Jet Tools XACTA User's Manual
Contents
1. nt has aa 1 4 20 x 1 1 2 1 740 TC TS 0160021 Carriage Boll at Rotes 3 8 16 x 1 1 2 1 210 2 3219301222 hr FOOL C alli ct 1 ZI APT 3076232 nienia E C Oed soie ku Acht ord Sa Ao s I M Ao A pre cut 1 A P 6430055 iot FTO WY SAC crs aa a A de E Ed 1 ZU R TT APUD ne aduer Nylon Adjustment Screw eene nennen nnn nnns 2 o PU TS 0680021 FAW ashes Do M 2 74 TS 0560081 Ele NU Steger rat a a E connie eae 2 D mcn PE 225 2 f sii ACTA Fone ADC lactante aicas 1 DO NES KE 22120 cid INSTUCUONAADOl adas sand a ee 1 ea i areas A A ane een JE MEO E T ct 1 O AEL 100 Fool rad HORS ESS a E E 1 daa TS 0207061 Socket Head Cap Screw 1 4 20 x 1 2 d ud esum TS 0561011 PROX INU e Rm TA QO T 1 Parts for the XACTA Fence Il Rail Assembly Index No Part No Description Size ee E XE2 201 2 nimbos FROME RAINO O ss Serie cu ciel Meteo AF2 AO A A P NAUES TS 081F081 Platte ad SC War sons e D RC MER een 1 4 20 x 1 1 2 sent TS 0680021 A Re n NA d oue Ee TS 0720071 LOCK VAS RS fastest Env asma feas ers sas Ds TS 0561011 mis INU mE 1 4 20 Dot TS 0050031 Hex Cap SCleW isnetees biete a 1 4 20 x 3 4 folie AE2 20T assume A A nd seins es error ers AE2520T Actes tie CAC A Orie KE2Z 208 sisi Gude FRG SO e P2. sin fesse AE2 209 A 5t E Ra 30 conie SR M nid initie A E XF2 209 Rear Rall 90 P Tnm eee XE2 209 5 5 5 IB RAIL SO liso TO sunrise XF2 210 SUID COVEN MMC TE H Plone TS 0081031 Hex Cap Screw cocccoocccccccccccccncconnnoconnnonannncnnononanenos 5 16 18 x 3 4 AA TS 0050071 Hex Cap SCrew seesssessseseeen enne nennen 1 4 20 x 1 1 2 AA TS 0680021 UA het sana ett tata DI 167 etus Parts for the XACTA Fence ll Leg Assembly Index No Part No Description Size Qty Fosse XE25 907 utenti Eie ER RM TR TEE RINT NEA 2 PRIOR TS 0561031 OC NO de de JO Ors ee 2 dant AF2 OOS 5 te Adjusting TOO iocos desea ee ni a ei 2 O TS 1533052 Machine Screw cccccccccescecceececeeseeceeeeeeeeeesaaees MSG eus 8 n Appendix Extension Table Dimensions The dimensions below are provided if you plan to build your own extension table instead of purchasing one that is available through JET 0 75 0 75 Laminate 21 00 2 00 36 00 Custom Length Can Be Substituted JET WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com
3. Tools Safety Equipment Light Industrial Air Tools Mill Drills MW Vises Dust Filters WW Bandsaws Striking Tools Vise Accessories Specialty Items Overhead Lifting Miling Machines Surface Grinders Dust Fittings WW Dnill Presses Vises non MW Warehouse amp Dock Equipment MW Bandsaws Tapping Jointers WW Lathes Clamps Winches MW Drill Presses Planers Workholding Metalworking Electrical Components on above products carry 1 Year Warranty Warranty reverts to 1 Year if above products are used for commercial industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year and Lifetime Warranties do not cover products used for commercial industrial or educational purposes Products with Five Year or Lifetime Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or pa
4. of the fence and the table is the same Care must be taken to raise or lower the fence on each side equally or the fence may not be 90 to the table after the height adjustment is performed When the space at points A and B Fig 16 are the same 10 Extend the foot C Fig 16 by rotating it until it just comes in contact with the back rail 11 Tighten the ock nut to secure the foot preventing it from further rotation Figure 14 Removal Figure 15 SEES F 48 77 zi 1 F E ES gt y k 4 y A N Unlock amp positioning Lock Back Rail Figure 16 Figure 17 Front Rail Guide Tube Adjusting Fence Parallel to the Miter Slot 1 Place the fence next to the outside edge of the right miter slot and lock it 2 The fence should be even with the miter slot from front to back 3 If the fence is not even along the length of the miter slot unlock the fence remove it and turn upside down 4 Adjust one of the two setscrews A Fig 18 until the fence is even with the miter slot edge along its entire length when locked Note You may need to re adjust the clamping pressure after aligning the fence Clamping Pressure The XACTA Fence II has been adjusted at the factory to lock securely when the lock handle is pushed down If adjustment is needed 1 Unlock the fence 2 Remove the fence from the guide rail 3 Turn the fence over 4 Adjust each of the two setsc
5. or reach our service department call 1 800 274 6848 between 7 30 a m and 5 30 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Unpacking Open shipping cartons and check that all parts are intact Report any damage immediately to your distributor Read the instruction manual thoroughly for assembly alignment and maintenance instructions Flat Head Screw 1 4 20 x 1 1 2 Hex Cap Screw 1 4 20 x 1 1 2 Contents of the Shipping Containers XACTA Fence ll Hex Cap Screw Front Rail 1 4 20 x 3 4 Rear Rail Guide Rail Hex Cap Screw Black Plastic End Caps 5116 18 x 3 4 Hardware Package Owner s Manual Warranty Registration Card Q A D oL The contents of the hardware bag are drawn full scale in Figure 1 Note 1 Quantities may vary depending upon 5 16 Flat Wasser 1 4 Flat Washer whether you purchased the short rail or long rail Note 2 If the optional wooden extension table is PR not used there will be extra hardware O A Tools Required for Assembly amp 1 4 Lock Washer 1 4 Hex Nut Adjustment 3 Cross Point Screwdriver 7 16 Wrench 1 2 Wrench Combination Square amp Straight Edge Electric Drill 1 4 3 16 Drill Bits 4 6 C Clamps 1 4 3 16 Allen Wrenches NN cl c Installation Tools required 7 16 and 1 2 wrenches Cross point screwdriver 3
6. plastic end caps into the openings of the guide rail There is also an end cap for the fence but this should already be installed 12 Parts for the XACTA Fence ll Commercial 30 50 Index No Part No Description Size Qty Fees NXE2 101 uranni ert Side Pate sinon dd de de ame AO 1 A AF2102 ru Fence Body ASSOITIDIV coec Le ad eR 1 o MONET XF ZAVOS ve testis TODO CS OVO ee Re ad 1 7 PERS PR tas XF2 104 RIRE le cir Mem CE TD TED 1 Dons TS 0640071 LOCK NUES Sn ns a MAS 10 SENA TS 0271031 SOO CROW cn te a ns 3 8 16 x 3 8 2 rame 357509 sens FIO OW Ail A O x ERU E IUE 2 o PANNE EN AF 2 108 as o NORRIS A O EATA 1 A TS 0151011 Carriage Dalt set utes 1 4 20 x 3 4 10 116 AA TS 081D022 Pan Head Machine Screw eese 10 32 x 3 8 2 lisse TS 0680021 HA Vs ne da 2 123 TS 081D021 Flat Head Machine Screw 10 32 X 3 8 1 su 2 dns 800708950 D USO Roses le tenet a i ce orani duae traf spl a ln de 1 jr ME 800708950 C CUSO BICK uude loses lid Seti ne Di cM emo 1 T toit TS 0640071 OCRNGE ETUR TIE 2 ndice 1 TO dome TS 0640091 Kore MIT TERT TE 918 1012 1 las AE2T T4 sen SPINO Pie da nee AMX ZG AAA 1 TO AP 6813042 Compression SpEIDO oeste basa da ds 1 less TS 0151041 wo Catriage BOoll
7. 16 hex wrench Adjustable square Hammer or rubber mallet Straight edge The following instructions are for installing the XACTA Fence ll and Rail System on JET Models JTAS 10 and JTAS 12 series table saws The Rails should bolt up to the JET saw without any drilling Front Rail Installation Referring to Figures 1 and 2 1 Identify the front rail E which is 2 1 2 x 2 1 2 with notches on one side and countersunk mounting holes on the other side Lightly secure the front rail E to the table G and extension wings F with four 1 4 x 1 1 2 flat head screws A four 1 4 flat washers B four 1 4 lock washers C and four 1 4 hex nuts D Tighten just enough to hold the rail next to the table but keep loose enough to allow height adjustment The front rail must be 9 16 down from the table top in order to clear the miter gauge slot This measurement is critical 3 4 Place an adjustable square on the table as shown in Figure 3 Check the height of the Front Rail at several locations along the surface of the saw table The front rail must be parallel with the table top When the Front Rail has been correctly positioned tighten all mounting screws securely with a 3 cross point screwdriver and 7 16 wrench Figure 1 A 1 4 20 x 1 1 2 Flat Head Screw B 1 4 Flat Washer C 1 4 Lock Washer D 1 4 Hex Nut Figure 2 Figure 3 Back Rail Installation T Locate th
8. ES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information and are not binding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by WMH Tool Group Table of Contents VS SAND ADI SER V Eu ee pee oe unto Cen ne 2 lt A D D ELTE 3 AUS RTT FEN CPS ici hea hts E Tp UE HEP RE 4 Ordering Replacement Pls e eon ar la ete i a ade uel nine at iati Sessile eects 5 Unpack PR mc 6 Contents of the Shipping Containers is nennen nnne nn nna nnns nares sns nnn 6 Tools Required for Assembly amp Adjustment ss 6 A O T Ese arescit RU ETT T FrontiR AIS SUO Monsin unaa a aa a a a A T Back Rail Malaloi a dra ise eU a set a a a ia 8 Wooden Extension Table cccccccscccsscccesceceeecceeeceueecauecececeueesaueesseesegeeseueessueeseescaeeseueeeueessaueesaeessaeessaeess 9 ESOIS NC QUINCG ricci E 9 o e A tue anand eis etic alts 9 Gade TUDE sare cents sel ne nee noie r 10 DOR GPs ClO PP PETIT 11 Leveling Fence to the Saw Table ccooccccccccnoccccononcccnnonnonannncnoncnnnnnanonnonannnnonannnnnnnnnn
9. This Manual is Bookmarked JET WMH TOOL GROUP Owner s Manual XACTAPFence Il Commercial 30 50 WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 708950Z Ph 800 274 6848 Revision H 03 06 www wmhtoolgroup com Copyright O WMH Tool Group WARRANTY AND SERVICE WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit jettools com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW stands for Metalworking WW stands for Woodworking 90 A 2 s Lathe Accessories Contractor Air Tools Metalworking Mechanical Components Air Filtration Sanders Fastening Tools Machine Accessories Hydraulic amp Shop Tools Cold Saws MW Finishing Equipment Buffers Shapers Lubrication Mobile Bases Industrial Air Tools Metalforming MW Lathes Dust Collectors Tablesaws Mechanics Hand
10. directions 2 Fasten the guide tube A to the rail B from beneath with seven 1 4 20 x 3 4 hex head screws B seven 1 4 lock washers F and seven 1 4 flat washers G Finger tighten only 3 Tighten all screws with a 7 16 wrench e a Wood Extension Table A 1 4 20 x 1 1 2 Hex Cap Screw B 1 4 Flat Washer C 1 4 Hex Nut Figure 11 Figure 13 XACTA Fence Screw the lock lever knob into the threaded handle on the XACTA Fence ll as shown in Figure 14 The lock lever has three functional positions as shown in Figure 15 e The upright position permits mounting and removal of fence from the saw e The unlock position permits easy fence positioning e The lower position locks the fence to the front rail The cam handle should be pushed down firmly against the pin Leveling Fence to the Saw Table 4 Place the fence on the table and lock it 5 View the fence from the left side of the saw Figure 16 Look for the space between the table and the fence bottom to be equal along the entire length of the fence A B Fig 16 If adjustment is necessary 6 Unlock the fence 7 Using a 10mm wrench loosen the ock nut that secures the foot adjustment C Fig 16 8 Rotate the foot retracting it such that it does not come in contact with the back rail Fig 16 9 Raise or lower two nylon adjustment screws D Fig 17 the same number of turns until the space between the bottom
11. e back rail which is 2 x 2 with holes running along one side only The height of the back rail when attached to the saw is not critical Align the holes in the back rail to the holes in the table top as shown in Figure 4 Secure the back rail to the pre tapped holes in the saw table B C Fig 4 with two 5 16 x 3 4 hex cap screws and two 5 16 flat washers as shown in Figure 5 Tighten screws securely with a 1 2 wrench Secure the back rail at A and D in Figure 4 to each extension wing with a 1 4 x 1 1 2 hex cap screw two 1 4 flat washers a 1 4 lock washer and a 1 4 hex nut as shown in Figure 6 Tighten nuts Important If you are installing an optional wood extension table on your saw it should be installed first before mounting the guide tube This will prevent having to mount and align the guide tube twice If you are not mounting an optional wood table proceed to Guide Tube section Figure 4 Figure 5 Back Rail A 1 4 x1 1 2 Hex Cap Screw B 1 4 Flat Washer C 1 4 Lock Washer D 1 4 Hex Nut Figure 6 Flush against the saw table Wooden Extension Table The wooden extension table is an optional accessory Tools required Electric drill Cross point screwdriver 7 16 and 1 2 wrenches Four clamps Straight edge Hammer or rubber mallet Figure 7 Installation The optional wood extension table including the optional router table sits flush against the
12. e connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Make sure the Table Saw is firmly secured to the floor or bench before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease A Warnings 21 22 23 24 25 26 27 28 Keep visitors a safe distance from the work area Keep children away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying
13. ended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this Table Saw Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating the Table Saw remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position befor
14. nonannnnnnannnnninnns 11 Adjusting Fence Parallel to the Miter Slot ss 12 Clamiping Pressure dla tasa das kon eet 12 90 tothe LA UN 12 CULSOF AUS MENT SES A de elon aside Do aeu Ca ues 12 Parts for the XACTA Fence Il Commercial 30 50 VV 13 Parts tor the XACTA Fence Il RallASSembly e duda dr unie estate 14 Parts for ihe XAG TA Fence IM beg ASSOfTIDIV tai nant a dates e Duet aU Us ac auto ud 15 Appendix Extension Table DImersloriS oe ia A eles dense tu sme oe ee itu A ee 15 The specifications in this manual are given as general information and are not binding WMH Tool Group reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever A Warnings 17 18 19 20 Read and understand the entire owners manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed The Table Saw on which the XACTA Fence Il is used is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a Table Saw do not use until proper training and knowledge have been obtained Do not use this Table Saw on which the XACTA Fence Il is used for other than its int
15. oles in the front rail as a guide Drill 1 4 holes into the back edge of the table using the holes in the back rail as a guide C A 1 4 x 1 1 2 Flat Head Screw 4 Install three 1 4 x 1 1 2 flat head screws three p _ 4 4 Flat Washer B 1 4 flat washers and three 1 4 hex nuts into c 4 4 Hex Nut the holes in the front edge of extension table Wood Extension Table Figure 10 as shown in Figure 10 Finger tighten only 5 Install three 1 4 20 x 1 1 2 hex cap screws three 1 4 flat washers and three 1 4 nuts into the holes in the rear edge of extension table as shown in Figure 11 Finger tighten only 6 Re check the table for alignment make further adjustments if necessary then tighten all screws and nuts 7 Mount the two legs to the inside corners of the extension table as shown in Figure 12 Secure with the eight screws provided Note If you are using a mobile base under your saw you may need to shift the placement of the legs so they rest properly upon the shelves of the base 8 Adjust the footpads on the legs counterclockwise until they reach the floor then tighten the nut Guide Tube Referring to Figure 13 The guide tube A is placed on top of the front rail B and is mounted with the scale facing toward the operator 1 Align the holes in the bottom of the guide tube with the holes in the front rail When properly positioned the guide tube should extend beyond the front rail about 6 in both
16. on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep saw blades sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death Ordering Replacement Parts To order parts
17. rews A Fig 18 exactly the same number of rotations until the fence is held securely when the lock handle is pushed down 90 to the Table 1 Place the fence on the saw table and lock it 2 Place a square A Fig 19 on the table next to the fence The fence should be 90 to the table 3 f adjustment is necessary unlock the fence and turn one of the two nylon adjustment screws B Fig 19 until the fence is 90 to the table 4 Lock the fence and check the adjustment again Cursor Adjustment 1 Disconnect the table saw from the power source 2 Raise the saw blade above the tabletop 3 Unlock the fence and slide it to approximately four inches from the saw blade 4 Lock the fence 5 Measure the distance between the saw blade and the inside of the fence 6 Adjust the cursor C Fig 19 to read the distance just measured and tighten the cursor assembly to the fence 7 Take a test cut and confirm the adjustment is correct Figure 18 Figure 19 Note If the cursor does not have enough travel to give the correct measurement loosen the guide rail and adjust as needed If you still do not get the correct measurement loosen the front rail and adjust as needed If you have to adjust the front rail you will need to go through the front rail assembly instructions again This adjustment must be checked whenever a different blade is installed After installing the XACTA Fence II press the black
18. rt must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STAT
19. saw table and along the inside of the rails The JET logo or warning label on the router table should face outward The extension table is not bolted to the saw table it is bolted only to the rails The extension table and saw table must be aligned properly so the XACTA Fence ll will slide smoothly from one to the other 1 Place the extension table between the rails and up against the saw table leaving the extension table raised just slightly above the saw table Clamp the extension table to the front and back rails as shown in Figure 7 Clamping pressure should be enough to secure the table yet allow minor adjustments 2 Use a hammer and block of wood or a rubber mallet to tap the extension table up flush against the cast iron saw table Figure 7 Then tap down the extension table at various points along its edge where it meets the saw table until it is level with the saw table Figure 8 As one part of the edge becomes level with the table tighten the clamp on that side Then move to the other side and repeat until the full length of the edge is level with the saw table Lay a straight edge across both extension table and saw table to ensure proper leveling When extension table is properly aligned holes Figure 9 need to be drilled into the wood table using the holes in the rails as your guide Figure 9 You may wish to drill 3 32 pilot holes first 3 Drill 1 4 holes into the front edge of the table using the h
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