John Deere AC1-5GS User's Manual
Contents
1. RISK TO BREATHING SAFETY WARNINGS POTENTIAL CONSEQUENCE Serious injury or death may occur from an air tank explosion if air tanks are not properly maintained Serious injury may occur from an air compressor malfunction or exploding accessories if incorrect system components attachments or accessories are used Serious injury or death could occur from inhaling compressed air The air stream may contain carbon monoxide toxic vapors or solid particles Serious injury or death may occur from inhaling engine exhaust Sprayed materials such as paint paint solvents paint remover insecticides weed killers etc contain harmful vapors and poisons John Deere Hand Carry Gasoline Air Compressor Manual PREVENTION Drain air tank daily or after each use to prevent moisture buildup in the air tank If air tank develops a leak replace the air tank immediately Never repair weld or make modifications to the air tank or its attachments Use only genuine John Deere repair parts for your air compressor Never make adjustments to the factory set pressures Never exceed manufacturers maximum allowable pressure rating of attachments Use caution when inflating small low pressure objects such as toys Never inhale air from the air compressor either directly or from a breathing device connected to the air compressor This air compressor was designed for outdoor use Never operate this air compressor2. Moisture in discharge air Condensation in air tank caused by high level of atmospheric humidity or air compressor is not run long enough Excessive oil consumption or oil Restricted Air Intake Filter in hose Air compressor on un level sur face Crankcase overfilled with oil Wrong viscosity Plugged oil dipstick vent Worn piston rings or scored cylinder Oil has milky appearance Water in oil due to condensation John Deere Hand Carry Gasoline Air Compressor Manual REMEDY Operate Pressure Relief Valve manu ally by pulling on ring If it still leaks it should be replaced Clean reset or replace Pilot Valve Torque head bolts 15 ft Ibs Contact John Deere Customer Service Run air compressor a minimum of one hour to prevent condensation buildup Drain air tank after every use Drain air tank more often in hu mid weather and use an air line filter Clean or replace Do not incline the air compressor more than 10 in any direction while running Drain oil Refill to proper level with SAE 30W non detergent oil Drain oil Refill to proper level with SAE 30W non detergent oil Clean Contact John Deere Customer Service Change oil and move air compressor to a less humid environment um d s i id S vc qu E He ima ELE m RM EE US PP ci rand s E D pe x 9 ae E RTE OT JOHN PAP ANTA GASOLINE AIR COMPRESSOR
3. Always operate air compressor in a well ventilated area free of flammable vapors combustible dust gases or other combustible materials DO NOT SMOKE if spraying flammable material Locate the air compressor at least 20 feet away from the spray area Do not smoke while filling engine fuel tank Never fill the engine fuel tank while the engine is running or hot Allow the engine to cool two minutes before refueling Do not refuel indoors or in a poorly ventilated area Always refuel slowly to avoid the possibility of spilled fuel which may cause a risk of fire Do not operate the unit if gasoline is spilled Wipe the air compressor clean and move it away from the spill Avoid starting until the gasoline has evaporated Do not store the air compressor near an open flame or any equipment such as a stove furnace water heater etc which utilizes a pilot light or sparking device A spark arrester must be added to the muffler of this engine if it is to be used on any forest covered brush covered or grass covered unimproved land The arrester must be maintained in effective working order by the operator Never place objects against or on top of air compressor Operate air compressor at least 12 inches away from any wall or obstruction that would restrict proper ventilation John Deere Hand Carry Gasoline Air Compressor Manual READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR HAZARD RISK OF BURSTING
4. STATEMENT OF WARRANTY John Deere warrants all parts except those referred to below of your new air TA compressor to be free from defects in materials and workmanship during the following periods ae Pm uh er ES For Two 2 years from the date of original purchase Compressor Pump Plumbing Tank Assembly For Six 6 months from date of original purchase Pressure Switch Regulator Check Valve Pilot Valve Copper stainless steel line For Ninety 90 days from the date of original purchase Pressure Gauges Safety Relief Valves Drain Valves Defective parts not subject to normal wear and tear will be repaired or replaced BENI at our option during the warranty period In any event reimbursement is limited Lb 25 to the purchase price paid g E EXCLUSIONS C RS 1 Engine is covered under separate warranty by its respective manufacturer Ro and is subject to the terms set forth therein 2 Normal wear parts Isolators Air Filter 3 This warranty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse accidents operation at other than recommended speeds pressures or temperature improper storage or freight damage Parts damaged or worn by operation in dusty environments are not w oM NO warranted Failure to follow recommended operating and maintenance Mz yis procedures also voids warranty H a us ARS 4 Labor charges loss or damag
5. Slipping belt Air compressor is not large enough for air requirement Restriction in Pilot Valve REMEDY Refer to the engine manual accompanying your air compressor Clean or replace filter element Drain fuel refuel with fresh gasoline Refer to the engine manual accompanying your air compressor Add correct amount of oil Check for bearing damage Remove cylinder head and inspect Clean or replace STOP THE AIR COMPRESSOR Contact John Deere Customer Service Allow air compressor to build pres sure to the maximum allowed Turn off and brush a soapy water solution onto all connections Check connec tions for air bubbles Tighten the con nections where leaks are present Air tank must be replaced Do not attempt to repair air tank Clean or replace Adjust Pressure Regulator to proper setting or replace Clean or replace Intake Filter Check for leaks and repair Replace with larger hose or connectors Tighten or replace Check the accessory air requirement If itis higher than the CFM or pres sure supply to the air compressor use a larger air compressor Clean or replace John Deere Hand Carry Gasoline Air Compressor Manual TROUBLESHOOTING SYMPTOM PROBABLE CAUSE Air leaks from Pressure Relief Possible defective Pressure Relief Valve Valve Excessive air tank pressure Air leaks at pump Defective gaskets Air blowing from Air Intake Defective inlet reed valve Filter
6. for correct engine start up maintenance procedures Read and understand the safety labels located on the air compressor A minimum of 85 octane fuel is recommended for use with this air compressor Do not mix oil with gasoline Use of clean fresh lead free gasoline is recommended Leaded gasoline may be used if lead free is not available Do not use gasoline containing methanol or alcohol Fill the fuel tank according to the engine manual instruction Refer to the engine manual for all necessary maintenance and adjustments PRE START CHECKLIST Check oil levels Add oil if necessary Remove any moisture in the air compressor air tank NEVER attempt toopentheAirTankDrain Valve when morethan 10 PSlofair pressure Is in the air tank Remove excessive pressure with an air tool then open the Air Tank Drain Valve in the bottom of the air tank Close tightly when drained Make sure the Engine Switch is in the OFF position Make sure the Pressure Relief Valve is working correctly John Deere Hand Carry Gasoline Air Compressor Manual OPERATION START UP 1 Read safety warnings before performing operation 2 Flip the toggle on top of the Pilot Valve to the upright position This provides a loadless start The air compressor will unload and allow easier engine start up 3 Start the engine Refer to the Engine Manual accompanying this unit This unit is manufactured with an automatic throttle idle control device which reduces
7. AC1 5GH AC1 5GS AIR COMPRESSORS e JOHN DEERE OPERATOR S MANUAL caution RISK OF INJURY READ ENTIRE MANUAL BEFORE OPERATING THIS MANUAL IS AN IMPORTANT PART OF THE AIR COMPRESSOR AND MUST REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT TABLE OF CONTENTS INTRODUCTION E 3 IMPORTANT MI M ennet 3 EN ER 3 SAFETY WARNINGG cssssssssssssssssssssssessssscssnecsssecsssecssscsssscssnscssneessuecesueesseessseessneessneess 4 7 RISK OF EXPLOSION OR 4 RISK OF BURSTING cssccsssssssssssossssossessseesstecssseessseesssesatsessssesssecesseessieesseeesneeeaee 5 RISK TO BREATHING csssssssssssossesossesssessstscssseessseessssesssessteesssecesseessseesseeeaseeeane 5 RISK OF BURNS trente tentent tentent 6 RISK OF FLYING OBJECTS tentent 6 RISK FROM 7 RISK OF AIR COMPRESSOR DAMAGE 7 FEATURES DRAWINGS csssssssssssssscsssssssessssscssnscsssecsssecssuesssscsssecssnecssnecssueessucesssessneesen 8 FEATURES REVIEW sscsssssssssscsssscsssscsssecsssecssscssssesssscssneessuecesseessueessscssnecssnecesnecesneessneees 9 PREPARATION sscsssssssssssssscsssecsssessssesssscsssscsssecssnscssuesssueessscsssecssnsessnecsssecescessseessnecesnees 10 SSE E 10 LOCATION 10 GASOLINE ENGINE 10 PRE START CHECKLIST 10 OPERATION cssssssssssssssc
8. E OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT OUT THE SAFETY WARNINGS TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE OPERATOR INSPECTION Once the air compressor is removed from the box write in the serial number in the space provided below SERIAL NUMBER Inspect for signs of obvious or concealed freight damage Be sure that all damaged parts are replaced and any mechanical problems are corrected prior to the operation of the air compressor If you have questions contact your John Deere Customer Service Mi T M Corporation 8650 Enterprise Drive Peosta IA 52068 1 877 JD KLEEN 1 877 535 5336 Fax 563 556 1235 Monday Friday 8 00 a m 5 00 p m CST Please have the following information available for all service calls Model Number 2 Serial Number 3 Date and Place of Purchase John Deere Hand Carry Gasoline Air Compressor Manual 3 5 WARNING WHEN USING THIS PRODUCT BASIC PRECAUTIONS SHOULD ALWAYS BE OBSERVED INCLUDING THE FOLLOWING READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR HAZARD RISK OF EXPLOSION OR FIRE POTENTIAL CONSEQUENCE Serious injury or death may occur from normal sparks in the engine ignition system or engine exhaust muffler Injury or death may occur as a result of improper fueling Serious injury may occur if any air compressor ventilation openings are restricted causing the air compressor to overheat and start a fire PREVENTION
9. Q7c0LL 0 INSO TOHH LOV Decal Caution Risk of Fire 2 Engine On Off Switch 3 Outlet 1 Cc 2 Oo o 3 E lt gt o D D S lt lt c O 5 LO 12 Decal Warning Muffler Hot Hot Surfaces 13 Pressure Relief Valve 7 Pump Oil Fill Port Vent Dipstick 14 Engine 8 Pilot Valve 20 Decal Warning Hot Surfaces 9 Engine Throttle Control 21 Lift Handles 6 Pump Oil Drain 10 Pump 11 Pump Discharge Hose 16 Pressure Regulator 17 Tank Drain 18 Tank Pressure Gauge 19 Air Intake Filter 15 Decal Logo John Deere Hand Carry Gasoline Air Compressor Manual EXPLODED VIEW 4 EXPLANATION OF AIR COMPRESSOR FEATURES SAFETY RELIEF VALVE This valve is designed to prevent system failures by re lieving pressure from the system when the compressed air reaches a predetermined 14 level The valve is preset by manufacturer and must be modified way 7 To verify the valve is working properly pull on the ring Air pressure should escape When the ring is released it will reseat essart PILOT VALVE When the toggle is in the upright position all air from the air compressor ae M is vented through the discharge muffler This gives an easy start feature For normal 1 operation the toggle is in the 90 position AIR INTAKE FILTER This filter is designed to clean air coming into the pump To ensure the pum
10. __ heck engine oil leve O x Oil leak inspection heck engine air filte Drain condensation in air tank __ ____ neck for unusual noise vibrationl X N NECK IO d 91214 ean exterior of compressor x 4 aspect air filte hange pump oil eX Replace air filte heck engine spark pluc eX The pump oil must be changed after the first 50 hours of operation and every 200 hours months whichever comes first The engine oil must be changed after the first 8 hours of operation and every 50 hours or 3 months whichever comes first Every 2 years an Authorized Service Technician should check the check valve intake valves and delivery valves John Deere Hand Carry Gasoline Air Compressor Manual 11 SYMPTOM Engine will not start Engine lacks power Noisy operation Pressure drop in air tank or rapid pressure loss when air compressor is shut off Insufficient pressure at air tool or accessory 12 TROUBLESHOOTING PROBABLE CAUSE Various engine problems Filter element plugged Bad Fuel Various engine problems Lack of oil in the pump Carbon deposits on pistons or valves Bearing piston or connecting rod failure Air leaks at connections Air leak in air tank Defective Pilot Valve Pressure Regulator not turned to high enough pressure or defec tive Restricted air intake Air leaks or restrictions Hose or hose connections are too small or long
11. e regulator and is always less or equal to the air tank pressure AIR TANK DRAIN VALVE The drain valve is used to remove moisture from the air tank s after the air compressor is shut off NEVER attempt to open the drain valve when more than 10 PSI of air pressure is in the air tank To open the drain valve turn the knob counterclockwise WARNING An RISK OF EXPLOSION OR FIRE CAUSING SERIOUS INJURY OR DEATH Do not allow the engine or muffler to come in contact with flammable vapors combus tible dust gases or other com bustible materials A spark may cause a fire When using the air compressor for spray painting place the air compressor as far away from the work areaas possible using extra air hoses if needed DANGER Ad RISK OF EXPLOSION OR FIRE CAUSING SERIOUS INJURY TDonotsmoke while fueling Do not fill fuel tank while air compressor is running or hot Allow air compressor and engine to cool down for two minutes before refueling Do not fill fuel tank to point of overflowing Allow approximately 1 4 of tank space for fuel expansion A WARNING RISK OF EXPLOSION OR FIRE CAUSING SERIOUS INJURY Do not place uni in an area where flammable gas vapors may be present Aspark could cause an explosion or fire Always store fuel away from the air EOD Ser while it is WARNING RISK OF ASPHYXIATION o not operate in an enclosed area Use this prose only in well ventilated a
12. e resulting from improper operation maintenance other than routine air tank draining and oil changes if applicable or repairs made by persons other than a John Deere Authorized Service Center 5 The use of other than Genuine Repair Parts will void warranty Parts returned prepaid to our factory orto an Authorized Service Center will be inspected and replaced free of charge if found to be defective and subject to warranty Under no circumstances shall the manufacturer bear any responsibility for loss of use oftheunit loss oftime orrental inconvenience commercialloss or consequential damages There are no warranties which extend beyond the description of the face hereof For Service or Warranty consideration contact 43 nei gara Mi T M Corporation 8650 Enterprise Drive Peosta IA 52068 0050 1 87 7 JD KLEEN 1 877 556 5336 Fax 563 556 1235 Monday iro 8 00 a m 5 00 p m CST gx EUR TIT ui gs qu ae oa E 4m Ys qum Dm use E us qu Mir i s li Tad ie uM y m ait agi ad M Y i turpe eae ms oh EN T T uS gt Sud EU Wo Ud ath id amp us A ns m M E CE im E jet e s i te i EMT m m 1 F Mya 2 E HUNE TE wes 14 john Deere Hand Carry Gasoline Air Compressor Manual 5 John Deere Hand Carry Gasoline Air Compressor Manual 37 0736 090605 Copyright 2005 John Deere Manufactured for Deere amp Company Moline I
13. engine speed when the compressor is unloaded and returns the engine to full speed when the compressor is loaded The engine s throttle control is automatic and the control lever does not need to be moved on this unit 4 When the engine has run for 1 2 minutes flip toggle back to the original position 5 Set pressure by adjusting the Pressure Regulator counterclockwise for less pressure and clockwise for more pressure 6 If you notice any unusual noise or vibration stop the air compressor and refer to Troubleshooting SHUTDOWN 1 Tostop the air compressor move the Engine Switch to the Off position Refer to the Engine Manual accompanying this unit 2 Drain air from the air tanks by releasing air with an attached air tool or by pulling on the Pressure Relief Valve 3 Once the Air Tank Pressure Gauge registers under 10 pounds open the drain valve under each air tank to drain any moisture 4 Allow the air compressor to cool down 5 Wipe air compressor clean and store in a safe non freezing area MAINTENANCE Read the instruction manual before performing maintenance The following procedures must be performed when stopping the air compressor for maintenance service 1 Turn off air compressor 2 Disconnect spark plug wire from engine 3 Open all drains 4 Wait for the air compressor to cool before starting service MAINTENANCE CHART PROCEDUR DA NEEKLY MONTHLY 200 HOURS ______ heck pump oil leve __ __
14. in an enclosed area Always make certain there is adequate ventilation fresh outside air for breathing and combustion This will prevent the buildup of dangerous carbon monoxide gases Beware of poorly ventilated areas or areas with inadequate exhaust fans Operate air compressor only in a well ventilated area Follow all safety instructions provided with the materials you are spraying Use of a respirator may be required when working with some materials 5 READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR POTENTIAL CONSEQUENCE Serious injury could occur from touching exposed metal parts These areas can remain hot for some time after the air compressor is shutdown HAZARD RISK OF BURNS RISK Soft tissue damage can occur from the compressed air stream Serious injury can occur from loose debris being propelled at a high speed from the compressed air stream PREVENTION Never allow any part of your body or other materials to make contact with any exposed metal parts on the air compressor Never allow any part of your body to contact the engine muffler or adjacent areas Always wear safety glasses to shield the eyes from flying debris Never point the air stream at any part of your body anyone else or animals Never leave pressurized air in the air compressor Shut off air compressor and relieve pressure when storing or before maintenance Always mai
15. le free operation from your new John Deere Air Compressor The contents of this manual are based on the latest product information available at the time of publication John Deere reserves the right to make changes in price color materials equipment specifications or models at any time without notice A IMPORTANT A DANGER WARNING or CAUTION safety warning will be surrounded by a SAFETY ALERT BOX This box is used to designate and emphasize Safety Warnings that must be followed when operating this air compressor Accompanying the safety warnings are Signal Words which designate the degree or level of hazard seriousness The Signal Words used in this manual are as follows DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury or damage to the air compressor The symbols set to the left of this paragraph are Safety Alert Symbols These symbols are used to call attention to items or procedures that could be dangerous to you or other persons using this equipment ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT READ ALL INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF SUPPORTING EQUIPMENT BEFOR
16. llinois 61265 Operator s Manual
17. ntain a safe distance from people and animals while operating the air compressor Do not move the air compressor while air tank is under pressure Do not attempt to move the air compressor by pulling on the hose John Deere Hand Carry Gasoline Air Compressor Manual 5 eS IN READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR Im HAZARD RISK FROM NEGLIGENCE RISK OF AIR COMPRESSOR DAMAGE POTENTIAL CONSEQUENCE Risk of injury from negligent use Risk of major repair PREVENTION Never allow children or adolescents to operate this air compressor Stay alert watch what you are doing Do not operate the air compressor when fatigued or under the influence of alcohol or drugs Know how to stop the air compressor Be thoroughly familiar with controls Do not operate air compressor without an air filter Do not operate air compressor in a corrosive environment Always operate the air compressor in a stable secure position to prevent air compressor from falling Follow all maintenance instructions listed in this manual SAVE THESE INSTRUCTIONS John Deere Hand Carry Gasoline Air Compressor Manual JOHN DEERE GASOLINE HAND CARRY AIR COMPRESSOR FEATURES NL 27 89 AV N 0 xX a p A T CANA M 7 5 UN gt WAY dk Pe 4 s e 9 I
18. p continually receives a clean cool dry air supply this filter must al ways be clean and ventilation opening free from obstructions Replace filter element when necessary OIL DIPSTICK The dipstick will register the amount of oil in the pump Oil level should be checked on a daily basis to ensure it does not exceed the maximum notch or fall below the minimum notch on the dipstick If low add SAE 30W non detergent oil OIL FILL PORT VENT Pour oil into the Oil Fill Port Vent when required John Deere Hand Carry Gasoline Air Compressor Manual AIR COMPRESSOR PUMP To compress air the piston moves up and down in the cylinder On the down stroke air is drawn in through the air intake valves while the exhaust valves remain closed On the up stroke air is compressed the intake valves close and compressed air is forced out through the exhaust valves into the discharge line through the pilot valve and into the air tank AIR TANK PRESSURE GAUGE The air tank pressure gauge indicates the reserve air pressure in the air tank s CREASE PRESSURE REGULATOR The air pressure coming from the air tank is controlled by the regulator knob Turn the pressure regulation knob clockwise to increase discharge pressure and counterclockwise to decrease discharge pressure OUTLET PRESSURE GAUGE The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by th
19. reas The exhaust from the engine contains carbon monoxide a poisonous odorless an invisible gas Breathing the gas can cause serious illness and possible death WARNING RIS BODILY INJURY Never attempt to open the Air TankDrain Valve when more than 10 PSI of air pressure is in the air tank 10 PREPARATION INITIAL SET UP Read safety warnings before setting up air compressor Thisunitis shipped withoutoilinthe engine and compressor crankcases Compressor Pump Remove oil dipstick and fill with approximately 4 ounces of SAE 30W non detergent oil The oil level should not exceed the top raised line on the dipstick Engine Remove oil cap follow engine manufacturer s specifications in engine manual and fill the crankcase to the proper level Always use quality 4 stroke automotive detergent oil LOCATION 1 2 In order to avoid damaging the air compressor do not operate the air compressor when it is inclined in any direction more than 10 Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation Do not place air compressor in an area where there is evidence of oil or gas leaks where flammable gas vapors or materials may be present where extremely dirty air or water could be drawn into the air compressor GASOLINE ENGINE UE EI zv d Ne Review Risk of Fire or Explosion pg 4 before fueling Read the engine manual accompanying this air compressor
20. sssssssscsssscssnscssnecssuecessecssuesssscsssscssuscsssecssneessuesssuesssecesnecesneersnees 11 START UP 11 SHUTDOWN MM 11 MAINTENANCE csssscssssesssscsssecsssecsssecssscsssscsssecsssecssnecssnesssuecssscsssecessscssneersnecssneerseeessses 11 TROUBLESHOOTING sssscssssssssscsssecsssessssessssesssscsssscssnecesseessnecsssessssessnecsssecssnecrsnees 12 13 WARRANTY c ccc acct cei 14 OE 15 A WARNING The engine exhaust from this product AWARNING This product contains one or more chemicals contains chemicals known to the State known to the State of California to cause of California to cause cancer birth defects or other reproductive harm cancer and birth defects or other reproductive harm John Deere Hand Carry Gasoline Air Compressor Manual INTRODUCTION Congratulations on the purchase of your new John Deere Air Compressor You can be assured your John Deere Air Compressor was constructed with the highest level of precision and accuracy Each component has been rigorously tested by technicians to ensure the quality endurance and performance of this air compressor This operator s manual was compiled for your benefit By reading and following the simple safety installation and operation maintenance and troubleshooting steps described in this manual you will receive years of troub
Download Pdf Manuals
Related Search