Jackson JFT User's Manual
Contents
1. 3 914mm I 3 914mm Floor Sink or Floor Drain Optional to drain at load or unload end of the machine I 3 915mm 3 6 1067mm Q 13 6 4115mm T 18 6 5639mm 2 DIRECTION OF OPERATION Power Connections Inside Control Panel 2 3 1 amp CO 1 If T II e 18 m B 5 E ls E E ES 7 E D c g E oO FE _2 a gu Se EO 9 NO Ego vi 2 ag 8E n ES 2E Nc E T eu fte Sp E E 8 2 p9 1 3 amp g s K 9 5 Biselfie tod goto 5 T o E IL 1 I ex os ENG Foo E T Melo E 9 o D amp 93 _ 4 l i i l i M 54 129mm I TYPICAL E gt 12 7 3836mm E S8 N iu io ud 18 457mm I D Square 3 72mm Deep EA a 6 10 2083mm A F F Condensate Exhaust Duct 1200 CFM 15 51 4712mm dishmachine electrical section Note Condensate duct to extended into duct pan Condensate duct pan mounted on top of Minimum 18 Square Cross Section 3242. Jackson Flight Machine Project Item Quantity CSI Section 11400 Approval Date Models JFT Options Blower dryer Additional wash section Additional load module Additional unload module 25 8 m wash down hose mounted Electrical connection with circuit breakers Dual point electrical connection Low profile doors Flanged feet Multiple conveyor peg choice Drain at load or unload end Standard Features Uses 140 gallons 530 Itrs of water per hour with sanitizing hot water rinse All tanks and hoods constructed from 16 gauge 304 stainless steel with a No 3 finish and heliarced welded Stainless steel frame legs and feet Two tank rackless conveyor shall have a maximum capacity of 17 101 dishes per hour at an NSF rated belt speed of 8 63 feet per minute At 6 4 feet 2 m per minute capacity will be 12 726 dishes per hour Belt width of 29 737 mm and a maximum clearance of 25 635 mm throughout the machine e Enclosure panels hood and doors are stainless steel and dou ble wall insulated to reduce heat dissipation outside surface temperatures and noise pollution Insulated access doors for removal cleaning and servicing e V shape tank s design to increase visibility and accessibility for cleaning as well as insure complete tank draining Heated power rinse zone uses fresh rinse
3. DIRECTION OF OPERATION 4 lt I I I I 8 MIS a MEM CC i 2 l I M 4 1 5 E a 5 T x s 9 E co Do e a 9 2 5 oO Ea ES a CONTROL Ee 5 x 1 E 3n to zi CABINET St g8 ki EG i POWER RINSE WASH PREWASH e Ne Se ss F SECTION SECTION SECTION E R be I E 19 bg DS 59 i 9 Re S a E Eo o 8 38 gt E E 5 oo Eos E FF o east E A Oo co en A E a RS 2 io E DO S 5 Dd WP z Iz io a a bs a d eek al 7 J i o Ains HA a ITZI NM E P TT LA T rire CO E amp E E 7 8 2335mm 3 amp amp amp amp A 2 10 8 3250mm E E a S I SSS i imm Le CU Ve d G X 12 73 3843mm 13 6 4115mm 14 6 4420mm 7 10 2388mm Maximum Ceiling Height for Short Doors Visit us at www jacksonmsc com or call us at 1 888 800 5672 2L 9 Jackson Flight Machine ELECTRICAL An electromechanical control system for increased reliability mounted in a stainless steel control cabinet on the front of the machine A step down transformer is included to provide 115 volt 60 cycles 1 phase operation for controls including selenoid valves timers etc Wiring is 105 C 600 volt thermoplastic insulated wire and routed throught UL approved conduit Low watt density tubular heating elements are mounted inside the wash and power rinse tanks and are easily removable from the exterior of the unit Heaters are protected by a water level float switch control
4. 18 6 minimum length Jackson Rackless Conveyors Wash Power Rinse amp Final Rinse 18 6 minimum length Steam tank heat electrical requirements with booster Steam tank heat booster and blower dryer electrical requirements 208V 230V 460V 208V 230V 460V Wash 9 7 9 7 4 9 Wash 9 7 9 7 4 9 Rinse 5 6 5 6 2 8 Rinse 5 6 5 6 2 8 Pre wash Drive Exhaust 12 2 12 3 6 2 Pre wash Drive Exhaust 18 7 17 9 6 2 Total 27 5 27 6 13 9 Total 34 0 33 2 13 9 14 6 4420mm 7 13 6 4115mm 12 74 3840mm E m p 10 8 3250mm l _ E E E E amp FE 7 8 2335mm 5 amp g BRE E 3 z D N 2 52 7451 i EN reo amp amp B 745mm qe n b i 2 43 719mm 5 I T E tT T 4 Ii I E i I TT E N i mi zEFT F E E E f E n E E E Eg FE N Sg i A E wo a E DN e e X E m h L Se 2 L ul ie X L X Ex t 5 25 8 IER i7 358 o o S Ex uice E gx I i L SO ww wx a TA c ER 5 5 H E e 8 3 wb da 1 e xi 3 i i bho a R See ae pps ne fF i Es 1 22 375mm 3 TS E l o5 t 91 240mm E 1 2 3 72mm Minimum X 3 72mm Minimum Floor Sink or Floor Drain N 2 6 8 Floor Sink or Floor Drain Optional to drain at load or b Optional to drain at load or unload end of the machine wl unload end of the machine 3 6 1067mm 3 914mm 3 914mm 3 915mm 3 913mm 3 914mm 18 52 5637mm
5. E Il 7 m 1 23 375mm 3 D n J 7e IDEM ieee 3 914mm 3 913mm 3 915mm 3 914mm 3 914mm 3 6 1067mm ps 18 6 5639mm a DIRECTION OF OPERATION Y 5 i i E 5 J 1 z i a 5 5 i amp 5 S s o pa eel i a ail S 8 E E ET n Ex o go 9 Eg E c Eo a EO ES 5E i EG gS 38 Bt c PREWASH WASH POWER RINSE CONTROL 2 RI Ro S E SECTION SECTION SECTION CABINET E 82 fs a o9 B E as oo p M 8 D x o aI xt nN gt 9 y BS LF EL 8 2 8 t 8 E o E oc E a o9 N amp g PF 2 9 ao 2 8 E io E 5 z No i 3 5 o do c 5 E E E b E 2 su H H B B 4 E 2 IAN E de p SSS j F3 i hn ms 1 S S PEG I i E E E E 7 8 2335mm amp amp R 9 i 2 a SA 10 8 3250mm A m dp a ies 1 12 71 74 8843mm 7 Visit us at www jacksonmsc com or call us at 1 888 800 5672 15 5 4712mm 15 51 4712mm Jackson Rackless Conveyors Wash Power Rinse amp Final Rinse
6. S9 E E Lio Diels x 94 284mm I N 3 72mm Minimum 8 Optional to drain at load O 2 Floor Sink or Floor Drain or unload end of the machine b 1 Optional to drain at load or unload end of the machine 4 x 3 CN 3 6 1067mm 3 915mm 3 914mm 3 914mm 3 914mm 3 914mm 18 6 5639mm Power Connections Inside Control Panel 7 10 2388mm Maximum Ceiling Height for Short Doors 56 d S I II l l a 5 5 9 HEIC ecu eec TE 6 Fa E 2 a2 8 Bea tc REOR Ex Sy aE 55 t RB iu T x Qe E Qu E E cL ps Xe E 2 oc 5 oe i Bore g s 2 Gooey 5555s Li qu ep 5 ew i II Il II I ns b T 8 E E 5 8 amp 2 a 5 o F P i 4 l L j P li E i I s 129mm Typical e i i E E E e EJ amp 12 7 3836mm amp Ta 13 6 4115mm i gt Mp 15 54 471 1mm Jackson Rackless Conveyors Jackson Rackless Conveyors Wash Power Rinse amp Final Rinse 18 6 minimum length Wash Power Rinse amp Final Rinse 18 6 minimum length Electric equi
7. 136 Itr Pre wash Pump Motor 3 0 HP Wash Pump Motor 3 0 HP PUMP CAPACITY Power Rinse Pump Motor 2 0 HP Pre wash Pump 260 gal 984 Itr Conveyor Drive Motor 1 4 HP Wash Pump 260 gal 984 Itr Power Rinse Pump 230 gal 871 Itr HOW TO SPECIFY JFT Highway 25E Tel 606 523 9795 www jacksonmsc com P O Box 1060 Tel 1 888 800 5672 07610 002 85 11 8 07 ah Barbourville KY 40906 Fax 606 523 9196 vu E mail info jacksonmsc com We reserve the right to change specifications appearing in this bulletin without incurring any obligation for equipment previously or subsequently sold
8. and a high limit overload Tank water temperature is maintained by a fast reacting thermostat which will control the heating element STEAM Stainless steel tubular steam coils mounted inside the wash and power rinse tanks below the optimum water level and protected by a water level float switch control An external Y strainer and high temperature steam solenoid to regulate the flow of steam through the coil Tank temperature is controlled and maintained by a fast reacting thermostat that will control the operation of the steam solenoid A float and thermostatic steam trap to remove the condensate from the coil are included Steam coils will require a 15 30 PSI flowing steam pressure BOOSTER HEATERS ELECTRIC An internally mounted 27 kW electric booster heater sized to raise incoming 110 F 43 C water supply to 180 F 82 C minimum for sanitizing rinse The electric booster heater will have the capacity to heat 155 GPH from 110 F 43 C to 180 F 82 C minimum The tank is designed for a working pressure 150 PSI and hydrostatically tested at 300 PSI The heater is complete with all plumbing including NPT pipe and fittings from inlet and outlet Electric heating elements are metal sheathed controlled by a close tolerance immersion thermostat The booster is protected with a high temperature limit switch and low water cut off BOOSTER HEATERS STEAM An internally mounted steam booster heater sized to raise incoming 110 F 43 C wat
9. Minimum 18 Square Cross Section 324 Sq Ir Provided by HVAC Contractor Exhaust Requirements Condensate duct to extended into duct pan D Legend 1 1 1 2 NPT Machine Drain Connection Floor drain optional to either end 2 Electrical Connection See Table for Amp Draw 3 3 4 NPT Incoming Water Connection 4 1 1 2 NPT Steam Connection 5 3 4 NPT Wash Section Condensate Return 6 3 4 NPT Power Rinse Section Condensate Return 7 3 4 NPT Booster Heater Condensate Return 8 Condensate Connection See Detail that will remove 1200 CFM A single condensate connection must be provided by the installing contractor This is an indirect connection that must be capable of removing 1200 CFM from the area 8 _ 10 8 3250mm 3 72mm Minimum 7 8 2335 3 T z Floor Sink or Floor Drain 8 2335mm E E Optional to drain at load 2 58 745mm S S or unload end of the 3 aAa machine 2 45 719mm 1 e f fot f yy x wm Hg 1 E E FE E E E E a f 5 amp 5 R 8 Ll gm cR c g 3 9 ae a ee ee ae ea eo ret LX ER Zw 9 B8 9 e T 9 m 2 Q 5 i 5 a j o c ru i b QN Oo d T x 2 1 Q SF ae i e e E 8 n 52 T z Se Se E E se A mM og i E 3 76mm Minimum 3 Floor Sink or Floor Drain THO j 4 Optional to drain at load or os a Il unload end of the machine S z l o 8
10. Sq In Provided by HVAC Contractor Exhaust Requirements Legend 1 1 1 2 NPT Machine Drain Connection Floor drain optional to either end 2 Wash Tank Electrical Connection 3 Rinse Tank Electrical Connection 4 Booster Heater Electrical Connection 5 Motor Controls Electrical Connection 6 3 4 NPT Incoming Water Connection 7 Condensate Connection See Detail See Table For Amp Draw The condensate removal system built into the dishmachine consists of a fan that will remove 1200 CFM A single condensate connection must be provided by the installing contractor This is an indirect connection that must be capable of removing 1200 CFM from the area 7 10 2388mm Maximum Ceiling Height for Short Doors Visit us at www jacksonmsc com or call us at 1 888 800 5672 DIRECTION OF OPERATION 15 54 4712mm 13 6 4115mm e E E 3 127 3836mm a 199 7 amp 1 24 375mm 2 58 746mm 1 z 2 43 721mm 2 EN e F TL F _Je FEEL E E E E E E E ROS 8 Y LI 1 5 35 o om ox Em ILES a PETERS FEE re a Oe m a o9 o o Q Je d UA E A As SO eo Y F p E 6 Tl wa I TERR KALE EM ME oa i i e TE C ee EN lf08 T MG f
11. duct on the machine for condensate removal and indirect vent connection 3 minimum wall clearance Service access from front of machine Highway 25E Tel 606 523 9795 P O Box 1060 Tel 1 888 800 5672 Barbourville KY 40906 Fax 606 523 9196 E mail info jacksonmsc com 07610 002 85 11 8 07 www jacksonmsc com O Load Pre wash Tank Wash Tank Power Ri A start stop switch is located at The pre wash tank features a stainless The wash tank features a stainless Stainless steel pov the load end of the machine for the steel manifold system with stricture steel manifold system with stricture stricture free jets m operators convenience free jets to optimize pressure for soil free jets to optimize pressure for soil below the wares ar removal and to provide easy access for removal and to provide easy access for cleaning Load platform is 12 gauge stainless removal and cleaning for removal and cleaning steel A 2 0 HP 1725 R A 3 0 HP 1725 RPM motor and pump A 3 0 HP 1725 RPM motor and pump stainless steel hot is horizontally mounted The pump is horizontally mounted The pump are included Pov housing is stainless steel and self housing is stainless steel and self sloped design to draining A stainless steel strainer draining A stainless steel strainer tank draining and with a removable basket is included pan is included The wash tank is a build up The pre wash tank is a sloped design sloped design to ensure co
12. er supply to 180 F 82 C minimum for sanitiz ing rinse The steam booster heater will have the capacity to heat 216 GPH from 110 F 43 C to 180 F 82 C minimum The tank is designed for a working pressure 150 PSI and hydrostatically tested at 300 PSI The heater is complete with all plumbing including NPT pipe and fittings necessary to meet all installation requirements The booster is protected with a high temperature limit switch and low water cut off DIMENSION REQUIREMENTS STEAM REQUIREMENTS Wall Clearance Minimum 3 19 mm Steam Flow Pressure PSIG 15 30 Ihsid Clearance 25 Hx30 W Consumption 110 F Incoming Water Temperature 145 Ibs hr 635 mm x 762 mm 7 Consumption with blower dryer 245 bs hr OPERATING CAPACITY WATER REQUIREMENTS Dishes per Hour Belt Speed 6 4 FPM 12 726 Inlet Tempterature 110 F 43 C Dishes per Hour Belt Speed 8 6 FPM 17 101 Gallons per Hour 140 530 Ltr Waterline Size IPS Minimum inches 3 4 19 mm OPERATING TEMPERATURES Drainline Size IPS Minimum Inches 2 51 mm Pre Wash Recommended 140 F 60 C Flow Pressure PSI 15 25 Wash Minimum 152 F 67 C Rinse Minimum 161 F 72 C TANK CAPACITY Final Rinse 180 F 82 C Pre wash Tank 36 gal 136 Itr Wash Tank 36 gal 136 Itr MOTORS Power Rinse Tank 36 gal
13. ion An industrial fan type with a squirrel cage driven by a 0 6 HP direct drive motor dries the wares as it exits the machine The Blower Dryer is an option and must be specified at time of order Blower Dryer 88 38 1 4 36 2235 mm 972mm 914 4 mm Blower Dryer 93 48 60 2362 mm 1219 mm 1524 mm Weight 504 Ibs 229 kg A start stop switch is located at the unload end of the machine for the operators convenience Unload platform is 14 gauge stain less steel The drive wheel shaft is supported by two heavy duty grease lubri cated ball bearings in pillow blocks 36 38 1 4 42 914 4 mm 972 mm 1067 mm Unload Load Shipped with load end Electric 15 51 4712mm 13 6 4115mm T E E 12 7 3836mm E 5 2 2 53 746mm 6 E S a S n TS 2 43 721mm 5 E 1 pe 94 234mm Ere imi E vt E EE 8 1 EEE E o r e o A 5 2 AT R z OS 5 e ES Ds z T NES hat EN wt d 3 et m d EN se fs o o 3 515 f3 M D 71 oa amm EI 85 5 e 1 22 375mm S ap inii 5 3 76mm Minimum 2 3 76mm Minimum Floor Sink or Floor Drain Optional to drain at load or unload end of the machine I 3 914mm 3 914mm
14. mplete to ensure complete tank draining and tank draining and to minimize soil to minimize soil build up build up Machine Dimensions Power Rin 73 1854 mm 36 38 1 4 36 73 46 36 914 4 mm 972 mm 914 4 mm 1854 MM 1168MM 914 4 mm Shipping Dimensions Load Unload Shipped Together 73 46 36 1854 mm 1168 mm 914 4 mm Power Rin Zi 48 60 79 48 60 79 48 60 79 914 4 mm 1219 mm 1524 mm 2007 mm 1219 mm 1524 mm 2007 mm 1219 mm 1524 mm 2007 mm Weight 621 Ibs 282 kg Weight 642 Ibs 291 kg Weight 642 Ibs 291 kg Weight 627 Final Rinse Stainless steel rinse arms with jets mounted above and below the wares are easily removable for cleaning nse Tank er rinse arms with iounted above and e easily removable The final rinse water will cascade back to the power rinse wash and then the pre wash tanks PM motor with a sing and impeller ver rinse tank is a ensure complete to minimize soil 82 46 36 2083 mm 1168mm 914 4 mm Depth Length 3 48 60 2235 mm 1219 mm 1524 mm Weight 635 Ibs 288 kg 36 914 4 mm se Tank 60 1524 mm bs 284 kg Blower Dryer A stainless steel tunnel incorporat ed into the discharge section of the machine The blower dryer keeps the operating personnel from removing the wares before it reaches the end of the unload sect
15. rements with booster Electric requirements with booster and blower dryer KW 208V 230V 460V KW 208V 230V 460V Wash 24 76 3 69 9 35 0 Wash 24 76 3 69 9 36 0 Rinse 26 77 8 70 8 35 4 Rinse 26 77 8 70 8 35 4 Motors and Controls 12 2 12 3 6 2 Blower Dryer Motors and Controls 20 43 7 41 4 20 7 Booster 27 75 0 67 8 33 9 Booster 27 75 0 67 8 33 9 Total 241 3 220 8 110 5 Total 272 8 249 9 126 Visit us at www jacksonmsc com or call us at 1 888 800 5672 Steam 15 55 4712mm 12 71 3840mm 14 6 4420mm 13 6 4115mm 18 457mm I D Square 3 72mm Deep 13 6 4115mm 14 6 420mm van 15 53 4712mm Condensate Exhaust Duct 1200 CFM Condensate duct pan mounted on top of dishmachine electrical section 6 10 2083mm A F F Note The condensate removal system built into the dishmachine consists of a fan
16. water a second time to provide pristine results A sequential digital temperature readout of each tank housed in the door of the electrical control panel The read outs will constantly display the temperature of the prewash wash power rinse and final rinse in 5 second intervals A ball valve in the drain line of each tank and interconnected to a common machine drain connection at the load end of the machine Each tank will be automatically filled and maintained by a water level float Water will be automatically added to the machine when required Block manifold wash arms are easy to remove clean and replace with non clogging convex wash arm jets Large removable scrap screens Self draining stainless steel pumps impellers and hous ings are readily accessible and serviceable Conveyor belt drive operates at two speeds and is pro tected by an overload safety device and an automatic shut down actuator Each door is equipped with a door safety switch to pre vent it from running when the door s are open If a door is opened during operation the switch will immediately shut down the machine Operator activated start stop switches on both the load and unload ends and the control panel Removable insulated panels to enclose the unit down to the base frame on both the front and rear of the machine A single built in 18 457 mm diameter indirect vent connection with a 0 19 HP exhaust fan mounted in a cleanable cross
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