Locke FP-148-C User's Manual
Contents
1. TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE WITHOUT THIS AND ALL OTHER SHIELDS IN PLACE AND IN GOOD CONDITION 50012616 16 IMPLEMENT CAN FALL FROM HYDRAULIC SYSTEM FAILURE TO AVOID SERIOUS INJURY OR DEATH BLOCK UP OR SECURELY SUPPORT IMPLEMENT BEFORE WORKING UNDERNEATH PURGE ALL AIR FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS IMPLEMENT DO NOT USE HAND OR SKIN TO CHECK FOR HYDRAULIC LEAKS USE CARDBOARD OR WOOD DO NOT USE HAND OR SKIN TO CHECK FOR HYDRAULIC LEAKS USE CARDBOARD OR WOOD HIGH PRESSURE OIL LEAKS CAN PENETRATE SKIN CAUSING SERIOUS INJURY AND GANGRENE CONSULT A PHYSICIAN IMMEDIATELY LOWER THE IMPLEMENT AND RELEASE HYDRAULIC PRESSURE BEFORE LOOSENING FITTINGS REFER TO OWNERS MANUAL FOR DETAILS TO AVOID SERIOUS INJURY AND DEATH DO NOT OPERATE WITH WINGS RAISED LOCK WINGS UP FOR TRANSPORT STAND CLEAR IF LOWERING OR RAISING WINGS DECREASE SPEED WHEN TURNING BE CAREFUL ON SLOPES OR UNEVEN TERRAIN WITH WINGS IN RAISED POSITION BE ALERT TO OVERHEAD OBSTRUCTIONS AND ELECTRICAL WIRES WITH WINGS IN THE RAISED POSITION 83105 82683 WARNING WARNING DECALS CONTINUED 17 TORQUE SPECIFICATIONS Proper torque for American fasteners used on Locke Turf equipment Recommended Torque in Foot Pounds Newton Meters WRENCH SIZE IN A BOLT DIAMETER IN B AND THREAD SIZE SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 7 16 1 4 20 UNC 6 72. creasing the length of the spring on the moveable idlers For proper belt tension on the mower the spring lengths should be set at 2 7 8 To adjust the spring length loosen or tighten the 1 2 hex nuts on the spring adjustment rod until the correct spring length is reached 4 4 SPINDLE BELT REPLACEMENT Use only genuine Locke Turf replacements parts It is not necessary to replace both belts if only one is worn A Flip up black latches and remove right and left side shields To remove the outside shields on the wing cutter decks the wings must be in the folded po sition B Relieve spring tension by loosening the two 1 2 hex nuts on each spring adjustment rod Figure 4 2 C Remove old belts D Install new belts as shown below Also refer to the decal on underside of belt shield 1 Belts must be installed at the same time One belt cannot be installed and tightened down before the other 1 Place both belts into their respective grooves on the driving sheave 2 Work the lower belt over the other sheaves After the lower belt is in place com plete the installation of the upper belt Figure 4 3 3 Connect the upper adjustment rod and the upper idler assembly 4 Tighten the compression springs on the upper and lower drives to 2 7 8 long Tighten the jam nuts on the adjustment rods 5 Replace all shields before operating ma chine 13 Driving Sheave At Gearbox Lower Adjustment Rod amp Spring 2 7 8 4 5
3. 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Bolt Diameter B t Wrench Size A SAE Grade 2 No Dashes SAE Grade 5 3 Dashes SAE Grade 8 6 Dashes METRIC AMERICAN Bolt Head Markings WRENCH SIZE mm A BOLT DIA mm B ASTM 4 6 ASTM 8 8 ASTM 9 8 ASTM 10 9 8 5 1 8 2 4 5 1 6 9 6 5 8 8 10 6 3 4 8 7 12 11 1 15 13 8 7 3 10 21 1 29 27 37 16 10 14 5 20 42 57 53 72 18 12 25 34 74 100 73 99 93 126 21 14 40 54 118 160 116 157 148 201 24 16 62 84 167 226 181 245 230 312 30 20 122 165 325 440 449 608 33 22 443 600 611 828 36 24 211 286 563 763 778 1054 41 27 821 1112 1138 1542 46 30 418 566 1119 1516 1547 2096 Proper torque for American fasteners used on Locke Turf equipment Recommended Torque in Foot Pounds Newton Meters Numbers appearing on bolt heads Indicate ASTM class Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners Bolt Diameter B Wrench Size A 8 8 18 BLADE SPINDLE DISASSEMBLY 1 Using safety gloves hold the lower blade and re move the 1 2 x 1 3 4 capscrew Belleville washer blade and shaft washer 2 Remove the 4 3 8 capscrews holding the upper di
4. inner shaft TORQUE TO 76 FT LBS CAUTION Figure 13 Figure 14 Figure 15 Figure 16 Inner Shaft Bottom Inner Bearing 1 2 x 1 1 2 Carriage Bolts 22 Not Available on FP NOTES Locke Turf Inc 307 Highway 52E Opp Alabama 36467 334 493 1300
5. 8 11 12 16 7 16 1 4 28 UNF 6 8 10 13 14 18 1 2 5 16 18 UNC 11 15 17 23 25 33 1 2 5 16 24 UNF 13 17 19 26 27 37 9 16 3 8 16 UNC 20 27 31 42 44 60 9 16 3 8 24 UNF 23 31 35 47 49 66 5 8 7 16 14 UNC 32 43 49 66 70 95 5 8 7 16 20 UNF 36 49 55 75 78 106 3 4 1 2 13 UNC 49 66 76 103 106 144 3 4 1 2 20 UNF 55 75 85 115 120 163 7 8 9 16 12 UNC 70 95 109 148 153 207 7 8 9 16 18 UNF 79 107 122 165 172 233 15 16 5 8 11 UNC 97 131 150 203 212 287 15 16 5 8 18 UNF 110 149 170 230 240 325 1 1 8 3 4 10 UNC 144 195 266 360 376 509 1 1 8 3 4 16 UNF 192 260 297 402 420 569 1 5 16 7 8 9 UNC 166 225 430 583 606 821 1 5 16 7 8 14 UNF 184 249 474 642 668 905 1 1 2 1 8 UNC 250 339 644 873 909 1232 1 1 2 1 12 UNF 274 371 705 955 995 1348 1 1 2 1 14 UNF 280 379 721 977 1019 1381 1 11 16 1 1 8 7 UNC 354 480 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1992 2382 3228 2 1 16 1 3 8 12 UNF 746 1011 1672 2266 2712 1992 2 1 4
6. BLADE REPLACEMENT WEAR HEAVY WORK GLOVES TO PRO TECT HANDS FROM SHARP EDGES WHEN TURNING BLADES BE AWARE OF OPPOSITE BLADE APPROACHING A complete spare set of blades comes with the cutter The lower blades are pinned on the frame and the up per blades are stored in the tool box Figure 4 4 Always replace all 4 blades on an assembly to retain balance In addition to replacing blades when they become worn and dull they should also be replaced if the uplift angle on the trailing side of the blade be comes worn off As the angle wears down the mulch ing action deteriorates A Raise the cutter using the tractor hydraulic system and use transport locks before changing blades B Turn off tractor set parking brake and remove key C Remove bolt and Belleville washer securing bottom blade to spindle Remove blade Shaft washer will come off with the blade D Install the blade washer over the spindle shaft Install the bottom blade and torque the 1 2 20 UNF Gr 8 bolt to 76 ft lbs Note The concave side of the Belleville washer must be toward the blades Do not substitute with a flatwasher Figure 4 4 Spare Blades and Tool Box CAUTION 4 6 BLADE SPINDLE SERVICE If shaft bearings or other parts require replacement it is recommended that a Locke Turf dealer or other quali fied person service the blade spindle If blade spindles must be disassembled a special wrench kit must be used to prevent damage to the assembly This W
7. Finish Pro Series FP 148 C FP 160 C and FP 172 C Operator s Manual Locke Turf Inc 307 Highway 52E Opp Alabama 36467 334 493 1300 CONGRATULATIONS You have invested in the best implement of its type on the market today The care you give you Locke Turf implement will greatly determine your satisfaction with its performance and its service life We urge a careful study of this manual to provide you with a thorough understanding of you new implement before operating as well as suggestions for opera tion and maintenance If your manual should become lost or destroyed Locke Turf will be glad to provide you with a new copy Order from Locke Turf 307 Highway 52E Opp Alabama 36467 As and Authorized Locke Turf dealer we stock genuine Locke Turf parts which are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on meth ods required to service Locke Turf equipment and are ready and able to help you Should you require additional information or assistance please contact us YOUR AUTHORIZED LOCKE TURF DEALER BECAUSE LOCKE TURF MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS PREVIOUSLY SOLD BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN OF PROTOTYPE MODELS PRODUCTION MODELS MAY VARY IN SOME DETAI
8. Inspect blades for wear Replace if necessary per paragraph 4 5 Use only genuine Locke Turf re placement parts If it is necessary to sharpen the blades remove the blades from the spindles before sharpening DO NOT sharpen blades while still at tached to mower 5 Make certain all shields are in place and in good condition Repair or replace any missing or dam aged shields 6 Inspect wheel s for wear damage or foreign objects Repair or replace any missing or damaged shields 7 Perform BEFORE EACH USE lubrication per paragraph 4 2 8 During operation listen for abnormal sounds which might indicate loose parts damaged bearings or other damage Correct any deficiency before continuing operation AFTER EACH USE 1 Clean all debris from machine especially un derside of deck underneath belt shield and off safety decals Replace any missing or illegible decals 2 Inspect cutter for worn or damaged compo nents Repair or replace before next use Any replace ment components installed during repair shall include the components current safety decals specified by the manufacturer to be affixed to the component 3 Store cutter in a dry place 40 HOURS Check belt for proper tension Refer to paragraph 4 3 WARNING 4 2 LUBRICATIONS NOTE The multi purpose grease referenced in this section is a NLGI Grade 2 type grease Figure 4 2 shows the necessary position for servicing wing drivelines BEFORE EACH USE 1 Drive line U
9. L IN ADDITION SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PUR POSES OF CLARITY NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE FP 100 TABLE OF CONTENTS SECTION SECTION Introduction 2 Dealer Preparation Check List 3 Operation 10 Safety Alert Symbols 4 Transporting 10 Safety Precautions 5 IV MAINTENANCE Federal Laws and Regulations 6 Maintenance Check List 12 I INTRODUCTION amp DESCRIPTION 7 Lubrication 12 Introduction 7 Spindle Belt Adjustment 13 Description 7 Spindle Belt Replacement 13 II PREPARATION FOR USE 8 Blade Replacement 14 Attaching To Tractor 8 Blade Spindle Service 15 III OPERATING INSTRUCTIONS 9 Troubleshooting 15 General Safety 9 Safety Decals 16 Cutting Height Adjustment 9 Torque Specifications 18 Spindle Service Instructions 19 RETAIL CUSTOMER S RESPONSIBILITY UNDER THE LOCKE TURF WARRANTY It is the Retail Customer and or Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedures Failure of the operator to read the Operator s Manual is a misuse of this equipment It is the Retail Customer and or Operator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or exces sive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the pr
10. SCHARGE SHIELD OR DEFLECTOR IN PLACE AND GOOD REPAIR 83056 TO AVOID SERIOUS INJURY OR DEATH 94878 83343 82619 50012615 82618 50012616 82617 60873 83056 CAUTION ALL AIR MUST BE PURGED FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS MACHINE REFER TO OPERATOR S MANUAL FOR FURTHER DETAILS 94878 94878 ALL AIR MUST BE PURGED FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS MACHINE REFER TO OPERATOR S MANUAL FOR FURTHER DETAILS CAUTION WARNING TO AVOID SERIOUS INJURY OR DEATH LOCK WINGS UP FOR TRANSPORT INSTALL TRANSPORT LOCK PINS READ OPERATOR S MANUAL FOR INSTRUCTION 83343 DANGER KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT DO NOT STAND ON OR NEAR MACHINE WHEN IN OPERATION DO NOT OPERATE WITH DEFLECTORS OR GUARDS REMOVED ROPS ROLLOVER PROTECTIVE SYSTEM AND SEAT BELT EQUIPPED TRAC TOR IS RECOMMENDED FOR OPERATOR USE IN ALL MOWING OPERATIONS WARNING ROTATING DRIVE PARTS BENEATH ENTANGLEMENT WITH ROTATING DRIVE PARTS CAN CAUSE INJURY OR DEATH DO NOT OPERATE WITHOUT THIS AND ALL OTHER SHIELDS IN PLACE AND IN GOOD CONDITION WARNING DO NOT OPERATE CUTTER IN VICINITY OF OTHER PERSONS KEEP ENCLOSED SIDES PERMANENT BANDS BELTING HIGHWAY CHAINS OR OTHER FACTORY APPROVED DISCHARGE SHIELDS IN PLACE AND IN GOOD REPAIR 82618 DANGER KEEP AWAY SHIELD MISSING FROM THIS AREA
11. SE Before operation service all locations outlined in Section 4 2 Lubrication and remove transport lock pins from mower decks as shown in Figure 3 4 Unpin inside wing tires and reposition into a trailing posi tion and re pin in place Break in the mower in a static condition at half throttle for 30 minutes Inspect all belts for proper tension check gearboxes for proper oil levels and check to make sure blade spindles are not overheating WARNING 8 540 RPM PTO 1 3 8 6 SPLINE NOTE Offset drawbar must be turned down as shown 14 IN F Route control chain to convenient location and fasten to tractor Be sure excess slack is re moved from the chain to avoid entanglement with tractor tires or other moving parts Make sure latch locking pins are in the stored positions so that latches can be released by pulling the chain Refer to Figures 3 3 and 3 4 Figure 2 3 Control Chain 3 1 GENERAL SAFETY Only qualified people familiar with this operator s manual and tractor operator s manual should oper ate this machine Operator should wear hardhat safety glasses and safety shoes The operator should read understand and practice all safety messages shown on the caution warning and danger decals affixed to the mower to avoid seri ous injury or death It is recommended that trac tors be equipped with Rollover Protective System ROPS and a seat belt must be used Before beginning operation clear work area of any ob j
12. T BE USED WITH ANY LOCKE TURF EQUIPMENT FAILURE TO FOLLOW THESE INSTRUCTIONS WILL CAUSE DRIVELINE FAILURE AND POSSIBLE TRACTOR DAMAGE B Attach jack stand to frame of cutter Extend jack stand to support weight of frame C Connect clevis hitch to tractor drawbar using a 1 inch 25 mm diameter approved pin with lynch pin re tainer or equivalent WARNING D Adjust tongue and clevis angle as necessary to keep mower frame level with ground when attached to drawbar Figure 2 2 Figure 2 2 Tongue Clevis Adjustment It is important that the FP is operated in a level position Leveling can be accomplished by adjusting the tractor draw bar height also by leveling the mower frame by use of the ad justable jack stand If after properly leveling the mower frame the draw bar height is less than 8 a standard pull pin may be too long To prevent turf dam age in uneven terrain the standard pin should be replaced with a 1 x 5 Grade 5 bolt with locknut securely tightened E Connect hydraulic hose to tractor remote quick couplers See tractor dealer if furnished cou plers are not correct for your particular tractor Make sure hydraulic line is not twisted or kinked USE A PIECE OF CARDBOARD OR WOOD RATHER THAN HANDS AND WEAR EYE PRO TECTION WHEN SEARCHING FOR HYDRAU LIC LEAKS ESCAPING HYDRAULIC OIL UN DER PRESSURE CAN PENETRATE SKIN IF OIL IS REMOVED WITHING A FEW HOURS OR GANGRENE MAY RESULT SECTION II PREPARATION FOR U
13. and thrown 8 Use a piece of cardboard or wood rather than hands to search for hydraulic leaks Escaping hydraulic oil under pressure can penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 9 Do not operate without all guards and shields in place and in good condition 10 Lower implement to ground stop tractor engine apply parking brake and allow blades to completely stop before leaving the tractor 11 Keep hands and feet away from blades 12 This cutter is not to be operated along highways or in any area where people may be present unless all sides of the unit are enclosed by permanent bans safety chains or other factory approved safety shields that are in good repair 13 Wear personal protective equipment such as but not limited to protection for eyes ears feet hands and head when operating or repairing the equipment Do not wear loose clothing or jewelry that may catch on equipment moving parts 14 When performing adjustments or maintenance on the cutter first lower it to the ground or block it securely at a workable height 15 Never stand between tractor and cutter while tractor is being backed to the cutter hitch 16 Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering 17 Use tractor flashing warning lights day or night when transporting cutter on road or high ways unle
14. ects that may be picked up and thrown check for ditches stumps holes or other obstacles that could upset tractor or damage mower Always lower mower to ground and allow blades to come to a complete stop having set parking brake and turn off the tractor s engine before leaving the trac tor operator s seat NOTE Before initial operation the FP 100 Series should be connected to the tractor for a 30 minute run in cycle During the run in phase the tractor should be operated at only half throt tle The run in cycle is complete ALL belts should be inspected for proper tension and if adjustments are necessary refer to Maintenance Section 3 2 CUTTING HEIGHT ADJUSTMENT The mower should be operated at the highest po sition that will give desired cutting results This will help prevent blades from striking the ground re ducing blade wear and unnecessary strain on the machine Cutting too much material may reduce mulching action and leave visible clippings on the lawn surface The more frequently the grass is G Attach driveline to tractor Pull on each driveline section to be sure that yoke locks into place H Securely attach safety chain to tractor A Raise the mower off ground enough to remove caster THE MOWER CAN FALL FROM HYDRAULIC SYSTEM FAILURE TO AVOID SERIOUS IN JURY OR DEATH SECURELY SUPPORT MOWER BEFORE WORKING UNDERNEATH B Remove pin securing caster stem to caster arm Remove caster stem from cast
15. er arm C Place amount of spacers on caster stem to give desired cutting height With no spacers on the bot tom a 3 4 cutting height is given Figure 3 1 D Reinstall caster stem into caster arm Place re maining spacers on caster stem above caster arm and install pin to retain E Repeat operation for all caster wheels Make cer tain all wheels are adjusted to the same height Figure 3 1 Caster Wheel Spacers WARNING SECTION III OPERATING INSTRUCTIONS 9 TIPS ON MOWING WITH A FINISHING MOWER The Locke Turf Finish Pro is a turf maintenance mower that uses sharp blades to maintain a healthy and beautiful appearance of your turf To obtain the maximum effectiveness from your Finish Pro the tips listed below should be followed Mow often In general mulching operations require more frequent mowing than would conventional mowing procedures Watch your speed Normal conditions will allow a speed of up to approximately 5 mph but thick heavy damp conditions will require reduced ground speed Mow at 540 RPM to keep tip speed at its maximum Mow with a clean mower Avoid grassy build up under the deck Mow with sharp blades A sharp blade cuts cleaner Wet grass will decrease distribution effectiveness and increase horsepower require ments Mow at higher cutting heights Remove no more than 2 2 1 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at an
16. h will provide many years of dependable service To extract the fullest possible value from the performance of your Locke power mower we urge you to read this manual very carefully Should you find any of the instructions unclear please contact your Locke dealer or call the Locke Factory Service Department Phone 334 493 1300 Fax 334 493 1400 Locke Mowers The Finest Cut For The Finest Lawns 2 DEALER PREPARATION CHECK LIST Single Deck Finishing Mower FP 100 BEFORE DELIVERING MACHINE The following check list should be completed Use the Operator s Man ual as a guide 1 Assembly completed 2 Gearboxes filled with oil 3 All fittings lubricated 4 All shields in place and in good condition 5 All fasteners torqued to specifications given in Torque Chart 6 All decals in place and readable See decal page 7 Overall condition good i e paint welds 8 Operators manual has been delivered to owner and he has been instructed on the safe and proper use of the mower Dealer s Signature______________________________________________________ Purchaser s Signature___________________________________________________ THIS CHECKLIST IS TO REMAIN IN OWNER S MANUAL It is the responsibility of the dealer to complete the procedures listed above before delivery of this implement to the customer 3 Safety Alert Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED This symbo
17. in the vise and secure it Figure 12 Place the spindle sheave on the sheave wrench and Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Housing Top Outer Bearing Shaft Lower Outer Bearing Sheave Blade Carrier Sheave Wrench 21 9 Remove the blade carrier wrench and restake the blade carrier into the notch of the outer shaft Figure 13 USE SAFETY EYE PROTECTION WHEN USING HAMMER AND PUNCH TO PREVENT FLYING PARTICLES FROM INJURING EYES 10 Restake the drive sheave into the notch of the outer shaft Figure 13 11 Press the bottom inner bearing on the lower end of the inner shaft Figure 14 12 Place the inner shaft and lower bearing through the outer shaft and top inner bearing Press together until the top bearing has bot tomed out on the shaft and the bottom bearing has bottomed out in the outer shaft The top and bottom bearings will be recessed in the outer shaft Figure 15 13 Install the Woodruff key sheave flatwasher and nut onto the inner shaft TORQUE NUT TO 76 FT LBS NOTE Before installing upper blade assembly install the three 1 2 x 1 1 2 carriage bolts into the spin dle housing Figure 16 14 Place the shaft bushing on the spindle shaft Using the 4 3 8 x capscrews and Belle ville washer bolt the blade assembly to the blade carriers TORQUE TO 32 FT LBS 15 Using safety gloves install the shaft washer lower blade Belleville washer and blade bolt onto the
18. ipment with which the employee is or will be involved These will include but are not limited to instructions to Keep all guards in place when the machine is in operations Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the ma chine EMPLOYEE TRACTOR OPERATING INSTRUCTIONS 1 Securely fasten your seat belt if the tractor has a ROPS 5 Watch where you are going especially at row ends on roads and around trees 2 Where possible avoid operating the tractor near 6 Do not permit others to ride Ditches embankments and holes 7 Operate the tractor smoothly jerky 3 Reduce speed when turning crossing slopes and turns starts or stops on rough slick or muddy surfaces 8 Hitch only to the drawbar and hitch 4 Stay off slopes too steep for safe operation points recommended by tractor manufacturers 9 When tractor is stopped set brake securely and use park lock if available Child Labor Under 16 Years Old Some regulations specify that no one under the age of 16 sixteen may operate po
19. l is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily in jury Safety Signs Signal Words The signal words DANGER WARNING AND CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury It may also be used to alert against unsafe practices This signal word indicates a potentially hazardous situation exist which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices DANGER WARNING CAUTION 4 IMPORTANT SAFETY PRECAUTIONS This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upo
20. n the awareness concern prudence and proper training of personnel in the operation transport maintenance and storage of equipment Lack of attention to safety can result in accident personal injury reduction of efficiency and worst of all loss of life Watch for safety hazards and correct deficiencies promptly Use the following safety precau tions as a general guide to safe operations when using this machine Additional safety precau tions are used throughout this manual for specific operation and maintenance procedures Read this manual and review the safety precautions often until you know the limitations 1 Read the Operator s Manual Failure to read the Operator s Manual is considered a misuse of this equipment 2 Become familiar with the entire machine s controls and all the caution warning and danger decals affixed to the machine before attempting to start or operate 3 Before starting or operating the machine make a walking inspection and check for obvious defects such as loose mounting bolts and damaged components Correct any deficiency be fore starting 4 Do not allow children to operate the cutter Do not allow adults to operate it without proper instruction 5 Do not carry passengers 6 Keep the area of operation clear of all persons particularly small children and pets The operator should cease mowing whenever anyone comes within the operating area 7 Clear the work area of objects which might be picked up
21. ng blades per deck con tinue to cut the grass clippings several times before allowing the tiny pieces to fall to the ground This eliminates a build up of grass residue on top of the turf The caster wheel arrangement along with the flexible floating deck attachment the standard front mounted rollers and the under deck roller all work to gether to give an even cut and minimize scalping NOTE All wheels on the mower deck are rigidly mounted and are not designed to caste Power from the tractor is transmitted through a telescoping driveline to a gearbox arrange ment Power is passed to the spindle hous ings by a B section Kevlar reinforced belt Drive train protection is provided by belt slip page Figure 1 1 FP 172 SECTION I INTRODUCTION AND DESCRIPTION 7 2 1 ATTACHING TO TRACTOR IMPORTANT 540 RPM ONLY The minimum required PTO horsepower is 15 HP for the FP 100 NEVER STAND BETWEEN TRACTOR AND MOWER WHILE TRACTOR IS BEING BACKED TO HITCH A Adjust tractor drawbar length to dimension shown in Figure 2 1 Incorrect drawbar length will change angle of driveline causing possible damage to constant velocity joint See tractor operator s manual for drawbar adjustment procedure Figure 2 1 Tractor Drawbar Adjustment If after turning the offset draw bar downward there is less than 7 ground clearance it should be replaced with a straight draw bar or the unit cannot be properly leveled IMPORTANT PTO ADAPTERS SHOULD NO
22. niversal Joints Apply multi purpose grease with grease gun 2 Drive line Guard Apply 2 3 shots of multi purpose grease with grease gun to plastic fitting 3 Wheels Apply multi purpose grease with grease gun 4 Caster Pivot Apply multi purpose grease with grease gun 5 Constant Velocity CV Joint Position CV joint as straight as possible to be sure grease will penetrate to ball joint Lubricate the central body with a minimum of 30 shots of grease every 8 hours Lubricate telescoping members with 10 shots every 8 hours and every 40 hours pull the two sections apart apply thin coat of multi purpose grease to outside of inner male section and reas semble 20 HOURS 6 Deck Drivelines Disconnect PTO driveline pull the two sections apart apply thin coat of multi purpose grease to outside of inner male section Re assemble sections and install Pull each section to be sure driveline and shields are securely connected Make certain PTO shielding is in good condition 40 HOURS 7 Gear boxes 5 Add EW80W 90 gear oil if necessary to bring oil level to check plug or dip stick mark END OF SEASON 8 Transport Wheel Bearings Pack transport wheel bearings with grease at end of each mowing sea son 12 4 3 SPINDLE BELT ADJUSTMENT Belt tensions should be checked every 40 hours to get maximum life from drive belts and best performance form the cutter Belt tension is adjusted by increasing or de
23. oduct to the authorized Locke Turf Dealer from whom he purchased it for service or replacement of defective parts that are covered by warranty Repairs to be submitted for warranty consideration must be made with in forty five 45 days of failure It is the Retail Customer s responsibility for any cost incurred by the Dealer for traveling to or hauling of the product for the purpose of performing a warranty obligation or inspection 1 INTRODUCTION More than merely devices created for mowing grass the excellence of de sign construction and operation of Locke power mowers is unparalleled Introduced in 1928 tested and proven Locke power mowers may be con sidered in terms of today s technology the ultimate response to the need for the highest degree of quality lawn care These magnificent green ma chines are legendary and known throughout the world for generation spanning durability and unequalled performance in the precision cutting of grass Locke power mowers are heavy duty precision instruments No ca pricious model year or cosmetic style changes are instituted although im provements are continually incorporated into all models The most recent evidence this is in the introduction of the new Commercial Series Design and manufacturing innovations make this the mower for the next century Whatever model of Locke power mower you have purchased you have our assurance that with proper care you are the owner of a machine whic
24. rench Kit Part Number 50026073 including a sheave wrench carrier wrench and complete instructions is available form Locke Turf Figure 4 6 Refer to Blade Spindle Service at the rear of this manual Figure 4 6 Sheave Wrench Carrier Wrench 4 7 TROUBLESHOOTING Troubleshooting procedures are listed in Table 4 1 below If the problem cannot be solved or replacement parts are necessary contact your authorized Locke Turf dealer Please have ready your machine name model num ber serial number purchase date and exact cause or description of the problem Table 4 1 Troubleshooting PROBLEM PROBABLE CAUSE REMEDY Uneven Cut Cutter not level side to side or front to rear Belt slipping Worn or bent blade s See SECTION III Adjust belt per paragraph 4 3 Replace blade s Streaking or Windrowing Possible build up of material under cutter Cutter not level Worn blades Belt slipping Clean Cutter See SECTION III Replace blades Adjust belt per paragraph 4 3 Noisy Cutter Loose components Low oil in gearbox Check all bolts for tightness Check oil per paragraph 4 2 Rapid Blade Wear cutting edge Blade contacting ground Adjust cutting height to eliminate ground contact Rapid Blade Wear Cutter not being Operated at rated PTO speed Set tractor throttle for proper PTO speed Use lower gear Cutter Vibrating Cutter not being operated at rated PTO speed Blade s bent Foreign object wrapped a
25. round spindle or blade Set tractor throttle for proper PTO speed Replace blades Remove object 15 SAFETY DECALS To promote safe operation Locke Turf supplies safety decals on all products manufactured Dam age can occur to safety decals either through shipment use or reconditioning so Locke Turf will upon request provide safety decals for any of our products in the field at no charge Contact your authorized Locke Turf dealer for more information ROTARY CUTTERS MAY DISCHARGE OBJECTS AT HIGH SPEEDS WHICH COULD RESULT IN SERIOUS INJURY TO BY STANDERS OR PASSERS BY WARNING TO AVOID SERIOUS INJURY OR DEATH READ OPERATOR S MANUAL BEFORE OPERATING amp FOLLOW ALL PRECAUTIONS CONTACT DEALER FOR MANUALS KEEP CHIELDS AND GUARDS IN PLACE KEEP CLEAR OF DRIVES AND BELTS BE CAREFUL ON UNEVEN TERRAIN DECREASE SPEED WHEN TURNING DO NOT OPERATE MOWER IN TRANSPORT POSITION LOWER IMPLEMENT STOP ENGINE AND REMOVE KEY BEFORE DISMOUNTING SECURELY SUPPORT MOWER amp REMOVE KEY BEFORE WORKING UNDERNEATH NO RIDERS DO NOT OPERATE MOWER IN VICINITY OF OTHER PERSONS KNOW HOW TO STOP TRACTOR AND EQUIPMENT QUICKLY IN AN EMERGENCY CLEAR MOWING AREA OF DEBRIS ALLOW NO CHILDREN OR UNQUALIFIED PERSONS TO OPERATE EQUIPMENT WARNING CAUTION THIS IMPLEMENT IS DESIGNED TO OPERATE AT 540 RPM MAXIMUM TRACTOR PTO SPEED ALL DRIVE LINE SHIELDS MUST BE KEPT IN PLACE 60873 DO NOT OPERATE MOWER WITHOUT DI
26. sc assembly to the blade carrier Lift the disc as sembly and shaft bushing off the spindle shaft 3 Support the spindle housing in a press with the blade carrier turned up Press the inner shaft top bearing and upper sheave out Figure 3 4 Remove the 5 8 locknut from the inner shaft and press the sheave off 5 Remove the woodruff key and top bearing USE SAFETY EYE PROTECTION WHEN USING HAMMER AND PUNCH TO PREVENT FLYING PARTICLES FROM INJURING EYES 6 Using a blunt punch unstake sheave from upper end of outer shaft and unstake blade carrier from lower end of outer shaft Use care so as not to damage the threads Figure 4 CAUTION LOCKE TURF BLADE SPINDLE SERVICE Figure 2 Shaft Bushing Shaft Washer 4 3 8 x 3 4 Capscrews Lower Blade Clockwise Belleville Washer 1 2 x 1 3 4 Capscrew Figure 4 19 Not Available on the FP 7 Using two 3 8 x 3 4 UNC threads Grade 8 capscrews bolt the carrier wrench to the blade carrier Wrench Kit 50026073 Figure 5 8 Put the spindle in the upright position and place the blade carrier wrench in a vise and secure it Figure 5 THE CARRIER WRENCH AND SHEAVE WRENCH REFERRED TO IN THESE IN STRUCTIONS ARE CONTAINED IN WRENCH KIT 50026073 9 Place the sheave wrench on the sheave aligning the two studs with the two holes in the sheave Wrench Kit 5002073 THESE THREADS ARE LEFT HANDED TO LOOSEN TURN CLOCKWISE Remove sheave Figure 6 10 Remo
27. ss prohibited by law 18 It is recommended that tractor be equipped with Rollover Protective System ROPS and seat belt be used in all mowing operations 5 IMPORTANT FEDERAL LAWS AND REGULATIONS CONCERNING EMPLOYERS EMPLOYEES AND OPERATIONS This section is intended to explain in broad terms the concept and effect of the following federal laws and regula tions It is not intended as a legal interpretation of the laws and should not be considered as such U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazard that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act a Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the em ployer shall instruct every employee in the safe operation and servicing of all equ
28. ve spindle from vise and place the housing in a press with the blade carrier turned down Press the outer shaft lower bearing and blade carrier out 11 Place the outer shaft in a vise and remove the blade carrier THESE THREADS ARE LEFT HANDED TO LOOSEN TURN CLOCKWISE Figure 7 You may have to heat shaft to loosen if so remove inner bearing first 12 Press the bearing off the shaft 13 Using a punch on a flat surface drive the top outer bearing from the housing Figure 5 Blade Carrier Wrench 3 8 x 3 4 UNC Threads Grade 8 Vise Figure 6 Sheave Wrench Vise Figure 7 Blade Carrier 20 BLADE SPINDLE ASSEMBLY 1 Press the outer bearing in the housing until the bearing bottoms out Figure 8 2 Press the lower outer bearing on the shaft until it bottom out Figure 9 3 Place the outer shaft and lower bear ing through the hub into the top outer bearing Press together until both outer bearing races bottom out on housing and shaft Figure 10 4 Press the inner bearing into the top of the outer shaft Figure 10 5 Thread the blade carrier and the sheave on the outer shaft Figure 11 6 Attach the blade carrier wrench to the blade carrier Figure 5 Put the spin dle in the upright position and place the blade carrier wrench in a vise and secure it 7 Use the sheave wrench Figure 6 Turn counterclockwise and tighten sheave to 200 ft lbs 8 Remove spindle from vise Place the sheave wrench
29. wer machinery It is your re sponsibility to know what these regulations are in you own area or situation Refer to U S Dept of Labor Employ ment Standard Administration Wage amp Home Division Child Labor Bulletin 102 6 1 1 INTRODUCTION We are pleased to have you as a Locke Turf customer Your FP 100 has been carefully designed to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping your mower in top operating condition Please read this manual thoroughly Understand what each control is for and how to use it Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of the implement If any assistance or additional information is needed contact your authorized Locke Turf distributor NOTE All references made to right left front rear top or bottom is as viewed facing the direction of travel with implement properly attached to tractor Technical Specifications Specification FP Cutting Width 48 60 72 Transport Width 48 60 72 Cutting Height 1 2 to 4 1 4 Blade Tip Speed FPM 15 000 FPM Required Tractor PTO HP 15HP min Belts Cat IV 80 CV main Driveline Size 540 RPM 1 3 8 6 Spline 1 2 DESCRIPTION The MP 172 figure 1 1 is designed for turf maintenance applications where a high quality of cut on turf grasses is required Three sets of rotati
30. y given time Mow twice at different height settings high then low if grass is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content whether the terrain is flat or hilly etc The ideal cutting height may be different from other types of mowing equipment you have used Initially you should adjust your FP at least 1 2 higher than other types of equipment Use a trial and error method to determine if the FP should be ad justed lower Generally it is best to begin high and work you way lower 11 SECTION IV MAINTENANCE 4 1 MAINTENANCE CHECK LIST Perform scheduled maintenance as outlined below Lower implement to ground turn off tractor and set parking brake before doing maintenance inspections or work All bolts should be torqued as indicated in torque chart unless otherwise indicated THE MOWER CAN FALL FROM HY DRAULIC SYSTEM FAILURE TO AVOID SERIOUS INJURY OR DEATH SECURELY SUPPORT MOWER BE FORE WORKING UNDERNEATH BEFORE EACH USE 1 Check tractor tire air pressure Refer to tractor operator s manual Mower transport tire pressure should be 22 psi deck tire pressure should be 50 psi 2 Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them 3 Check blade bolts for tightness Tighten bot tom blade bolts to 76 ft lbs top mulching blade bolts to 45 ft lbs 4
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