Jackson TS-66 User's Manual
Contents
1. 44 2 NI specifications subject to change without notice TS 66 Drawings Rev A qxd 10 15 04 29 52 AM Page 2 TS 66 Traditional Series Approximate Total Load Amps eme To TABLE 9 8 i i 1 12 12 Right to Left Operation Shown Electric Tank Heat Steam Tank Heat Optional 24 KW Optional 36 KW 4 TS 66 Series Models Models Electric Electric Ss TID E Y Electrical Data TS 66 TS 66S Booster Heater Booster Heater SS gt 43 1PH 3PH 1PH 3PH 3 PH 3 PH z Legend to Drawing 208 Volts 60 Cycles 88 3 51 8 18 3 10 1 66 6 99 9 Y Y 5 a A S TUE E d A Machine water inlet 1 2 LP S 180 F minimum 61 230 Volts 60 Cycles 81 5 478 183 101 60 2 oe e 1 4 above finished floor 460 Volts 60 Cycles N A 23 9 N A 5 1 30 1 45 2 P 4 NA l B Electrical connection approximately 61 1 4 above me i ig ja finished floor See table for amperage requirements Option electric boosters come in 3 phase only g N C Drain connection 1 1 2 LPS Note Optional booster heater requires separate electrical connection 24 pele 25 Pi es 3 n KW and 36 KW booster heaters are designed to supply the dishmachine lg gt D Prewash water inlet 1 2 LP S 110 F 140 F with rinse water at the appropriate temperature Models do NOT come eat hie Shipped n Floo2. installed Sideloader installed on input end of machine unhooded sideloader hooded sideloader cus LISTED 07610 002 97 64A 8 04 All specifications subject to change without notice TS 66 Drawings Rev A qxd 10 15 04 29 52 AM Page 1 TS 66 Traditional Series Approximate Total Load Amps 66 j TABLE TO TABLE 8 lt Left to Right Operation Shown Electric Tank Heat Steam Tank Heat Optional 24 KW Optional 36 KW TS 66 Series Models Models Electric Electric Electrical Data TS 66 TS 66S Booster Heater Booster Heater xX Legend to Drawing 1 PH 3 PH 1 PH 3 PH 3 PH 3 PH t A Machine water inlet 1 2 LP S 180 F minimum 61 208 Volts 60 Cycles 88 3 518 183 10 1 66 6 999 1 4 above finished floor 230 Volts 60 Cycles 815 478 183 104 60 2 904 LOMA LI B Electrical connection approximately 61 1 4 above 460 Volts 60 Cycles N A 23 9 N A 54 30 1 45 2 finished floor See table for amperage requirements C Drain connection 1 1 2 LPS Option electric boosters come in 3 phase only Es Note Optional bo
3. wash tank and rinse chamber are formed and heliarc welded 16 gauge 2B finish Hood is 16 gauge 3 finish Stainless steel feet are adjustable 1 2 PREWASH PUMP Internal prewash pump located inside the prewash tub is totally stainless steel as is the impeller The prewash pump itself is totally integral with the motor prewash water is recirculated from the pre wash tank through the manifolds and prewash arm system at the rate of 120 GPM WASH PUMP Internal wash pump located inside the wash tub is totally stainless steel as is the impeller The wash pump itself is totally integral with the motor Wash water is recirculated from the wash tank through the manifolds and wash arm system at the rate of 270 GPM PREWASH PUMP MOTOR A 1 HP totally enclosed fan cooled type motor drives the wash pump and arms Single phase motors are capacitor start induction run with internal thermal overload protection Three phase motors are induction run with external over load protection Motor shaft is supported by permanently lubricated grease packed ball bearings WASH PUMP MOTOR A 2 HP totally enclosed fan cooled type motor drives the wash pump and arms Single phase motors are capacitor start induction run with internal thermal overload protection Three phase motors are induction run with external overload protec tion Motor shaft is supported by permanently lubricated grease packed ball bearings CONVEYOR SYSTEM Racks are conveyed th
4. Pm Jackson Power Connections Approximate Total Load 208V 60HZ 3PH 208V 60HZ 1PH 230V 60HZ 3PH 230V 60HZ 1PH 460V 60HZ 3PH Booster Heater Options External 40 F Min Rise KW 208V 60HZ 3PH 24 230V 60HZ 3PH 24 460V 60HZ 3PH 24 External 70 F Min Rise KW 208V 60HZ 3 PH 36 230V 60HZ 3PH 36 460V 60HZ 3PH 36 Venting Requirements CFM Input end Output end Total CFM Water Requirements Incoming Water Temperature F With 24 KW booster heater option F With 36 KW booster heater option F Gallons per hour Hi temp sanitization Gallons per rack Hi temp sanitization Prewash Tank Capacity Gallons Wash Tank Capacity Gallons Incoming Waterline Sizes IPS Minimum Flow Pressure PSI Flow Rate Minimum GPM Hi temp sanitization Drainline Size IPS Minimum Inches AMPS 51 8 88 3 478 81 5 23 9 AMPS 66 6 60 2 30 1 AMPS 100 0 90 4 45 2 200 400 600 180 140 110 186 0 74 1725 20 4 1 2 15 25 3 9 11 2 TS 66 Traditional Series Standard Features 252 racks per hour hi temp sanitizing rinse 0 74 gallons per rack hi temp sanitizing rinse Incoming water pressure regulator Standard 18 clearance Totally electro mechanical no solid state controls utilized Fully automatic including auto fill Completely self draining stainless steel wash pump Exclusive Energy Guard controls sys
5. Traditional Series Specifications Note Check and or copy all that apply TS 66 Series Rack Conveyor Dishwasher Item No Shall be a Jackson TS 66 series single tank rack conveyor dishwasher Sanitization shall be accomplished by using Hi temp 180 F minimum sanitizing rinse Electrical characteristics shall be 208V 60HZ 3PH 208V 50HZ 3PH 208V 60HZ 1PH 208V 50HZ 1PH 230V 60HZ 3PH 230V 50HZ 3PH 230V 60HZ 1PH 280V 50HZ 1PH _____ 460V 60HZ 3PH Wash tank heating shall be a minimum of 160 F for hi temp applications and accomplished by 15 KW electric heating elements thermostatically controlled Stainless steel steam coils thermostatically controlled Direction of rack flow shall be when standing in front of machine Right to Left Left to Right Unit shall have the following features as optional extras Unit shall have the following features 252 racks per hour utilizing 0 74 gallons of water per rack for hi temp sanitizing rinse Convenient externally operated lever drain Vent cowls splash shields with extra curtains on both wash and rinse ends of the machine Incoming water pressure regulator Standard 18 clearance throughout machine Stainless steel frame legs adjustable bullet feet and front Exclusive Energy Guard con appearance panel trols system energizes prewash wash recirculating rinse and final rinse sections only when a
6. d through UL approved conduit FILL Initial fill of the prewash tank and wash tank is automatic when the machine is initially energized The prewash tank fill line needs to be hooked up to a 110 140 F potable water line the wash tank fill line needs to be hooked up to a 180 F minimum potable water line which normally would be supplied by an external booster heater or our optional Hatco booster heater packages Fill is controlled by standard solenoid valves and vacuum breaker assemblies The incoming water solenoids are activated by stainless steel float systems located in the tanks for required maintenance of the water levels RECIRCULATING PREWASH The prewash tank itself has a 17 25 gallon capacity and maintains the water level with a separate fill connection from the rest of the machine The automatic fill is controlled through an internal float and an external solenoid valve Washing action is accomplished by recirculating water in the pre wash tank through upper and lower prewash arms All prewash arms are easily removable and along with removable end caps are easily cleanable without the use of tools RECIRCULATING WASH The wash tank itself has a 20 4 gallon capacity and maintains that level with a skimming type overflow Washing action is accom plished by recirculating detergent laden water in the wash tank through upper and lower wash arms Make up water comes from the final rinse section and is con trolled at approxi
7. eries Specifications NOTE The TS 66 series conveyor dishmachines are NSF International Inc NSF and Underwriters Laboratories Inc UL listed They also meet the require ments of A S S E Standard No 1004 PERFORMANCE Fully automatic single tank rack conveyor dishwasher designed to wash rinse and sani tize tableware and utensils commonly associated with the preparation and consumption of food items in a com mercial foodservice operation Sanitization is accom plished through hi temp sanitization utilizing 180 195 F fresh water rinse The unit conveys standard 20 x 20 dishracks first through a recirculatied 120 GPM 110 140 F prewash and then through a recirculating deter gent laden wash section where 270 gallons per minute GPM of 160 F wash water is pumped over the dishrack to remove the food soil The rack is then conveyor driven into a final rinse section where a fresh water final rinse spray system removes residual detergent and sanitizes For hi temp sanitizing the unit must be installed to a potable water line capable of supplying 186 gallons per hour between 180 195 F at 15 25 PSI flow pressure for maximum hourly rack capacity of 252 racks per hour CONSTRUCTION All stainless steel components are 304 series stainless steel No 400 series stainless steel and or plastics are utilized Frame is constructed of 2 diameter stainless steel tubing formed and completely saddle welded for superior strength The
8. ils are utilized rather than injectors so that contaminated steam being injected into the wash water is not an issue Stainless steel tubular steam coils are mounted inside the wash and power rinse tanks below the optimum water level The coils are protected by a stainless steel float system An external steam Y strainer and high temperature steam solenoid regulates the flow of steam through the coils Temperature in the tanks is controlled and maintained by fast reacting thermostats which control the operation of the steam solenoids A float and thermostatic steam trap is provided and removes steam condensate from the steam coils which can either be plumbed to a drain or pumped back to the boiler if a condensate return system is available Steam coils require a minimum of 10 PSIG flowing steam supply and a maximum of 20 PSIG Install with a steam pressure regulator by others if steam supply exceeds 20 PSIG Optional Features and Accessories EXTERNAL 40 F ELECTRIC BOOSTER HEATER External 24 KW booster heater boosts incoming 140 F water to a minimum of 180 F for hi temp sanitizing rinse Custom features include castone lined tank low water cutoff pressure relief valve as well as a pressure reducing valve Unit is located next to the output end of the machine completely preplumbed Power to the booster heater requires a separate electrical connection Unless specified otherwise electrical charac teristics of the booster heate
9. mately 2 GPM The arms themselves are extended and create a longer wash section than compet itive models Wash section is automatically activated by racks as they pass through Wash arms upper and lower contain 36 separate stripping nozzles for superior perfor mance All wash arms are easily removable and along with removable wash arm end caps are easily cleanable without the use of tools Large stainless steel strainer pans as well as a pump intake strainer for secondary protection are readily accessible and removable for cleaning purposes Knockouts and connections are pro vided to allow easy installation of detergent concentra tion sensor and dispenser tubing by others FINAL RINSE Fresh pressurized rinse water enters the machine through a standard Y strainer solenoid valve and approved vacuum breaker assembly and is plumbed to upper and lower final rinse arms located at the output end of the machine Single rows of fan jet nozzles are located on both rinse arms Connection points are provided for both rinse agent injection into the final rinse line by others Total final rinse flow rate is 3 9 GPM DRAIN OVERFLOW AND MAKE UP The machine is designed to maintain appropriate wash tank water levels at all times even at low pressures The over flow system is designed to automatically skim the sur face of the wash tank Make up water from the final rinse system not only replenishes the wash water but also helps maintain appropria
10. oster heater requires separate electrical connection 24 D Pi h water inlet 1 2 LP S 110 F 140 F ioe ene KW and 36 KW booster heaters are designed to supply the dishmachine Beer E Condensate return connection 3 4 FPT return to with rinse water at the appropriate temperature Models do NOT come boiler feeder or open drain with booster heaters as standard equipment P wide x 10 long eotodt Invert i iii a cowl splash shield Shipped with Floor sink or drain with F Incoming low pressure steam connection 3 4 FPT cover plates 3 minimum drain line gate valve supplied 10 high backsplash SS Steam tank heat option only Recommended Table Fabrication Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet i p t Ww o Scrap Trough Location Scrap trough location MUST be a bed minimum of 14 from the tub ps n regardless of which side the trough Over is mounted on 34 Machine height with doors open is 72 iw 82 L 25 l Lo LR EO o z lt 66 TABLE TO TABLE l i tg The maximum recommended distance between any electric L J Pans booster heater and the dishmachine is 20 ft Zz secs HN i d i 4 66 Add 3 to machine width to account for con Mr Gie H H duit and or piping on the back of the machine 53 when determining doorways and entrances Ba H for the machine to fit through Wa 34 5 ae 18 L KAU ME Ed De D a 6 12 U tan 5 3 4 D pla j 10 e 29
11. r sink or drain with E Condensate return connection 3 4 FPT return to with booster heaters as standard equipment cover plates 3 minimum drain line boiler feeder or open drain F Incoming low pressure steam connection 3 4 FPT Recommended Table Fabrication gate valve supplied Steam tank heat option only Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet 10 high backsplash N 7 Scrap Trough Location Ja 14 of Drive Scrap trough location MUST be a m minimum of 14 from the tub bid Machine height with doors open is 72 N over regardless of which side the trough is mounted on 34 82 be 25 66 TABLE TO TABLE paor 3 B Le 22 N i 3 E IH o N l D D M 30 12 66 F Z N z 24 i 61 1 4 A 53 P Hr L Li Li D i The maximum recommended distance between any electric 46 booster heater and the dishmachine is 20 ft 34 iu i 4 Fe zos 24 jal O 6 1 2 H 5 3 4 AI specifications subject to change without notice a i 07610 002 97 65A 8 04 All specifications subject to change without notice
12. r will be the same as that of the dishwasher The booster heater is available in 208 240 480 voltages 3 phase only EXTERNAL 70 F RISE BOOSTER HEATER External 36 KW booster heater capable of boosting incoming 110 F water a minimum of 70 degrees to a min imum of 180 F for hi temp sanitizing rinse Unit is located next to the output end of the machine and comes com pletely preplumbed Power to the booster heater requires a separate electrical connection Unless specified other wise electrical characteristics of the booster heater will be the same as that of the dishwasher The booster heater is available in 208 240 480 voltages 3 phase only STEAM BOOSTER HEATER Sized to be con nected to a standard 110 F incoming water supply in order to insure 180 195 F hi temp sanitizing final rinse requirements Unit comes complete with steam Y strainer and high temperature steam solenoid as well as a steam pressure relief valve Water temperature is con trolled and maintained by a fast reacting thermostat which controls the operation of the steam solenoid A float and thermostatic steam trap is provided and removes steam condensate from the coil which can either be plumbed to a drain or pumped back to a boiler if a con densate return system is available Must be installed with a steam pressure regulator by others if steam supply exceeds 20 PSIG TABLE LIMIT SWITCH Factory wired to machine and mounted to the backsplash of the table in
13. rack is in place All 304 series stainless steel construction no 400 series stainless steel and no plastics utilized Completely electro mechanical no solid state controls Fully automatic operation includ ing auto fill Stainless steel wash pump and impeller and completely self draining Wash section must be a mini mum of 16 in length as well as 18 separation between recircu lating wash and final rinse External electric 24 KW booster heater for a minimum 40 F rise and available in the following voltages 208V 50 or 60HZ 3PH 240V 50 or 60HZ 3PH 480V 50 or 60HZ 3PH External electric 36 KW booster heater for a minimum 70 F rise and available in the following voltages 208V 50 or 60HZ 3PH 240V 50 or 60HZ 3PH 480V 50 or 60HZ 3PH Steam booster heater Exhaust fan control controls external exhaust fan power and duration time Flanged feet for permanent in place mounting to the floor o Jackson www jacksonmsc com 1 888 800 5672 Table limit switch completely prewired and extending from the output end of the machine 15 0 long Whisker style switch ____ Striker plate switch Photosensor switch Installed 4 x 16 x 7 high vent cowl collars for easy connection to an external exhaust system and including adjustable and lock able damper flaps Output end only both ends input end only Incoming water hammer arrestor
14. rough the machine by a center mounted heavy duty stainless steel pawl bar with stainless steel cast counter weighted wide surface pawls The pawl bar is designed to not interfere with spray patterns in the wash and rinse section The pawl bar is driven by a 1 4 HP motor and worm drive gear reduction unit The conveyor motor itself is totally enclosed non ventilated Single phase motors are capacitor start induction run with internal thermal overload protection Three phase motors are induction run with external overload protection Pawl bar conveyor drive unit is mounted on the left hand side of the machine and is enclosed with a removable stainless steel cover Maximum conveyor speed is 7 0 feet per minute for hi temp machines CHAMBER The chamber has a standard clearance of 18 CONTROLS Controls are located in a stainless steel control box mounted on top of the machine for ease of access and increased reliability Power ON OFF switch is the only manual switch required Energy Guard fully automates the machine and utilizes switching logic to operate wash and rinse sections only when a rack is being washed or rinsed as well as turning the conveyor off when a rack exits the machine and there are no other racks in the machine Regardless of machine voltage all control circuitry will be operated from a 110 volt control circuit transformer The unit is completely wired with 105 C 600V thermoplastic insulated wire and route
15. te water levels as well as appropriate wash tank temperatures A large lever locat ed on the front panel of the machine operates a drain valve and drains the machine completely PRESSURE REDUCING VALVE Factory installed on incoming water line to control water pressure Additional Standard Equipment e Vent cowls splash shields with 4 x 16 openings covered with removable plates for connection to exhaust ducts when required Flexible strip curtains provided at the ends of the vent cowls as well as at the ends of the machine and separating the prewash wash power rinse and final rinse sections Extra large inspection doors located on front of machine for easy access and cleanability Safety door switches shut down machine should any door be opened during operation Stainless steel front appearance panel Positive low level water protection for wash and power rinse tank heat Sealed dial type thermometers for the wash and final rinse temperatures Optional Mandatory Specifications WASH TANK HEATING EQUIPMENT Choose One ELECTRIC Low watt density 15 KW tubular heating elements mounted inside the wash tank and easily removable from the outside The heaters are protected by a stainless steel float system as well as high limit overload protection Water temperature in the tanks is controlled and maintained by fast reacting thermostats which control the heating elements STEAM Stainless steel co
16. tem operates wash and rinse sections only when a rack is being washed or rinsed A long 16 wash section as well as 18 separation between wash and rinse produces superior results Convenient externally operated lever drain Stainless steel frame legs adjustable bullet feet and front appearance panel are all standard Standard 8 vent cowls splash shields on both wash and rinse ends of the machine Heavy gauge construction for extra ruggedness and durability Performance Capacities Operating Capacity Racks per hour Hi temp Sanitization 252 Dishes per hour Hi temp Sanitization 6300 Glasses per hour Hi temp Sanitization 6300 Steam Coil Tank Heat Steam Connection IPS Inches 3 4 Steam Flow Pressure PSIG 10 20 Consumption 15 PSIG Lbs hr 60 Wash Pump Motor HP 2 Wash Pump Capacity GPM 270 Wash Tank KW 15 Prewash Pump Motor HP 1 Prewash Pump Capacity GPM 120 Conveyor Motor Horsepower 1 4 Conveyor Speed Feet minute Hi temp Sanitization 7 0 Operating Temperatures Prewash Tank F 110 140 Wash Tank F Minimum Hi temp Sanitization 160 Rinse F Minimum Hi temp Sanitization 180 Dimensions Inches Length between dishtables 66 Machine width 30 3 4 Wall Clearance Minimum 4 Cavity dish clearance Maximum 18 Cavity width 20 1 2 Shipping Information Weight Lbs 894 Dimensions Inches Length 96 Depth 40 Height 78 Volume Cubic feet 174 TS 66 Traditional S
17. the field Prevents damage to conveyor drive system racks and dishes due to racks backing up on the output end of the machine Highly recommended for clean dishtables less than 10 feet in length VENT COWL COLLARS Factory installed 4 x 16 x T high collars located on the vent cowls to allow easy connection to an external exhaust system including a stan dard pant leg type exhaust duct Includes adjustable and lockable damper flap for fine tuning exhaust system to remove appropriate CFM requirements 50 CYCLE HERTZ ELECTRICAL CHARACTERISTICS Units are available in 50 HZ in the following voltages 208V 1 or 3PH 230V 1 or 3PH 380V 3PH and 460V 3PH Units operating at 50 HZ are not submitted for UL Listing SIDELOADER Factory installed option on input end of conveyor machine This feature allows the machine to be installed close to a corner and maximize dishroom space The sideloader option is available in both the hooded and unhooded versions See separate spec sheets for details EXHAUST VENT FAN CONTROL Automatically turns exhaust vent fan on when rack enters the machine Delay timer also turns off the exhaust vent fan 5 10 seconds after rack exits machine when no other racks are being conveyed through the machine FLANGED FEET Available for installations where permanent mounting to the floor is required Fully adjustable for required height WATER HAMMER ARRESTOR Installed inside the supply line TS 66
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