John Deere Products & Services OMGX20927 User's Manual
Contents
1. JOHN DEERE John Deere equipment is more than just a purchase it s an investment in quality That quality goes beyond our equipment to your John Deere dealer s parts and service support This support is needed to keep you a satisfied customer That s why John Deere has initiated a process to handle your questions or problems should they arise The following three steps will help guide you through the process Step 1 Refer to your operator s manual A It has many illustrations and detailed information on the It gives ordering information for parts catalogs service safe and proper operation of your equipment and technical manuals B It gives troubleshooting procedures and specification D If your questions are not answered in the operator s information manual then go to Step 2 Step 2 Contact your dealer Call 1 800 537 8233 to locate your nearest John Deere dealer A Your John Deere dealer has the responsibility authority C If the parts and service people are unable to resolve your and ability to answer questions resolve problems and fulfill problem see the dealership manager or owner your parts and service needs B First discuss your questions or problems with your D If your questions or problems are not resolved by the dealers trained parts and service staff dealer then go to Step 3 Step 3 Call the John Deere Customer Communications Center A Your John Deere dealer is the most efficient source i2. Troubleshooting 15 STORAGE Storage 1 Remove the bagger from the machine 2 Empty and clean the hopper chute and bags 3 Remove any ballast used during bagging This will ensure proper operation of the mower when the bagger is not used 4 If you are using a special mower blade for bagging remove it and use the correct mower blade 5 Replace missing or damaged parts Make sure all hardware is secure 6 Paint scuffed metal surfaces to prevent rust 7 If possible store the bagger in a cool dark place If it must be stored outside put a weather proof cover over it Removing From Storage 1 Remove bagger from storage and clean if necessary 2 Install bagger 3 Install the proper ballast 4 f you are using a special mower blade for bagging make sure it is installed Storage 16 ASSEMBLY Identify Parts Qty Description Bagger Support Rod High Lift Blade Hopper Screen Hopper Top Latch Rod Mounting Post Left Grass Bag Right Grass Bag Lower Discharge Chute Assembly A 2 oa m o o Upper Discharge Chute Assembly Bag of Parts Qty Description Tie Band Drilled Cargo Pin Spring Locking Pin Round Head Bolt Flat Washer M8 x 1 25 Lock Nut Spring Washer Hex Bolt Cargo Mount Bracket A Install Bagger Support Rod MX10310 1 Fit tabs G on cargo mount bracket E into slots H on mounting post D 2 Insert bagger
3. C 4 Lift discharge chute deflector and remove lower chute from mower 48 Inch Mower Decks MX10382 1 Unhook rubber strap latch A connecting upper chute to lower chute Remove upper chute B MX10381 2 Unhook rubber strap latch C holding lower chute assembly to mower deck MX10374 3 Slide discharge chute back to release wireform D 4 Lift discharge chute deflector and remove lower chute from mower Removing Bagger 1 Open hopper top and remove both bags 2 Empty all debris from bags A CAUTION Avoid injury To prevent injury from thrown objects inspect bags frequently for wear and deterioration Check bags frequently and replace when necessary 3 Inspect bags for wear and deterioration replace when necessary 4 Remove spring locking pin and drilled cargo pin 5 Remove bagger support rod by lifting ends out of holes in rear cargo mounts 6 Remove mounting post from rear hitch plate 7 Install drilled cargo pin and spring locking pin to mounting post for storage Removing 8 REMOVING removed A CAUTION Avoid injury To ensure safe operation of the machine when not bagging remove ballast when the attachment is 8 Remove ballast 9 Remove high lift mower blades and install regular blades Removing 9 OPERATING Inspect and Unplug Material Collection Airflow For Bagger Bagger needs strong airflow from mo
4. 42in Mower Deck GX20433 48 in Mower Deck GX20434 Part numbers are subject to change without notice Part numbers may be different outside the U S A Replacement Parts 12 SERVICE Adjusting Bagger Level A CAUTION Avoid injury To prevent injury from thrown objects do not open catcher while blades are turning IMPORTANT Avoid damage Bag frames must be level horizontally or hopper top will not seal properly NOTE Prior to adjusting bags for level check machine for level proper tire inflation and parked on a level surface M96100 1 Install left and right bags on mounting post A 2 Adjust left and right bags for level Adjust for front to rear level by bending tab B Adjust for side to side level by bending tab C Adjusting Hood Hold Down A CAUTION Avoid injury To prevent injury from thrown objects do not open catcher while blades are turning NOTE Prior to adjusting hood hold down make sure bags are level MX10308 1 Close hopper top and fasten hood hold down B over latch rod A 2 Hood hold down should stretch down 19 25 mm 3 4 1 in to be fastened If it does not stretch adjust latch rod M96098a 3 Adjust latch rod Remove lock nut D flat washer E and cap screw G Add additional flat washer C between latch rod F and bag mounting bracket Install and tighten ca
5. G on mounting post H MX10308 2 Close hopper top and fasten hood hold down 1 over latch rod J Install Rear Bagger Chute 42 Inch Mower Decks MX8872 1 Hold plastic discharge chute A open 2 To unlock metal deflector B grasp corner pull outward and swing upward to open Installing 5 INSTALLING A CAUTION Avoid injury Prevent possible thrown objects The discharge chute assembly must fit tight against the chute hinge bracket and completely cover the mower deck discharge opening NOTE Make sure discharge chute assembly does not get caught inside mower deck discharge opening MX10363 MX10315 3 Position lower discharge chute assembly F in front of mower deck discharge opening E 4 Fit tab C on lower discharge chute behind hinge D of the chute deflector MX10316 5 Insert rod H into keyhole G on deck then slide discharge chute forward locking rod into place 6 Hook rubber strap latch 1 over the top of the gage wheel bracket and insert through hole J MX10382 7 Slide top K of upper discharge chute assembly into hopper top 8 Slide bottom O of upper chute over top M of lower chute aligning notch P with bolt N 9 Hook rubber strap latch L onto bolt N in lower chute 48 Inch Mower Decks MX8871 1 Hold plastic discharge chute A open 2 To unlock metal deflector B gr
6. need to locate the model and serial number for the bagger and record the information in the spaces provided below DATE OF PURCHASE DEALER NAME DEALER PHONE Product Identification TABLE OF CONTENTS SOY iii 1 seno 4 hse LEE 8 Operating m H 10 Replacement Pants ne EC b Edere ve teste dir eco pte e Ad 12 luc x 13 direi 15 SMA E 16 ASSEMDIY en a able 17 EE 19 nee ieee 20 All information illustrations and specifications in this manual are based on the latest information at the time of publication The right is reserved to make changes at any time without notice COPYRIGHTO 2001 Deere amp Co John Deere Worldwide Commercial and Consumer Equipment Division All rights reserved Previous Editions COPYRIGHTO OMGX20927 K1 English Table of Contents SAFETY Understanding The Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION a
7. support rod A between cargo mount bracket and mounting post 3 Insert round head bolt F through cargo mount bracket and into hole 1 in mounting post 4 Secure bolt with M8 lock nut B and flat washer C Install Hopper Top and Bags Assemble Hopper Top NOTE Spring washers C must be installed with cup of washers facing each other Do not over tighten 1 Install mounting post on machine MX8875 2 Insert lower part of latch rod E through hole in post 3 Fasten upper part of latch rod F with hex bolt G through latch rod post hole flat washer D and secure with a M8 lock nut A 4 Fasten hopper top to mounting post with two hex bolts B four spring washers C and two 8 lock nuts 5 Raise and lower hopper top several times Tighten or loosen hardware to adjust hopper top hinge tightness Assembly 17 ASSEMBLY Install Hopper Screen M96099 1 Fasten hopper screen B to inside of hopper top with three tie bands A Put tie bands through holes in hopper top tabs and slots in screen 2 Pull tie bands tight and cut off excess Install and Adjust Grass Bags NOTE Bag frames must be level horizontally or hopper top will not seal properly M96100 1 Install left and right grass bags on mounting post A NOTE Prior to adjusting bags for level check machine for level proper tire inflation and parked on a level surfa
8. unseen obstructions that could cause damage to the mower or bagging attachment IMPORTANT Avoid damage Do not leave clippings in bags Moisture may damage bags Damp clippings are a fire hazard Never leave grass or leaves in bags overnight or for long periods of time Dampness from leaves or grass will cause deterioration of the bags Also damp leaves or grass when contained in the bags are combustible and can create a fire For this reason never store garbage bags of leaves or grass bagging attachment with full or partially filled bags in a garage or other enclosure Grass clippings make excellent compost Clippings can be used also as mulch between garden rows or around flowers shrubs and trees Operating 11 REPLACEMENT PARTS Service Literature If you would like a copy of the Parts Catalog or Technical Manual for this machine call U S amp Canada 1 800 522 7448 All Other Regions Your John Deere dealer Parts We recommend John Deere quality parts and lubricants available at your John Deere dealer Part numbers may change use part numbers listed below when you order If a number changes your dealer will have the latest number When you order parts your John Deere dealer needs your product serial number This is the number that you recorded in the Product Identification section of this manual Part Numbers Item Part Number Grass Bags M124053 High Lift Blades
9. Bagger Tips iiec eri e tete ELDER 11 Ballast e ede d 4 C Chute Removing coococcococccnccnnccnncnnnnnononcnnnnnncnnnnnnnnnnnnnnnncnnnos 8 Customer Service 21 H Hood Hold Down Adjusting 13 Hopper Top Hinge Tightness Adjusting 13 Hopper Top Install 17 L Labels Safety oe dere ed tet ect o Beers 1 Literature Service 12 Mounting Bracket Install 4 17 Mower Blades Install 4 Mulch Cover Remove seen 4 Operate Safely essent 1 P Parking Safely sss 2 Parts Catalog 2 ne a na 12 Parts Replacement 12 Plugging Chute arien a 10 Plugging Material Collection System 10 S Safety Operating sse 1 Safety Alert Symbol 1 Service Literature nn 12 Specifications errr 19 Storage iii 16 T Technical Manual eese 12 Troubleshooting 15 Index 20 NOTES Notes NOTES Notes NOTES Notes JOHN DEERE QUALITY STATEMENT John Deere Quality
10. JOHN DEERE WORLDWIDE COMMERCIAL amp CONSUMER EQUIPMENT DIVISION 2 Bag Bagger For 42 Inch and 48 Inch Mower Decks OMGX20927 K1 OPERATOR S MANUAL JOHN DEERE North American Version Litho in U S A INTRODUCTION Thank You for Purchasing a John Deere Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you sell it Reading your operator s manual will help you and others avoid personal injury or damage to the machine Information given in this manual will provide the operator with the safest and most effective use of the machine Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine If you have an attachment use the safety and operating information in the attachment operator s manual along with the machine operators manual to operate the attachment safely and correctly This manual and safety signs on your machine may also be available in other languages see your John Deere dealer to order Sections in your operators manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely You can also use this manual to answer any specific operating or servicing questions A convenient index loca
11. asp corner pull outward and swing upward to open 3 Position lower discharge chute assembly in front of mower deck discharge opening Installing 6 INSTALLING MX10378 MX10379 4 Hook rear wireform C behind gage wheel bracket E A CAUTION Avoid injury Prevent possible thrown objects The discharge chute assembly must fit tight against the chute hinge bracket and completely cover the mower deck discharge opening NOTE Make sure discharge chute assembly does not get caught inside mower deck discharge opening MX10380 5 Slide discharge chute forward to fit front wireform D on lower discharge chute behind the hardware on the hinge bracket F of the chute deflector MX10381 6 Make sure discharge chute is seated completely inside lip I of deck 7 Hook front rubber strap latch G through hole H in gage wheel bracket N MX10382 8 Slide top J of upper chute into hopper top 9 Slide bottom K of upper chute over top L of lower chute aligning notch N with bolt M 10 Hook rubber strap latch O onto bolt M in lower chute Installing 7 REMOVING Removing Chute 42 Inch Mower Decks MX10382 1 Unhook rubber strap latch A connecting upper chute to lower chute Remove upper chute B MX10316 2 Release rubber strap latch E 3 Slide lower chute back to release rod D from keyhole
12. ce 2 Adjust left and right grass bags for level e Adjust for front to rear level by bending tab B Adjust for side to side level by bending tab C Adjust Hopper Top Latch MX10308 1 Close hopper top and fasten hood hold down A over latch rod IMPORTANT Avoid damage To prevent injury from thrown objects hopper top must be securely sealed 2 Hood hold down should stretch down 19 25 mm 3 4 1 in to be fastened If it does not stretch adjust latch rod M96098a 3 To adjust latch rod Remove lock nut C flat washer D and hex bolt A Add additional flat washer B between latch rod and bag mounting bracket Install and tighten hex bolt A flat washers B amp D and hex flanged lock nut C Assembly 18 SPECIFICATIONS 2 Bag Bagger Specifications 42 neh Bagger Fits ooo a a A oe ee 42 Inch Mower Decks 48 Inch Bagger FRS ui ril A EE EA 48 Inch Mower Decks Approximate volume Of each bag 0 11 m 3 25 Bushel Specifications are subject to change without notice Specifications 19 INDEX A Assembly tias 17 B Bagger Adjusting Level 13 Bagger AOW iere ts 10 Bagger Filling ee 10 Bagger Installing 24200444444400H HH 4 Bagger Removing 8
13. e proper front ballast to help counter balance the total weight of the bagger Remove ballast when the bagger is removed This will ensure proper operation of the machine when not bagging See your authorized service center for recommended weights on your machine Install High Lift Mower Blades 1 Park vehicle safely See Parking Safely in the Safety section 2 Disconnect the spark plug wire 3 Thoroughly clean the top and underside of the mower deck A CAUTION Avoid injury Be careful sharp edges on mower blades Always wear gloves when handling mower blades 4 Remove mower blades See your machine operator s manual 5 Install high lift blades _ ra MX8865a 6 Tighten blade hardware A to 62 Nem 46 lb ft Installing 2 Bag Bagger Install Mounting Post and Bagger Support Rod M10280 MX8870 1 Fittabs A on mounting post into slots B on rear hitch plate Installing 4 INSTALLING MX10280 MX8870 2 Insert bagger support rod E into the smaller holes in rear cargo mounts F 3 Install drilled cargo pin D into mounting post 4 Install spring locking pin C into hole in drilled cargo pin Installing Bags A CAUTION Avoid injury To prevent injury from thrown objects do not operate mower without complete bagging attachment securely in place M93583 1 Install left and right bags
14. he operator s seat wait for engine and all moving parts to stop Wear Appropriate Clothing Y a ans MIF Wear close fitting clothing and safety equipment appropriate for the job Always wear safety goggles or safety glasses with side shields when operating the machine Wear a suitable protective device such as earplugs Loud noise can cause impairment or loss of hearing Do not wear radio or music headphones Safe service and operation requires your full attention Practice Safe Maintenance MIF Understand service procedure before doing work Keep area clean and dry Never service or adjust the bagger while the vehicle is Safety 2 SAFETY moving Keep safety devices in place and in working condition Keep hardware tight Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of debris Unauthorized modifications to the bagger may impair its function and safety Do not tamper with its original design Safety 3 INSTALLING Remove Mulch Cover MX8868 The mulch cover A or mulch plug kit is not compatible with the installation of the 2 bag bagger Remove mulch cover or mulch plug kit before installing bagger attachment Install Proper Ballast A CAUTION Avoid injury To maintain steering control and stability always use the recommended ballast Install th
15. n addressing any concern but if you are not able to resolve your problem after checking your operator s manual and contacting your dealer call the Customer Communications Center B For prompt effective service please have the following ready before you call The name of the dealer with whom you ve been working Your 13 digit serial number which you recorded on the Your equipment model number inside front cover of this manual If the problem is with an attachment your attachment Number of hours on machine if applicable identification niet C Then call 1 800 537 8233 and our advisor will work with your dealer to investigate your concern John Deere Quality Statement 24
16. n the material collection system is removed Hopper extends beyond vehicle Be aware of surrounding objects when making short turns Do not operate material collection system unless entire grass catcher is fastened in place with hopper cover securely latched Do not let anyone ride on the mower or material collection Safety 1 SAFETY system Riders are subject to injury such as being struck by foreign objects or being thrown off Riders may obstruct the operator s view and cause a collision Before you remove or install bags or unplug chute Stop mower Disengage mower PTO Stop engine Before you back up M61008 Stop machine Look behind hopper for children Operate safely on slopes Empty bags when they are half full Do not operate on steep slopes Before you turn slow down Avoid sudden starts and stops Avoid holes rocks and roots Mow up and down not across slopes Do not park mower with material collection system on slopes Bag Maintenance Bagis subject to wear and deterioration Check bag frequently replace when necessary Use John Deere bag or equivalent to comply with safety specifications Do not leave clippings in bags overnight Parking Safely Stop machine on a level surface not on a slope Disengage PTO Lockthe park brake Stop the engine Lower tiller to the ground Remove the key Before you leave t
17. njury To help prevent injury from mower blades do not try to unplug discharge chute while engine is running A Ya M41421 Remove debris from the following inspection points 1 Open hopper cover Check chute outlet 2 Remove chute from mower deck or blower assembly if equipped Check chute inlet 3 Check under mower deck for debris Filling Bags A CAUTION Avoid injury To prevent injury from thrown objects do not open catcher while blades are turning Shut off engine before removing or installing bag Check level of clippings often MX10307 When clippings are up to hopper top window A empty bags to avoid plugging bagger chute Left bag normally fills first Operating 10 OPERATING Right bag may not fill completely when you are cutting thin stand of grass Bag will fill if you slow engine to reduce airflow Fill bags 1 2 full when operating on slopes to avoid tipping Bagging Tips IMPORTANT Avoid damage Bagger may extend beyond machine or mower Be careful not to hit a tree or building with hopper when you make short turns Run engine at full speed If engine slows down reduce travel speed Bag grass only when grass is dry Wet grass will plug chute and bagger Keep hopper top closed Pick up all rocks stones twigs and other debris before mowing and bagging Cut grass higher than desired the first time so mower will clear
18. p screw G flat washer E and lock nut D Adjusting Hopper Top Hinge Tightness A CAUTION Avoid injury To prevent injury from thrown objects do not open catcher while blades are turning NOTE Prior to adjusting hopper top hinge tightness make sure bags are level 1 With bags installed fully raise and lower hopper top several times Service 13 SERVICE M96098b 2 Tighten or loosen hardware A to adjust hopper top hinge tightness Service 14 TROUBLESHOOTING Using Troubleshooting Chart If you still have a problem after you have checked all possible causes see your John Deere dealer If you have a problem with your thatcher that is not listed in the chart see your John Deere dealer If Check Grass not being picked up completely Mow grass only when dry Reduce mower ground speed Empty bags Clean screen in hopper top Unplug chute Check cutting edge of mower blades Increase engine speed to full throttle Check for worn or slipping belt Collection chute plugged Mow grass only when dry Empty bags Clean screen in hopper top Reduce mower ground speed Stop mower when bags are full monitor bags hopper more frequently Grass blows out between hopper tops and bags Adjust bagger level for better sealing Adjust hood hold down for better sealing Hopper top is too tight or too loose Adjust hopper top hinge
19. re used with the safety alert symbol DANGER identifies the most serious hazards The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol WARNING Objects May Be Thrown from Mower 4 WARNING OBJECTS MAY BE THROWN FROM MOWER Do not open catcher while blades are turning e Shut off engine before removing or installing bag Operate mower with complete bagging attachment in place MX10309 M118464 Do not open catcher while blades are turning Shut off engine before removing or installing bag Operate mower with complete bagging attachment in place WARNING Thrown Objects A WARNING THROWN OBJECTS Do not operate mower without chutes and hoses securely in place 118223 MX10382 M118223 Do not operate mower without chutes and hoses securely in place CAUTION Ab CAUTION EQUIV CONFORME AUX PRESCRIOTIONS D ORIGINI MX10309 GC00215 Bagis subject to wear and deterioration Check bag frequently replace when necessary Use a John Deere bag or equivalent to comply with safety specifications Bagging Safely Read understand and follow all instructions in this attachment manual the vehicle operators manual and safety signs on equipment before starting Use proper front ballast Remove ballast whe
20. ted at the end of this book will help you to find needed information quickly The machine shown in this manual may differ slightly from your machine but will be similar enough to help you understand our instructions RIGHT HAND and LEFT HAND sides are determined by facing in the direction the machine will travel when going forward When you see a broken line arrow gt the item referred to is hidden from view Before delivering this machine your dealer performed a predelivery inspection to ensure best performance Special Messages Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage A CAUTION Avoid injury This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored IMPORTANT Avoid damage This text is used to tell the operator of actions or conditions that might result in damage to the machine NOTE General information is given throughout the manual that may help the operator in the operation or service of the machine Introduction PRODUCT IDENTIFICATION Record Purchase Information If you need to contact an Authorized Service Center for information on servicing always provide the product model and serial number You will
21. wer to bags for best performance Follow these suggestions to help airflow Keep bagger chute hopper top screen bags and underside of mower clean Keep throttle lever at fast position but travel at slow speed Level mower front to rear so rear of mower is no more than 13 mm 1 2 in higher than front of mower Operate mower in higher cutting positions Replace worn or damaged mower blades Check for Plugging While Bagging Check the flow indicator on the Rear Bagger or Power Flow chute periodically for any indication of loss of air flow If there is a trail of clippings behind mower or the clippings blow to the side check for plugged chute full bags or problems with the blower assembly if equipped If grass builds up in front of mower deck discharge chute check for plugged rear bagger or power flow chute or problems with the blower assembly if equipped Dismounting to Inspect or Unplug Material Collection System A CAUTION Avoid injury Rotating blades are dangerous Park the machine safely and lock the park brake before getting off the seat Turn the mower off Stop the engine Before getting off the seat Stop machine Disengage mower blades Move throttle lever to slow position Lower mower to the ground Lock the park brake Stop the engine Remove the key N DOO FW Wait for all moving parts to stop System A CAUTION Avoid i
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