove the retainer and adjust the clips on 5 Replace the door on the the door shell see step 2 hinges and latch the door 6 Attach the ashlip trim following the directions below Slide the ashlip trim into place then tighten the three set screws on the bottom of the ashlip to secure Travis Industries 100 01165 4040806 Optional Equipment 31 Surround Panels Rectangular Panels SURROUND PANEL SIZE HEIGHT WIDTH Arched Panels Part 99300109 28 3 4 Radius 40 3 4 Installation Instructions 1 With the insert 12 from the fireplace install the side surround panels see the directions below Thetop 7 E plate fits into this notch Se 3 8 Nutdriver Convection SS Front SS L Remove the side convection fronts from the firebox Ins
46. ying any vibrations 100 01165 4040806 Operating Your Appliance Hints for Burning e Get the appliance hot before adjusting to low burn e Use smaller pieces of wood during start up and high burns to increase temperature e Use larger pieces of wood for overnight or sustained burns e Stack the wood tightly together to establish a longer burn e Leave a bed of ashes 1 2 deep to allow for longer burns e Be considerate of neighbors amp the environment burn dry wood only e Burn small intense fires instead of large slow burning fires when possible e Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood e Dry Wood is Key e Dry wood burns hot emits less smoke and creates less creosote ae Testing Wood Moisture ly INA e Split wood stored in a dry area will pace M N be fully dry within a year This Heat M ji MN insures dry wood If purchasing neg T eads wood for immediate use test the aT To wood with a moisture meter Some ES 2 experienced wood burners can A measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Less Smoke and Creostoe More Smoke and Creostoe Why Dry Wood is Key Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good perf
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