John Deere 544J WH User's Manual
Contents
1. Fanguard conforms to SAE J994 J1446 Rnearaccess platforms with step handhold and tie Awe coolers 6 5 fins per in Reverse warning alarm conforms to SAE J994 downs Reversing fan drive auto control with manual J1446 Loader Linkage override OQ Computerized multifunction monitor Harsh environment coolers for corrosive envi Audible and visual warnings Amber caution Red 9 O eod ru durius ronments stop Analog gauges Engine coolant temperature Z bar loader linkage Power Train transmission oil temperature fuel level hydraulic A A High lift Z bar loader linkage 7rtorque converter powershift transmission 3F 3R ai temperature UE QULA D igital Los Buckets and Attachments Electronically controlled adaptive load and speed Tnortis SQ i odometer tranemission gear A A FullineoFD i d hook on buckets with dependent shift modulation indicator speedometer hour meter Operator warn d 0 barean an 00 s es S WI Clutch calibration engageable from cab monitor Ing lights Check engine engine 01 aa Fs Clutch cut off thresholds settable from switch pad filter restri iction battery voltage transmission A mented ponon FS filter restriction brake pressure hydraulic oil filter A Quick coupler which accepts Deere and JRB Gear kickdown b T fasten seat b2. Engine 544 WH cose vr Rose rr CI ERI PIDE SIEG John Deere PowerTech 6068H certified to EPA Tier 2 emissions enr 6 Valves Per 2 414 cu in 6 8 L Net Peak Power 509249 160 hp 116 kW 1 900 rpm Net Rated 145 hp 100 kW 2 200 rpm Net Peak Torque 1509249 485 Ib ft 650 Nm 1 400 rpm Net Torque 4196 Net Power 1196 Fuel System e iaa electronically controlled rotary pump line nozzle Lube full flow spin on filter and integral cooler Aspiration Eee ctn is turbocharged charge air cooled Ait Cleaner censes derer Ys dual element dry type restriction indicator in cab monitor for service Fam DIVO co tee ri hydraulically driven proportionally controlled fan aft of coolers Electrical 24 volt with 80 amp alternator Batteries two 12 950 CCA reserve capacity 200 min each Transmission Un MT ECT countershaft type power shift Torque single stage single phase ORE CODO c t tr hoe EY electronically modulated adaptive load and speed dependent Op
3. 17 445 kg 11 ft 2 in 3 10 m 11 ft 0 in 3 35 m 18 7 in 475 mm 60 in 1 52 m 119 in 3 02 m 10 ft 6 in 3 20 m 14 ft 4 in 4 37 m 46 in 1 18 m 26 ft 9 in 8 15 m 39 deg 49 deg 41 deg 23 137 Ib 10 495 kg 23 448 Ib 10 636 kg 20 277 Ib 9197 kg 9 ft 7 in 2 91 m 41 ft 8 in 12 70 m 38 876 Ib 17 634 kg 11 ft 2 3 40 m 11 ft 0 in 3 35 m 18 7 in 475 mm 60 in 1 52 m 119 in 3 02 m 10 ft 0 in 3 05 m 14 ft 4 in 4 37 m 53 in 1 35 m 27 ft 6 in 8 38 m 39 deg 49 deg 41 deg 19 223 Ib 8719 kg 23 042 Ib 10 452 kg 19 843 Ib 9001 kg 9 ft 7 in 2 91 m 42 ft 2 in 12 85 m 39 412 Ib 17 877 kg Loader operating information is based on a machine with all standard equipment waste handler complete protection package 20 5 X 25 solid rubber tires high lift boom ROPS cab differential lock front axle with standard rear axle two spool valve with two lever control heater and defroster 175 Ib 79 kg operator and full fuel tank This information is affected by tire size ballast and different attachments 544J 624J WASTE HANDLERS Key Standard equipment Optional equipment See your John Deere dealer for further information 54 624 Engine 544 624 Hydraulic System 54 624 Operator s Station Certified to EPA Tier 2 emissions OQ Pressure compensating load sensi
4. Hydraulic Reservoir and Filters 31 5 gal 119 L Parking Brake 10 oz 0 3 L O Q o Dimensions with Type Waste Buckets Bucket Lip Capacity equipped with bolt on cutting Standard Boom High Lift Capacity Heaped 4 0 cu yd 3 1 mf 5 0 cu yd 3 8 6 0 4 6 4 0 cu yd 3 1 5 0 3 8 mf 6 0 cu yd 4 6 Standard lip Standard lip Standard lip Standard lip standard lip Standard lip Capacity Struck 3 5 cu yd 2 7 mf 4 3 cu yd 3 3 4 6 cu yd 8 5 m 3 5 cu yd 2 7 3 8 2 9 4 6 8 5 standard lip Standard lip Standard lip Standard lip standard lip Standard lip A Height to Top of Cab B Height to C Ground D Length from Centerline to Front Axle E Wheelbase F Dump Height G Height to Hinge Pin Fully Raised Overall Length J Maximum Rollback at Ground Level K Maximum Rollback at Full Height L Maximum Dump Angle at Full Height Breakout Force SAE 7326 Tipping Load Straight Tipping Load 40 Deg Full Turn Bucket Width Loader Clearance Circle Bucket In Carry Position Operati
5. 8 156 8235 kg 8 ft 10 in 2 69 m 39 ft 7 in 12 07 m 33 990 15 418 kg 10 ft 10 in 3 29 m 10 ft 9 in 3 28 m 18 in 457 mm 57 in 1 45 m 114 in 2 90 m 9 ft 9 in 2 97 m 13 ft 10 in 4 22 m 41 in 1 04 m 26 ft 1 in 7 95 m 35 deg 45 deg 45 deg 16 721 Ib 7585 kg 20 090 Ib 9113 kg 17 325 Ib 7858 kg 8 ft 10 in 2 69 m 39 ft 11 in 12 17 m 34 391 Ib 15 599 kg Loader operating information is based on a machine with all standard equipment waste handler complete protection package 20 5 X 25 solid rubber tires high lift boom ROPS cab differ ential lock front axle with standard rear axle two spool valve with two lever control heater and defroster 175 Ib 79 kg operator and full fuel tank This information is affected by tire Size ballast and different attachments Li Engine 624J WH TVDEr use TENEO John Deere PowerTech 6068H certified to EPA Tier 2 emissions OVIInters o sois a inerte Ene tere 6 Valves Per 4 414 cu in 6 8 L Net Peak Power 509249 180 hp 129 kW 1 800 rpm Net Rated 165 hp 119 kW 2 200 rpm Net Peak Torque 1509249 605 Ib ft 810 Nm 1 000 rpm Net Torque 54 Net Power 9
6. 96 Fuel System rore Rep Ren ty high pressure common rail Lube full flow spin on filter and integral cooler Aspiration turbocharged charge air cooled Ait mou derer he eas dual element dry type restriction indicator in cab monitor for service Fam DVE ss tee eri EIwrbieiyebensevrs hydraulically driven proportionally controlled fan aft of coolers Electrical 24 volt with 80 amp alternator Batteries two 12 950 CCA reserve capacity 200 min each Transmission Torque single stage single phase Shift COMMO cete IP nri electronically modulated adaptive load and speed dependent Operator Interface steering column or joystick mounted F N R and gear select lever kick down button on hydraulic lever Shift Modes oorr ene N auto manual auto to 1st or 2nd kick down or kick up down three clutch cutoff settings adjustable on switch pad Travel Speeds Forward Reverse CT 4 5 mph 7 2 km h 4 7 mph 7 5 km h p 7 7 mph 12 4 km h 8 1 mph 13 1 km h GEdI E E E EE re 15 2 mph 24 5 km h 16 0 mph 25 8 km h Equipped with 20 5 X 25 solid rubber tires Axles Brakes Final heavy duty inboard planetary Differentials cn hydraulic locking front conv
7. al guard Drive shaft guard Extreme duty front package 24 volt electrical system loader frame cover with handles Extreme duty Q Two side access to all coolers Q OQ Solid state electrical power distribution system transmission side guards Lower boom and bucket Cooling system isolated from engine compartment Batteries high capacity 2 12 volt with 950 grease fitting guards Rear loader frame cover Proportionally controlled cool on demand hydrauli 200 min rated reserve each Cabfloor mounted lockable master electrical cally driven swing out fan Alternator high capacity 80 amps and 24 volts disconnect switch intercooler air air 6 5 fins per in Alternator trash cover Q Extreme duty cab entry steps Transmission oil cooler oil air 6 5 fins per in Lights conform to SAE J99 Driving with guards Extreme duty hydraulic bottom guards fuel tank Hydraulic oil cooler oil air 6 5 fins per in Turn signals and flashers Stop and taillights loader frame engine frame O Engine radiator 7 5 fins per in OQ ED heavy duty taillights and turn signals Bottom guards bolt on front frame and transmission integral engine oil cooler Work lights front 2 and rear 2 Full frontal cab window guard high visibility version X Coolant recovery tank Horn with push button in center of steering wheel not designed to SAE J1084
8. eavy duty steel fuel tank guard Three function hydraulic valve with single lever Rubber floormat 500 hour full flow spin on oil filter control and auxiliary lever for third function Steering wheel textured with spinner knob drive belt with automatic tensioner Three function hydraulic valve with two lever finger Tilt steering column A Ether start aid required for cold starting down to tip controls adjustable wristrest and auxiliary lever Steering wheel textured with spinner knob 13 F 25 C for third function Rearview mirrors outside 2 and inside 1 con A Intake air heater required for cold starting down to Four function hydraulic valve with dual single lever form to SAE J985 0 18 C controls Handholds and steps ergonomically located and 110 volt engine coolant heater required for cold Hydraulic conversion kits two to three and three slip resistant conform to SAE J185 starting below 13 F 25 C to four function valves Waste Handler Package Sao Ted A A Ride automatic Weste handler guards Articulation guards Axle seal Environmentally friendly engine oil drain Hydraulic control system for quick coupler lock guards Boom cylinder and hydraulic lines guard Cooling Bucket cylinder hydraulic lines zerk and sensor Heavy duty trash resistant high ambient cooling Electric
9. elt transmission fault hydraulic oil attachments e o Den f im tton an jnre eni temperature Hydraulic control system for quick coupler locking sont dU O pesas Spring applied hydraulically released oil cooled EXER RES TRES PETIT deson multi disc park brake nect Engine preheater Secondary steering Tires Lube for life U joints Wors ligii ARRE A A 205X25 Heavy duty inboard planetary final drives Radio ready cab Fused 24 volt radio electrical L5radial or bias ply Hydraulically actuated inboard carrier mounted lead and fused lead for optional Deere 5 amp and Less wheels and tires pressure oil cooled self adjusting multi disc brakes vlieg Gali SU Muli piece rims axle housing fill and dipstick port Built in diagnostics Fault code retrieval Other Q OQ Front axle with hydraulic locking front and conven AWFMANBstereoradio Articulation locking bar conforms to SAE J276 arent stereo radio with cassette e v PON AM FMANB stereo radio with CD andal protection includes lockable engine enclo Frontand rear axles with hydraulic locking differ RA sure rear grille and fuel fill damp 12o convenor with two power pugs 9 Cunterweight GO unu DUUM Electrical corrosion prevention package Drawbar with locking pin St
10. entional rear standard dual locking front and rear optional Rear Axle Oscillation Stop to Stop 16 deg Brakes conform to SAE J1473 1503450 Service hydraulically actuated inboard carrier mounted pressure oil cooled self adjusting multi disc Parking automatic spring applied hydraulically released oil cooled multi disc Equipped with 20 5 X 25 solid rubber tires Hydraulic System Steering Pump loader and steering variable displacement axial piston pump closed center pressure compensating system Maximum Flow 2 350 58 gpm 220 Q 1 000 psi 6895 kPa loader and steering relief 3 600 psi 24 850 kPa Loader two function valve single or dual lever controls control lever lockout feature optional third and fourth function valve with auxiliary lever Steering conforms to SAE J1511 power fully hydraulic YE WIE 3 600 psi 24 850 kPa relief Articulation Angle 80 deg arc 40 deg each direction Hydraulic Cycle Times hr ERR 5 9 sec 1 3 sec p 2 7 sec float down Total iun eoe pe 9 9 sec Turning Radius measured to centerline of outside 17
11. erator steering column or joystick mounted F N R and gear select lever kick down button on hydraulic lever Shift auto manual auto to 1st or 2nd kick down or kick up down three clutch cutoff settings adjustable on switch pad Travel Speeds Forward Reverse 4 3 mph 6 9 km h 4 5 mph 7 3 km h Gear Ziea aa are ONE De 7 4 mph 11 9 km h 7 8 mph 12 6 km h E E A T 14 2 mph 22 8 km h 15 0 mph 24 1 km h Equipped with 20 5 X 25 solid rubber tires Axles Brakes ianari heavy duty inboard planetary Differeritials rere rre Rex ERE p hydraulic locking front conventional rear standard dual locking front and rear optional Rear Axle Oscillation Stop to 5 16 deg Brakes conform to SAE J1473 1503450 Service Brakes hydraulically actuated inboard carrier mounted pressure oil cooled self adjusting multi disc Parking automatic spring applied hydraulically released oil cooled multi disc Equipped with 20 5 X 25 solid rubber tires Hydraulic System Steering Pump loader and steering variable displacement axial piston pump closed center pressure compensating system Maximum Flow 2 350 rpm 50 gpm 189 L m 1 000 psi 6895 kPa het rn loader and steering rel
12. ft 0 in 5187 mm PAGES 14 15 Maximum Lift Capacity 624J WH Standard Boom High Lift SAE Heaped Capacity 4 0 cu yd 3 1 m 5 0 cu yd 3 8 6 0 4 6 4 0 cu yd 3 1 5 0 3 8 6 0 cu yd 4 6 Standard lip Standard lip standard lip Standard lip Standard lip Standard lip Lift at Ground 29 335 Ib 28 220 Ib 28 041 Ib 25 629 Ib 24 749 Ib 24 442 Ib 13 306 kg 12 800 kg 12 719 kg 11 625 kg 11 226 kg 11 087 kg Lift at Maximum 16 615 Ib 16 240 Ib 15 717 Ib 15 093 Ib 14 729 Ib 14 205 Ib 7536 kg 7366 kg 7129 kg 6846 kg 6681 kg 6443 kg Tires Choice of Tread Width Width Over Tires Change In Vertical Height 20 5 X 25 Solid Rubber Tires 80 7 in 2050 mm 101 3 in 2573 mm 0 in 0 mm L 5 radial or bias ply tires available Both tire types require 8 deg axle stops Capacities U S Fuel Tank with ground level fueling 92 gal 348 L S Cooling System 23 qt 22 L Engine Lubrication Including Full Flow Spin ior ere 25 qt 24 L 9 Ye Powershift Transmission Including Vertical Cartridge 24 qt 23 L Differential each axle HMM PE sas eli Pads 21 qt 20 L Loader
13. ief 3 650 psi 25 167 kPa Loader Controls or ceres two function valve single or dual lever controls control lever lockout feature optional third and fourth function valve with auxiliary lever Steering conforms to SAE J1511 VL power fully hydraulic 55 cett vete 3 650 psi 25 167 kPa relief Articulation Angle 80 deg arc 40 deg each direction Hydraulic Cycle Times cte oen it ico medie 5 7 sec DI Pm 1 2 sec Lower 3 2 sec float down 10 1 sec Turning Radius measured to centerline of outside tire 2 eee 16 ft 3 in 4959 mm PAGES 12 13 Maximum Lift Capacity 544 WH Standard Boom High Lift SAE Heaped Capacity 4 0 cu yd 3 1 5 0 cu yd 3 8 4 0 cu yd 3 1 5 0 cu yd 3 8 standard lip standard lip standard lip standard lip Lift at Ground 22 436 Ib 10 177 kg 18 619 Ib 8445 kg 23 605 Ib 10 707 kg 20 158 Ib 9144 kg Lift at Maximum 14 103 Ib 6397 kg 13 722 Ib 6224 kg 12 147 Ib 5510 kg 11 768 Ib 5338 kg Tires Choice of Tread Width Width Over Tires Change In Vertical Height 20 5 X 25 Solid Rubber Tires 76 8 in 1951 mm 97 7 in 2482 mm 0 in 0 mm L 5 radial or bias ply tires availab
14. le Both tire types require 8 deg axle stops Capacities U S Fuel Tank with ground level fueling 85 gal 322 L Cooling 22 qt 21 L Engine Lubrication Including Full Flow Spin ON RINEN 19 5 qt 18 5 L Powershift Transmission Including Vertical 5 Cartridge 19 5 qt 18 5 L Differential each axle p EN EEE 19 qt 18 L Rea eaa HN ROC N 19 qt 18 L Loader Hydraulic Reservoir and Filters 25 5 gal 96 5 L Parkirig Brake ita d nva 10 oz 0 3 L Q Q O O Q Dimensions with Type Waste Buckets Bucket Lip Capacity equipped with bolt on cutting 6 Standard Boom High Lift Capacity Heaped 4 0 cu yd 3 1 m 5 0 cu yd 3 8 4 0 cu yd 3 1 5 0 cu yd 3 8 standard lip standard lip Standard lip standard lip Capacity Struck 3 5 cu yd 2 7 4 4 3 4 3 5 cu yd 2 7 4 4 3 4 standard lip standard lip Standard lip standard lip Height of B Height to C Ground D Length from Centerline to Front Axle E G Height t
15. ng 11 ft 2 in 3 40 m 11 ft 0 in 3 35 m 18 7 in 475 mm 60 in 1 52 m 119 in 3 02 m 9 ft 6 in 2 90 m 13 ft 2 in 4 01 m 35 in 0 89 m 24 ft 9 in 7 54 m 45 deg 29 774 lb 13 505 kg 29 635 Ib 13 442 kg 25 814 Ib 11 709 kg 9 ft 7 in 2 91 m 40 ft 2 in 12 24 m 38 162 Ib 17 310 kg 11 ft 2 in 3 40 m 11 ft 0 in 3 35 m 18 7 in 475 mm 60 in 1 52 m 119 in 3 02 m 9 ft 1 in 2 78 m 13 ft 2 in 4 01 m 40 in 1 01 m 25 ft 4 in 7 72 m 38 deg 55 deg 45 deg 25 567 Ib 11 597 kg 28 740 Ib 13 036 kg 24 976 Ib 11 329 kg 9 ft 7 in 2 91 m 40 ft 6 in 12 34 m 38 579 Ib 17 499 kg 11 ft 2 in 3 40 m 11 ft 0 in 3 35 m 18 7 in 475 mm 60 in 1 52 m 119 in 3 02 m 8 ft 7 in 2 61 m 13 ft 2 in 4 01 m 46 in 1 17 m 26 ft 1 in 7 95 m 38 deg 55 deg 45 deg 21 300 Ib 9662 kg 28 363 Ib 12 865 kg 24 568 Ib 11 144 kg 9 ft 7 in 2 91 m 40 ft 0 in 12 19 m 39 114 Ib 17 742 kg 11 ft 2 in 3 40 m 11 ft 0 in 3 35 m 18 7 in 475 mm 60 in 1 52 m 119 in 3 02 m 10 ft 10 in 3 31 m 14 ft 4 in 4 37 m 41 in 1 05 m 26 ft 2 in 7 98 m 39 deg 49 deg 41 deg 26 991 Ib 12 243 kg 24 253 Ib 11 001 kg 21 033 Ib 9540 kg 9 ft 7 in 2 91 m 40 ft 4 in 12 29 m 38 460 Ib
16. ng hydraulic Cab conforms to SAE J1040C APR88 ROPS FOPS Antifreeze 34 F 37 C system Heater defroster Multiplane isolation mounted for OO Pre cleaner OQ in cab adjustable automatic bucket positioner noise vibration reduction Front and rear windshield Wetsleeve cylinder liners OQ in cab adjustable automatic boom height kickout washers and intermittent wipers Tinted safety glass Electronically controlled fuel system control Airconditioning Q Automatic derating when system temperatures in cab adjustable automatic boom return to carry Seatbelt 3 in 76 mm with retractor exceeded control Seat deluxe cloth covered with deep foam high O Wonitor selected high altitude compensation OQ Reservoir sight gauge back air suspension adjustable for weight height Underhood muffler with large exhaust stack Spin on hydraulic filters vertical mounting fore aft position backrest tilt and armrest angle Underhood dual element air cleaner with restriction O Hydraulic lever lockout holder personal cooler holder Sensor Two tunction hydraulic valve with single lever control Sun visor for cab 0 micron primary fuel filter water separator Two function hydraulic valve with two lever finger Storage compartment for operator s manual and micron final fuel filter tip controls and adjustable wristrest other items H
17. o Hinge Pin Fully Raised J Maximum Rollback at Ground Level K Maximum Rollback at Full Height L Maximum Dump Angle at Full Height Breakout Force SAE 732 Tipping Load Tipping Load 40 Deg Full Turn Bucket Width dts Loader Clearance Circle Bucket In Position Operating 10 ft 10 in 3 29 m 10 ft 9 in 3 28 m 18 in 457 mm 57 in 1 45 m 114 in 2 90 m 8 ft 11 in 2 72 m 49 deg 21 117 Ib 9579 kg 24 749 Ib 11 226 kg 21 497 Ib 9751 kg 8 ft 10 in 2 69 m 38 ft 8 in 11 79 m 33 789 Ib 15 326 kg 10 ft 10 in 3 29 m 10 ft 9 in 3 28 m 18 in 457 mm 57 in 1 45 m 114 in 2 90 m 8 ft 7 in 2 62 m 12 ft 9 in 3 89 m 41 in 1 04 m 24 ft 11 in 7 59 m 35 deg 51 deg 49 deg 18 262 Ib 8284 kg 23 768 Ib 10 781 kg 20 588 Ib 9339 kg 8 ft 10 in 2 69 m 39 ft 0 in 11 89 m 34 189 Ib 15 508 kg 10 ft 10 in 3 29 m 10 ft 9 in 3 28 m 18 in 457 mm 57 in 1 45 m 114 in 2 90 m 10 ft 1 in 3 08 m 13 ft 10 in 4 22 m 36 in 0 92 m 25 ft 6 in 7 77 m 35 deg 45 deg 45 deg 19 371 Ib 8787 kg 20 981 Ib 9517 kg 1
18. robe light wired to master electrical disconnect A Lift hooks ilt A Fire extinguisher License plate bracket Secondary steering JOHN DEERE DKAJULDRWH Litho in U S A 06 11 Net engine power is with standard equipment including air cleaner exhaust system alternator and cooling fan at test conditions per 1509249 No derating is required up to 5 000 ft 1525 m altitude Specifications and design subject to change without notice Wherever applicable specifications are in accordance with SAE standards Except where otherwise noted these specifications are based on a unit with all standard equipment waste handler protection package high lift boom 20 5 X 25 solid rubber tires ROPS cab full fuel tank and 175 Ib 79 kg operator
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