Kawasaki 840078 User's Manual
Contents
1. 4 Repeat this operation until the surface of the grinding wheel is clean and free of grooves or gouges and the wheel edges are square to the wheel surface 5 Repeat this operation on both grinding stones CLEANING THE BENCH GRINDER The bench grinder should only be cleaned after the power cord is removed from the power source and the Power Switch is turned to OFF Clean any dust buildup from around moving parts or near electrical connections This dust can possibly contain metallic shavings that could cause electricity to be conducted from the grinder parts to a grounded object Use a clean rag brush or com pressed air source to remove excessive dust buildup NEVER use flammable materials to clean the grinder NO LUBRICATION is required The grinder motor uses sealed lubrication bearings installed at the factory FLEXIBLE WORK LIGHT The Work Light features two flexible arms with a light attached to each arm e Turn the Power Switch to the OFF position and unplug the power cord from the electrical power source 17 e To replace the Work Light bulbs wait until they have cooled enough to safely handle and unscrew the used bulb by turning it counterclockwise e Install a new bulb in the Work Light insert it into the socket and turn it clockwise To prevent the possibility of fire do not use light bulbs brighter than 15 watt and rated for 120V AC 60Hz Optional accessories for the bench grinder can include wir2. FIGURE 3 INSTALLING THE EYE SHIELD A CAUTION Ensure the Eye Shield is in the preferred location and securely tightened before turning the bench grinder power switch to ON Always replace an Eye Shield should it become cracked broken or scratched to that the view through it is impaired Contact Alltrade Customer Service at 1 800 590 3723 toll free for authorized replacement parts OPERATING THE BENCH GRINDER Ensure the ON OFF switch is in the OFF position before plugging the power cord into the AC power source Ensure there are no tools or work pieces in contact with the grinding wheels when the grinder is turned ON Failure to observe these procedures could result in damage to the bench grinder tools work pieces or serious personal injury to the operator or bystanders OPERATING THE ON OFF SWITCH The bench grinder ON OFF switch is located on the front of the grinder base To turn the grinder ON move the rocker style switch to the right to the ON position To turn the grinder OFF move the rocker style switch to the left to the OFF position GRINDER OPERATIONS Before starting any grinding operation check the grinding wheels are properly dressed and have no rounded edges gouges or grooves Refer to the section Maintenance and Cleaning page 15 18 for procedures on dressing the grinding wheels Ensure the tool rests are securely tightened and the eye shie
3. INTENDED USE 2 2 ccacecenee cadence rea eb eea ce eae taeda 2 SECTION ONE RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 2 3 IMPORTANT SAFEGUARDS 0 000 3 SECTION TWO GENERAL SAFETY RULES FOR ALL ELECTRIC POWER TOOLS 4 5 GROUNDING INSTRUCTIONS 0 ee eee eee 5 6 EXTENSION CORD USAGE onnan 6 IMPORTANT SAFETY RULES FOR BENCH GRINDERS 6 9 SYMBOLS saatnud taatai eee ei 9 SECTION THREE FUNCTIONAL DESCRIPTION 0 0 cece eee eee eee 10 INSTALLATION INSTRUCTIONS 2 0 2 2 00 c cece eee eee 11 13 OPERATING INSTRUCTIONS FOR THE BENCH GRINDER 13 15 OPERATING THE ON OFF SWITCH 0 000 eee 14 GRINDER OPERATIONS 0 0 c eee eee eee ee 14 15 SECTION FOUR MAINTENANCE AND CLEANING 0 0 15 18 ACCESSORIES cece eee tenes 18 SPECIFICATIONS 32 5 25 s4eeh edo kine Meow hee Eh deere een 19 OTHER CONSUMER DO IT YOURSELF DIY TOOLS 19 SECTION FIVE 3 YEAR LIMITED WARRANTY 0 c cece eee eee 19 22 CONGRATULATIONS Thanks for choosing this product At Alltrade our aim is to provide you with quality products at an affordable price and we want you to be totally satisfied with your product and our Customer Service If any help and advice is needed please contact us at 1 800 590 3723 Properly cared for this product will give you many years of satisfaction INTENDED USE This product is intended for cons
4. ALL EXPRESS AND OR IMPLIED WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHASER INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE Limitation Of Liability IN NO EVENT SHALL ALLTRADE AND OR ITS REPRESENTATIVE S BE LIABLE FOR INDIRECT INCIDENTAL SPECIAL AND OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO DIRECTLY OR INDIRECTLY ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND OR ITS REPRESENTATIVE S AND PURCHASER ANY WARRANTY HEREUNDER AND OR THE EXISTENCE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF ANY ITEM S SOLD HEREUNDER EVEN IF ALLTRADE AND OR ITS REPRESENTATIVE S HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES IN NO EVENT WHETHER AS A RESULT OF A BREAC
5. Extension cords should never exceed 25 feet in length Extension cords that are too long Cause a voltage drop over the extra distance causing the grinder motor to run slower with the possibility of causing damage to the motor Using extension cords with smaller than the recommended wire gauge run the risk of getting too hot melt ing and or causing fires See table Extension Cord Specifications on page 18 IMPORTANT SAFETY RULES FOR BENCH GRINDERS 4 WARNING ALWAYS wear protective eyewear and or appropriate dust filters and respirator when using this tool DO NOT OPERATE THIS BENCH GRINDER until it is completely assembled according to the instructions in this manual Failure to adhere to these instruc tions could result in serious and or permanent injury OBTAIN ADVICE FROM A QUALIFIED INDIVIDUAL if you are not completely sure how to use the bench grinder 4 WARNING FOLLOW ALL WIRING CODES Use only properly grounded three hole ground ed receptacles DO NOT cut the third prong off the power cord When using an extension cord use only UL Listed extension cords with minimum 16 AWG wiring and a maximum length of 25 feet See ELECTRICAL SAFETY section in this manual KEEP BYSTANDERS CHILDREN AND VISITORS at a safe distance from the bench grinder while it is in operation Distractions can cause inadvertent misuse resulting in possible injury to the bystanders or to the operator ALWAYS USE THE PROVIDED WHEEL FLANGES to m
6. HP Grinding Wheel Size 8 x 3 4 x 5 8 OTHER CONSUMER DO IT YOURSELF DIY TOOLS Alltrade offers a full range of Kawasaki tools that make DIY jobs easy If you would like further information on the following products please contact Alltrade Customer Service Department at 1 800 590 3723 Cordless Drills Screwdrivers Reciprocating Saws Impact Wrenches Routers Sanders Rotary Tools Jigsaws Corded and Cordless Multi Purpose Tools Circular Saws Wide Range of Accessories and more Angle Grinders 3 YEAR LIMITED WARRANTY Express and Exclusive Limited Warranty to Original Retail Buyer Alltrade Tools LLC hereinafter Alltrade expressly warrants to the original retail purchaser of the accompanying KAWASAKI power tool and no one else all parts of the product except those parts referred to below which are specifically exclud ed from such warranty see Exclusions to be free from defects in materials and workmanship for a period of three years from original date of purchase except that such warranty with regard to the battery shall be for a period of two years from Original date of purchase unless the tool is used for commercial or rental purposes SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE The above warranty for this Kawasaki power tool including the battery shall be effective for only 90 days from the original date of purchase if this tool is used for any COMMERCIAL OR RENTAL PURPOSE The date of purchase shall be
7. CH Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected sit uations MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS BEFORE SERVICING AND WHEN CHANGING ACCES SORIES SUCH AS BLADES BITS CUTTERS AND THE LIKE REDUCE THE RISK OF UNINTENTIONAL STARTING Be sure switch is in the OFF position before plugging in amp WARNING USE RECOMMENDED ACCESSORIES Consult the owners manual for recom mended accessories The use of improper accessories may cause cause risk of injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other con ditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Only feed work into a blade or cutter against the direc tion of rotation of the blade or cutter GROUNDING INSTRUCTIONS The electrical power source for this bench grinder MUST be grounded in order pre vent possi
8. FOR CUSTOMER SERVICE POUR LE SERVICE APRES VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1 800 590 3723 Printed in China Kawasaki Kawasaki Motors Corp U S A OFFICIAL LICENSED PRODUCT 87 1904 60957 KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI MOTORS CORP U S A WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT CONSUMER INQUIRES SHOULD BE DIRECTED TO COPYRIGHT 2006 ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 USA 840078 8 Bench Grinder_REV 9 14 06 MODEL Kawasaki o 8 BENCH GRINDER INSTRUCTION MANUAL THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT DO NOT RETURN THIS PRODUCT TO THE STORE PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1 800 590 3723 BEFORE YOU CALL HAVE THE FOLLOWING INFORMATION AVAILABLE MODEL No DATE PURCHASED AND STORE LOCATION AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT GIVE US A CALL OR EMAIL US AT INFO ALLTRADETOOLS COM YOUR FEEDBACK IS VITAL TO US TABLE OF CONTENTS CONGRATULATIONS 0 0 eee eee eee 2
9. H OF CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHERWISE SHALL ALLTRADE S AND OR ITS REPRESENTATIVE S LIABILITY EXCEED THE PRICE OF THE PRODUCT ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE Limitations on Warranty Disclaimers Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages so part or all of the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state If your product is not covered by this warranty please call our Customer Service Department toll free at 1 800 590 3723 for general repair information and charges 22
10. ONS for both hands and work pieces A sudden slip could draw fingers into the grinding wheel causing injury ALWAYS KEEP ARMS HANDS AND FINGERS away from the grind wheel surface Severe injury could result HOLD THE WORK PIECE FIRMLY AGAINST THE GRINDING WHEEL A loose grip can cause loss of control of the work piece resulting in severe injuries or damage to the bench grinder ALWAYS MAKE CONTACT WITH THE FACE OF THE GRINDING STONES Grinding objects on the side of the grinding stones can cause the stones to frag ment resulting in fragments being thrown from the wheel at high speeds Serious injury could result NEVER APPLY A COOLANT DIRECTLY TO THE WORK PIECE WHILE IT IS IN CONTACT WITH THE GRINDING STONE Coolant can weaken the makeup of the grinding stones causing them to fail Dip the work piece in water to cool it DO NOT TOUCH THE GROUND PORTION OF THE WORKPIECE until it has prop erly cooled Touching HOT surfaces can cause injury NEVER PERFORM LAYOUT OR ASSEMBLY to work pieces in front of the grinder while it is still running A sudden slip could bring hands in contact with the moving parts of the bench grinder resulting in injury to the operator A WARNING TURN THE ON OFF SWITCH ON THE GRINDER TO THE OFF POSITION AND UNPLUG THE POWER CORD FROM THE ELECTRICAL RECEPTACLE when the grinding operations are finished Thoroughly clean the area surrounding the bench grinder making it ready for the next use SECURE THE ELEC
11. TRICAL POWER CORD to prevent unauthorized use of the bench grinder and or to prevent children from accidentally turning it on ADDITIONAL INFORMATION about the proper use of bench grinders is available from the Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute com Information is also available from the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 Additionally you can refer to the American National Standards Institute ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor OSHA 1910 213 Regulations SETS IMPORTANT Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer SYMBOL NAME EXPLANATION V Volts Voltage Potential A Amperes Current Hz Hertz Frequency Cycles per Second W Watt Power Kg Kilograms Weight N Alternating Current Type of Current TERE Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal E Class II Construction Denotes Double Insulation min Minutes Time S Seconds Time b Diameter Size of Drill Bits Grinding Wheels etc n No load speed No load Rotational Speed min Revolutions per Minute Revolutions Surface Speed Strokes etc per Minute 1 2 3 Ring Selector Settings Speed Torque or Position Set
12. ble electric shock or even death should the tool malfunction or break down Grounding provides a path of least resistance for electric current thus reduc ing the risk of electrical shock The power source must also use a minimum 20A service and not used if other power tools on the same circuit are in use This bench grinder is equipped with a grounded 3 wire power cord with a 3 prong plug If the power cord will not fit into the wall plug an approved adapter can be used as long as it is connected to the center screw in the wall plate Never modify the electrical plug by cutting off the grounding prong so it will fit into unapproved un grounded electrical receptacles See Figure 1 If you have questions about hooking up the bench grinder contact a certified elec trical contractor to install the proper circuitry acceptable for this and other power tools you use Repair or replace any damaged electrical wiring IMMEDIATELY GROUNDED RECEPTACLE UNGROUNDED AC RECEPTACLE COVERPLATE MOUNTING SCREW GRINDER POWER CORD NDER POWER CORD FIGURE 1 CONNECTING THE BENCH GRINDER TO THE AC POWER RECEPTACLE EXTENSION CORD USAGE Extension cords are not recommended for use with this bench grinder Extension cords if used must be properly grounded with a 3 prong plug on one and a 3 hole receptacle on the other DO NOT use grounding adapters with an extension cord Extension cords must be UL listed and use a minimum of 18 A W G wiring
13. charges loss or damage resulting from improper operation maintenance or repairs made by other persons pre delivery services such as assembly oil or lubricants and adjustment maintenance services that are normally required to maintain the product The use of other than genuine Alltrade Repair Parts will void warranty Warranty Disclaimers EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE BUYER ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR 21 PURPOSE NO WARRANTY ORAL OR WRITTEN OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS PRODUCT
14. e brush wheels that can be used for cleaning and layered cloth wheels that can be used for polishing and buffing Contact ALLTRADE Customer Service at 1 800 590 3723 toll free to find out what accessories are available for the bench grinder 4 WARNING Only use accessories that are designed to fit your partic ular grinder These accessories should be specifically labeled to match the speed and arbor size of the grinder Failure to use the proper accessories could result in property damage damage to the grinder and serious person al injury to the operator Always attach grounded 3 prong extension cords to grounded 3 hole outlets If the grinder must be used outside use an extension cord labeled W A or W These extension cords are rated for outdoor use and reduce the chances of electrical shock If you must use an extension cord be sure that the gauge is large enough to carry the amount of current necessary for your power tool If not your tool may experi ence a loss of power excessive voltage drop or overheating The smaller the gauge number the heavier the cord see table below RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS AMPERE 10FT 25FT 50FT 100FT 3 6 18 18 18 18 6 8 18 18 18 16 8 10 18 18 18 14 10 12 16 16 14 14 12 16 14 12 12 16 20 12 12 12 18 SPECIFICATIONS SPECIFICATIONS Voltage 120V NY 60 Hz Rated Current 5A No Load Speed 3450 RPM Maximum Horsepower 3 4
15. include your name address phone number dated proof of purchase or copy and a statement about the nature of problem Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid and insured to Alltrade s facility see above address will be inspected and at Alltrade s option repaired and or replaced free of charge if found to be defective and subject to warranty Alltrade retains the sole discretion to determine whether any item or part is nonconforming and if so whether the item and or part will be repaired and or replaced If the unit is repaired new or reconditioned replacement parts may be used If Alltrade chooses to replace the product it may replace it with a new or reconditioned one of the same or comparable design The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period Typically a defective product that is returned within the first 30 days after the purchase date will be replaced for items returned after the first 30 days and within the warranty period covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced at Alltrade s option During the warranty period Alltrade will be responsi ble for the return shipping charges Alltrade s repair and or replacement of any non conforming item and o
16. l or worn from the original shape and will need to be replaced Grinding wheels that are chipped or cracked should be replaced IMMEDIATELY REPLACING GRINDING WHEELS When replacing grinding wheels make sure the replacement wheel has a speed rat ing at or above the speed of the grinder The speed rating is listed on the nameplate of the grinder Replacement grinding wheels should have a 1 2 arbor hole and a maximum width of 3 4 See Figure 4 1 Ensure the POWER SWITCH 1 is set to the OFF position and the electrical power cord is removed from the power source before changing grinding wheels 2 Loosen the Adjustment Knob and lift the Eye Shields to the UP position The Eye Shield and Adjustment Knob are shown in Detail A above 3 Remove the three screws 2 and remove the outer cover of the Grinding Stone Guard 9 15 GRINDING WHEEL WOODEN WEDGE TOOL REST GRINDING WHEEL GUARD FIGURE 4 REPLACING GRINDING WHEEL 4 Remove the rear bolt attaching the Tool Rest to the Grinding Wheel Guard 5 Loosen the front bolt on the Tool Rest Move the Tool Rest forward as far from the Grinding Shield Guard as possible and re tighten 6 Wedge a small piece of wood between the Grinding Wheel Guard and the Grinding Stone to prevent it from turning 7 Using a wrench loosen and remove the Arbor Nut 4 from the Motor Spindle 8 The Motor Spindle has left hand threads on the left side and right hand threads on
17. lds are in place and properly tightened Allow the grinder to run for at least one minute to warm up the grinding wheels NEVER place a work piece against a COLD grinding wheel The bench grinder is equipped with two aluminum oxide grinding wheels one 36 grit coarse and one 60 grit medium Place the work piece on the tool rest and apply even pressure as contact is made with the abrasive stones If the grinder is being used to sharpen heavy tools such as axes or lawnmower blades start by using the coarse grinding wheel This wheel removes a greater amount of surface Then repeat the procedure using the medium wheel to give the tools a finished sharpening NOTE The finished edges on heavy tools such as axes or lawnmower blades need not be ground to a fine edge like that of a pocket knife or scissor The edge needs to be free of nicks and uneven edges for maximum performance A fine edge will only become damaged easier requiring more frequent sharpening When sharpening tools start on one end of the tool and slide its surface across the grinding stone in a firm even speed and pressure Reverse the direction for the other side CAUTION When sharpening tools on a grinder avoid letting the tool stay in one place until it becomes RED HOT You will notice area will change color possibly to a bluish tint when the tool cools This change in color and the exposure to high heat can alter the tempering of the metal making it m
18. ndling SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY RULES FOR ALL ELECTRIC POWER TOOLS READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instruc tions listed below may result in electric shock fire and or serious personal injury KEEP GUARDS IN PLACE AND IN WORKING ORDER REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE TOOL IN A DANGEROUS ENVIRONMENT Do not use power tools in damp or wet locations or expose them to rain Keep work area well lit KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area MAKE YOUR WORKSHOP CHILD PROOF WITH PADLOCKS MASTER SWITCHES OR BY REMOVING STARTER KEYS DO NOT FORCE TOOL The correct tool will do the job better and safer at the rate for which it is designed USE THE CORRECT TOOL FOR YOUR APPLICATION Do not force tool or attachment to do a job for which it was not designed ALWAYS USE SAFETY GLASSES Also use a face mask or dusk mask if cutting operation is dusty Everyday eyeglasses only have impact lenses they are NOT safety glasses SECURE WORK Use clamps or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control DO NOT OVERREA
19. ng the appropriate size metric combination wrench to prevent the Tool Rest from moving during usage of the bench grinder 5 As the grinding stones wear down loosen the two mounting bolts and adjust the tool rest inward maintaining the 1 8 gap 6 Re tighten the two mounting bolts securely using the appropriate size metric combination wrench to prevent the Tool Rest from moving during usage of the bench grinder A CAUTION Ensure the Tool Rest is securely tightened before turning the bench grinder power switch to ON Always replace a Tool Rest should it become broken Contact Alltrade Customer Service at 1 800 590 3723 toll free for authorized replacement parts 12 INSTALLING THE EYE SHIELDS The Eye Shields prevent hot sparks and other debris from flying off the spinning grind wheels and possibly causing injury to the eyes of the operator The eye shields can be mounted in different positions depending on the operator See Figure 3 1 Attach the clear plastic Eye Shield 1 to the Eye Shield Mounting Bracket 3 using the two mounting screws 2 as shown in Figure 2 2 Attach the Eye Shield and Mounting Bracket to one of the three mounting holes in the Grinding Stone Guard 5 using the Adjustment Knob Split lock Washer and Flat Washer 4 3 Adjust the Eye Shield by loosening Adjustment Knob and positioning in a desired position Re tighten the Adjustment Knob securing the Eye Shield to the grinder
20. ore brittle and subject to frequent surface damage 14 4 WARNING DO NOT attempt to grind work pieces made of WOOD or MAGNESIUM Using wood with a bench grinder could easily start a fire or cause severe irreversible damage to the work piece Grinding work pieces made of magnesium or magnesium alloys can ignite causing sudden very intense fires Magnesium fires cannot be easily extinguished ABSOLUTELY DO NOT THROW WATER ON A MAGNESIUM FIRE USE ONLY A FIRE EXTIN GUISHER RATED FOR SUCH FIRES OR CALL FOR ASSISTANCE 9 1 1 When water is introduced to a magnesium fire the sudden temperature change could cause the metal to explode sending very hot pieces throughout the work area possibly igniting other fires e Use optional accessories such as wire wheels and buffing wheels to create finishing touches to your work piece WIRE WHEELS should never be used on work pieces that are polished or have a textured surface The wheel will deface these surfaces Like grinding stones work pieces can be held too long against the wire wheels resulting in high temperatures and possible damage to the work piece Consult with Alltrade Customer Service at 1 800 590 3723 toll free for assistance in choosing the proper grinding wheels and accessories for your grinder MAINTENANCE AND CLEANING During normal use the abrasive grinding wheels may become cracked grooved develop rounded corners on the edges chipped loaded with foreign materia
21. ount grinding wheels on the grinder shaft to prevent wheel damage or separation Separation can result in frag ments flying off the wheel at high speeds possibly causing severe injuries USE ONLY GRINDING WHEELS AND METAL BRUSHES that are designed for the speed of this grinder Unsuitable grinding wheels can separate throwing frag ments outward at high speeds possibly causing severe injuries NEVER ATTEMPT TO USE A GRINDING WHEEL OR METAL BRUSH with an arbor hole different from the motor shaft on the grinder DO NOT OVERTIGHTEN THE ARBOR NUT Excessive tightening can cause the wheel to fracture and possibly break apart during use and throw pieces outward at high speeds DO NOT USE A GRINDING WHEEL THAT VIBRATES Visually inspect the grinding wheels and dress them as necessary or replace them immediately If the vibration still exists check the bearings on the motor shaft and repair or replace them as soon as possible EXCESSIVE VIBRATION can cause wheel separation REPLACE A CRACKED WHEEL IMMEDIATELY ADJUST THE EYE SHIELDS SO THEY ARE CLOSE TO THE WHEELS Re adjust the shields as the wheel wears down Flying sparks are dangerous and cause fires and or explosions if they come in contact with flammable materials or liquids MAKE SURE THE EYE SHIELDS ARE IN PLACE and properly adjusted and secured at all times the grinder is in use ADJUST THE TOOL RESTS BEFORE EACH USE The tool rests should be close to the grinding wheels about 1 8
22. r part thereof shall constitute fulfillment of all obligations to the purchaser Alltrade shall not be responsible or liable for any expense including freight charges or repairs made outside Alltrade s facility unless expressly agreed to by Alltrade in writing Under no circumstances shall Alltrade bear any responsibility for loss of the unit loss of time or rental inconvenience commercial loss or consequential damages 20 Exclusions This warranty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse abuse accidents operation at other than recommended pressures or temperatures improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty This limited warranty does not apply to accessory items such as drill bits screwdriving bits circular saw blades jigsaw blades grinding wheels sanding sheets and other related items DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING ACCIDENT ABUSE NEGLIGENCE FAILURE TO FOLLOW INSTRUCTIONS UNAUTHORIZED REPAIRS OR ALTERATIONS DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY Alltrade will not be liable for the following labor
23. separation or less The tool rests should always be tightened to prevent shifting in positions They should be re adjust ed as needed as the grinding wheel wears down If not properly adjusted the work piece can be inadvertently drawn into the grinding wheel causing damage to it or possible severe injury to the operator DO NOT STAND DIRECTLY IN FRONT OF THE GRINDER when it is first turned on Loose fragments could fly off at high speeds possibly causing injury NEVER ENGAGE A WORK PIECE TO A COLD GRINDING STONE A cold grind ing stone has a tendency to chip Allow the grinder to run for an entire minute before applying the work piece to the grinding stone NEVER START THE BENCH GRINDER WITH THE WORK PIECE AGAINST THE GRINDING WHEEL The work piece can be drawn into the grinding wheel Causing it to fragment resulting in damage to the grinder and or serious injury to the operator THOROUGHLY CLEAN THE GRINDER BEFORE CHANGING TYPES OF WORK PIECES Combining wood and metal dust can result in an explosion or fire DO NOT GRIND OR POLISH WORK PIECES MADE OF MAGNESIUM The magne sium could ignite resulting in a very intense fire that could cause severe burns to the operator and or seriously damage the bench grinder NEVER PERFORM GRINDING OPERATIONS NEAR FLAMMABLE GAS OR LIQUIDS The resulting fire and or explosion could cause permanent serious injuries to the operator and damage to the grinder and surrounding work area AVOID AWKWARD POSITI
24. tension cord be needed refer to Page 18 in this manual for choosing the proper length and wire gauge needed for safe opera tion of the bench grinder 4 Do not assemble and or use the grinder in an area that may be contaminated with oily rags Keep flammable materials such as gasoline paint thinner or sol vents Sparks from normal grinding operations can ignite these compounds resulting in moderate to severe burns to the operator 5 Carefully inspect the grinding wheels to ensure they were not damaged during shipment Fractured grinding wheels can shatter during grinding operations and throw off pieces at high speeds Failure to adhere to these cautions can cause severe injury including blindness or even death to the operator INSTALLING THE TOOL RESTS When installing the Tool Rests on the bench grinder NOTE there is a Left Tool Rest and a Right Tool Rest The tool rest shelf ALWAYS points away from the motor and the two different tool rests cannot be installed on the wrong side See Figure 2 1 Remove the two mounting bolts 1 and washers 2 from the inside of the Grinding Stone Guard 4 2 Insert the mounting bolts and washers through the slotted hole at the bottom of the Tool Rest 3 and reattach them to the Grinding Stone Guard 11 N D DAN i Yew FIGURE 2 INSTALLING THE R H TOOL REST 3 Position the Tool Rest no more than 1 8 away from the Grinding Stone 5 4 Tighten the two mounting bolts securely usi
25. the date of shipment to the original purchaser or the date the original purchaser took possession custody or control of the product whichever occurred first This warranty shall be null and void if the product or any 19 component thereof is modified or altered This warranty does not apply to any other product and or component thereof manufactured or distributed by Alltrade and does not apply to products and or components thereof designed manufactured and or assembled by others for which Alltrade makes no warranties whatsoever THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF Warranty Performance By purchasing the product purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and or part is promptly returned to Alltrade s facility postage pre paid and insured address ALLTRADE Warranty Claims amp Repair 1431 Via Plata Long Beach CA 90810 Attn Customer Service 1 800 590 3723 within the applicable warranty period with a written request by purchaser that Alltrade repair and or replace the nonconforming item and or part We recommend that you keep the original product packaging in the event you need to ship the unit We suggest the package be insured against loss or in transit damage When sending your product
26. the right side Left hand threads LOOSEN by turn ing them clockwise where as right hand threads loosen by turning them counter clockwise This prevents the spindle nuts from becoming loose dur ing grinder operations 8 Remove the Outer Arbor Flange 5 and the old grinding wheel 9 Slide the NEW Grinding Stone onto the Motor Spindle and ensure it seats with the Inner Arbor Flange 7 Install the Outer Arbor Flange 5 and the Arbor Nut 4 10 Wedge a small piece of wood between the Tool Rest and the Grinding Stone to prevent it from turning The Tool Rest is pictured in Detail A on page14 11 Using a wrench tighten the Arbor Nut 4 12 Place the outer cover of the Grinding Stone Guard and secure it with the three screws 2 that were removed in Step 3 above DRESSING THE GRINDING WHEELS After using the grinding for a period of time the wheel surface could become grooved and the edges rounded Re surfacing the grinding wheel is called dress ing the wheel Use a suitable silicone carbide stick type dresser or the wheel dresser provided with the grinder An uneven grinding wheel can cause poor results upon grinding items that use the entire surface of the wheel Follow the steps below to dress the grinding wheel 1 Turn on the grinder 2 Set the dresser on the tool rest and move it forward against the moving wheel until it touches the high point 3 Dress the grinding wheel by moving the dresser back and forth
27. the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTE NOTE provides additional information that is useful for proper use and maintenance of this tool If a NOTE is indicated make sure it is fully understood IMPORTANT SAFEGUARDS A DANGER People with electronic devices such as pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles WARNING Handling the power cord on corded products may expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after ha
28. tings FUNCTIONAL DESCRIPTION CONTROLS AND COMPONENTS 1 Grinder 2 Eye Shield 2 3 Eye Shield Knob 2 4 Left Side Eye Shield Bracket 5 Right Side Eye Shield Bracket 6 Left Side Tool Rest 7 Right Side Tool Rest with V groove 8 Flexible Work Lights 2 On Off Switch 10 7 Watts 120V Lamp 2 not included co 10 INSTALLATION INSTRUCTIONS A CAUTION Do not begin assembly of bench grinder if the AC power cord is plugged into an AC power receptacle Do not begin assembly of bench grinder if power switch on the front of the base is switched to the ON position INSPECTION Carefully inspect each individual part of the bench grinder to ensure there are no cracked broken or bent components needed for a safe installation 1 Carefully choose a location for the bench grinder If mounted on a workbench ensure there is adequate room all around the grinder for safe operation The area must be level and clear of other power tools and or power tool cords that could interfere with operation of the bench grinder 2 If the bench grinder is installed on a universal tool stand available at larger hardware stores ensure there is plenty of unobstructed space around the grinder as not to interfere with safe operation on the tool 3 The bench grinder should be installed in a place that is away from outside ele ments and close to an approved power receptacle so that an extension cord will not be needed Should an ex
29. umer use only This tool is not designed for pro fessional use The power cord should only be used in approved electrical outlets as described in this manual Failure to use the proper power cords and or extension cords may result in fire or possible damage to the bench grinder RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 4 WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions in this manual may result severe personal injury or death Keep this manual and refer to it for Safety Instructions Operating Procedures and Warranty The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power equipment Always use common sense and pay particular attention to all the DANGER WARNING CAUTION and NOTE statements of this manual A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury 4 WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without
Download Pdf Manuals
Related Search