Jacuzzi SteamPro User's Manual
Contents
1. Crane GR ener acn vy pene K of the control housing See diagram Insert the mounting PA A ate A bracket into the wall cavity by first pushing with the control housing and then with a hard flat surface on the control housing mounting screws which extend out through the oa control face Once the mounting bracket has been a SENSOR inserted into the finished wall center the control and tighten the mounting screws to draw the control housing securely against the finished wall Do not over tighten the mounting screws Install the decorative cover plate by sliding the top of the cover plate over the tab on the top of the control housing and pushing on the bottom of the cover plate to complete the snap fit See diagram Route the generator end of the control cable through the generator hole marked CONTROL WIRING ENTRY using the strain relief provided Plug the control cable into the connector on the printed circuit board assembly Insert cable into connector SK1 if a 30 minute temperature control is used or connector SK3 if a digital control is used See diagram 6 OPTIONAL SECONDARY GENERATOR CONTROL As an option a second digital control can be installed with a generator to provide ON OFF control both inside and outside the steam room The second control should WALL be installed as described in paragraphs 1 amp 5 with the second control cable plugged into connector SK4 for the digital control on the printed circuit board assembly See2. This warranty applies when the warranted product a is installed in accordance with installation instructions provided b is properly and reasonably maintained and c has not been subjected to damage misuse or abuse 2 Registration This warranty becomes valid only after the Limited Warranty Registration form provided with this warranty is completely filled in and signed by the original purchaser and mailed to AMEREC within sixty 60 days from the date of original installation This warranty is non transferable and shall extend only to the original purchaser 3 Duration of Warranty AMEREC or it s authorized representative will provide parts to replace those with manufacturing or workmanship defects for a period of five 5 years from the date of original installation except when the warranted product is installed in commercial locations such as clubs condominiums apartments spas or military facilities In commercial locations AMEREC or its authorized representative will provide parts to replace those with manufacturing or workmanship defects for a period of one 1 year from the date of original installation Additionally for non commercial locations in the United States AMEREC or its authorized representative will provide reasonable labor to replace defective parts for a period of two 2 years from the date of original installation and three 3 additional years if the product is returned to the factory 4 Warranty Work All warr
3. automatically drained through this valve when the water has cooled Read all warranty provisions before selecting a manual drain valve or the automatic drain down option INSTALLATION Plumbing Diagram STEAM UNIT TO BE LEVEL AND UPRIGHT SEE PAGE 5 FOR SUGGESTED LOCATIONS SEE CHART ON PAGE 4 FOR WATER SUPPLY REQUIRED WITH SHUT OFF WIRE SIZE VALVE 3 8 OR 1 2 INCH COPPER N k SO TO STEAM HEAD SEE poe PAGES 8 AND 9 FOR STEAM Foe ae HEAD PLUMBING AND ee INSTALLATION FOR VARI i me OUS WALL SURFACES r ae Z STEAM PIPE 1 2 INCH Q MINIMUM SIZE COPPER 25 FOOT TOTAL MAXIMUM RUN DO NOT PLACE ANY VALVES OR DIPS IN THIS N a ae LINE PIPE INSULATION RECOMMENDED a 4 lt gt ER LL Sal lt b Aes so PRESSURE RELIEF VALVE 3 4 NPT PROVIDED WITH STEAM GENERATOR SHOWN WITH OPTIONAL AUTOMATIC DRAIN VALVE REDUCTION FROM 3 4 NPT TO 1 2 NPT NG SEE PAGE 10 PERMITTED a TANK DRAIN LINE INSTALL PRESSURE RELIEF VALVE DRAIN LINE SITE DRAIN OR OTHER DRAIN LOCATION AND METHOD AS DRAINAGE METHOD AS REQUIRED BY LOCAL CODES TO BE REQUIRED BY LOCAL 1 2 INCH MINIMUM SIZE COPPER CODES WITH AUTOMATIC DRAIN OPTION WATER DISCHARGED IS LESS THAN 140 F TANK DRAIN WITH MANUAL VALVE MANUAL DRAIN VALVE IS PROVIDED WITH STEAM GENERATOR MANUAL TANK DRAIN VALVE LOCATE IN AN AREA EASILY NOTE ALL COPPER PIPE ACCESSIBLE TO ALLOW SIZES ARE TO BE INDUSTRY FREQUENT DRAINING NOMINAL SIZES PLUMBING AN
4. control cover plate back on by sliding the top of the cover plate onto the control housing and pushing on the bottom of the control cover plate See diagram The new temperature setting will become effective the next time the steam is turned on WALL DECORATIVE CONTROL COVER PLATE CONTROL HOUSING OPERATION C DIGITAL TIME AND TEMPERATURE CONTROL The digital control features an adjustable 60 minute time and temperature control with digital display The actual room temperature and time remaining are alternately displayed every 5 seconds The primary control can be mounted either inside or outside the steam room and an optional secondary control is available to mount in an alternate location The temperature can be adjusted in a range between 100 degrees and 125 degrees Fahrenheit with an initial default of 120 degrees Once the set temperature is reached the soft steam feature automatically engages cutting steam production back to a single element to provide softer billowing steam during more of the steam bath If the steam room temperature drops more than 5 degrees both elements will automatically engage Operation of Your Digital Time and Temperature Control 1 Be sure the power circuit and water supply to the generator are on 2 Press the ON OFF button on the control until the temperature is displayed 3 The generator should produce steam in 5 to 10 minutes and will turn off automatically in 60 minutes or less depending on
5. level probe A u clip on the shelf is retaining these three wires Slightly bend this u clip to free the three wires Discon nect the two blue wires from the water solenoid and 3 wires connected to TB1 Note and tag the position of all wires that plug into the printed circuit assembly mounted relays Remove all the wires from the relays When removing these wires pull on the connector and not the wire Five screws hold the board in place Remove all five screws The printed circuit assembly can now be removed To install the board reverse this procedure Test the unit IMPORTANT The blue wire connected to L and P3 on the PCA must be connected to the shortest of the three level probes C WATER SOLENOID REPLACEMENT Disconnect power from the unit Turn the water supply OFF Disconnect the water supply from the water solenoid valve Remove the front cover Remove the two blue wires from the water solenoid valve Rotate the self tightening hose clamp so it can be loosened with a pair of pliers Squeeze the clamp and move it down towards the shelf and off the valve outlet tube Remove the two 1 4 20 hex head bolts and lock washers that attach the valve to the chassis Pull the valve off the rubber fill hose To install the valve reverse these instructions Test the unit D LEVEL PROBE REPLACEMENT Disconnect power from the unit Remove the front cover Note where the blue wire is connected to the triple pronged water level probe Disconnect all th
6. the set time The control will alternately display time remaining and the actual temperature at the sensor in your steam room every 5 seconds 4 To change the time setting press and hold the TIME button on the control Continuing to hold the button will cause the time to increase in 5 minute increments from the prior setting At 60 minutes the time setting will scroll backwards to 5 minutes To shut down the generator press the ON OFF button 5 To change the preset temperature setting press and hold the TEMP button on the control While continuing to hold the button the temperature display will increase in 1 degree increments from the prior setting to 125 degrees Fahrenheit At 125 degrees Fahrenheit the temperature setting will decrease in 1 degree increment to the lowest setting 100 degrees Fahrenheit 6 The TIME and TEMP set points are remembered for your next bath unless power to the steam generator is lost SERVICE Description of SteamPro Steam Generator The SteamPro series generator is the latest in modern steam generator design The SteamPro steam generator uses a printed circuit assembly to monitor and control all the equipment needed to produce steam The system has three functions a timer that controls the length of the steam bath the operating water level is monitored and controlled and the heating elements are protected by a minimum water level sensor The generator is compartmentalized into wiring control and tank sections The e
7. D FITTINGS ARE NOT PROVIDED UNLESS NOTED OTHERWISE 1 2 INCH MINIMUM COPPER amp INSTALLATION Steam Head Installation for Various Wall Surfaces Jacuzzi Whirlpool Bath recommends that the steam shield be used for all steam head installations The steam shield must be installed if the steam head is located on acrylic or other plastic wall surfaces or above a bath rim The steam head is to be installed at 18 inches minimum height above the floor or shower base The steam head is to be installed at 10 inches minimum above a bath rim Caution Consult the manufacturer of the enclosure shower or bath unit to verify the suitability of the material for use with steam TRIM ESCUTCHEON CLEARANCE HOLE IN WALL TO PROVIDED WITH STEAM HEAD Pee Pei MEE fae THRENDED NIPPLE PROVIDED WITH STEAM SHIELD i STEAM HEAD APPLY TEFLON f TAPETO NIPPLE AND INSTALL yf HAND TIGHT ONLY r SLOTS MUST FACE DOWN APPLY RED LOCTITE PROVIDED TO END 4 END WITH THREADS BEFORE FLATS TOWARD INSTALLING NIPPLE STEAM HEAD INTO ADAPTOR Fi 12 INCH COPPER f BPE QUT OFF PROPER LENGTH been jp SUCH THAT AFTER INSTALLATION THE END WITH THE FLATS WILL BE 12 INCH ABOVE TRIM ESCUTCHEON i STEAM REMOVE BURRS SHIELD 12 INCH ABOVE TRIM ESCUTOHEOQN f FILL ENTIRE VOID WITH 100 SILICONE CAULK i AFTEA NIPPLE IS GUT TO LENGTH AND INSTALLED 1 2 COPPER x 1 2 INCH FEMALE PIPE THREAD ADAPTOR FINISHED
8. EAM TEMPERATURE GENERATOR SENSOR STEAM ROOM i RED ORANGE 30 MINUTE TEMP WIRES WIRES OR DIGITAL i CONTROL Sea OPTIONAL SECOND DIGITAL CONTROL we oe ELEMENT ELEMENT TANK FRONT PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT Jacuzzi Whirlpool Bath has obtained applicable code standards listings generally available on a national basis for products of this type It is the responsibility of the installer owner to determine specific local code compliance prior to installation of the product Jacuzzi Whirlpool Bath makes no representation or warranty regarding and will not be responsible for any code compliance JACUZZI WHIRLPOOL BATH Jacuzzi Whirlpool Bath National Headquarters P O Drawer J Walnut Creek CA 94596 510 938 7070 Service Support Call 800 363 0251 2000 Jacuzzi Whirlpool Bath S137000 5 00 Printed on Recycled Paper Printed in U S A 18 JACUZZI WHIRLPOOL BATH LIMITED WARRANTY STEAM GENERATOR PRODUCTS Jacuzzi Whirlpool Bath warrants that its Steam Generators warranted products are free of manufacturing defects both as to workmanship and material for 5 years and it will replace or repair defective parts or equipment for the period of time and in accordance with the conditions set forth below The terms of the warranty will be administered by Saunatec Inc dba AMEREC 1 Applicability
9. IP WEIGHT SkW S064000 1612x 6X 13 27 Ibs 7kW S062000 1612x 6X 13 28 Ibs 10kW S060000 16 2 x 6x 13 28 Ibs 1 INSTALLATION Specifications and Sizing of the Steam Generator for the Room Single Phase Electrical Service Generator Power Size of Enclosure Required Rating at Voltage cubic feet STEAMPRO 240 VAC 30 AMP 3 WIRE 10 5 0 kW 240 60 110 240 5 S064000 208 VAC 30 AMP 3 WIRE 10 3 75 kW 208 60 80 STEAMPRO 240 VAC 40 AMP 3 WIRE 8 7 0 kW 240 110 220 240 7 S062000 208 VAC 40 AMP 3 WIRE 8 5 25 kW 208 80 150 STEAMPRO 240 VAC 60 AMP 3 WIRE 6 10 0 kW 240 220 400 240 10 S060000 208 VAC 60 AMP 3 WIRE 6 7 5 kW 208 150 230 How to Select Generator Size Step 1 Determine cubic footage of steam enclosure multiply LENGTH inches x WIDTH inches x HEIGHT inches to find cubic inches Divide cubic inches by 1728 to determine cubic feet Step 2 Find steam enclosure size within the ranges shown on the chart for the supply voltage 240 VAC or 208 VAC Step 3 Consider material and climate If the steam enclosure is constructed of tile or marble or if the steam enclosure is against poorly insulated outside walls in a cold climate select the next higher or highest kW size of steam generator available Natural stone such as marble may reduce the cubic cpacity by as much as 50 Electrical Requirements All SteamPro generators operate at 208 or 220 to 240 VAC at 50 or 60 Hz Circuit is to b
10. STEAMPRO Steam Generator Installation and Operating Manual IMPORTANT SAFETY INFORMATION READ ALL INSTALLATION INSTRUCTIONS Jacuzzi Whirlpool Bath does not recommend prolonged periods of use of the steamer Prolonged use of the steam system can raise excessively the internal human body temperature and impair the body s ability to regulate its internal temperature hyperthermia Consult your physician about your safety and comfort before using the steam system Limit your use of steam to 10 15 minutes until you re certain of your body s reaction A cooling shower spray can be used simultaneously with the steam to assist in regulating your body temperature Alcohol and certain drugs or medications such as tranquilizers affect a person s ability to withstand high temperatures and may produce dangerous side effects Don t use alcohol or drugs when using steam The elderly the infirm and children should not use the steamer unattended Pregnant women and people with heart conditions should consult their physicians before using the steamer The wet surfaces of steam enclosures can be slippery Use care when entering and exiting Do not place or use electrically connected devices such as television radio or stereo speakers lights hair dryers or telephones within 1 5 m 5 feet of a steam enclosure shower or bath Read and follow manufacturer s safety information with all optional equipment The steam head is hot Do no
11. WALL SURFACE 1 INCH DIAMETER HOLE A AIN PLASTIC WALL 172 14 THREADED NIPPLE gt fi STEAM j reerwasnen SHIELD f RUBBER WASHER APPLY REDLOCTITE END WITH TO END 4 THREADS FLATS TOWARD BEFORE INSTALLING STEAM HEAD NIPPLE INTO ADAPTOR i L CUT OFF PAOPER LENGTH SUCH THAT AFTER INSTALLATION THE END WITH TRE FLATS WILL BE TB INCH ABOVE FINISHED WALL SURFACE ri at REMOVE BURAS Mri _ INCH THREADED COLLAR PLACEADAB STEAM HEAD APPLY TEFLON ABOVE OF SILICONE CAULK ON BACK AND TAPE TO NIPPLE AND INSTALL FINISHED THREAD ONTO NIPPLE TO DRAW HAND TIGHT ONLY WALL WASHERS TIGHT AGAINST FINISHED SLOTS MUST FACE DOWN WALL SURFACE 12 COPPER BY OINCH FEMALE RUBBER BUSHING SLIDE THROUGH CLEARANCE RIPE THREAD HOLE AND TRIM OFF EXCESS FLUSH WITH ADAPTOR FINISHED WALL SURFACE METAL CANNOT TOUCH PLASTIC FILL GAPS WITH 100 SILICONE CAULK 6 INSTALLATION 10 kW Steam Generator with Two Steam Heads Two steam heads may be installed with the Model E210000 Steam Generator if desired This will reduce the sound level of the exiting steam and will provide more even steam distribution and less heat concentration in larger steam enclosures 3 MINIMUM a MINIMUM ii POSITIONING TWO STEAM HEADS WITH MODEL E210000 STEAM GENERATION 10 kW INSTALLATION Automatic Drain Valve Installation Optional Important Note About Tank Drain Selection Jacuzzi Whirlpool Bath strongly
12. alve dissassemble clean re assemble and check for proper operation b Replace valve call Service Department 3 Replace the PCA printed circuit assembly call Service Department 1 Check that the blue wire is properly attached to the water level probe 2 Check that the generator is properly grounded 3 Check the green ground wires to the PCA printed circuit assembly 4 Replace the PCA printed circuit assembly Service Department 1 Check for proper water supply Supply valve on Check for closed drain valve 2 Remove the blue wire from the level probe If the unit fills clean or replace the level probe 3 Reconnect the shortest wire to the level probe At the water valve solenoid slide back the blue connector enough to get the voltmeter probes on the solenoid terminals Measure the voltage across the solenoid terminals If it is not 208V 240V replace the printed circuit assembly If 208V 240V is found proceed with steps 4 amp 5 4 Remove water solenoid valve disassemble clean reassemble and check for proper operation 5 Replace the water solenoid valve call Service Department 1 a Make sure 25 minutes has elasped b Disconnect drain valve wires If drain valve opens replace PCA 2 a Disassemble drain valve and clean b Clean tank using deliming solution 16 TROUBLESHOOTING SYMPTOMS Control ON Control light on Unit won t steam Note Steam lit steadily or Time Temp pr
13. anty work must be a authorized by AMEREC before it is performed and b performed only by authorized AMEREC representatives This warranty shall not apply to any charges for parts or labor incurred before receiving approval by AMEREC 5 Return Authorization Number A return authorization number assigned by an AMEREC representative must accompany all returned parts Parts which are returned without a return authorization number may not be repaired or replaced Jacuzzi Whirpool Bath C O AMEREC P O Box 2258 Woodinville WA 98072 6 Procedure Requests for repair or replacement a return authorization number or warranty information should be directed to AMEREC by calling toll free 1 800 363 0251 or by writing to AMEREC 17683 128th Place N E Woodinville WA 98072 Defective product or parts returned for repair or replacement must be shipped prepaid to AMEREC at the above address Shipping costs for return of replacement product or parts to the purchaser will be at the expense of the purchaser 7 Limitations Exclusions and Remedies There are no warranties which extend beyond the descriptions on the face hereof This limited warranty is in lieu of all warranties expressed or implied and of all other obligations or liabilities on the part of Jacuzzi Whirlpool Bath There shall be no implied warranty of merchantability Jacuzzi Whirlpool Bath neither assumes nor authorizes any person to assume for it any other obligation or liability in connec
14. device will tend to nuisance trip due to heater element aging 4 Electrical finish Materials locally available 3 4 Strain relief for supply wire A Route the copper supply wire with appropriate strain relief through the hole marked POWER ENTRY B Connect the supply wires to the terminal block marked L1 and L2 C Connect the ground to the ground lug MOUNTING BRACKET CONTROL HOUSING WALL DECORATIVE CONTROL COVER CONTROL HOUSING a 2 DIAMETER HOLE IN FINISHED WALL CONTROL HOUSING CONTROL HOUSING MOUNTING SCREWS DO NOT OVER TIGHTEN DECORATIVE CONTROL COVER PLATE e i b 7 MUST FILL GROUT gt i LINE FOR TILE o WALLS 11 INSTALLATION 5 INSTALL GENERATOR CONTROL The low voltage control can be mounted directly to a finished wall either inside or outside the steam room Using a 2 hole saw drill a hole in the finished wall where Pee ert iraiel D the control is to be mounted the control cable should sprona automatic N L already be roughed in to this location Locate the control PAN S NNEoToN cable pull it out through the 2 hole and plug it into the connector on the back of the control housing With the decorative cover removed screw the two 3 control housing mounting screws 1 4 into the mounting bracket a3 See diagram Run a bead of 100 silicon caulk in 2 STEAM CONTROL PLUGS JTN CONTROL between the 2 ridges around the perimeter on the back
15. diagram ne aa 7 INSTALL TEMPERATURE SENSOR The temperature sensor should be mounted 6 below the SENSOR PIGTAIL ceiling inside the steam room but not directly over the wee steam dispersion head or more than 7 feet above the floor Using a 7 8 hole saw drill a hole in the finished wall where the sensor is to be mounted the sensor cable should already be roughed in to this location Locate the sensor cable pull it out through the hole and plug it into the temperature sensor It is best to tape the sensor and cable connection together to avoid disconnection inside the wall Apply silicon caulk as shown in diagram and insert the sensor in the hole An optional trim ring is included with the sensor If the 7 8 hole is jagged or is cut too large the trim ring may be used to cover the exposed edges See diagram Make sure that the sensor probe is pointing down once installed Tape the sensor in place while the silicone hardens Route the generator end of the sensor cable through the generator hole marked CONTROL WIRING ENTRY using the control cable strain relief Plug the sensor cable into the connector marked J4 on the printed circuit board assembly See diagram SECONDARY SK4 SECOND DIGITAL SILICONE CAULK TEMPERATURE SENSOR PROBE MUST BE POINTED DOWN OPTIONAL TRIM RING 7 8 HOLE OPERATION B 30 MINUTE TEMPERATURE CONTROL The 30 minute temperature control features a 30 minute press on ti
16. e single phase 3 wire two conductors at line voltage and one ground conductor must be provided Bond the SteamPro generator with a 8 minimum gauge solid copper wire from the bonding clamp at the unit to the house electrical panel or approved local ground An approved ground may be an 8 foot long ground rod 3 meter length earth rod a plate electrode or other acceptable bond Check your local building code for requirements Caution Without proper grounding and bonding a system malfunction may cause fatal shock INSTALLATION Locating the Steam Generator The steam generator must be installed upright and level The steam generator must be located within a 25 foot maximum steam line run to the steam head AND within the 25 foot control wire length to any controls It may stand attached to a horizontal base or to a wall For wall mounting use keyhole slots on a cabinet back to slip over screw heads and install a wood cleat or shelf to the wall at the bottom of the unit to help support the bottom Add a cleat at the top to keep the unit in place Install the steam generator indoors only and in a dry location that will not be subject to freezing If exposure to freezing can not be avoided e g seasonal use homes the optional automatic tank drain down valve must be installed Turn off the power and water supply to the unit if it will not be used for an extended period of time Room Construction and Ventilation Important The room in wh
17. emperature 1827 S083827 control ee S063827 S061829 S083827 no sensor no cable with sensor and cable S068829 with sensor and cable INSTALLATION A STEAM CONTROL BY 30 MINUTE LOW VOLTAGE ON OFF CONTROL 1 Control cable rough in The low voltage control can be mounted up to 75 feet from the generator either inside or outside the steam room A 25 cable provided Also see 4 Optional Secondary Generator Control String 3 18 to 22 AWG solid wires from the control location through 1 2 holes in the wall studes or ceiling joists to the generator Note 1 Do not staple through or damage wires 2 Label or color code wires for proper TB1 to R30i orientation See diagram 2 Control cable at the generator Route control wires through the generator CONTROL WIRING ENTRY and appropriate strain relief Connect 3 wires to terminal block TB 1 on the printed circuit assembly as shown in diagram 3 Install generator control R30i The low voltage control can be mounted directly to a finished wall either inside or outside the steam room Using a 1 3 4 hole saw drill a hole in the finished wall where the control is to be mounted the control wires should already be roughed in to this location Locate the control wires pull them out through the 1 3 4 hole and plug the 3 wires into the connector on the back of the control housing as shown in diagram Run a bead of 100 silicone caulk around the perimeter on the back of the co
18. ich the steam generator is to be located must be constructed of materials that can withstand excessive amounts of moisture and condensation Large amounts of steam can be released into the room when the enclosure door is opened Providing natural or forced ventilation of the room will help maintain comfort and minimize moisture damage to the building Jacuzzi Whirlpool Bath is not responsible for damage resulting from excessive moisture Consult an architect or engineer for aid in designing your room structure HEATED ATTIC iv Bi a ai INSIDE el OR CABINET STEAM ATA AS PEED LP ENCLOSURE k r i a i ah oo 3 ADJOINING a nm CLOSET BASEMENT INSTALLATION Plumbing Instructions and Cautionary Notes on Installation Minerals in the water or poor water quality can shorten the life of the steam generator or cause erratic operation if the tank is not drained regularly Drain the tank frequently Jacuzzi Whirlpool Bath also strongly recommends purchasing and installing the optional drain down valve See the important note below The tank will be drained automatically after each use after the water temperature lowers Water filters and other conditioners are strongly recommended if the water is of poor quality Guard against possible contact with hot steam pipes and other plumbing Maximum run of the steam pipe is 25 feet The steam pipe should be insulated This will reduce condensation in the steam line a
19. led but the relay click was not heard temporarily ground the two long probes If the click is heard as each probe is grounded replace the level probe If the click is not heard replace the PCA printed circuit assembly 3 After it has been determined that the tank has filled and the click noise was heard remove the heating element access panel Using a voltmeter check the voltage between the two wires on each heating element the voltage should be 208V 240V If proper voltage is found call the factory for replacment heating elements If no voltage is found check wiring diagram call Service Deparment oao 1 Check that the sensor cable is connected to J4 on the PCA printed circuit assembly 2 Check the cable connection to the temperature sensor 3 Replace sensor and or cable call Service Department 1 Check sensor cable for damage from nail staple puncture 2 Check sensor cable ends for frayed exposed wire strands 3 Replace sensor and or cable call Service Department 1 Check that the control cable is properly plugged in at the control and at the generator Digital Control to primary SK3 connector on the PCA Turn off power supply wait one 1 minute then turn back on Check for proper operation If E003 is still displayed turn off power supply remove control cable and plug into secondary SK4 connector Turn on power supply and check for proper operation If E003 is still displayed turn off power and call Ser
20. lements can be removed through an access opening on the service side Maintenance of SteamPro Generators Maintenance of the SteamPro generator includes flushing the unit periodically and visually inspecting for water leaks Whenever the generator is opened all wiring should be inspected for any signs of overheating All electrical connections should be checked for tightness Repair of SteamPro Generators A ELEMENT REPLACEMENT Disconnect power from the unit Drain the tank Open the front and HEATING ELEMENT ACCESS covers Note the wire connections See diagram Remove the element wires Using a hot water element socket remove the element To install a new element mount a new element gasket on the element Clean the element port and add a light coat of Rectorseal No 5 pipe thread compound to the threads Insert and hand tighten the element gasket combination Notice the element end orientation as shown in diagram Tighten the element until the orientation is the same as diagram 15 The gasket should be set and tight but not deformed to a rounded or bulbous appearance If the drain valve was removed reinstall it Reconnect the wiring Test the unit Check for leaks at the element Replace the front cover and the HEATING ELEMENT ACCESS cover B PRINTED CIRCUIT REPLACEMENT Disconnect power from the unit Remove the front cover Note where the blue wire is connected to the triple pronged water level probe Disconnect all three wires from the water
21. m Generator Specifications 1 How to Select Generator Size and Electrical Requirements 2 Locating the Steam Generator 3 Room Construction and Ventilation 3 Plumbing Instructions and Cautionary Notes on Installation 4 Plumbing Diagram 5 Steam Head Installation for Various Wall Surfaces 6 7 Automatic Drain Valve Installation Optional 8 Steam Controls Operating Instructions and Installation Methods Steam Control Options 9 Steam Control by 30 Minute ON OFF Control 10 Rough In and Installation of Temperature Controls 11 12 Operating Instructions Steam Control by 30 Minute Temperature Control 13 Steam Control by Digital Time and Temperature Control 14 Service 15 Troubleshooting 16 17 Wiring Diagram 18 Warranty 19 20 GENERAL DESCRIPTION SteamPro steam generators from Jacuzzi Whirlpool Bath are designed for compact size and easy installation and provide full high volume steam for luxurious steam bathing The accessories and control options have been designer for easy plug in installation and function with all sizes of SteamPro generators For residential use only 16 2 2972 FOR PLUMBING CLEARANCE WITH AUTOMATIC DRAIN VALVE ee We et 23 WITH MANUAL VALVE IF VALVE IS INSTALLED HORIZONTALLY 21 WITH MANUAL VALVE IF ELBOW IS ADDED TO INSTALL VALVE VERICALLY WITH DRAIN SPECIFICATIONS AVAILABLE MODEL DIMENSIONS PACKAGED SIZES NUMBER LxWxH SH
22. mer lighting up the word STEAM and a thermostatic control preset to reach 120 degrees Fahrenheit The digital control can be mounted either inside or outside the steam room The preset temperature can be adjusted in a range between 100 degrees and 125 degrees Fahrenheit Once the set temperature is reached the soft steam feature automatically engages cutting steam production back to a single element to provide softer billowing steam during more of the steam bath If the steam room temperature drops more than 5 degrees both elements will automatically engage Operation of Your 30 Minute Temperature Control 1 Be sure the power circuit and water supply to the generator are on 2 Firmly press the ON OFF button on the control until the word STEAM lights up 3 The generator should produce steam in 5 to 10 minutes and will turn off automatically in 30 minutes You may also press the control a second time to turn off the STEAM light and shut down the generator 4 If you wish to change the preset temperature see the instructions in below Temperature Adjustment 1 To adjust the set temperature remove the snap on decorative control cover by lifting from the bottom as shown in diagram 2 Using a small slotted screw driver turn the adjustment pot in the desired direction See diagram One quarter turn equals approximately 5 degrees of temperature change Caution Over stressing the adjustment pot can damage the control 3 Snap the
23. nd will increase efficiency Use only copper and brass pipe and fittings 1 2 inch minimum Install a water supply shutoff valve where it is easily accessible The water supply pipe should be attached to cold supply Do not use a saddle or piercing type connection for the steam unit water supply Apply thread compound sparingly to fitting threads such that excess compound does not dislodge and restrict the copper pipes or filter screen Flush lines before making connections to the generator When tightening or loosening fittings always use a backup wrench to hold the adjacent fitting Caution Do not install any valves or create restrictions in the steam line Do not construct any dips or valleys in the steam line as condensation will accumulate in these and block the pipe with water Pitch the steam line such that condensation will run to the steam generator preferable or to the steam head Important Note About Tank Drain Selection Jacuzzi Whirlpool Bath strongly recommends purchasing and installing the optional Automatic Tank Drain Valve for the steam generator This drain valve prevents standing water from remaining in the tank between uses The Automatic Tank Drain Valve must be installed where the steam generator may be exposed to freezing temperatures e g in seasonal use homes Water supply lines and water solenoid valve must not be allowed to freeze This option prevents standing water from remaining in the tank The tank will be
24. ntrol housing See diagram Insert the control into the wall cavity 4 Optional second generator control As an option a second R30i control can be installed with the generator to provide ON OFF control both inside and outside the steam room The second control should be installed as described in paragraphs 1 amp 3 with the second control wire plugged into the same connector TB1 connector as the first control on the PCA To prepare steam generator 1 Make certain that power is disconnected Remove cover 2 Remove and discard plug from hole A 3 Feed wire through hole A and connect to TB1 on the circuit board 4 Locate strain relief bushing 1 from stripped end of cable jacket with the two connectors Snap strain relief bushing B into hole A 5 Replace cover 3 GREEN 2 RED 1 WHITE THIS LOW VOLTAGE CONTROL CAN BE LOCATED INSIDE OR OUTSIDE THE STEAM ENCLOSURE OPTIONAL NUT INSTALLATION IF BACK OF WALL IS ACCESSABLE APPLY SEALANT 100 SILICONE CAULK 1 3 4 DIAMETER HOLE IN FINISHED WALL BUSHING B w GREEN 3 RED 2 LOW VOLTAGE CONTROL WIRE 25 IS PROVIDED FOR 5 VOLT DC SWITCH CONNECTION TO STEAM GENERATOR NO ADDITONAL ELECTRICAL SUPPLY OR WIRING REQUIRED INSTALLATION GENERAL INSTRUCTIONS FOR TEMPERATURE CONTROL MODELS 1 Control Cable Rough in The low voltage control can be mounted up to 25 feet from the generator either inside or outside the steam room also
25. operly displayed on Digital Display Control ON Digital Control displays E001 Control ON Digital Control displays E002 Control ON Digital Control displays E003 Control ON Digital Control displays gt gt gt Control ON STEAM LED light blinking Control won t turn OFF Control light off Control OFF Unit won t shut off Water continually sputters out of steam head Unable to adjust Time or Temp setting with Digital Control PROBABLE CAUSES Unit has not filled completely Heating elements burnt out Level probe faulty PCA printed circuit assembly is faulty Temperature sensor not connected Temperature sensor or cable shorted Control improperly connected Steambath temperature over 132 Sensor cable faulty Control improperly connected Sensor cable faulty Control faulty Control is faulty PCA printed circuit assembly is faulty Foaming contaminants in the water Control faulty PCA printed circuit assembly is faulty ACTION TO BE TAKEN 1 a Push the control OFF b Open the drain valve allowing tank to drain completely Close the drain valve Push the control ON Unit will begin filling listen for a click noise Within 20 seconds after click noise is heard the water fill will shut off This will indicate the tank is full Go to step 3 if the tank does not fill See SYMPTOMS Unit won t fill up 2 If the tank fil
26. recommends purchasing and installing the optional Automatic Drain Valve for the steam generator This valve prevents standing water from remaining in the tank between uses This valve must be installed where the steam generator may be exposed to freezing temperatures e g in seasonal use homes This valve automatically drains the tank when the water has cooled POWER ENTRY HOLE B BUSHING C pS PROVIDED OP OPTIONAL AUTOMATIC DRAIN VALVE ASSEMBLY FITTING A 1 2 NPT PROVIDED 1 Apply thread compound sparingly to male threads on fitting A Keep thread compound from entering the valve Using a backup wrench to hold fitting A thread valve assembly onto fitting and tighten Valve outlet must point as shown Make certain power is disconnected Remove top cover Remove and discard plug from hole B Feed through hole B Connect to terminal block 2 TB2 on circuit board Locate strain relief bushing C Snap strain relief bushing C into hole B Replace cover ALTERNATE VERTICAL AUTOMATIC DRAIN VALVE INSTALLATION INSTALLATION Steam Controls Available Installation Methods Various control packages are available for use with the steam generator The following instructions A C pages 12 16 describe the different installations Select one of the following control options N pmm A ON OFF 30 minute control B 30 minute temperature control C Digital time and t
27. ree 3 wires from the water level probe Using a 1 1 4 box wrench remove the level probe Install a new level probe Tighten until the bottom of the plastic nut is 1 8 to 3 8 inch above the top of the port Reattach the three 3 wires Test the unit IMPORTANT The blue wire connected to L and P3 on the PCA must be connected to the shortest of the three level probes IMPORTANT The level probe may be extremely tight Damage to the insulation or chassis may result unless the tank is properly blocked or supported during probe removal or installation It may be neces sary to completely disconnect and disassemble the generator 15 TROUBLESHOOTING There are no user serviceable parts in the Generator All repair should be performed by a qualified service person For additional assistance or the factory authorized service person nearest you call the Service Department at 1 800 363 0251 The Trouble Shooting Guide below is meant as a general aid only Follow ACTION TO BE TAKEN in order until the problem is resolved Where replacements or repairs are indicated see the appropriate paragraph of SERVICE SECTION SYMPTOMS Control won t turn ON Control light off Control OFF Control light off Water won t shut off and runs out of the steam head Control ON Control light on Water won t shut off and runs out of the steam head Control ON Control light on Tank drained Unit won t fill Au
28. rnished with the equipment and that have read understand and agree to the conditions and terms of the Jacuzzi Whirlpool Bath Limited Warranty in its entirety Name of Purchaser Address City SS Zip Phone Purchaser s Signature Model No _ _ SESSSCsCSSCSSCSSCSsSSS SCS rial No 20
29. see 6 optional secondary digital generator control String the 25 cable from the control location through 1 2 holes in the wall studs or ceiling joists to the generator Note Do not staple through or damage cable Use factory supplied TEMPERATURE SENSOR _ STEAM _ 7 CONTROL 3 1 k O TEMPERATURE SENSOR CABLE cables only Optional for tile rooms a 1 gang rough in box may be installed at the desired control mounting location A mounting plate with proper 2 diameter hole is included with the control kit Tile up to the 2 hole in the mounting plate CONTROL CABLE 2 Temperature Sensor Rough in It is recommended that the sensor be mounted in the steam room 6 from the ceiling but not directly over the steam dispersion head or more than 7 feet above the floor String the sensor cable from the sensor location through 1 2 holes in the wall studs or ceiling joists to the generator location Leave 12 of slack at the sensor location Note Do not staple through or damage cable Use factory supplied cables only 3 Electrical Rough in Size wire for the generator as indicated by the Electrical Information Chart on page 4 Use correct size and type to meet electrical codes Leave 4 feet of slack wire at generator location for finish hookup Connect the generator to a dedicated circuit breaker A GFI device is not required by UL One may be installed if required by local codes or the owner A GFI
30. t touch the steam head or the steam within one foot distance of the head or surfaces surrounding the steam head Do not block or obstruct the steam head in any manner Do not store or use flammable liquids near the steam generator Save These Instructions for Future Use Inspection and Shipping Claim Check for shipping damage upon receipt of the product Jacuzzi Whirlpool Bath is not responsible for damage to the product sustained during shipping If damage is evident before unpacking see instructions regarding shipping claims on the outside of the carton and immediately file a claim with the carrier Once the product has been removed from the carton and before it is permanently installed check the parts completely for damage resulting from shipping or handling All Jacuzzi Whirlpool Bath products are factory tested for proper operation and watertight connections prior to shipping If problems are detected immediately notify your Jacuzzi Whirlpool Bath dealer or Authorized Service Agent or call Jacuzzi Whirlpool Bath 800 363 0251 for Warranty Service NOTE Damage or defects which could have been discovered and repaired prior to installation and which are claimed after final installation of the product are excluded from our warranty Owner s Record Date Purchased Purchased From Installed By Serial Number Model The serial number is located on the end of the steam generator Contents Installation of Stea
31. tion with the sale of its products Damages for breach of this warranty shall not exceed the lesser of the cost of repair or replacement Repair or replacement shall be the exclusive remedy available to the purchaser Under no circumstances shall Jacuzzi Whirlpool Bath be liable by virtue of this warranty or otherwise for any special indirect secondary incidental or consequential damage of any nature to any person or property arising directly or indirectly out of the use or inability to use a warranted product Some States do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations and exclusions may not apply to you 8 Disputes Any lawsuit alleging breach of this limited warranty shall be commenced within one year from the date of breach In addition any such lawsuit may be commenced only in King County Washington This warranty gives you specific legal rights and you may also have other rights which vary from State to State a lt LIMITED WARRANTY REGISTRATION FORM Please fill out and return within 60 days of installation to AMEREC P O Box 2258 Woodinville WA 98072 The undersigned hereby acknowledges the receipt of Jacuzzi Whirlpool Bath Limited Warranty and affirms that the date of installation was 20 further that installation of the equipment has been completed according to the Jacuzzi Whirlpool Bath installation instructions fu
32. to Drain Only Installations Control turned OFF tank does not drain after 25 minutes and motorized drain valve stays closed PROBABLE CAUSES Improper power supplied no power Control improperly conntected PCA printed circuit assembly is faulty Control cable is faulty Contol is faulty Water solenoid valve is stuck open PCA printed circuit assembly is faulty PCA printed circuit assembly is faulty Connection between the blue wire and the water level probe is faulty Unit improperly grounded No water supplied turned off Plugged water solenoid valve Water solenoid valve is faulty PCA printed circuit assembly is faulty Level probe is faulty PCA printed circuit assembly is faulty Drain valve may be clogged with calcium ACTION TO BE TAKEN 1 a Make sure circuit breaker is ON b Using a voltmeter check the voltage across the two fuses on the PCA printed circuit assembly Voltage should be 208V 240V c Check fuses on the PCA If fuse s are blown replace with Buss MDL 15 100 or equivalent fuse If the fuse blows again call Service Department Check control s installed per Section 6 5 Replace PCA printed circuit assembly call Service Department Replace control cable call Service Department Replace the control call Service Department oaopopnr Turn off power to the generator If the water stops go to step 3 2 a Remove the water solenoid v
33. vice Department 1 If bath is too hot shut off circuit breaker and call Service Department 2 Treat as E002 fault above 1 Check that the control cable is properly plugged in at the control and at the generator Connect Control to primary SK1 connector on the PCA Turn off power supply wait one 1 minute then turn back on Check for proper operation If STEAM is still blinking turn off power supply and call Service Department 2 Check sensor cable as with Digital E001 and E002 3 Replace Control call Service Department 1 Replace the control call Service Department 1 Turn off the power to the generator replace printed circuit assembly call Service Department 1 Flush tank 3 times See section 8 flushing procedure 2 Call Service Department 1 Replace control call Service Department 2 Replace PCA call Service Department 17 WIRING DIAGRAM ON OFF OPTIONAL a m AUTOMATIC SIS DRAIN 5 AS o oa BLK sa WS l i 40 a0 WATER VALVE L1 L2 MA SLO BLOW IAFAST BLOW r Lar Ee aA eh A ada De eee ST
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