Karcher 1.142-114 User's Manual
Contents
1. Switch water pump on dust consolidation Note The water pump runs only when the blower fan is switched on A gt Forward driving r h pedal gt Reverse driving l h pedal gt Slowly press the driving pedal Note A danger signal is emitted during reversing Driving behaviour The accelerator pedals allow an infinitely variable driving speed to be selected If power drops on uphill slopes ease off accelerator pedal Avoid jerky operation of the pedal Only change direction of travel once vehicle is stationary Braking Release the driving pedal the machine brakes automatically and comes to a standstill Note The braking effect can be supported by pressing the foot brake Stop machine Switch on blower fan gt Switch off water pump Lift suction orifice and side brushes Apply parking brake Push engine speed adjustment all the way in Tum the ignition key to position O and remove it 32 Operating instructions ICC 1 S B D English Empty the swept material container A Danger Danger of injury Travelling backwards should not endanger third parties if necessary receive training Before emptying the refuse container turn off extractor fan During the emptying process no persons and animals must remain within slewing range of the refuse container A Danger Danger of crushing Never grasp into the rod system2. 9 Defroster fan accessory 10 Allround warning lamp accessories 11 Accelerator pedal backwards 12 Accelerator pedal forwards 13 Tip the swep material container 14 Lifting lowering side brushes speed adjustment 15 Lift lower coarse refuse flap 16 Extractor fan 17 Water pump 18 Operating hour counter sweeping unit accessories 19 Engine speed adjustment 20 Water quantity side brushes 21 Water quantity intake channel 22 Parking brake foot brake pedal 23 Choke only for ICC 1 S B 24 Switch over between parking brake and foot brake Display instrument 1 Debris container raised 2 Preglowing only for ICC 1 S D 3 Cooling water over temperature additional sound signal 4 Blower fan on 5 Battery charge indicator 6 Oil pressure 7 Air filter change indicator 8 Driving direction indicator 9 Running time meter engine 10 Tank display Ignition switch 0 Ignition off engine off Preglowing on only for ICC 1 S D and operation ll Start engine Indicator dipped beam parking light horn Sound horn Parking light Warning flashlight Switch hazard warning lights on off Dipped headlight 29 Operating instructions ICC 1S B D English Lifting lowering refuse Lifting lowering side Raise coarse dirt flap Water pump Switching the suction container brushes speed adjustment turbine on and off Raise swept material cont
3. If formation of dust does not appear turn off water supply to the side brush Note To attain an optimum cleaning result the driving speed must be adapted to suit the prevailing conditions Sweeping in largish objects The coarse refuse flap can be opened for sweeping in largish objects e g tins or great amounts of leaves Note The operator can see his working range through the suction opening mirror Driving over obstacles A Warning gt Lift side brushes and suction orifice Obstacles up to a height of 150 mm Drive over forwards slowly and carefully at an angle of 45 Obstacles above a height of 150 mm May only be driven over using a suitable ramp Note Ensure that the vehicle does not come to a halt 33 Operating instructions ICC 1 S B D English Decommissioning Transport Cleaning and maintenance Please heed the following if sweeper is not to be used for a lengthy period gt Stand sweeper on a flat surface gt Lift side brushes in order not to damage the bristles Remove the ignition Key gt Safeguard the sweeping machine from rolling away Fill the fuel tank completely and close the fuel tap Change the engine oil gt If frost is expected drain off the cooling water or make sure that it contains sufficient anti freeze agent Clean inside and outside of sweeper Empty water container and pipe system Disconnect the batt
4. Check the engine oil level es gt Take spent oil after an oil change to an oil collecting point or a waste disposal company Check the hydraulic oil level An inspection glass is provided for checking the fill level in the hydraulic oil tank At the inspection glass the max level Checking fouling of hydraulic filter gt Unscrewing the side shrouding gt Apply parking brake gt Pull out engine speed adjustment is marked by a black line and the 1 3 gt Start engine min level by a red line Hydraulic filter fouling indicator Oil inspection glass gt Take oil filter out of the oil filter casing gt Replace oil filter if required gt Check hydraulic filter fouling indicator while the oil is warm Warning gt The filter element must be replaced when the indicator is at the red mark Top up with hydraulic oil gt Refill hydraulic oil see Technical Data for the grade gt Rectify the hydraulic oil level from Min to Max gt Keep the opening clean gt Clean filling area gt Loosen filler cap i gt Take out oil filter with oil filter casing Check hydraulic system Check all hydraulic hoses and connections to make sure that they are not leaking gt Please consult the Karcher after sales service for maintenance of the hydraulics Check and overhaul the water cooler A Danger Danger of scalding due to boiling water Let cooler cool off a
5. commercially available jacks Checking and adjusting sweeping area of the side brush Check the tyre air pressure Raise the side broom gt Drive sweeper over a flat smooth surface covered with a clear layer of dust Lower side brush and start up Raise the side broom Drive aside backwards Check the sweep mirror VVVV 1 The sweeping area should be between 40 and 50 mm wide M a MSS Adjusting the width of the sweep mirror 2 Width of sweeping range can be adjusted by altering stop By turning the screw clockwise the sweeping area becomes smaller By turning the screw anti clockwise the sweeping area becomes larger 41 Operating instructions ICC 1S B D English Replacing side brush Clean and change water gt Apply parking brake filter gt Raise the side broom MW XX i A 4 Y 1 SSS iS i A gt Loosen hand nuts and remove Water level gauge for water gt Loosen union nut gt Unscrew rear cover side brush container gt Screw on the new side broom gt Unscrew the water filter housing Filling up water container Emptying water container y Ny SSS SSS SASS UA I gt Unscrew container cover Filling up water container Sa LS Note The water hose must not be inserted while filling the water reservoir to avoid back absorption A El 3 E ES ES E ue E ATELA gt Close shut off valve gt
6. of the emptying mechanism A Danger Danger of tipping Empty the swept material container only while standing on a level surface When evacuating on waste dumps or on ramps be sure to stay a safe distance away gt Shut off the suction fan gt Lift suction orifice and side brushes gt Apply parking brake gt Raise swept material container Note A danger signal is emitted during lifting gt Lower the swept material container Note A danger signal is emitted during lowering Emptying debris container manually Raise swept material container While pumping push and hold the Raise Lower Debris Container operating lever in position Raise Lower the swept material container While pumping push and hold the Raise Lower Debris Container operating lever in position Lower Note The add on kit 2 639 500 is required to be able to empty the sweepings container manually Usage instructions Safety instructions when sweeping A Warning Do not sweep in packing bands wires or similar items this can cause damage to the extractor fan unit Cleaning dry ground The water pump must be activated to avoid deposits in the suction channel Depending on refuse and dust formation switch on water pump to the side brushes Measuring out water quantity Cleaning damp or wet ground
7. of the machine without our approval invalidates this declaration Product Vacuum sweeper Type 1 142 xx Relevant EC directives EC machine directive 98 37 EC EC directive on electromagnetic compatability 89 336 EEC amended by 91 263 EEC 92 31 EEC 93 68 EEC EC guideline on noise emissions 2000 14 EU Applied harmonised standards DIN EN 292 1 DIN EN 292 2 DIN EN 60335 1 DIN EN 60335 2 72 DIN EN 50082 2 1995 DIN EN 13019 Applied national standards CISPR 12 BGVD 29 DIN 30701 DIN 30704 1 Test principles of Principal Organisation of the Commercial Employers Liability Insurance Associations for Vacuum Sweepers Applied conformity valuation method Appendix V Measured noise level D 105 dB A B 95 dB A Guaranteed noise level D 107 dB A B 97 dB A Internal measures ensure that the in series produced units always comply with the reguirements of current EC directives and applied standards The signatories act for and in authority of management 5 957 586 09 04 Alfred K rcher Limited Partnership Registered office Winnenden Company Register Waiblingen HRA 169 Personally liable partner K rcher Reinigungstechnik GmbH Registered office Winnenden 2404 Waiblingen Company Register HRB Managing directors Dr Bernhard Graf Hartmut Jenner Georg Metz Alfred K rcher GmbH amp Co KG Cleaning Systems Alfred K rcher Strasse 28 40 P O Box 160 D 71349 Winnenden Phone 4
8. split pins Lower safety supports on left and right and secure with split pin gt Pull out the oil dip rod Wipe off oil dip stick and slide it in again P gt Pull out the oil dip rod The oil level must be between the Min and the Max marks Top up the engine oil if the oil level is below the Min mark Do not fill up beyond Max Top up engine oil A Danger Let the engine cool down Release the cap screw of the oil filling opening Fill in engine oil Oil types See technical data Close the oil fill opening Wait for at least 5 minutes Check the engine oil level Change the engine oil Provide a collecting container for at least 4 litres of oil Allow the engine to cool off a little gt Unscrew drain plug A Danger Risk of burning if oil is hot Use a new seal without fail when screwing the drain plug in again Tighten drain plug to 25 Nm with a torgue wrench Replace engine oil filter Unscrewing the side shrouding Note Perform an engine oil filter change together with the engine oil change Clean the supporting and sealing surfaces 36 Operating instructions ICC 1S B D English gt iii The oil level must be between the Min and the Max marks Wet the gasket of the new oil filter with oil before mounting gt Hand tighten new oil filter Fill in engine oil
9. the seal Replace the seal Remove the seal fixing screws 1 Detach the stabilizing plate 2 Insert the new seal and screw it and the stabilizing plate down Adjust the seal Replacing seal of debris container gt Raise swept material container Remove the retaining plate s fixing screws 1 6 Detach the retaining plate and the seal Clean the sealing surface Fasten the new seal and the retaining plate 43 Operating instructions ICC 1S B D English Changing bulbs Unscrew the hexagonal head screws of the headlight holder Sa AIN gt Take out the headlight and disconnect the cable plug Note the position of the plug gt Unscrew the headlight casing to take it apart gt Pull the headlight casing apart Hold the headlight casing horizontally the headlight is not attached Changing fuses Fuses relays in vehicle tail 1 Electric fan relay 2 Preglow relay only for ICC 1 S D 3 Fuse for electric fan 4 Fuse for ignition coil and preglowing only for ICC 1 S D Unlatch the lamp mounting closing bracket abd take out the lamp bulb gt Replace bulb Note Assembly is carried out in reverse order The fuse box is in the instrument panel beneath the steering wheel Replacing blown fuses Use only fuses with the same current rating Battery safety instructions A Warning gt Observe the operating instructio
10. tyres must be set to 2 9 bar Adjusting back rest inclination Disengage back rest Pull back rest release device upwards Inclination can be changed by the position of the upper body Let go of release device Changing wheels A Danger Preparations gt Stand sweeper on a flat surface Remove the ignition Key Apply parking brake Wear warning clothing when performing repair work on public streets where it is dangerous because of moving traffic Check that the ground is stable Protect the machine additionally from moving with a wheel chock Recommended express assistance Check the tyre tread for imbedded objects Remove the objects Use a suitable commercially available tyre repair agent Note Comply with the recommendations of the respective manufacturers Continuing the journey is possible if the recommendations of the product manufacturer are observed Change the tyre or the wheel as soon as possible Jack fixing point front wheels Jack fixing point rear wheels Feed 20 mm steel rod into the specified bore hole Place the jack in position Unscrew the wheel nuts Lift the machine with the jack Remove the wheel nuts Slide the wheel off Position the spare wheel Mount the wheel nuts Lower the machine with the jack Tighten the wheel nuts VVVVVVVV Note Heed the symbol labels jack at the respective wheel change positions Use suitable
11. with regulator three phase 12V 65A Starter Electric starter Tyres Front size 145 80 R10 Air pressure front 2 9 bar Rear size 165 65 R13 Air pressure rear 2 9 bar Brake Front wheels mechanical Rear wheels hydrostatical Travelling speeds Forwards 0 16 km h Backwards 0 8 km h 46 Operating instructions ICC 1S B D English Hydraulic system Amount of oil in the entire hydraulic system approx 35 litres Amount of oil in the hydraulic tank approx 20 litres Type of oil HV 46 Bin Max unloading height 1350 mm Sweep container volume Total capacity 550 litres Usable weight 300 kg Side brush Speed infinitely adjustable 0 160 1 min Dimensions and weights Working width 900 1400 mm Length 2834 mm Width 980 mm Height 1897 mm Turning radius 3000 mm Net weight 1200 kg Noise emission Sound level EN 60704 1 78 dB A Guaranteed noise level 2000 14 EU 107 dB A Degree of protection Protected against splashing water Machine vibration Total vibration value ISO 5349 Upper limb measurements lt 2 5 m s Feet seating area lt 0 5 m s Ambient conditions Temperature 5 to 40 C Non dew developing air humidity O 90 EC conformity declaration We hereby declare that the machine specified below as the marketed desigh the machine specified below complies with the relevant fundamental safety and health requirements of the EC directives listed below Modification
12. 2 convey the dirt in front of the suction orifice 3 The extractor fan 4 sucks up the refuse chops it finely and conveys it to the refuse container 5 Before first operating This sweeping machine is designed for sweeping surfaces in outdoor areas It must not be used in enclosed spaces No explosive substances or substances which are a danger to health may be swept up It is utilizeable on public highways only after a previous individual acceptance by an authorized supervisory agency Unloading instructions For safe transportation the machine was secured with taut belts ropes or chains gt Proceed as follows when unloading Apply parking brake Remove the taut belts ropes or chains from the transporting loops Operating sweeping machine without automotive power Operating sweeping machine with automotive power as supplied mode Shift overrunning lever coasting operation Note When the sweeper is not self powered do not move it over longer distances and not faster than 10km h 28 Operating instructions ICC 1 S B D English Operation General overview 1 Warning flashlight 2 Display instrument 3 Steering wheel 4 Ignition switch 5 Combination switch Direction indicator Low beam Parking light Horn 6 Localised work illumination side brushes accessories 7 Windscreen wipers 8 Heating accessories
13. 9 7195 14 0 Fax 49 7195 14 2212 Es Vse AS Reiser Jenner 47 ICC 1S B D YKARCHER CC 1 1 142 114 0 D 1 142 114 0 B 6 439 167 0 6 439 166 0 6 439 165 0 J 6 439 160 0 4 038 721 0 6 961 412 0 7 651 004 0 A 6 961 536 0 7 651 014 0 6 491 584 0 6 439 160 0 g 2 4 038 720 0 6 651 395 0 4 51 7 311 012 0 7 651 014 0 7 651 009 0 5 034 0 6 435 374 0 KARCHER 1 142 114 0 D 1 142 104 0 B 6 651 393 0 ee 6 392 103 0 ey 6 651 394 0 6 654 116 0 7 304 012 0 7 312 004 0 7 306 041 0 12 07 2001 07 01 4 038 697 0 6 390 073 0 6 435 360 0 7 373 005 0 g a Ca 4 730 059 0 6 491 681 0 A 7 348 003 0 O O 7 348 004 0 Un 6 414 685 0 1 142 104 0 B 6 491 655 0 1 142 114 0 D 6 961 519 0 5 401 113 0 l gt 6 362 113 0 5 048 702 0 o o 6 415 346 0 5 310 043 12 07 2001 07 01 424
14. KARCHER ICC1SB D J No P Y Y 4 S POSES E bx Y f y D Mb N f 7 f ED Vay j ke A gt X M yf 73 IL pr A A 1 1 142 114 1 142 104 5 959 170 A2009665 11 04 www kaercher com ICC 1S B D Betriebsanleitung 3 Ersatzteilliste 424 Operating instructions 26 Spare Parts List 424 Notice d utilisation 48 Liste des pi ces de rechange 424 Istruzioni per l uso 72 Elenco pezzi di ricambio 424 Gebruiksaanwijzing 96 Reserveonderdelenlijst 424 Instrucciones de servicio 119 Lista de piezas de requesto 424 Manual de instru es 143 Lista de pecas sobresselentes 424 O eyeeo Aeeooupyeao 167 AVTQAAQKTIKA 424 Driftsvejledning 193 Reservedelsliste 424 Bruksveiledning 216 Reservedels liste 424 Driftinstruktion 238 Reservdelslista 424 K ytt ohje 260 Varaosalista 424 letme k lavuzu 283 Yedek par a listesi 424 Cihaz n kullan m 10 y ld r zemeltet si utas t s 306 P talkatr sz lista 424 N vod k obsluze 329 Seznam n hradn ch d l 424 Navodilo za upravljanje 352 Seznam nadomestnih delov 424 Instructiunile de folosire 375 Lista pieselor de schimb 424 WHcTpyKUMA 3a pa6ora 399 Cnucbk Ha pe3epBHuTe UaCTU 424 Operating instructions ICC 1S B D English Contents For your own safety General notes Risk of overturning on too high gradients Risk of overturning when taking bends rapidly Danger of tipp
15. Loosen union nut gt Clean the water filter housing 42 Operating instructions ICC 1 S B D English Check rubber seals Cleaning spray nozzles at side brushes Unscrew union nut Take off spray nozzle Remove conical nipple Clean spray nozzle 1 Union nut 2 Spray nozzle 3 Conical nipple Adjust suction orifice Drain off suction orifice Unscrew the rollers lateral fixing Set track rollers at adjusting screw 2 so that the side sealing strips touch the floor at the front and are 18 mm above the floor at Tighten fastening screws of the Lift suction orifice If the rollers can no longer be lowered to the ground they must be Replacing sealing strip suction opening Drain off suction orifice Lift the suction opening by adjusting the rollers Remove the seal fixing screws 1 Detach the stabilizing plate Insert the new seal and screw it and the stabilizing plate down Note The whole length of the sealing strip must fit against the top of the holder Adjust suction orifice When mounted correctly at the rear of the suction opening the seal has a clearance from the ground of approx 18 mm Adjusting replacing sealing strip of coarse dirt flap Adjust the seal Drain off suction orifice Unscrew the seal fixing screws 1 Adjust the seal such that it touches the ground when the coarse refuse flap is closed Fasten
16. ainer Lower side brush and start up gt To vacuum isolated pieces of Switching water pump on off Switching the suction turbine on and coarse dirt briefly pull the lever Dust binding off right back Engine speed adjustment Lower the swept material container Side brush speed adjustment Engage the lever in position 1 for Adjusting water quantity in the Coarse adjustment medium sized debris e g leaves intake channel Press button and simultaneously Engage the lever in position 2 for pull or press the rotary knob coarse debris e g drinks cans Pulled out max speed Note Pushed in min speed Sand and grit are not collected when the coarse dirt flap is raised Raise the side broom Adjusting water quantity onto the side brushes 30 Operating instructions ICC 1S B D English Fine adjustment Counterclockwise Increases speed gt Turn clockwise Decreases speed Parking brake foot brake Note The vehicle is equipped with a foot brake it also serves as a parking brake gt Switch to operation mode parking brake P Switch to operation mode foot brake Press and hold down brake pedal Switch to operation mode foot brake Before every operation Testing and maintenance work Check the engine oil level Check the hydraulic oil level Check and overhaul the water cooler Check the tyre air pressure Refill fuel Adjust driv
17. ater pump gt Clean water nozzles gt Top up water Readjust water quantity gt Inform Karcher service Sweeper unit does not pick up refuse Empty the swept material container Set engine speed correctly 2700 1 min Adjust the distance from the suction opening to the travel path 18 mm gt Replace rollers gt Replace fan belt Increase engine speed max 2700 1 min Clean intake channel Empty the swept material container Clean spent air protective grille Inform K rcher service Bin cannot be raised or lowered gt Switch off fan gt Inform Karcher service Problems with hydraulically actuated components Inform Karcher service Accessories Note Mounting kit for new vehicles are also available ex works Doors and defroster fan 2 639 140 Heating 2 639 141 45 Operating instructions ICC 1S B D English ESA lt S SS Flashing warning light Suction turbine h counter Catalyctic exhaust gas converter only for ICC 1 SD 2 639 145 Localized work illumination container debris container Manual lifting of sweepings lt Water drain add on kit for 2 639 301 2 639 500 2 639 584 Luxury seat 2 639 209 Cleaning rod 2 639 401 MOT report according to CUR StVZO 21 2 639 494 Standard side broom 6 906 085 Professional side broom 6 906 129 Hard side br
18. automatically stopped and braked if the debris container is raised or the seat flap is opened while the suction turbine is switched on gt Clean fan conduit under the seat with K rcher high pressure cleaner WYW Wu W Wy 8 Detach the radiator grille dE Note The cooler may not be cleaned unless the engine is switched off The cooler is to be cleaned outwards from the inside with compressed air or a low pressure water jet It is not to be cleaned with a high pressure cleaner Do not use any aggressive cleaning agents eee i Allow water in the fan casing to drain off by opening the butterfly valve Note The machine must be cleaned daily after the work is finished Maintenance intervals Elapsed time meter When maintenance is due can be seen at the Engine operating hour counter Maintenance by the customer Daily maintenance Check the engine oil level Check the cooling water level Check the tyre air pressure Check side brushes and fan for wear and tear and wound up bands Clean radiator Additional maintenance once a week Check the hydraulic oil level Clean water filter more often depending on water guality Additional maintenance every 100 hours once a year Change the engine oil Change engine oil filter cartridge Lubricate front axle bearing Lubricate the bearings of the side broom lifter Check fan belt and round belt for
19. d and observe this prior to using the appliance Notify your sales outlet if during unpacking you detect damage that has occurred in transit Read the operating instructions of your appliance prior to putting it into operation especially the safety information The warning signs and information labels attached to the unit provide important advice on its safe operation In addition to the instructions in the operating instructions general safety and accident prevention regulations from lawgivers must be followed Use gt Prior to utilization the appliance and its working facilities must be checked regarding their proper condition and that they operate safely It must not be used if its condition is not faultless gt No modifications permitted on the machine The unit is intended for sweeping inside and outside surfaces gt Never absorb explosive liquids inflammable gases or undiluted acids and solvents This includes petrol paint thinner or fuel oil which can form explosive fumes due to the swirling suction air in addition acetone undiluted acids and solvents since they corrode the materials used for the appliance Do not sweep up absorb burning or smouldering objects Only if expressly marked as such is this appliance suitable for sucking up health hazardous dust types Comply with notices concerning safety regulations given in the operating instructions Suitable only f
20. er seat Check extractor fan port Check suction orifice setting Check lighting technical system for function Check signal and warning eguipment for function Fill up water tank See maintenance tasks chapter for description A Warning Established deficiencies must be removed immediately or the vehicle must be left still Commissioning Start machine Sit on the driver seat gt Do not operate accelerator pedals Apply parking brake ICC1SD ICC1SB Pull out engine speed adjustment Pull out engine speed adjustment 1 3 1 3 Preheating Insert ignition key in ignition switch and turn to position Preheating pilot lamp lit Start engine gt Turn the ignition key to position II when the preglow plug lamp goes out Release the ignition key when the engine has started Start engine Turn ignition key to position II Release ignition key when engine starts Push in choke slowly when the engine is running 31 Operating instructions ICC 1S B D English Sweeping operation Run machine Adjusting water quantity in the intake channel Lower suction opening and side brush Note Side brush turns on automatically Adjust the speed of the side Press and hold down brake pedal brush Adjusting water guantity onto the side brushes Switch on blower fan gt Switch to operation mode foot brake
21. eries and charge at intervals of 2 months Transport instructions A Warning When it is transported the machine must be secured against dislocation Apply parking brake Secure machine to the ring bolts with tension belts ropes or chains Secure the machine with wedges on the wheels Transport ring FRONT Transport ring BACK gt Stand sweeper on a flat surface Lift suction orifice and side brushes gt Apply parking brake gt Raise swept material container Shut off the engine Remove the ignition key Cleaning A Danger Wear safety goggles Lower safety supports on left and right and secure with split pin 16 Clean refuse container with K rcher high pressure cleaner Open container cover fully gt Pull out safety split pins gt Clean built up surfaces from the fan conduit with K rcher high pressure cleaner gt Lift off container cover supports on the frame and hang up on the refuse container Secure with safety cotter pin gt Clean coarse dirt from the refuse container with scraper 34 Operating instructions ICC 1 S B D English Clean suction orifice with K rcher high pressure cleaner A Danger After it has been turned off the suction turbine runs out for a few seconds Open the maintenance flap only 30 sec after switching off or stop of the suction turbine Note The suction turbine is
22. ing over given an unstable travelling surface Danger of tipping over given a sideways incline that is too large For our environment Intended use Function description sweeping machine Before first operating Unloading instructions Operating sweeping machine without automotive power Operating sweeping machine with automotive power as supplied Operation General overview Ignition switch Indicator dipped beam parking light horn Warning flashlight Lifting lowering refuse container Lifting lowering side brushes speed adjustment Raise coarse dirt flap Water pump 27 27 28 28 28 28 28 28 28 28 28 28 28 29 29 29 29 29 30 30 30 30 Switching the suction turbine on and off Engine speed adjustment Parking brake foot brake Before every operation Testing and maintenance work Commissioning Start machine Sweeping operation Run machine Stop machine Empty the swept material container Emptying debris container manually Usage instructions Safety instructions when sweeping Cleaning dry ground Cleaning damp or wet ground Sweeping in largish objects Driving over obstacles Decommissioning Transport Transport instructions Cleaning and maintenance Cleaning 30 30 31 31 31 31 31 32 32 32 33 33 33 33 33 33 33 33 34 34 34 34 34 Maintenance intervals Elapsed time meter Maintenance by the customer Maintenance by the c
23. n heat Wipe off spilled over fuel and close tank cap tightly vyv 27 Operating instructions ICC 1 S B D English Risk of overturning on too high gradients A Danger The machine could topple over when driving and turning on slopes Drive only on slopes up to 20 in the travelling direction At right angles to direction of travel only negotiate gradients up to a maximum of 10 Risk of overturning when taking bends rapidly A Danger The machine can topple over when driving fast around curves Drive slowly in curves Danger of tipping over given an unstable travelling surface A Danger The machine can tip over given an unstable travelling surface Move the machine exclusively on a solid travelling surface Danger of tipping over given a sideways incline that is too large A Danger The machine can tip over given an incline of more than 10 For our environment Caution danger to the environment from used batteries 3 Do not dispose of exhausted batteries as ordinary household garbage gt Ensure environmentally compatible disposal Caution engine and hydraulic oils endanger the environment gt Take spent oil after an oil change to an oil collecting point or a waste disposal company Intended use Function description sweeping machine The dust generated is bound by sprayed water 1 The two side brushes
24. ns Work on batteries is permitted only after instruction by trained personnel A Danger Risk of fire and explosion Do not place any objects or tools on the battery because voltage is always present between the battery poles Areas in which batteries are charged must be well ventilated as highly explosive gas forms during charging Smoking prohibited No naked flames glowing embers or sparks in the vicinity of batteries Danger of acid burns Wear safety goggles and protective clothing gt Observe regulations for the prevention of accidents as well as DIN VDE 0510 VDE 0105 T 1 gt Rinse out or rinse off splashes of acid in the eye or on the skin with copious quantities of clean water Then consult a doctor immediately Wash contaminated clothing with water 3 Pb gt Old batteries with this symbol are reusable commodities and must therefore be returned for recycling gt Old batteries which are not returned for recycling must be disposed of as special waste thereby observing all statutory regulations Removing and installing battery gt Unscrew rear cover gt Unscrew negative pole terminal gt Unscrew the battery holder gt Take out battery 44 Operating instructions ICC 1S B D English gt Unscrew positive pole terminal Take out battery Note When installing the battery ensure that the positive pole terminal is connected first Pro
25. of the front axle Lubricating the side brush raiser Grease both grease nipples at the top and at the bottom sides of the side broom lifter Check V belt O MES a gt Raise swept material container gt Pull out safety split pins gt Check hydraulic pump V belt drive and the generator drive for damage and wear gt Lower safety supports on left and right and secure with split pin Note The fan belts are tensioned by a spring Refill fuel A Danger Explosion hazard Shut off the engine Smoking and naked flames Unscrew engine cover prohibited gt Do not fill in fuel in closed rooms Open tank cap Refuel with DIESEL only for ICC 1 SD or with unleaded premium petrol only for ICC 1 SB Refuelling using the canister gt Estimate the amount of fuel beforehand to prevent overflowing Refuelling using the nozzle gt Insert nozzle as far as possible into the filler pipe As soon as the correctly operated fuel pump nozzle has cut out for the first time do not continue refuelling 40 Operating instructions ICC 1 S B D English Adjust driver seat Check the tyre air pressure The air pressure in the front tyres must be set to 2 9 bar Press seat release device outwards gt Displace the seat Release the seat unlatching device Lock the seat by moving backwards and forwards The air pressure in the rear
26. oom 6 906 194 Soft side broom 6 906 201 Local painting on request Individual painting on request Personalising on request Technical data Performance data Theoretical coverage capability 12500 m h Operating speed 0 10 km h Gradability 20 Engine ICC 1 S D Manufacturer Kubota Model D722 BBS Construction 3 cylinders four stroke Diesel engine Cooling mode water cooled Bore 67 mm Stroke 68 mm Displacement 719 cm Operating engine speed 2700 1 min Idling speed 800 900 1 min Engine output 14 KW 19 PS Maximum torgue 45 Nm at 2400 2900 1 min Fuel filter Filter cartridge Tank contents approx 30 litres Operating time with full tank 16h Amount of oil in engine approx 3 8 litres Engine ICC 1 S B Manufacturer Kubota Model DF750 Design 3 cylinder four stroke Otto engine Cooling mode water cooled Bore 68 mm Stroke 68 mm Displacement 740 cm Operating engine speed 2700 1 min Idling speed 800 900 1 min Engine output 17 KW 23 PS Maximum torque 38 Nm at 2400 2900 1 min Fuel filter Filter cartridge Tank contents approx 30 litres Operating time with full tank 10h Amount of oil in engine approx 3 8 litres Type of oil in engine More than 25 C SAE 30 SAE 10W 30 SAE 10W 40 SAE 20 SAE 10W 30 SAE 10W 40 SAE 10W SAE 10W 30 SAE 10W 40 0 to 25 C Below 0 C Oil filter Suction air filter external filter cartridge Filter cartridge Electrical system Battery 12 V 44 Ah Generator
27. or the surfaces listed in the operating instructions The appliance may be used on only the areas cleared for its use by the factory owner or a person authorized by him gt Keep clear of the danger area lts operation in explosion hazardous locations is prohibited The following applies generally Keep combustible materials away from the machine danger of explosions fire Operation The rules regulations and stipulations applying to motor vehicles must always be observed The operator must use the unit in accordance with its intended purpose She must adapt her mode of operation to the local conditions and when working with the appliance keep a look out for third parties especially children The appliance may only be used by persons instructed in its handling or who have proved their capability of operating it and who are expressely authorized to use it The unit must not be operated by children and youths gt To prevent unauthorized utilization of appliances provided with an ignition key the ignition key must be removed gt The appliance must never be left unattended as long as the motor is running The operator may not leave the appliance until the motor is turned off the appliance is safeguarded against unintentional motion if necessary the parking brake actuated and the ignition key removed On slopes the angle of inclination to the side and in the direction of motion must n
28. ot exceed the value given in the operating instructions Transport The motor must be turned off when the appliance is transported The parking brake must be locked Secure the machine with guy belts ropes or chains gt Immobilise the machine at the wheels with chocks Maintenance Prior to cleaning it and performing maintenance work changing parts or setting it to another function the appliance is to be switched off and if necessary the ignition key removed For battery run appliances the battery plug must be pulled out of the socket prior to work on the electrical eguipment i e the battery is to be disconnected gt Do not clean the appliance with jet streamers Repairs may only be carried out by approved customer service centres or by technical personnel trained in this field which are familiar with all relevant safety regulations Industrially used appliances in changing locations are subject to the safety inspection according to VDE 0701 Use only the brushes discs with which the appliance is eguipped or those specified in the operating instructions The use of other brushes discs can impair safety The unit may not be cleaned with a hose or a high pressure water jet danger of short circuits or other damages Accessories and spare parts Only accessories and spare parts cleared by the manufacturer may be used Original accessories and original spare parts ensu
29. re that the unit can be operated safely and trouble free Riding appliances Riding appliances are not approved for public highways Please ask your retailer for the conversion kit for street worthiness Giving companions lifts is not permissible Riding appriances may be set in motion only from the seat Machines with a combustion engine The exhaust opening must not be sealed Do not bend over or touch the exhaust opening danger of burns Do not touch or grasp the drive motor danger of burns gt Adequate ventilation and extraction of exhaust must be provided when operating the unit indoors Danger of poisoning Exhaust gases are toxic and damaging to health do not inhale them The engine takes approx 3 4 s to run down after being shut off Never enter operating area during this period The following must be observed when refuelling machines provided with a combustion engine Only the fuel specified in the operating instructions may be used An explosion hazard exists with unsuitable fuels The engine must be switched off Do not fill in fuel in closed rooms Take care that no fuel splashes onto hot surfaces Do not use any burning or smouldering objects during filling up or carry them with you or bring them in the vicinity of the appliance explosion hazard Fill the tank at the most 1 cm below the lower edge of the filler neck since the fuel expands i
30. t least 20 Min C GAM Raise swept material container Pull out safety split pins V VE gt Lower safety supports on left and right and secure with split pin 37 Operating instructions ICC 1S B D English gt Top up cooling water in the cooling water compensator reservoir When engine is cold Cooling water level above the lower mark When engine is hot Cooling water level below the upper mark The cooling water must not contain more than 50 anti freeze agent See chapter Cleaning and Care for cleaning of cooling gills and ventilator Cleaning and replacing fuel filter A Danger Explosion hazard Do not carry out maintenance tasks in closed rooms Shut off the engine Smoking and naked flames prohibited Only for ICC 1 S D O NEBE a JE Clean or replace fuel filter Replace the gasket rin gt Raise swept material container gt Pull out safety split pins Replace the gasket ring Lower safety supports on left and right and secure with split pin B Uwi YH ui un as se E Unscrew engine cover Remove union nut and lift off fuel Clean fuel filter casing Screw on fuel filter filter together with its contents 38 Operating instructions ICC 1S B D English Only for ICC 1 S B General check gt Check the fuel hoses and clamps for leaks and damage gt Open the fuel tap gt Ventilate fuel sys
31. tect the battery poles and pole terminals against corrosion with pole protection grease Charge the battery A Warning Always heed safety precautions for handling batteries Charge the battery only with a suitable battery charger gt It is essential to observe the instructions provided by the manufacturerer of the charging unit Connect battery charger to correct poles and then connect to the mains Note When battery is recharged disconnect battery charger first from the mains and then from the battery Fault instructions The engine will not start or runs irregularly after starting Charging or replacing battery gt Refuel gt Ventilate fuel system only for ICC 1 S D gt Clean or replace fuel filter Repairing fuel pipe Tighten the connections gt Clean the air filter or replace the filter cartridge Inform Karcher service Engine overheated visual and sound signal gt Top up coolant Clean radiator Check fuse relay Inform K rcher service Sweeping machine is moving only slowly or not at all Release parking brake Turn free wheel lever Clean the tyres or drive through a cleaning solution gt Inform Karcher service Whistling noise in the hydraulic system Top up hydraulic fluid Side brushes are rotating only slowly or not at all Removing strings and bands Inform K rcher service Dust formation gt Switch on w
32. tem only for ICC 1S D Vent the fuel system gt Close the fuel feed line Only for ICC 1 S D k U MER a gt Raise swept material container gt Pull out safety split pins gt Detach hose clamps at connectors of fuel filter gt Lift out fuel filter Note flow direction when mounting the new filter right and secure with split pin Insert new fuel filter in the accessory hose and tighten hose clamps Open fuel supply Lower safety supports on left and W SR MS Unscrew vent screws 1 and 2 by approx 2 turns Provide a suitable drip pan for the fuel gt Start the engine until fuel without air bubbles comes out Tighten vent screws 1 and 2 Cleaning and replacing air filter If the red air filter control display lights up the air filter is to be cleaned or to be changed O MES o gt Raise swept material container gt Pull out safety split pins gt Lower safety supports on left and right and secure with split pin gt Take out AND clean filter cartridge gt If necessary use a new filter cartridge 39 Operating instructions ICC 1S B D English Clean sealing cover Put on sealing cover and clamp tight Lubricating the front axle NS a Grease lubricating nipple in the middle of the front axle Grease lubricating nipple on the right of the front axle Grease lubricating nipple on the left
33. ustomer service department Maintenance tasks Notes on safety Check the engine oil level Top up engine oil Change the engine oil Replace engine oil filter Check the hydraulic oil level Checking fouling of hydraulic filter Top up with hydraulic oil Check hydraulic system Check and overhaul the water cooler Cleaning and replacing fuel filter Vent the fuel system Cleaning and replacing air filter Lubricating the front axle Lubricating the side brush raiser Check V belt Refill fuel Adjust driver seat Check the tyre air pressure Changing wheels Checking and adjusting sweeping area of the side brush Replacing side brush Filling up water container Emptying water container Clean and change water filter 35 35 35 35 36 36 36 36 36 36 37 37 37 37 37 38 39 39 40 40 40 40 41 41 41 41 42 42 42 42 Cleaning spray nozzles at side brushes Adjust suction orifice Replacing sealing strip suction opening Adjusting replacing sealing strip of coarse dirt flap Replacing seal of debris container Changing bulbs Changing fuses Battery safety instructions Removing and installing battery Charge the battery Fault instructions Accessories Technical data EC conformity declaration 43 43 43 43 43 44 44 44 44 45 45 45 46 47 26 Operating instructions ICC 1S B D English For your own safety General notes It is mandatory to rea
34. wear and tear Clean fuel filter only for ICC 1 S D replace if necessary ICC 1 S D B Check fuel hose and clamp Clean air filter Check fouling indicator of hydraulic filter VVVV v VV Additional maintenance every 200 hours every six months Check the cooler hoses and clamps Note All service and maintenance work must be carried out solely by a gualified employee Consult K rcher Service if necessary Maintenance by the customer service department Maintenance after 20 operating hours First inspection Maintenance operations every 400 operating hours every six months Maintenance operations every 1200 operating hours Note To safeguard warranty rights during the warranty period all service and maintenance work must be performed by an authorised K rcher after sales service 35 Operating instructions ICC 1S B D English Maintenance tasks Notes on safety A Warning Preparations Stand sweeper on a flat surface Remove the ignition Key Apply parking brake When the refuse container is raised always lower the safety supports and secure with split pin Wear warning clothing when performing repair work on public streets where it is dangerous because of moving traffic Check the engine oil level Wait at least 5 minutes after stopping engine before performing the check gt Raise swept material container gt Pull out safety
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