Home

John Deere GT2554 User's Manual

1. Read understand and follow all instructions in the manual on the machine and on the safety video before starting e Only allow responsible adults who are familiar with the instructions to operate the machine Be thoroughly familiar with the controls and the proper use of the machine before starting e Inspect machine before you operate Be sure hardware is tight Repair or replace damaged badly worn or missing parts Be sure guards and shields are in good condition and fastened in place Make any necessary adjustments before you operate Do not operate mower without discharge chute or entire grass catcher in place e Check brake action before you operate Adjust or service brakes as necessary e Stop machine if anyone enters the area If you hit an object stop the machine and inspect it Make repairs before you operate Keep machine and attachments properly maintained and in good working order Be aware of the mower discharge direction and make sure that no one is in the path of the discharge direction Do not leave machine unattended when it is running e Only operate during daylight or with good artificial light Be careful of traffic when operating near or crossing roadways e Older adults are involved in a large percentage of riding mower accidents involving injury These operators should evaluate their ability to operate a mower safely enough to protect the operator and others fro
2. Do not attempt to mount a tire without the proper equipment and experience to perform the job Do not inflate the tires above the recommended pressure Do not weld or heat a wheel and tire assembly Heat can cause an increase in air pressure resulting in an explosion Welding can structurally weaken or deform the wheel Do not stand in front or over the tire assembly when inflating Use a clip on chuck and extension hose long enough to allow you to stand to one side 1 Check tires for damage 2 Check tire pressure with an accurate gauge 3 Add or remove air if necessary Tire Size Air Pressure Front 16 x 7 50 83 kPa 12 psi Rear 24 x 12 00 69 kPa 10 psi Assembly 9 OPERATING Daily Operating Checklist e Test safety systems e Check tire pressure e Check fuel level e Check engine oil level Remove grass and debris from engine compartment and muffler area before and after operating machine Avoid Damage to Plastic and Painted Surfaces e Do not wipe plastic parts unless rinsed first See Correct Cleaning Care in Service Miscellaneous section e Insect repellent spray may damage plastic and painted surfaces Do not spray insect repellent near machine e Be careful not to spill fuel on machine Fuel may damage surface Wipe up spilled fuel immediately Operator Station Controls MX13482 A Light Switch B PTO Switch RIO Swi
3. Cleaning and Repairing Plastic Surfaces Your John Deere dealer has the professional materials needed to properly remove surface scratches from any plastic surfaces do not attempt to paint over marks or scratches in plastic parts IMPORTANT Avoid damage Improper care of machine plastic surfaces can damage that surface e Do not wipe plastic surfaces when they are dry Dry wiping will result in minor surface scratches Use a soft clean cloth bath towel diaper automotive mitt Do not use abrasive materials such as polishing compounds on plastic surfaces Do not spray insect repellent near machine 1 Rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface 2 Wash surface with clean water and a mild liquid automotive washing soap 3 Dry thoroughly to avoid water spots 4 Wax the surface with a liquid automotive wax Use products that specifically say contains no abrasives IMPORTANT Avoid damage Do not use a power buffer to remove wax 5 Buff applied wax by hand using a clean soft cloth Cleaning and Repairing Metal Surfaces Cleaning Follow automotive practices to care for your vehicle painted metal surfaces Use a high quality automotive wax regularly to maintain the factory look of your vehicle s painted surfaces Repairing Minor Scratches surface scratch 1 Clean area to be repaired thoroughly IMP
4. Grea wiih kis c eee i en ee et 23 H Headlights USING arisin aaea aaan KaRKaRa 15 Hour Meter Checking Indicator Lights and 16 l Implement Option Using Reverse s es 19 Indicator Lights and Hour Meter Checking s 16 L Label Certification earn aeaaea or iii 3 Labels Satety aa a ed e R 1 Leveling Mower Front to Rear nosses 12 Leveling Mower Side to Side ccccceeeeeseeesteeeeeneees 12 Lift Lever to Raise and Lower Mower Using 18 Lights and Hour Meter esesisssessseesrsssrrrsssrrrsssne 16 Lubricants Recommended coococcccccnncccccconcnncnccnananinnninnnnnns 46 Lubricating Mower Spindles ccccssseeeeeeeesteeeeeeees 23 Lubricating Wheel Spindles and Axle Pivot 23 M Metal Surfaces Repairing and Cleaning s es 37 Mower Level Front to Rear Adjusting c cee 12 Mower Level Side to Side Adjusting oooonicconnn nn 12 Mower Spindles Lubricating ccccceeeseeeesteeeeeneees 23 Mower Wheels Adjusting ooooccccnncocinnnnccccncccanacanoninnnnnns 11 Mower Engaging and Disengaging essees 18 Mower Installing cceceeeeceeceeeceeeeeeeeeeeeeeeeneeeeeeeeeeeess 30 Mower Raising and Lowering ceessseeeeeestteeeeeenaaes 18 Mower REMOVING cccccccccccncnnnononcnnncnncnncnnnnannnnnnnncnnnnncnnnnns 30 O Oil Filter Changing Engine ooonocicnnccnnnncnnnnccccconininannnnnass 25 Oil Pressure Lig
5. 4 Puta small shallow pan or funnel under oil filter A to catch oil drained from filter 5 Remove old filter A and wipe off filter tray with a clean cloth 6 Lightly oil filter gasket with fresh clean oil 7 Install replacement oil filter Turn oil filter to right clockwise until rubber gasket contacts filter adapter Tighten filter an additional one half turn 8 Start and run engine at idle to check for leaks Stop engine 9 Check oil level See Checking Engine Oil Level in this section 10 Add oil if required See Engine Oil in this section Cleaning Air Intake Screen and Engine Fins IMPORTANT Avoid damage Which can result from overheating Keep air intake screen free of dust Keep cooling fins free of dust Keep cooling shrouds in place 1 Park machine safely See Parking Safely in the Safety section 2 Lift hood MX13509 3 Clean air intake screen A oil cooler fins B and external surfaces with rag brush vacuum or compressed air Lower hood Checking and Cleaning Air Cleaner Elements NOTE It may be necessary to check air filter more frequently if operating machine in dusty conditions 1 Lift hood 2 Clean any dirt and debris from air cleaner area before removing cover MX13509 3 Remove cover A Service Engine 26 SERVICE ENGINE M88594 4 Inspect foam precleaner B and element C without removing 5 If
6. GT2554 Serial No GX2554S010001 When contacting an Authorized Service Center for information always provide product model and serial number Locate identification number for machine and for engine Record information in spaces provided below MX13481 DATE OF PURCHASE DEALER NAME DEALER PHONE PRODUCT IDENTIFICATION NUMBER A ENGINE SERIAL NUMBER B Register Your Product and Warranty Online To register your product through the Internet simply go to www JohnDeereWarrantyRegistration com Completing the information either online or with the product warranty card will ensure the customer that their product receives all post sales service and important product information Product Identification TABLE OF CONTENTS A E ah a i ta ales a i oe eR a gilt SA ate aR de that ae 1 ASSOMDIV ai A tito 8 OPINA a Es 10 Replacement Parts iii A E A A 21 Service meral Charla att ta taaan E aaa aa 22 Service LUBIGALIOM A a a ide 23 Service ENGING iia ia 24 SOTVICS TAM A A A A A AA 29 SOIVICOMOWe Iii A AS AA AAA A A AS AA AAA Ad 30 Service Electrical a da airada odiada load annonces iria 34 Service MISCEANGOUS A A A EA E paced ved en E EO 37 Troubleshooting anaa A ARA aE aAA A ea a 38 pS old tale MA a a a a N 42 Specification S aian a aids acdsee A ie en i ee hae ek ee ea a 44 Wara seca teehee a A 46 MINOX it A A che oat eee a hee aoe dam A EAE 49 All information illustrations and speci
7. Lock Nuts 2 M85540 Hex Nuts 2 14M7275 Part numbers are subject to chang e without notice Part Numbers may be different outside the U S A Replacement Parts 21 SERVICE INTERVAL CHART Servicing Your Machine Please use the following timetables to perform routine maintenance on machine Service procedures included in this manual but not on this chart are to be performed on an as needed basis IMPORTANT Avoid damage If operating mower in extreme heat dust or other severe conditions service more often than shown below After the first 5 hours of operation break in period e Check tighten all hardware e Check wheel bolt torque also check again at 50 hours for break in then every 200 hours e Change engine oil also change oil again at 50 hours for break in then every 100 hours or every season Lubricate front steering spindles wheel bearings and axle pivot Service to be Performed Intervals in Hours Before Every Every Each 25 50 Use Every 100 Every 200 Annually or Every 500 Test safety systems X Check fuel level Check engine oil level In severe conditions lubricate all mower spindles In severe conditions check and clean engine air cleaner Check tire pressure Check cutting height Check tighten hardware X XK XK XK OK X Xx Change engine oil Change engine oil filter Change c
8. one bulb at a time Make sure light socket is installed in correct holder 1 Lift hood Service Electrical 35 SERVICE ELECTRICAL M88597 2 Turn indicator bulb socket A 1 8 turn counterclockwise to remove it 3 Pull bulb from socket 4 Push new bulb into socket and install socket into holder 5 Lower hood Service Electrical 36 SERVICE MISCELLANEOUS Filling Fuel Tank Use regular grade 87 octane unleaded fuel Add John Deere fuel stabilizer to fuel before using it in your machine to prevent engine damage due to stale fuel Follow directions on stabilizer container A CAUTION Avoid injury Fuel vapors are explosive and flammable Shut engine off before filling fuel tank Do not smoke while handling fuel e Keep fuel away from flames or sparks e Fill fuel tank outdoors or in well ventilated area Clean up spilled fuel immediately e Use clean approved non metal container to prevent static electric discharge e Use clean approved plastic funnel without screen or filter to prevent static electric discharge IMPORTANT Avoid damage Dirt and water in fuel can cause engine damage e Clean dirt and debris from the fuel tank opening Use clean fresh stabilized fuel Fill the fuel tank at the end of each day s operation to keep condensation out of the fuel tank e Use a non metallic funnel with a plastic mesh strainer when filling the fuel tank or container
9. Safety Systems 0 ccecceeceeeeeeeeeeeeeeeeeeeaeenennees 13 Tire GRAINS ria 20 Tire Pressure Checking oocooccccconoccccnnnononccnnonononcnononononcnnos 9 Tire Specifications 22 eeecceceeeeeeeeeeeeeeeeeeeeeeeeeeeeesaeeeennees 45 Transmission Fluid Level Checking ccccssceceeeeees 29 Transmission Fluid Adding 2 0 eeceeceeeeeeeeteeeeees 29 Transporting Machine on Trailer eee 20 Troubleshooting Chart USING coooococciccnnncccnnnccinnccnnncncno 38 W Warranty Maintenance Statement Engine 06 24 Warranty Product cccecceceeeeeeeeeeeeneecaeeeeeeeeeeteeeeees 47 Weights Using Front or Rear cceceesseeeeeeenteeeeeeeeaes 20 Weights Using Rear Wheel ceeseeeeeeeeeteeeeeeeeaes 20 Wheel Spindles Wheel Bearings and Front Axle Pivot Lu Dricating Front serren nn nr rrn cnn narran 23 Wheels Adjusting Mower ecesseeeeeeeeeeeeeeeenaeeeeeeenaes 11 Index 50 SCOTTS QUALITY STATEMENT Please do not return this product to the store where you purchased it Scotts Your Scotts product designed and built by John Deere is more than just a purchase it s an investment in quality That quality goes beyond our equipment to your dealer s parts and service support That s why John Deere has initiated a process to handle your questions or problems should they arise If you have questions or problems with your new product please follow t
10. Your 13 digit serial number which you recorded on the Your equipment model number inside front cover of this manual If the problem is with an attachment your attachment Number of hours on machine if applicable dentitication number C Then call 1 800 537 8233 and our advisor will work with your dealer to investigate your concern Scotts Quality Statement 51 Record Service Dates SERVICE RECORD Oil Change Oil Filter Change Lubricate Machine Air Cleaner Element Check Clean Fuel Filter Change Service Record 52
11. one on each side and remove spark plugs 3 Clean spark plugs carefully with a wire brush M33906 4 Check plug gap with a wire feeler gauge e Gap should be 0 76 mm 0 030 in 5 To change gap move outer electrode 6 Install and tighten spark plug s e Tighten plug s to 24 4 29 8 Nem 18 22 lb ft 7 Connect spark plug wires 8 Lower hood Service Engine 27 SERVICE ENGINE Replacing Fuel Filter A CAUTION Avoid injury Keep cigarettes sparks and flames away from fuel system Make sure engine is cool to touch IMPORTANT Avoid damage When disconnecting fuel tank hose from filter be sure to hold hose above fuel tank level so fuel does not run out NOTE Change filter when fuel is low in fuel tank 1 Park machine safely See Parking Safely in the Safety section 2 Let engine cool Lift hood MX13509 3 Using pliers slide hose clamps A away from fuel filter B 4 Disconnect hoses from filter 5 Connect hoses to new filter 6 Install clamps and check for leaks 7 Lower hood Service Engine 28 SERVICE TRANSMISSION Checking Automatic Transmission Fluid Level 1 Let engine cool 2 Allow oil in transmission to cool before checking MX13486 2 Remove cap A from transmission reservoir Cap is located under seat and left of fuel cap 3 Fill to correct level using specified transmission oil M63559 motor oil Do not
12. open e Charge if necessary at 6 10 amperes for 1 hour Removing and Installing the Battery Removing A CAUTION Avoid injury Always remove negative battery cable first and install it last to prevent electrical short circuit to chassis 1 Park machine safely See Parking Safely in the Safety section M88565 2 Disconnect negative battery cable A 3 Push red cover B away from positive battery cable and remove cable C from battery 4 Remove rubber strap D 5 Remove battery Installing 1 Place battery on battery tray 2 Connect positive cable to battery first then negative cable 3 Apply dielectric grease to terminals to prevent corrosion 4 Slide red cover over positive battery cable 5 Install black rubber strap Cleaning Battery and Terminals 1 Disconnect and remove battery 2 Wash battery with solution of four tablespoons of baking soda to one gallon of water Be careful not to get the soda solution into the cells 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until bright Service Electrical 34 SERVICE ELECTRICAL 5 Apply dielectric grease to terminals to prevent corrosion 6 Install battery Using Booster Battery A CAUTION Avoid injury Do not attempt to jump start a frozen battery Warm to 16 degrees C 60 degrees F Do not connect the negative bo
13. right side of light switch A to turn headlights on Push left side of light switch to turn headlights off Operating 15 OPERATING Checking Indicator Lights and Hour Meter MX13482 e Battery discharge light A should go out when throttle lever is moved to high idle mowing position Battery discharge light may remain on for several minutes while battery is being charged e Oil pressure light B will come on when engine starts and should go out within 5 seconds If indicator lights stay on longer than given time stop engine e Hour meter C shows number of hours engine has run To display hours key must be in on position Check hour meter daily to see what services need to be done See Service Interval Chart in this manual and Maintenance Schedule in engine owner s manual Starting Engine A CAUTION Avoid injury Start engine only outdoors or in a well ventilated place Exhaust fumes are dangerous IMPORTANT Avoid damage Do not operate starter more than 20 seconds at a time If engine does not start Wait two minutes before trying again See Troubleshooting section NOTE Engine will not start unless PTO switch is disengaged park brake is locked or brake pedal pushed down MX13483 1 Lock park brake A 2 Push PTO switch B down to disengage MX13484 3 Pull choke knob F out to on position 4 Move throttle lever D to half speed
14. still under warranty Limitations This Emission Control System Warranty shall NOT cover any of the following a Repair or replacement required as a result of i misuse or neglect ii improper maintenance or unapproved modifications iii repairs improperly performed or replacements improperly installed iv use of replacement parts or accessories not conforming to John Deere specifications which adversely affect performance and or durability v alterations or modifications not recommended or approved in writing by John Deere b Replacement parts other services and adjustments necessary for normal maintenance c Transportation to and from the John Deere Commercial and Consumer Equipment Retailer or service calls made by the Retailer Limited Liability a The liability of John Deere under this Emission Control System Warranty is limited solely to the remedying of defects in materials or workmanship This warranty does not cover inconvenience or loss of use of the small off road equipment engine or transportation of the engine to or from the John Deere Commercial And Consumer Equipment Retailer JOHN DEERE SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL EXCEPT AS LISTED ABOVE UNDER COVERAGE OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE SMALL OFF ROAD EQUIPMENT ENGINE FOR ANY OTHER PURPOSE b NO EXPRESS EMISSION CONTROL SYST
15. up to engage mower NOTE Any operating attachment and engine will stop as REVERSE foot pedal is depressed with attachment engaged 5 Disengage PTO before shifting to reverse Disengaging Mower MX13482 Push PTO switch A down to disengage mower If an object is hit with mower while mowing stop mower and engine immediately Inspect mower for damage Operating 18 OPERATING Dismounting to Inspect or Unplug Mower or Optional Bagger A CAUTION Avoid injury Do following steps before dismounting to inspect or unplug mower or bagger 1 Stop machine 2 Push PTO switch down to disengage mower 3 Move throttle lever midway between slow and fast positions Let engine run a minimum of 15 seconds 4 Lower mower to ground Lock park brake Stop engine Remove key 0 N O O Wait for all moving parts to stop Pushing Machine IMPORTANT Avoid damage Do not tow machine To move machine when engine is stopped MX13483 1 Unlock park brake A MX13510 2 Pull out on free wheeling lever B 3 Push machine to desired location NOTE Push free wheeling lever B in before operating machine Using Reverse Implement Option A CAUTION Avoid injury Before moving forward or rearward make sure area is clear of bystanders especially children NOTE Operating mower while backing up is strongly discouraged Reverse Impl
16. EM WARRANTY IS GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT AS SPECIFICALLY SET FORTH IN THIS DOCUMENT ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS EXPRESSLY LIMITED TO THE EMISSION CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS DOCUMENT c No dealer is authorized to modify this Federal California and John Deere Emission Control System Warranty Limited Battery Warranty NOTE Applicable in North America only TO SECURE WARRANTY SERVICE The purchaser must request warranty service from a John Deere dealer authorized to sell John Deere batteries and present the battery to the dealer with the top cover plate codes intact FREE REPLACEMENT Any new battery which becomes unserviceable not merely discharged due to defects in material or workmanship within 90 days of purchase will be replaced free of charge Installation costs will be covered by warranty if 1 the unserviceable battery was installed by a John Deere factory or dealer 2 failure occurs within 90 days of purchase and 3 the replacement battery is installed by a John Deere dealer PRO RATA ADJUSTMENT Any new battery which becomes unserviceable not merely discharged due to defects in material or workmanship more than 90 days after purchase but before the expiration of the applicable adjustment period will be replaced upon payment of the battery s current list price
17. ORTANT Avoid damage Do not use rubbing compound on painted surfaces 2 Use automotive polishing compound to remove surface scratches 3 Apply wax to entire surface Repairing Deep Scratches bare metal or primer showing 1 Clean area to be repaired with rubbing alcohol or mineral spirits 2 Use paint stick with factory matched colors available from your John Deere dealer to fill scratches Follow directions included on paint stick for use and for drying 3 Smooth out surface using an automotive polishing compound Do not use power buffer 4 Apply wax to surface Service Miscellaneous 37 TROUBLESHOOTING Using Troubleshooting Chart When experiencing a problem that is not listed in this chart see Authorized Service Center for service When all possible causes listed have been checked and there is still a problem see Authorized Service Center Engine If Check Engine Will Not Crank Brake is not pushed down Loose or corroded electrical connections PTO knob is in ON position Fuse is blown Spark plug wire is loose or disconnected Engine Runs Unevenly Cooling fins plugged Loose electrical connections Choke or throttle cable sticking or misadjusted choke left in ON position Air cleaner dirty Water in fuel or carburetor float bowl Dirt in carburetor float bowl Engine Will Not Idle Spark plug not gapped correctly Faulty spark plug Choke on or partially on warm e
18. Scotts Garden Tractor GT2554 OMM139955 C2 OPERATOR S MANUAL Scotts Manufactured by John Deere JOHN DEERE INTRODUCTION Thank You for Purchasing a Scotts Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you sell it Reading your operator s manual will help you and others avoid personal injury or damage to the machine Information given in this manual will provide the operator with the safest and most effective use of the machine Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine If you have an attachment use the safety and operating information in the attachment operator s manual along with the machine operator s manual to operate the attachment safely and correctly This manual and safety signs on your machine may also be available in other languages see your John Deere dealer to order Sections in your operator s manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely You can also use this manual to answer any specific operating or servicing questions A convenient index located at the end of this book will help you to find needed information quickly The ma
19. amage When adding weight to rear of machine use wheel weights only a maximum of 34 kg 75 Ib for each wheel Use of rear wheel weights is recommended when an attachment such as snowthrower or blade is used Using Tire Chains Tire chains are recommended for use with snowthrower and under certain conditions front blade See your Authorized Service Center for tire chains Transporting Machine on Trailer Be sure trailer has all the necessary lights and signs required by law A CAUTION Avoid injury Use extra care when loading or unloading the machine into a trailer or truck IMPORTANT Avoid damage Transmission damage may occur if the machine is towed or moved incorrectly Move machine by hand only Do not use another vehicle to move unit Do not tow unit Drive forward onto heavy duty trailer Lower mower to trailer deck Lock park brake PS Machines with fuel shut off Turn fuel shut off to off position 5 Fasten machine to trailer with heavy duty straps chains or cables Both front and rear straps must be directed down and outward from machine 6 Strap down hood Operating 20 REPLACEMENT PARTS Service Literature If you would like a copy of the Parts Catalog or Technical Manual for this machine call e U S amp Canada 1 800 522 7448 All Other Regions Your John Deere dealer Parts We recommend John Deere quality parts and lubricants avai
20. ch side by pulling spring loaded J pins G out 10 Put mower lift lever in transport upper position 11 Slide mower out from under machine Installing Mower A CAUTION Avoid injury Released spring tension in components can cause injury Lock lift lever before removing mower Make sure to grip drive belt tension rod tightly and release slowly NOTE Installing mower is easier if machine wheels are turned to one side 1 Park machine safely See Parking Safely in the Safety section 2 Raise mower lift lever to transport upper position 3 Slide mower under machine and line up mower lift brackets with rear draft arms Service Mower 30 SERVICE MOWER 4 Put wood blocks under each side of mower 5 Put mower lift lever in mowing lower position M88577 Picture Note 54 Inch Mower Shown 6 Install rear draft arms one on each side of machine to mower lift brackets with spring loaded J pins A M88578 7 Put front lift rod assembly B in slotted brackets C on mower and install front lift rod assembly to front of machine frame 8 Push up on lever D and lock into machine frame M88579 Picture Note 54 Inch Mower Shown 9 Put mower drive belt E on engine drive sheave 10 Push drive belt tension rod F into bracket G 11 Raise mower lift lever to transport upper position 12 Remove wood blocks from both sides of mower 13 Level mower Replacing Mower D
21. chine shown in this manual may differ slightly from your machine but will be similar enough to help you understand our instructions RIGHT HAND and LEFT HAND sides are determined by facing in the direction the machine will travel when going forward When you see a broken line arrow gt the item referred to is hidden from view Before delivering this machine your dealer performed a predelivery inspection to ensure best performance Special Messages Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage A CAUTION Avoid injury This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored IMPORTANT Avoid damage This text is used to tell the operator of actions or conditions that might result in damage to the machine NOTE General information is given throughout the manual that may help the operator in the operation or service of the machine CALIFORNIA Proposition 65 Warning A Warning The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Introduction PRODUCT IDENTIFICATION Record Identification Numbers Scotts Garden Tractor
22. contain carbon monoxide and can cause serious illness or death Move the vehicle to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation e Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area Allow fresh outside air into the work area to clear the exhaust fumes out Use the following checkout procedure to check for normal operation of machine 9 Loosen two rear nuts B on front lift rod assembly and If there is a malfunction during one of these procedures Do turn two front nuts C clockwise to raise front of mower or not operate machine See your John Deere dealer for counterclockwise to lower front of mower service 10 Tighten rear nuts B after adjustment is completed Perform these tests in a clear open area Keep bystanders 11 Check front to rear mower measurements and adjust if away necessary Testing Indicator Lights Testing Safety Systems 1 Turn key to run position 2 Look e Oil pressure light A on must light e Battery discharge light B will momentarily light this indicates that system is functioning properly If light remains on start engine and move throttle to high idle Light should go out NOTE Battery discharge light may remain on for several minutes while battery is being charged 3 If one indicator does not light replace 4 If new i
23. dipstick B and fill with new oil of 6 Remove dipstick and check oil level recommended grade e Approximate engine oil capacity 2 1 L 2 qt AHI 7 Oil must be between add and full marks S GG Oo TEM essa Do Moo Ve nl 8 Install dipstick and then remove to check oil level Oil 9 Install and tighten dipstick Lower hood level must be between add and full marks Do not overfill 9 Install and tighten dipstick 10 Start engine and check for oil leaks Correct any leaks Changing Engine Oil before operating A CAUTION Avoid injury Hot Engine and Hot Oil ee can cause severe burns Allow engine Changing Engine Oil Filter temperature to drop from hot to warm level before attempting to change oil A CAUTION Avoid injury Hot engine and hot oil 1 Run engine to warm oil can cause severe burns Allow engine 2 Park machine safely See Parking Safely in the Safety temperature to drop from hot to warm level section before attempting to change oil and filter 3 Wipe debris and dirt from around dipstick To prevent accidental starting remove wire from spark plugs and disconnect battery at negative terminal before servicing engine 1 Park machine safely See Parking Safely in the Safety section Service Engine 25 SERVICE ENGINE 2 Drain engine oil and replace with fresh oil 3 Wipe debris and dirt from around oil filter MX13509
24. dles grease fittings A with multipurpose grease or an equivalent Lubricating Front Wheel Spindles Wheel Bearings and Front Axle Pivot M88584 Lubricate front wheel spindles A wheel bearings B one on each side of machine and front axle pivot C with one or two shots of multipurpose grease or an equivalent M92886 Turn wheels to distribute grease to spindles Service Lubrication 23 SERVICE ENGINE Avoid Fumes Engine Oil A CAUTION Avoid injury Sickness or possible death from engine exhaust fumes Do not run an engine in an enclosed area without An exhaust pipe extension connected to exhaust pipe of engine directing exhaust fumes out of area Doors and windows open allowing fresh outside air into area and getting exhaust fumes out Engine Warranty Maintenance Statement Maintenance repair or replacement of emission control devices and systems on this engine which are being done at customers expense may be performed by any nonroad engine repair establishment or individual Warranty repairs must be performed by an authorized John Deere dealer Adjusting Carburetor NOTE Carburetor is calibrated by engine manufacturer and should not require any adjustments If engine is operated at altitudes above 1829 m 6 000 ft some carburetors may require a special high altitude main jet See John Deere dealer Possible engine surging will occur at high rpm with no load wit
25. e engine purchased Fuel Metering System Carburetor and internal parts or fuel injection system Air fuel ratio feedback and control system Cold start enrichment system Air Induction System Air Cleaner Intake manifold Ignition System Spark plugs Magneto or electronic ignition system Spark advance retard system Catalyst System Exhaust manifold Miscellaneous Items Used in Above Systems Vacuum and temperature switches e Electronic controls Hoses belts connectors and assemblies Since emission related parts may vary slightly from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts Warranty 46 WARRANTY Warranty Service And Charges Warranty service shall be provided during customary business hours at any authorized John Deere Commercial and Consumer Equipment Retailer located within the United States of America Repair or replacement of any warranted part will be performed at no charge to the owner including diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized John Deere Commercial and Consumer Equipment Retailer Any parts replaced under this warranty shall become the property of John Deere Maintenance Warranty Coverage a Any warranted part that is not scheduled for replacement as required maintenance must be
26. eeeeeeeteeeeeeeees 31 Blades Balancing oocccccccccnnoninnoncnnncnncnnnnnnnnnnnn ono nccnncnnn 33 Blades Servicing MOWe oooonoocccccoononcccccononnnnccnnnannnnnnanos 32 Blades Sharpening and Balancing cconoocccccnnnoncccccnnns 33 Brake Using the Park cccccccecceceeeeeeeeeeeeeeeteeeeeeeeees 15 Bulbs Replacing sucrina it a 35 Bulbs Replacing Headlight n se 35 C Carburetor Adjusting oococcincccinnoccconccnnonocnnnnaccnanannanancnno 24 Certification Label ccccccceeseeeceeeeeeeeeeeeeeeeeeteeeeeeeeeee 3 Chains Using and Installing Tire ccceceeeeeeeeeeees 20 Clutch Break In Electric PTO oooooccccccccccncnnoncncnnnnnnonannnnns 9 GContiolS raise asa 10 Cutting Height Adjusting ooooniccccncccnnnacccnncccnonannnanaconnno 11 E Engine Fins Cleaning Air Intake Screen and 26 A e 24 Engine Oil Check cocci n tai cdi aii 8 Engine Warranty Maintenance Statement 06 24 Engine for Storage Preparing ccccsseeeeeeeeteeeeeeeees 43 Engine Starting ssar es ern anrea SRA ERE 16 Engine StOpping tesi ride 17 Engine Warming and Idling ooooocccnninnnnnnnnnnnnnnnnccnno 17 F Filter Replacing Fuel sisita a A 28 Fuel Filter Replacing cccconoccccnnonocnnnccnonannnnnonacnncnnnnnnn nos 28 Fuel Safety tutto aaae aaa debated 7 Fuel Tank Filling 2c ec eeeeceeceeeeeeeeeeeseeesenecaeeeeeeeeess 37 Fuse Replacing ito doi ted 35 G
27. ement Option should be used only when operating another attachment or when operator deems it necessary to reposition machine with mower engaged 1 Stop machine forward travel with attachment still engaged 2 Look behind machine to be sure there are no bystanders MX13482 3 Lift and hold PTO knob A up past PTO engagement position to activate reverse implement position while depressing reverse foot pedal slightly Operating 19 OPERATING NOTE If engine and attachment stop while repositioning machine return PTO knob to off position and restart machine See Starting Engine in this section Begin again with Step 2 4 As machine begins to move backward release PTO knob and reposition machine 5 Resume forward travel Attachment should continue operating 6 Repeat Steps 1 through 5 to reposition machine again Using Front Weights A CAUTION Avoid injury Machine front wheel weights improve stability in most slope operation Add front wheel weights for better front end stability and steering when using a rear mounted attachment or pulling a cart NOTE Before installing wheel weights on machine make sure that tire valve stems are facing inside Install front wheel weights for better stability and steering control when using equipment such as rear mounted grass bagger or dumpcart Remove front wheel weights when not required Using Rear Wheel Weights IMPORTANT Avoid d
28. fications in this manual are based on the latest information at the time of publication The right is reserved to make changes at any time without notice COPYRIGHTO 2002 Deere 8 Co John Deere Worldwide Commercial and Consumer Equipment Division All rights reserved Previous Editions COPYRIGHTO 2001 2000 1999 1998 ee OMM139955 C2 English Table of Contents SAFETY Understanding Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards The operators manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol DANGER Rotating Blade MX13481 Do not put hands or feet under or into mower when engine is running THROWN OBJECTS Before mowing clear area of objects that may be thrown by blade Do not operate mower without discharge chute or entire grass catcher in place DANGER ROTATING BLADES CUT OFF ARMS AND LEGS M47707 MX13481 Do not mow when children or others are around Do not mow in reverse Look down and behind before and while backing e Never carry child
29. g in dry conditions e To reduce fire hazard keep engine and engine compartment free of grass leaves or excessive grease Allow engine to cool before storing in any enclosure e Never remove fuel cap or add fuel with engine running or hot Allow engine to cool for several minutes Never store equipment with fuel in the tank inside a building where fumes may reach an open flame or spark Tire Safety Explosive separation of a tire and rim parts can cause serious injury or death Do not attempt to mount a tire without the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly e Check tires for low pressure cuts bubbles damaged rims or missing lug bolts and nuts Safety 6 SAFETY Handling Fuel Safely Fuel and fuel vapors are highly flammable Do not refuel machine while you smoke when machine is near an open flame or sparks or when engine is running stop engine and allow to cool before filling Never remove the fuel cap or add fuel with the engi
30. g pattern Do not mow where traction or stability is doubtful e Test drive area with mower lowered but not running Slow down when you travel over rough ground Towing Loads Safely Limit loads to those you can safely control Use only approved hitches when pulling loads or using heavy equipment Use counterweights or wheel weights as required in this manual or your attachment manual Safety 5 SAFETY Do not tow children in a cart or trailer e Travel slowly and allow extra distance to stop e Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point e On slopes the weight of towed equipment may cause loss of traction and loss of control Wear Appropriate Clothing Y a gt a Always wear safety goggles or safety glasses with side shields when operating the mower e Wear close fitting clothing and safety equipment appropriate for the job e Wear a suitable protective device such as earplugs Loud noise can cause impairment or loss of hearing e Do not wear radio or music headphones Safe service and operation requires your full attention Prevent Fires BIMI SERRANA Remove grass and debris from engine compartment and muffler area before and after operating machine especially after mowing or mulchin
31. h transmission in N neutral and mower blade engagement lever disengaged This is a normal condition due to emission control system If engine is hard to start or runs rough check Troubleshooting section of this manual After performing checks in troubleshooting section and engine is still not performing correctly contact John Deere dealer lt j umj SAE 10W 30 e l I I i i 2 2 2 lt SAESW 30 Use oil viscosity based on expected air temperature range during period between oil changes Preferred John Deere oils e TORQ GARD e PLUS 4 Other oils may be used if above John Deere oils are not available provided they meet following specification e API Service Classification SG or higher Checking Engine Oil Level IMPORTANT Avoid damage Do not run engine if oil level is below add mark 1 Park machine safely See Parking Safely in the Safety section 2 Allow engine to cool Lift hood 3 Clean area around dipstick to prevent debris from falling into crankcase Service Engine 24 SERVICE ENGINE ts s f E po oa hes py Mo MX13511 ee Put drain pan under drain extension A ASC MOVELOID SCC Pe Wilh ClealliClom Remove drain plug A and drain oil into oil drain pan 4 5 5 Insert dipstick into tube and rest oil fill cap on tube Do y not thread cap onto tube 6 Replace drain plug Tighten to 13 6 Nem 10 ft lb 7 Remove
32. he steps below To locate your nearest authorized Scotts servicing dealer please call toll free 1 800 537 8233 Step 1 Refer to your operator s manual A It has many illustrations and detailed information onthe C It gives ordering information for parts catalogs service safe and proper operation of your equipment and technical manuals B It gives troubleshooting procedures and specification D If your questions are not answered in the operator s information manual then go to Step 2 Step 2 Contact your dealer Call 1 800 537 8233 to locate your nearest John Deere dealer A Your John Deere dealer has the responsibility authority C If the parts and service people are unable to resolve your and ability to answer questions resolve problems and fulfill problem see the dealership manager or owner your parts and service needs B First discuss your questions or problems with your D If your questions or problems are not resolved by the dealer s trained parts and service staff dealer then go to Step 3 Step 3 Call the John Deere Customer Communications Center A Your John Deere dealer is the most efficient source in addressing any concern but if you are not able to resolve your problem after checking your operator s manual and contacting your dealer call the Customer Communications Center B For prompt effective service please have the following ready before you call The name of the dealer with whom you ve been working
33. ht iia 16 Oil Changing Engine occccincccnnonicinnccnnnnnnnnnanononranannnn nano 25 Oil Check Engine asertus an dada 8 Oil ENGIN cooooccccconocccccnonannncccnnnnnnnnnnnnnnncnnnnonnnncnnnnnonncnanans 24 Operating Checklist ccccecesceceeeeeeeeeeeeeeeeesseeeeeeeeeeas 10 P PTO Clutch Break In Electric cccccccceceeceeeeeeeeeeeeeeeees 9 PartuNumbers tada 21 Parts Catalonia lord 21 Parts Identify citrato 8 Plastic Surface Cleaning and Repairing Surfaces 37 Pushing Machine tana ae tee tacts 19 R Reverse Implement Option Using s 19 S Safety LabelS gt ui 1 Safety Messages ommcinccccconccnnnoncnnonccanoncnnan cnn rca cnn 3 Safety System Check Machine cooncccccnniccconcconcnnnncnananons 9 Safety Systems Testing cooooocnnnicnncinnnnnnnncccconrcnnnncnnnanors 13 A sardea aep Ra aR SAE SARAT EEEE E 6 Screen and Engine Fins Cleaning Air Intake 26 Seat Adjusting ccooooconnncccnoniconnccnnconcccnncnnnann cn corran 11 Spark Plugs Checking ccooccccinocicnncccnnnciccnncccconrncnnnnnnnannos 27 Steering Wheel Install ooooonnoncncnnnnnoccninococcncnonannnncnananon 8 Storage Preparing Engine for cccccnnnncinncccccncnnnnannnannos 43 Index 49 Storage Preparing Machine for ceccceeeeeeeeseeeees 43 Storage Removing Machine from ccceeeeeeeeeeeeees 43 Storing Safety secs aie aa ekia aaa dita 43 T Technical Manual aseri Ea T 21 Testing
34. ive belt and turn right blade parallel to axle M40161 6 Measure from each outside blade tip A to level surface Difference between measurements must not be more than 3 mm 1 8 in NOTE Adjustable lift links are on both sides of mower Cutting height can closely match knob setting by using adjustment on both sides Do not adjust mower too high or it will not lock in transport upper position MX13507 7 Turn nut B left side shown Clockwise to raise left side of mower and counterclockwise to lower left side of mower 8 Check side to side measurements and adjust if necessary Adjusting Mower Level Front to Rear NOTE Mower gage wheels should not contact ground during leveling 1 Park machine safely See Parking Safely in the Safety section 2 Tire pressure must be correct 3 Pull lift lever completely back to transport upper position MX13485 4 Turn mower depth control knob A to adjust cutting height to 50 mm 2 in 5 Move lift lever forward to mowing lower position 6 Turn left blade so blade tip points straight forward 7 Hold drive belt and turn right blade straight forward Operating 12 OPERATING 8 Measure from front of each blade tip to level surface Front blade tips must be 6 9 mm 1 4 3 8 in lower than rear blade tips or blades will cut grass twice and tips will turn brown A CAUTION Avoid injury Engine exhaust fumes
35. ke sure connection is tight Install red terminal cover 4 Remove and discard black protective cap from negative battery terminal 5 Connect black negative cable D to battery Apply petroleum jelly or silicone spray to terminal to prevent corrosion Make sure connection is tight Check Engine Oil IMPORTANT Avoid damage Do not run engine if oil level is below add mark 1 Lift hood MX13511 2 Remove dipstick A Wipe with clean cloth 3 Insert dipstick into tube and rest oil fill cap on tube Do not thread cap onto tube Assembly 8 ASSEMBLY 4 Remove dipstick to check oil level 5 Oil must be between add and full marks 6 Add oil to full mark if necessary Do not overfill 7 Install and tighten dipstick Lower hood Break In Electric PTO Clutch MX13482 1 Start engine and push throttle lever A up to full throttle r position 2 With no load on mower engage PTO B and allow mower to run for 10 seconds 3 Disengage PTO and wait 10 seconds 4 Repeat Steps 2 and 3 for 12 15 cycles 5 PTO clutch is now properly burnished Check Machine Safety System Perform safety system check to make sure electronic safety interlock circuit is functioning properly Perform all safety system tests Checking Tire Pressure A CAUTION Avoid injury Explosive separation of tire and rim parts is possible when they are serviced incorrectly
36. lable at your John Deere dealer Part numbers may change use part numbers listed below when you order If a number changes your dealer will have the latest number When you order parts your John Deere dealer needs your machine serial number and engine serial number These are the numbers that you have recorded in the Introduction section of this manual Parts for Machine Item Part Number Headlight Bulb 2 required AD2062R 1156 Fuel Cap AM115497 Ignition Key M127340 Throttle Cable AM130226 Choke Cable AM130319 Seat Spring M110439 Muffler AM126000 Parts for Mower Item Part Number Primary Belt PTO clutch to upper BM19742 mower sheave Secondary Belt lower mower M118685 sheave to blade spindles Blade Standard BM19741 Special 3 Pack Blade High Lift M135590 Discharge Chute Assembly Chute M123859 Chute Pin M112899 Chute Spring M83410 Chute Hinge M118246 Gage Wheel Assembly Gage Wheels 2 required M111489 Bolts 19M7274 Nuts 14M7396 Bushings M111491 Washers M110698 Item Part Number Air Cleaner Foam M133094 Paper M133095 Fuel Filter M132403 Oil Filter AM125424 Spark Plug Champion RC12YC Battery AM121593 Fuse 15 amp 99M7065 Leveling Gauge TY15272 Steering Wheel Assembly AM121918 Seat AM124425 Front Lift Rod Assembly Rod M132735 Welded Pivot AM119811 Clevis 2 M113014 Spacers 2 M110875
37. lean engine air cleaner pre cleaner Replace air cleaner element Replace fuel filter Lubricate mower spindles Clean battery Lubricate front steering spindles wheel bearings and axle pivot Check automatic transmission oil level Clean cooling shrouds and cooling areas Check spark plugs After Each Use e Clean debris from engine especially air intake screen e Remove belt shields clean belt area check belts Be sure shields are secure e Clean under mower Inspect blades e Check for loose missing or damaged parts Service Interval Chart 22 SERVICE LUBRICATION Grease 50 C Hi 122 F 40 C fry 104 F 3 E 30 C 86 F 3 E 50 lt 20 68 F 3 Z rug 5 g gt 2690 10C 50 F 2 pays T rA o 0 C 32 F 5 3 2 o Z 10 C H 14F f 2 i 3 20 C 4 zZ Pi 30 C H 22F 40 C HH 40 F 55 67 F TS1417 Use grease based on expected air temperature range during service interval Preferred greases e John Deere Moly High Temperature EP Grease John Deere High Temperature EP Grease e John Deere GREASE GARD Other greases may be used are e SAE Multipurpose EP Grease with 3 to 5 percent molybdenum disulfide e SAE Multipurpose EP Grease e Greases meeting Military Specification MIL G 10924C may be used as arctic grease Lubricating Mower Spindles M88572 Lubricate three mower spin
38. less a pro rata credit for unused months of service The applicable adjustment period is determined from the Warranty Code printed at the top of the battery and chart below Installation costs are not covered by warranty after 90 days from the date of purchase THIS WARRANTY DOES NOT COVER A Breakage of the container cover or terminals B Depreciation or damage caused by lack of reasonable and necessary maintenance or by improper maintenance C Transportation mailing or service call charges for warranty service LIMITATION OF IMPLIED WARRANTIES AND PURCHASER S REMEDIES To the extent permitted by law neither John Deere nor any company affiliated with it makes any warranties representations or promises as to the quality performance or freedom from defect of the products covered by this warranty IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT APPLICABLE SHALL BE LIMITED IN DURATION TO THE APPLICABLE ADJUSTMENT PERIOD SET FORTH HERE THE PURCHASER S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES ARE THOSE SET FORTH HERE IN NO EVENT WILL THE DEALER JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Note Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages So these limitations and exclusion
39. m serious injury Safety 3 SAFETY Rotating Blades are Dangerous HELP PREVENT SERIOUS OR FATAL ACCIDENTS Ya e Rotating blades can cut off arms and legs and throw objects Failure to observe safety instructions could result in serious injury or death Keep hands feet and clothing away from mower deck when engine is running e Be alert at all times drive forward carefully People especially children can move quickly into the mowing area before you know it Before backing up stop mower blades or attachments and look down and behind the machine carefully especially for children Do not mow in reverse Shut off blades when you are not mowing Do not operate machine if you are under the influence of drugs or alcohol e Park machine safely before inspecting removing or unplugging mower or bagger PROTECT CHILDREN gt e Tragic accidents can occur if the operator is not alert to the presence of children Keep children out of the mowing area and under the watchful care of another responsible adult e Never assume that children will remain where you last saw them Children are attracted to mowing activity stay alert to the presence of children e Keep children indoors when you are mowing Turn the machine off if a child enters the mowing area e Use extra care when you come to blind corners shrubs trees or other objects that may block your vision D
40. n Machine Welght oF cies A A a a 275 kg 606 Ib Tire Sizes ELO A A cate BA are eth wader ota A AE 16 X 7 50 ete Ue RT RR AN 24 X 12 00 Mower Blades Rotary osia aia tere teenage onde eines ape er Sa eee eee See A neater A O ene 3 Specifications 44 SPECIFICATIONS Blade Bolt Torque boost atea area sue alaba EE aise eke cha cues a aye eae SIE ee 84 Nem 62 Ib ft Cutting Height Approx irese eri ol 25 102 mm 1 4 in Blade Length es 2s cence A AA ee Se ee a aA 474 mm 18 7 in Cutting Widths lt 2 sc ids A tak Rae A eee a eae ee ee 1372mm 54 in Recommended Lubricants ENGINE Ollie ee A eee Bae ara a A ails cae a ahaa eet ata John Deere PLUS 4 Transmission Qilsa setana A A A eee eee SAE 10W30 GreaSe isi iis pia sn Saige pee ae de John Deere MOLY HIGH Temperature EP Specifications and design subject to change without notice Specifications 45 WARRANTY Product Warranty The warranties described below are provided by John Deere Company John Deere to the original purchasers of new Scotts Products Product warranty is provided as part of John Deere s support program for customers who operate and maintain their equipment as described in this manual The following warranty information is in addition to the product warranty information you received from your dealer at the time of sale All parts of any new Scotts product except tires and batteries are warranted for the number of months days
41. n Reverse NOTE Engine and any operating attachment will stop as reverse pedal is depressed with attachment engaged 1 Stop machine 2 Push PTO knob down to off position to disengage attachment 3 Look behind machine to be sure there are no bystanders nearby MX13483 4 Push down reverse travel pedal B Operating 17 OPERATING For Emergency Stopping MX13483 1 Push down on brake pedal C Travel pedals A and B will return to neutral position Using Lift Lever to Raise and Lower Mower Check two different lift lever positions before operation e Transport upper position Raises mower for transport e Mowing lower position Maintains cutting height set by mower height control yet allows mower to float over uneven terrain To put mower in mowing lower position MX13484 1 Pull lift lever A back slightly 2 Push in button B 3 Push lever forward until it latches down To put mower in transport upper position 1 Push down on lift lever A slightly 2 Push in button B 3 Pull lever back until it latches Engaging Mower IMPORTANT Avoid damage Operate mower at high idle mowing when mowing or after mower blades are engaged Machine may require 2 3 minutes warm up period before engaging mower 1 Start engine MX13482 2 Move throttle lever A to fast position 3 Lower mower to cutting height 4 Pull PTO switch B
42. nd guards are in place Storing Machine 43 SPECIFICATIONS Engine Engine ManuUTacturer 20 A Kohler Engine Model Number ooocoooco e cece e ee eee eee eee eee eee eee eee eee CV25S 69542 FIOFSCPOWEN fie cet ret ne A A A ON Rte A ae ieee oe area eae A 18 6 kW 25 hp Displacement sico a A aa 725 cc 44 0 cu in Spark Plug Gap ui A Eee eee A AA 0 76 mm 0 030 in Spark Plug Torque s isien ei nae A ee ee ek 24 4 29 8 Nem 18 22 Ib ft Cylinders Sia a A A a Sp A ee Ree Two Stroke Cy cleo iio sca sees eee eee ee et ee eee eee ee Ae Ee ale Ae ee lt eee Four Lubrication 2 A iad cin deed ete Baie as dee es Full Pressure Oil Fiter eer a Bee eee A eee OTe ah ate nea etd tate eae Standard Single Element AirGleaner ci A a eda ore es eae etd Sele a Dual Stage Fuel Filter odena See a ere ete ie eet Rabe eee ee ee ee ee Replaceable Capacities Grankcase with filler ooo 4 cose s Sak eee eee ts ee ee a vas SM eed 2 1 L 2 2 qt Fuel Tank oeit a a A A O the late ee Me a AE 11 L 3 0 gal Transaxle Model cali a Re hee ee A A a da Tuff Torq Model K66C Drive Trains ita AA ee ee Transaxle with foot controlled variable speed drive Travel Speed Forward s socata saindo nakaa aga i aa aa a o a a s a aa ai ia Aa iaa 0 8 8 km h 0 5 5 mph Travel Speed Reverse oiou ti A os eg eee TENS 0 3 5 km h 0 2 5 mph Dimensions Overall Height sera aren eh ee ae ee ee ae EE NARKI 115 7 cm 45 6 in Overall Length hair A A Meena nie ei 183 6 cm 72 3 i
43. ndicator bulb does not light or no indicators work see John Deere dealer for service Operating 13 OPERATING Testing Park Brake Switch 1 Operator on seat MX13483 2 Unlock park brake A 3 Push PTO switch B down to disengage 4 Try to start engine Result Engine must not start If engine starts there is a problem with safety interlock circuit Testing PTO Switch 1 Operator on seat MX13483 2 Lock park brake A 3 Pull PTO switch B up to engage 4 Try to start engine Result Engine must not start If engine starts there is a problem with safety interlock circuit Testing Seat Switch and PTO Switch 1 Operator on seat 2 Lock park brake MX13482 3 Push PTO switch A down to disengage 4 Start engine and move throttle lever B to half speed position 5 Pull PTO switch A up to engage 6 Move throttle lever B to fast speed position 7 Raise up off of seat Do not get off machine Result Engine must stop If engine does not stop there is a problem with safety interlock circuit Testing Seat Switch and Brake Switch 1 Operator on seat 2 Push brake pedal down MX13483 3 Push PTO switch A down to disengage 4 Release forward travel pedal B to N neutral position 5 Start engine and move throttle lever C to fast speed position 6 Release brake slowly 7 Raise up off of seat Do not get off machine Result Engine mus
44. ne running e Never fill fuel tank or drain fuel from a machine in an enclosed area Fill fuel tank outdoors e Prevent fires Clean up spilled fuel immediately Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark e Prevent fire and explosion caused by static electric discharge Use only non metal portable fuel containers approved by the Underwriter s Laboratory U L or the American Society for Testing 8 Materials ASTM If using a funnel make sure it is plastic and has no screen or filter e Static electric discharge can ignite gasoline vapors in an ungrounded fuel container Remove the fuel container from the bed of a vehicle or the trunk of a car and place on the ground away from the vehicle before filling Keep nozzle in contact with container opening while filling When practical remove equipment from trailers or truck beds and refuel them on the ground If this is not possible use a portable plastic fuel container to refuel equipment on a truck bed or trailer For gasoline engines do not use gas with methanol Methanol is harmful to your health and to the environment Handling Waste Product and Chemicals Waste products such as used oil fuel coolant brake fluid and batteries can harm the environment and people Do not use beverage containers for waste fluids someone may drink from them e See your local Recycling Cente
45. ng 40 TROUBLESHOOTING If Check Mower Loads Down Machine Engine rpm too low Travel speed too fast Debris wrapped around mower spindles Bagging blades on mower Grass Tips Are Jagged And Turn Grayish Brown Dull mower blades A ter Mowing Bent blades Front to rear blade adjustment not set properly Mower or other attachment Stops When Normal condition See Using Reverse Implement Option in REVERSE foot pedal is depressed and Attachment OPERATING section Is Engaged Troubleshooting 41 STORING MACHINE Storing Safety A CAUTION Avoid injury Fuel vapors are explosive and flammable Engine exhaust fumes contain carbon monoxide and can cause serious illness or death Run the engine only long enough to move the machine to or from storage Do not store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing the machine in any enclosure Preparing Machine for Storage 1 Repair any worn or damaged parts Replace parts if necessary Tighten loose hardware 2 Clean under mower 3 Paint scratched or chipped metal surfaces to prevent rust 4 Wash machine and apply wax to metal and plastic surfaces See Service Miscellaneous section for care of plastic and metal surfaces 5 Run machine for five minutes to dry belts and pulleys 6 Apply light coat of engine oil to pivo
46. ngine Engine Is Hard To Start Fuel filter is gummed or plugged Spark plug is fouled Faulty spark plug or wire Spark plug is not gapped correctly Loose or corroded electrical connections Stale fuel Choke is adjusted or used incorrectly Engine Misses Under Load Faulty spark plug Stale fuel Dirt or water in carburetor float bowl Engine Vapor Locks Fuel tank vent plugged Dirt in fuel filter Debris plugging fuel pick up tube inside fuel tank Troubleshooting 38 TROUBLESHOOTING If Check Engine Overheats Engine air intake screen plugged Cooling fins plugged Engine oil low Engine operated too long at slow idle speed Engine Loses Power Engine overheating Too much oil in engine Dirty air cleaner Faulty spark plug Engine Knocks Low engine speed Stale or low octane fuel Engine overloaded Oil level low Engine Backfires Faulty spark plug Operator raising off seat Shut down procedure for engine not correct Engine Stops When REVERSE foot pedal is depressed and Attachment Is Engaged Normal condition See Using Reverse Implement Option in OPERATING section Machine If Check Machine Vibrates Too Much Attachment drive belts worn or damaged Dirt on drive sheaves Machine Will Not Move With Engine Running Transmission hydraulic oil level low Parking brake locked Machine Moves With E
47. ngine Running And Hydrostatic Control In Neutral Linkage out of adjustment Electrical If Check Starter Does Not Work Or Will Not Turn Engine Brake pedal not down PTO knob in ON position Battery terminals corroded Battery dead or low charge Troubleshooting 39 TROUBLESHOOTING If Check Battery Will Not Charge Battery cables and terminals dirty Low engine speed or excessive idling Dead cell in battery Mower If Check Discharge Chute Plugging Belt installed incorrectly Grass too wet Grass too long Restricted air flow Check mower front to rear level Engine rpm too low Travel speed too fast Patches Of Grass Uncut Travel speed too fast Engine rpm too low Belt Slipping Debris in sheaves Worn belt Too Much Vibration Debris on mower or in sheaves Damaged drive belt Damaged sheaves or sheaves out of alignment Blades out of balance Blades Scalping Grass Cutting too low Turning speed too fast Ridges in terrain Rough or uneven terrain Low tire pressure Mower gauge wheels not adjusted correctly Bent blade s Uneven Cut Mower not level Travel speed too fast Blades dull Mower gauge wheels not adjusted correctly Tire pressure Requires High Effort To Lift And Latch Lift Handle Front draft arm on mower is adjusted too short causing lift system to bind up Troubleshooti
48. o not let children or an untrained person operate the machine Do not carry or let children ride on any attachment or machine even with the blades off Do not tow children in a cart or trailer Parking Safely Stop machine on a level surface not on a slope e Disengage mower blades e Lower attachments to the ground Lock park brake Stop engine Remove key Before leaving operator s seat wait for engine and all moving parts to stop Avoid Tipping e Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction Slow down before you make a sharp turn or operate on Safety 4 SAFETY a slope Choose a low gear or speed so that you will not have to stop or shift while on the slope Do not turn on slopes unless necessary Turn slowly and turn downhill Do not shift to neutral and coast downhill e Stay alert for holes and other hidden hazards in the terrain Uneven terrain could overturn the machine Tall grass can hide obstacles Keep away from drop offs ditches and embankments Use extra care with grass catchers or other attachments These can change the stability of the machine Do not use grass catcher on stee
49. or fuel injection system and ignition system Also included may be connectors and other emission related assemblies Where a warrantable condition exists John Deere will repair your small off road equipment engine at no cost to you including diagnosis parts and labor John Deere Emission Control System Warranty Coverage In California 1995 and later small off road equipment engines are warranted relative to emission control parts for two years In other states 1997 and later model year equipment engines are warranted relative to emission control parts for two years If any emission related part on your engine is defective the part will be repaired or replaced by John Deere Owner s Warranty Responsibilities As the small off road equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual John Deere recommends that you retain all receipts covering maintenance on your small off road equipment engine but John Deere cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road equipment engine owner you should however be aware that John Deere may deny you warranty coverage if your small off road equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road equipment engine to an auth
50. orized John Deere Commercial and Consumer Equipment Retailer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact your John Deere Commercial and Consumer Equipment Retailer or the John Deere Customer Communications Center at 1 800 537 8233 Length Of Warranty Coverage John Deere warrants to the initial owner and each subsequent purchaser that the small off road equipment engine is Designed built and equipped so as to conform with all applicable regulations adopted by the California Air Resources Board CARB for 1995 and later equipment engines and all applicable regulations of the United States Environmental Protection Agency EPA for 1997 and later equipment engines and Free from defects in materials and workmanship which can cause the failure of an emission warranted part for a period of two years after the engine is delivered to the initial retail purchaser John Deere is liable for damages to other engine components caused by the failure of a warranted part during the warranty period If any emission related part on your engine is defective the part will be repaired or replaced by John Deere Warranted Parts Coverage under this warranty extends only to the parts listed below the emission control system parts to the extent these parts were present on th
51. oster cable to the negative terminal of the discharged battery Connect at a good ground location away from the discharged battery MX4663 A Booster Battery B Disabled Vehicle Battery 1 Connect positive booster cable to booster battery A positive post C 2 Connect the other end of positive booster cable to the disabled vehicle battery B positive post D 3 Connect negative booster cable to booster battery negative post E 4 Connect the other end F of negative booster cable to a metal part of the disabled machine frame away from battery 5 Start the engine of the disabled machine and run machine for several minutes 6 Carefully disconnect the booster cables in the exact reverse order negative cable first and then the positive cable Replacing Fuse 1 Lift hood M88565 2 Pull defective fuse A out of socket 3 Check metal clip in fuse window and discard fuse if clip is broken 4 Push new fuse into socket 5 Lower hood Replacing Headlight Bulb 1 Lift hood y M88559 2 Push in and turn bulb socket A 1 4 turn counterclockwise to remove 3 Replace defective bulb s with a new bulb 4 Insert bulb socket into housing push in and turn 1 4 turn clockwise to install 5 Lower hood Replacing Battery Discharge and Oil Pressure Indicator Light Bulbs NOTE If more than one bulb is defective replace only
52. overfill 3 On rear of machine there is a sight hole A through left rear side of fuel tank Transmission reservoir can be seen through sight hole M63557a 4 Check full B and add C marks on reservoir bottle which will indicate if fluid needs to be added 5 Add transmission fluid if necessary Adding Automatic Transmission Fluid 1 Tip seat forward and slide seat suspension completely forward Service Transmission 29 SERVICE MOWER Removing Mower A CAUTION Avoid injury Released spring tension in components can cause injury Lock lift lever before removing mower Make sure to grip drive belt tension rod tightly and release slowly NOTE Removing mower is easier if machine wheels are turned to one side 1 Park machine safely See Parking Safely in the Safety section 2 Raise mower to transport upper position using lift lever MX13485 3 Set cutting height knob A to 25 mm 1 in 4 Put wood blocks under each side of mower 5 Lower mower to mowing lower position bring mower down onto blocks PP M88579 Picture Note 54 Inch Mower Shown 6 Release drive belt tension rod B from bracket C 7 Remove belt from engine drive sheave D 8 Pull out and push down on lever E to release front lift rod assembly F and remove from front of mower M88577 Picture Note 54 Inch Mower Shown 9 Disconnect draft arms one on ea
53. oves when handling mower blades Removing Mower Blades 1 Raise mower to gain access to mower blades If necessary remove mower 2 Using a wooden block prevent mower blades from spinning M88116 3 Loosen cap screw A 4 Remove cap screw A round blade washer B blade C and deflector cup D 5 Inspect blades sharpen balance or replace as necessary Installing Mower Blades 1 Lightly lubricate cap screw threads with a general purpose grease or oil This lubrication is to prevent rusting and seizing M881 12c 2 Install deflector cup D on spindle 3 Position mower blade C with cutting edge towards ground onto mower spindle Service Mower 32 SERVICE MOWER IMPORTANT Avoid damage Some blade washers B have two index marks E When these blade washers are installed index marks must be visible This will indicate that cup side of washer is toward blade C M88127A 4 Install blade washers B and make sure two index marks E are visible when installed 5 Install and tighten cap screw A by hand until mower blade is in full contact fully seated with spindle 6 With mower blade blocked to prevent spinning tighten cap screw A to 84 Nem 62 lb ft Sharpening Blades A CAUTION Avoid injury Wear goggles and gloves when handling blades 1 Sharpen blades with grinder hand file or electric blade sha
54. p slopes e Use recommended weights for added stability when operating on slopes or using front or rear mounted attachments Remove weights when not required Drive up and down a hill not across Do not stop when going up hill or down hill If machine stops going up hill disengage mower blades and back down slowly e Mowing when grass is wet can cause reduced traction and sliding Do not try to stabilize the machine by putting your foot on the ground Keep Riders Off e Only allow the operator on the machine Keep riders off Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury Riders obstruct the operator s view resulting in the machine being operated in an unsafe manner Driving Safely on Public Roads te H e GR ait A Avoid personal injury or death resulting from a collision with another vehicle on public roads e Use safety lights and devices Slow moving machines when driven on public roads are hard to see especially at night Whenever driving on public roads use flashing warning lights and turn signals according to local regulations Extra flashing warning lights may need to be installed Checking Mowing Area Re Y S AN e Clear mowing area of objects that might be thrown Keep people and pets out of mowing area e Study mowing area Set up a safe mowin
55. position 5 Turn key E to start position 6 When engine starts release key to run position 7 Check starting conditions If engine is cold Gradually return choke to off position after engine starts and warms up e If engine is warm Return choke to off position as soon as engine starts 8 Let engine run for a couple of minutes to warm up before operating machine Operating 16 OPERATING Idling Engine MX13509 Engine is air cooled and needs a large volume of air to keep cool Keep air intake screen A on top of engine clean Stopping Engine Using and Stopping Automatic Transmission A CAUTION Avoid injury Before moving forward or rearward make sure area is clear of bystanders especially children Disengage mower before backing up IMPORTANT Avoid damage Failure to remove grass and debris from the engine and muffler areas of the machine can result in fires Grass and debris can collect in the engine compartment and around the muffler while mowing When mowing is completed clean the engine compartment and around the muffler of all grass and debris MX13482 1 Move throttle lever A midway between slow and fast positions Let engine run a minimum of 15 seconds 2 Turn key B to off position 3 Remove key 4 Lock park brake To Travel Forward 1 Unlock park brake MX13483 2 Push down forward travel pedal A To Travel i
56. precleaner B is dirty carefully remove from filter leaving element C in air cleaner housing NOTE Do not wash paper element 6 Wash precleaner B in a solution of warm water and liquid detergent 7 Rinse precleaner thoroughly Squeeze out excess water in adry cloth until precleaner is completely dry 8 Put approximately 30 ml 1 oz of clean engine oil onto precleaner Squeeze precleaner to distribute oil evenly Squeeze out excess oil with a clean cloth IMPORTANT Avoid damage A damaged paper element C can allow dirt into carburetor and can cause poor engine performance engine damage or failure e Do not attempt to clean paper element by tapping against another object e Replace element only if very dirty Do not use pressurized air to clean element If element is damaged or seal is cracked replace 9 Remove and replace filter element C only if damaged or very dirty 10 Carefully remove element C from air cleaner housing Replace with a new element 11 Carefully clean air cleaner housing Prevent any dirt from falling into carburetor 12 Install precleaner onto new filter element and install into air cleaner housing 13 Install cover Lower hood Checking Spark Plugs A CAUTION Avoid injury Before removing spark plugs Stop engine and wait until engine is cool 1 Stop engine Remove key Lift hood MX13511 2 Disconnect spark plug wires A
57. r or John Deere dealer to learn how to recycle or get rid of waste products e A Material Safety Data Sheet MSDS provides specific details on chemical products physical and health hazards safety procedures and emergency response techniques The seller of the chemical products used with your machine is responsible for providing the MSDS for that product Safety 7 ASSEMBLY Identify Parts Clear Plastic Bag Contains e Operator s Manual e Safety Video e Warranty Cards Bag of Parts Contains e Hardware for Steering Wheel e Hardware for Battery Cables e Key Chain e Padded Key NOTE There is an extra ignition key strapped to one of seat suspension springs Install Steering Wheel 1 Put front wheels in straight forward position 2 Lubricate steering shaft 3 Install steering wheel with logo in upright position MX13512 4 Install shoulder bolt A Drive bolt in until head of bolt contacts steering wheel 5 Install washer and nut B 6 Tighten lock nut until it is snug Do not tighten lock nut to pull washer or head of bolt into steering wheel Install and Connect Battery M88565 1 Install battery and secure with hold down strap A 2 Remove and discard red positive protective cap from positive battery terminal 3 Connect blue harness wire B and red positive cable C to battery Apply petroleum jelly or silicone spray to terminal to prevent corrosion Ma
58. ren even with blades off WARNING AVOID SERIOUS INJURY OR DEATH Drive up and down slopes not across e Avoid sudden turns If machine stops going uphill stop blade and back down slowly e Keep safety devices guards shields and switches in place and working Read operator s manual When leaving machine Stop engine Set park brake Remove key Safety 1 SAFETY WARNING LOADED SPRING AWARNING G M47589 M88552 MX13481 Lock lift lever forward before changing attachments DANGER ROTATING BLADE MX13481 Picture Note Located on left side of mower Do not put hands or feet under or into mower when engine is running DANGER POISON MX13481 Picture Note Located on battery e Shield eyes Explosive gases can cause blindness or injury e No sparks flames smoking e Sulfuric acid can cause blindness or severe burns e Flush eyes immediately with water Get medical help fast e Maintenance free e Keep out of the reach of children Do not tip Do not open battery CAUTION To avold injury from spring loaded tensi n arm read Sperstor s manual before reteas l i ACAUTION M138932 MX13481 To avoid injury from spring loaded tension arm read operator s manual before releasing Safety 2 SAFETY Emission Control System Certification Label NOTE Tampering with emission controls and components by unauthori
59. retor 5 Continue with Preparing Engine Preparing Engine 1 Change engine oil and filter while engine is warm 2 Service air filter if necessary 3 Clean debris from engine air intake screen 4 Remove spark plugs Put 30 mL 1 oz of clean engine oil in cylinders 5 Install spark plugs but do not connect spark plug wires 6 Crank engine for approximately five seconds to allow oil to be distributed 7 Clean engine and engine compartment 8 Remove battery 9 Clean battery and battery posts NOTE Stored battery should be charged every 90 days 10 Charge battery See Charging Battery in Service Electrical section 11 Store battery in a cool dry place where it will not freeze 12 Store machine in a dry protected place If machine is stored outside put a waterproof cover over it Removing Machine From Storage 1 Check tire pressure See Checking Tire Pressure in Service Miscellaneous section 2 Fill fuel tank Check engine oil level 3 Take machine off of blocks or support stands Storing Machine 42 STORING MACHINE 4 Charge battery if necessary Install battery See Removing and Installing Battery in Service Electrical section 5 Check spark plug gap Install and tighten spark plug to 20 Nem 15 lb ft 6 Lubricate all grease points 7 Run engine 5 minutes without mower or any attachments running to allow oil to be distributed throughout engine 8 Be sure all shields a
60. rive Belt A CAUTION Avoid injury Before replacing mower drive belt Stop engine Remove key Wait for all moving parts to stop Wear gloves when replacing belt 1 Park machine safely See Parking Safely in the Safety section 2 Remove mower M88572 Picture Note 54 Inch Mower Shown 3 Remove three cap screws and belt shields A M88595 Picture Note 48 Inch Mower Shown 4 Put drive belt tension rod B in released position as shown and disconnect idler spring C 5 Remove mower belt D Service Mower 31 SERVICE MOWER 6 Clean upper mower and sheaves 7 Inspect belt for wear or damage replace as necessary 8 Install belt D on mower as shown 9 Connect idler spring C 10 Install two belt shields and fasten with three cap screws 11 Install mower Adjusting Mower Drive Belt Tension 1 Park machine safely See Parking Safely in the Safety section 2 Remove mower 3 Remove three cap screws and belt shields M88595 Picture Note 48 Inch Mower Shown 4 Leave drive belt tension rod A in open position 5 Loosen nut B on flat idler 6 Slide flat idler forward or back to get desired belt tightness and tighten flat idler nut 7 Install two belt shields and fasten with three cap screws 8 Install mower Servicing Mower Blades A CAUTION Avoid injury Be careful of sharp edges on mower blades Always wear gl
61. rpener 2 Keep original bevel A when grinding 3 Blade should have 0 40 mm 1 64 in cutting edge B Balancing Blades A CAUTION Avoid injury Wear goggles and gloves when handling blades 1 Clean blade 2 Put blade on nail in vise or on vertical wall stud Turn blade to horizontal position 3 If blade is not balanced heavy end of blade will drop 4 Grind bevel of heavy end Do not change bevel Service Mower 33 SERVICE ELECTRICAL WARNING Battery posts terminals and related accessories contain lead and lead components chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Service the Battery Safely A CAUTION Avoid injury Battery electrolyte contains sulfuric acid It is poisonous and can cause serious burns The battery produces a flammable and explosive gas The battery may explode Do not smoke near battery e Wear eye protection and gloves Do not allow direct metal contact across battery posts Remove negative cable first when disconnecting Install negative cable last when connecting Checking Battery IMPORTANT Avoid damage Do not attempt to open add fluid or service battery Any attempt to do so will void warranty and lead to possible injury e Keep battery and terminals clean Keep battery bolts tight e Keep small vent holes
62. s may not apply to you This warranty gives Warranty 47 WARRANTY you specific legal rights and you may also have some rights which vary from state to state NO DEALER WARRANTY The selling dealer makes no warranty of it s own and the dealer has no authority to make any representation or promise on behalf of John Deere or to modify the terms or limitations of this warranty in any way PRO RATA MONTHS OF ADJUSTMENT NOTE If your battery is not labeled with a warranty code it is a warranty code B Warranty Code Warranty Period A 40 Months B 36 Months C 24 Months Warranty 48 INDEX A Air Cleaner Elements Checking and Cleaning 26 Air Intake Screen and Engine Fins Cleaning 26 Assemb Parts cuicos 8 Automatic Transmission Using and Stopping 17 Axle Pivot Lubricating ooooooccccccnnccnnccncccononconccnncnnnnnnnnnnns 23 B Battery Discharge Light coooonooccccnoniccccccnonocccccnnnnanccncnanns 16 Battery and Terminals Cleaning ccceeeeeeesteeeeees 34 Battery Checking the 0 eceeeeseeeeeeeeeeeeeeeseeeeeeenaeeteaes 34 Battery Connect and Check eccececesssseeeeessteeeeeeeaes 8 Battery Removing and Installing eeen 34 Battery Using Booster o ooccccoonocccccconoocccccconannccccnnnncnnnnanos 35 Belt Adjusting Mower Drive Tension ceeeeeeee 32 Belt Replacing Mower Drive ccccceeeese
63. specified below SCOTTS PRODUCTS WARRANTY TERM IN RESIDENTIAL Private Homeowner 24 Months APPLICATION IN ANY OTHER APPLICATION 90 Days Tire Warranty John Deere warranty applies for tires available through the John Deere parts system For tires not available through the John Deere parts system the tire manufacturer s warranty applicable to your machine may not apply outside the U S See your John Deere dealer for specific information John Deere Federal and California Emission Control System Warranty Small Off Road Gas Engines Your Warranty Rights and Obligations The United States Environmental Protection Agency EPA the California Air Resources Board CARB and John Deere are pleased to explain the emission control system warranty on your 1995 or later small off road equipment engine In California 1995 and later small off road equipment engines must be designed built and equipped to meet the State s stringent anti smog standards In other states 1997 and later model year equipment engines must be designed built and equipped to meet the U S EPA regulations for small non road spark ignition engines John Deere must warrant the emission control system on your small off road equipment engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road equipment engine Your emission control system may include parts such as the carburet
64. t and wear points to prevent rust 7 Lubricate grease points 8 Make sure tires are properly inflated Preparing Engine For Storage NOTE Properly preparing machine engine for storage will make it easier to start at beginning of following season Engine storage procedure should be used if machine is not used for longer than 60 days There are two satisfactory methods of preparing engine for storage running engine completely dry of fuel or filling fuel tank with a mixture of fresh fuel and fuel stabilizer Running engine dry of fuel NOTE Try to anticipate last time machine will be used for season so very little fuel is left in fuel tank 1 Park machine in a well ventilated area 2 Engage park brake and disengage PTO 3 Turn on engine and allow to run until it runs out of fuel 4 Turn key to off position 5 Continue with Preparing Engine Add fuel and stabilizer mixture to tank 1 Park machine in a well ventilated area IMPORTANT Avoid damage Be sure fuel is fresh when adding fuel stabilizer Fuel stabilizers are ineffective when added to fuels that are more than 30 days old 2 Mix fresh fuel and fuel stabilizer in separate container Follow stabilizer instructions for mixing NOTE Filling fuel tank reduces amount of air in fuel tank and helps reduce deterioration of fuel 3 Fill fuel tank with stabilized fuel 4 Run engine for a few minutes to allow fuel mixture to circulate through carbu
65. t stop If engine does not stop there is a problem with safety interlock circuit Operating 14 OPERATING Testing Park Brake MX13483 1 Lock park brake A 2 Pull out free wheeling lever 3 Try to push machine manually Result Park brake must prevent machine from moving If machine moves parking brake needs to be adjusted Testing Reverse Implement Option RIO Switch Using Park Brake Locking Park Brake A CAUTION Avoid injury Always lock park brake before getting off machine or leaving machine unattended A CAUTION Avoid injury Before moving rearward make sure area is clear of bystanders especially children 1 Start engine 2 Engage PTO to start attachment 3 Look behind machine to be sure there are no bystanders 4 Begin reverse travel by depressing reverse foot pedal Result Attachment and engine should stop operation If attachment or engine continues to operate while machine travels in reverse do not continue to operate attachment See John Deere dealer for service MX13483 1 Push brake pedal A completely down 2 Lift park brake lever B up 3 Release pedal and park brake lever Pedal should stay down and park brake lever should stay locked in up position Unlocking Park Brake 1 Push and hold brake pedal B down 2 Push park brake lever A down to unlock park brake 3 Release pedal Using Headlights MX13482 Push
66. tch C Key Switch D Choke Knob E Throttle Lever F Engine Oil Pressure Light G Hour Meter H Battery Discharge Light MX13483 A Park Brake Lever B Brake Pedal C Forward Travel Pedal D Reverse Travel Pedal A Mower Lift Lever MX13485 A Cut Height Adjustment Lever Operating 10 OPERATING Adjusting Seat MX13486 1 Tip seat forward and loosen two knobs A to slide seat assembly forward or rearward to most comfortable operator position 2 Tighten knobs after adjustment to keep seat in place Adjusting Cutting Height IMPORTANT Avoid damage Lift lever must be in TRANSPORT upper position before turning cutting height knob NOTE Adjust mower gage wheels after changing cutting height Cutting height can be adjusted from approximately 25 100 mm 1 4 in When lift lever is in transport upper position lift lever completely back cutting height is approximately 100 mm 4 in MX13485 Knob A has cutting height identification numbers embossed in it To change or attain cutting height desired e Pull lift lever completely back to transport upper position Turn cutting height knob A to desired cutting height position Mower will be at this cutting height each time it is lowered Adjusting Mower Gage Wheels A CAUTION Avoid injury Before adjusting gage wheels Stop engine Remo
67. ve key Wait for blades to stop IMPORTANT Avoid damage Mower gage wheels must not ride on ground to support mower weight Adjust gage wheels each time cutting height is changed 1 Check machine tire pressure Inflate tires to correct pressure 2 Raise mower lift lever to transport upper position and adjust cutting height MX13506 3 Remove bolt A bushing B washer C and tighten with nut D 4 Move mower gage wheels one on each side to one of four holes for desired position 5 Install bolt and tighten with nut 6 Move lift lever forward to mowing lower position 7 Bottom of gage wheels should be approximately 6 13 mm 1 4 1 2 in from ground when properly adjusted Operating 11 OPERATING Adjusting Mower Level Side to Side A CAUTION Avoid injury Before adjusting gage wheels Stop engine Remove key Wait for blades to stop Be careful of sharp edges on mower blades Always wear gloves when handling mower blades NOTE A mower leveling gauge Part Number TY15272 to aid in mower leveling may be obtained through a local John Deere dealer 1 Park machine safely See Parking Safely in the Safety section 2 Check tire pressure 3 Adjust cutting height to 50 mm 2 in NOTE Mower gage wheels should not contact ground 4 Put mower lift lever in mowing lower position 5 Turn left blade by hand parallel to machine axle Hold dr
68. warranted as to defects for the warranty period Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period b Any warranted part that is scheduled only for regular inspection to the effect of repair or replace as necessary must be warranted as to defects for the warranty period Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period c Any warranted part which is scheduled for replacement as required maintenance must be warranted as to defects only for the period of time up to the first scheduled replacement for that part Any such part repaired or replaced under the warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for that part d Normal maintenance replacement or repair of emission control devices and systems which are being done at the customers expense may be performed by any repair establishment or individual however warranty repairs must be performed by an authorized John Deere Commercial and Consumer Equipment Retailer e Any replacement part that is equivalent in performance and durability may be used in the performance of any non warranty maintenance or repairs and shall not reduce the warranty obligations of John Deere Consequential Warranty Coverage Warranty coverage shall extend to the failure of any engine components caused by the failure of any warranted part
69. zed personnel may result in severe fines or penalties Emission controls and components can only be adjusted by EPA and or CARB authorized service centers Contact John Deere Commercial and Consumer Equipment Retailer concerning emission controls and component questions The presence of an emissions label signifies that the engine has been certified with the United States Environmental Protection Agency EPA and or California Air Resources Board CARB The emissions warranty applies only to those engines marketed by John Deere that have been certified by the EPA and or CARB and used in the United States and Canada in off road mobile equipment Emission Compliance Period If engine has emission compliance category listed on the emission control system certification or air index label this indicates the number of operating hours for which the engine has been certified to meet EPA and or CARB emission requirements The following table provides the engine compliance period in hours associated with the category found on the certification label Agency Category Hours EPA C 250 EPA B 500 EPA A 1000 CARB Moderate 125 CARB Intermediate 250 CARB Extended 500 Certification Your mower has been certified by an independent laboratory for compliance with American National Standard B 71 1 Safety Specifications for Power Lawn Mowers Lawn and Garden Tractors and Lawn Tractors Operating Safely

John Deere GT2554 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents