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Jackson Avenger Undercounter Dishmachine Series Avenger LT User's Manual

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1. D II t IF 7 D T 4 7 7 P 7 T 5 A E Es PA JF FF eg RENE HERR REESE RR TT ang ta FF tesa GRRE 4 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 46 I e Ge UI RE VE CES SECTION 6 ELECTRICAL SCHEMATICS Avenger LT 115 VOLT 60 HERTZ SINGLE PHASE A A 7 e Io E i 7 7 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 47 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS ALABAMA JONES McLEOD APPLIANCE svc 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443
2. Weldment 5 05700 002 18 42 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 39 SECTION 5 PARTS SECTION FRAME amp PANEL COMPONENTS W Top Shroud 05700 003 37 06 W Right Shroud 05700 003 37 05 p Shroud Plug 2 per unit Ja 05700 003 32 50 Optional Back Panel Standard Back Panel 05700 003 33 55 05700 003 36 35 W Left Shroud 05700 003 37 04 Hardware Nut 1 4 20 Serrated Hex 4 05310 011 66 49 Nut 5 16 18 Cad Spline 4 Asm 05310 959 03 00 The swivel feet used on the frames may be ordered using 05340 108 02 00 J Bottom Panel Left Frame Weldment Right Frame Weldment UY 05700 003 32 92 05700 003 31 91 05700 003 31 90 Sy Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 40 SECTION 5 PARTS SECTION MISCELLANEOUS PARTS Rail Left Rack 05700 031 37 89 Rail Right Rack 05700 031 37 88 Components secured with Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 Splash Shield 05700 003 33 51 Strainer Weldment 05700 003 32 81 Strainer Spacer 05700 001 35 83 Attaches with Nut Nylon Wing 1 4 20 05310 994 01 00 c n m n Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05
3. gt Cow 05930 003 34 83 NA Switch Mount Bracket 05700 003 34 88 Switch amp Bracket Weldment gt 05700 003 34 86 Mfg 05700 003 33 37 05700 003 33 21 05700 003 26 62 05305 274 20 00 05700 003 33 19 05700 003 33 20 05700 003 33 22 05305 011 44 52 05700 003 33 38 05700 003 34 80 05700 003 32 72 05700 003 32 71 05305 011 44 50 05700 003 33 42 05700 003 32 55 05305 173 01 00 05700 011 44 37 05930 002 68 53 05310 373 03 00 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 38 SECTION 5 PARTS SECTION MISCELLANEOUS DOOR COMPONENTS Door Switch amp Bracket Assembly 05700 003 32 21 Door Switch Bracket Door Switch 05700 003 31 43 05930 003 31 44 Switch Mounting Plate Assembly 05700 003 33 54 p eT P d pz gt lt Pd Hardware lt Door Spring Locknut 6 32 S S Hex with Nylon Insert 05700 003 32 85 05310 373 03 00 Screw 6 32 x 1 4 Flat Head 05305 171 01 00 Stop Assembly Right Shown 05700 003 32 61 Left 05700 003 32 60 Lateh Spring 05700 003 32 32 gt y TA Latch Nut 2 per Asm A 05700 003 32 33 gt Stop Weldment MN Right Shown 05700 003 32 63 Left 05700 003 32 61 a Hinge Components secured with Locknut 1 4 20 5 5 Hex with Nylon Insert 05310 374 01 00 Cover Left Hinge Weldment o 05700 002 18 41 Cover Right
4. All time adjustments are in seconds Refer to the chart below for the adjustable outputs Timer Programming Board Time in seconds Avenger HT Avenger LT me m Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 10 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your res
5. amp gt d AVENGER UNDERCOUNTER DISHMACHINE SERIES INSTALLATION OPERATION amp TECHNICAL MANUAL FOR JACKSON MODELS Avenger HT Avenger LT Jackson Jackson MSC LLC P O BOX 1060 HWY 25 BARBOURVILLE KY 40906 PHONE 606 523 9795 August 6 2007 T FAX 606 523 9196 P N 7610 003 34 01 Revision A www jacksonmsc com ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void war ranty certification The labor to repair or replace such failed part wi
6. p Y __ Terminal Block Track LN Se 05700 000 43 60 Decal Power Connections IP 09905 011 47 35 x Locknut 10 24 S S Hex w px Nylon Insert NG 05310 373 01 00 Terminal Block Box WO 7 Terminal Block 05700 003 27 69 meos cht 2 Per ar 05940 500 02 19 Terminal Block Box Cover Ge _ Not Shown A 05700 003 27 70 A A perte Screw 10 32 x 1 2 05305 011 39 36 Ground Lug 05940 200 76 00 Decal Copper Conductors 09905 011 62 72 Ux Stem Screw 10 32 x 1 2 Ke 05305 011 39 36 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 23 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY AVENGER HT Complete Chemical Feeder Pump Assembly 05700 003 32 03 15 16 wa Wi 2 TM h 2 gt N 4 p 2 lt 7 3 57 See page 39 for indi vidual peri pump com ponents A B D ABCD ABCD D 6 gt 10 Peg _ 13 7 p 11 Mo 8 BU 14 WESSEN Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 24 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY AVENGER HT CONTINUED ITEM QTY DESCRIPTION 1 1 Peri Pump Plate Weldment 2 1 Detergent Feeder Pump Red Roller 36RPM 240V 3 1 Rinse Aid Feeder Pump Black Roller 14RPM 240V 4 2 Nylon Loop Strap 5 2 Locknut 6 32 W Nylon Insert 6 1 Red Tube 1 4 x 14 1 2 7 1 Tube Tygoprene 3 16 x 8 8 1 Re
7. 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS von GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 54
8. GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON 55438 2456 952 944 5800 800 279 9980 800 279 9980 MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS von NEW HAMPSHIRE GCS SERVICE
9. 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE co 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SER VICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX
10. 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660
11. 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQNT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107
12. Rinse Tank Assembly Door Assembly Miscellaneous Door Components Frame amp Panel Components Miscellaneous Parts Stands 6 amp 18 HTS 11 Scale Prevention and Corrosion Control Device Go Box Kit SCHEMATICS Avenger HT 115 V 60 HZ single phase Avenger LT 115 V 60 HZ single phase JACKSON MAINTENANCE amp REPAIR CENTERS PAGE oak WD ON 11 12 15 17 20 21 22 23 24 26 28 29 30 31 31 32 32 34 35 36 37 39 40 41 42 43 44 46 47 49 SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION SPECIFICATIONS of the PERFORMANCE CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY RACKS HOUR WASH MOTOR HP 3 4 RACKS PER HOUR 30 DISHES PER HOUR 600 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip cir GLASSES PER HOUR 600 cuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is dis played here Always verify with your electrical service con OPERATING CYCLE SECONDS tractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are pro WASH TIME 82 vided in this manual simply for reference and may change DRAIN TIME 28 without notice at any given time RINSE TIME 10 Avenger HT TOTAL CYCLE TIME MINUTES 2 RINSE TYPICAL HEATER TOTAL ELECT
13. ble hose kit offered by Jackson It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended tem Back of unit showing perature indicated on the data plate Incoming Plumbing Water Connection NS PRESSURE REGULATOR Jackson has provided a water pressure regulator due to areas where the water pressure fluctu ates or is lower than the recommended pressure In some cases you many not need the regulator and in those cases the reg ulator may be removed Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 7 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ELECTRICAL INSTALLATION INSTRUCTIONS SHOCK ABSORBER It is also recommended that a shock absorber not supplied be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment CONNECTING THE DRAIN LINE The dishmachine has a pumped pressure drain capable of pumping waste water to a height of 24 inches from the floor to the kitc
14. 02 2007 Revised N A 41 SECTION 5 PARTS SECTION STANDS amp COMPONENTS Installation Instructions To install the stand first remove the adjustable feet from the machine Place machine on table and use the square mounting holes to line up the machine Re insert adjustable feet through bottom of table top and tighten to lock machine to table 6 Stand Assembly 05700 003 34 24 Stand 05700 002 88 82 lt v Bullet Foot 6 Leg gt 05340 108 01 03 05700 021 61 10 gt 18 Stand Assembly 05700 003 34 25 Stand 05700 002 88 82 Cross Member Bracket 04730 003 25 89 Cross Brace Lo 05700 003 25 90 A 18 Leg ale Bullet Foot 05700 002 89 47 05340 108 01 03 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 42 SECTION 5 PARTS SECTION HTS 11 SCALE PREVENTION amp CORROSION CONTROL DEVICE Replacement Cartridge Kleenware HTS 11 System Inspect at least every 6 months 04730 003 28 03 04730 003 28 04 The HTS 11 must be installed vertically The provided bracket is to be secured to the wall Observe proper inlet outlet water directions Flow directions are mold Replacement Test Strip ed into the top of the head Line pressure should be 06401 003 28 06 released prior to changing cartridges De liming of equipment prior to installation is recommended but not required Avenger Series Technical
15. 3 Thermostat is defective Adjust the thermostat Replace if necessary 4 Incoming rinse water does not meet minimum criteria indicated on machine data plate Adjust as required Problem Machine doesn t drain when OFF DRAIN switch is pressed 1 Drain solenoid clogged Remove obstruction 2 Defective motor or motor start relay Replace 3 Defective drain valve Replace Problem No indication of pressure 1 Water turned off Turn water on 2 Pressure gauge defective Replace pressure gauge Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 18 SECTION 5 PARTS SECTION SECTION 5 PARTS SECTION CONTROL PANEL WELDMENT ASSEMBLIES Avenger HT Complete Control Panel Assembly Bushing Snap Complete Control Panel F 003 35 21 Weldment Assembly 10 32 x 1 e ET oe an Relay 240V Avenger 05305 002 19 42 a 05945 111 89 75 0700 003 31 47 WA Screw 6 32 x 3 8 N 05305 002 25 91 x Ne Control Panel Weldment 05700 003 31 48 P Clamp 1 4 de S Locknut 10 24 w 05975 002 61 42 S Nylon Insert W as CF 1 per Asm Locknut 6 32 w Nylon QE 4 05310 373 01 00 Insert X 05310 373 03 00 Screw 10 32 x 3 8 E 7 05305 173 12 00 Timer Mounting 7 Bracket P Avenger HT Only 42 A 05700 003 36 05 A Universal Timer DR gt lt 0945 003 33 09 Contactor 240V 2 Avenger HT 05945 00
16. 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS von GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercia
17. INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS
18. the control box Route power wires and connect to power block and grounding lug Install the service wires L1 and L2 to the appropriate terminals as they are marked on the terminal Back of unit showing Terminal Block Box block Install the grounding wire into the lug provided It is recommended that Electrical Corinection DE OX or another similar anti oxidation agent be used on all power connec tions VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified ser vice agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service break er and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 8 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT WARNING CHLORINE BASED SANITIZERS CAN BE DETRIMENTAL TO YOUR MACHINE IF THE CHEMICAL SOLUTION IS TOO STRONG SEE YOUR CHEMICAL PROFESSIONAL TO ENSURE YOUR DISPENSER IS SET UP CORRECTLY This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized wa
19. water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations Avenger Series Technical Manual 7610 003 34 0
20. x 8 8 1 Red Tube 1 4 x 100 9 1 Peri Pump Kit White Roller 10 1 Blue Tube 1 4 x 4 11 1 Blue Tube 1 4 x 100 12 3 5 16 x 5 Clear Tube 13 6 Nylon Loop Strap 14 6 Locknut 6 32 W Nylon Insert 15 4 Tube 3 16 ID x 2 Long 16 2 Tube 3 16 ID x 1 6 Long 17 1 Blue Tube 1 4 x 48 18 1 Red Tube 1 4 x 48 19 1 White Tube 1 4 x 48 20 3 Chemical Tube Stiffener Complete Avenger LT Peripump Track Assembly 05700 003 33 31 Mfg No 05700 002 84 23 04320 111 35 13 04320 111 35 14 04320 121 37 10 05700 003 20 64 05700 003 20 67 05700 003 20 65 05700 003 03 45 04320 002 83 90 05700 003 20 66 05700 003 20 68 05700 003 20 69 04320 002 7 1 22 05310 373 03 00 05700 111 35 33 05700 002 44 33 05700 002 62 11 05700 002 62 12 05700 002 62 13 05700 002 66 49 Bracket Track Mounting 05700 003 33 30 Track Peripump 2 per Asm 05700 003 33 29 Screw 10 32 x 5 8 Truss Head 6 per Asm 05305 003 02 12 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 27 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP COMPONENTS Screw 8 32 x 1 2 Phillips Flat Head Screw 8 32 2 per 05305 011 37 06 Screw 6 32 x 3 4 Phillips Pan Head 4 per 05305 011 37 05 Front Housing 04320 111 37 08 Rear Housing 04320 111 37 09 x 3 8 Phillips Pan Head 2 per 05305 011 37 07 amp X Motor 14 RPM 115V Rinse Aid Feeder Pump 04320 111 35 13 Motor 14 RPM 2
21. 0 HZ 05330 002 34 22 A N Case O Ring 60 HZ Other parts not shown NM WA 05330 002 81 83 Ke Seal Plate 60 HZ Drain Plug pum 05700 002 81 87 04730 002 81 89 Impeller Assembly 60 HZ 05700 002 81 86 _ Mounting Bracket 2 05700 003 31 58 Pump Casing Stainless Steel 60 HZ 05700 002 85 00 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 34 m SECTION 5 PARTS SECTION RINSE ARM amp WASH ARM ASSEMBLIES lt Plug Rinse Arm 04730 609 04 00 Rinse Arm Assembly AVENGER HT units only 2 per Asm 05700 031 39 21 Rinse Arm Es 05700 031 38 30 Bearing 03120 002 72 24 gt Bushing Rinse Head 05700 021 33 84 Washer Rinse Arm 05330 011 42 10 Ring Retaining 05340 112 01 11 O ring Not Shown 05330 002 60 69 Wash Arm Assembly 2 per Avenger LT 1 per Avenger HT 05700 021 39 23 Wash Arm Weldment w Plugs 05700 021 46 58 Bearing Assembly 05700 021 35 97 O ring Not Shown 05330 002 60 69 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 35 SECTION 5 PARTS SECTION THERMOSTAT amp RINSE TANK ASSEMBLY Thermostat 05930 003 06 48 Complete Rinse Tank Assembly Rinse Tank Weldment AVENGER HT Only 05700 003 31 94 8 Fitting 1 4 Imperial Brass y 5 05310 924 02 05 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 Gasket He
22. 1 44 48 6 1 Hose Bottom Manifold Pump 05700 001 22 92 7 1 Gasket Suction Adapter 05330 003 32 82 8 1 Casting Suction Adapter 09515 031 39 86 2 Washer S S 1 4 20 I D 05311 174 01 00 2 Locknut 1 4 20 S S 05310 374 01 00 9 3 Clamp 3 16 to 1 1 2 04730 719 06 09 10 1 Hose 8 Straight Drain 04720 003 27 95 11 1 Hosebarb 1 x 3 4 NPT Polypropylene 04730 011 65 86 12 1 Spacer Drain Valve 05700 003 31 93 13 1 Bracket Drain Valve Support 05700 003 31 74 14 1 Hose 1 I D x 10 Feet Long 05700 011 39 72 15 1 Hosebarb 90 1 x 3 4 04730 011 65 87 16 2 O ring Manifold 05330 111 35 15 17 1 Tube Wash Manifold 05700 002 13 75 18 1 Upper Wash Manifold 05700 031 34 82 19 1 Bracket Manifold Tube Positioning 05700 011 34 63 1 Locknut 1 4 20 S S 05310 374 01 00 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 33 SECTION 5 PARTS SECTION MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 60 HZ With Bracket 05700 003 31 57 Complete Pump amp Motor Assembly 60 HZ No Bracket 06105 002 72 75 Pump Only Assembly 60 HZ Area indicated within box Casing is included 05700 002 79 50 Motor Only 60 HZ 06105 002 79 61 Hardware Shim Kit 05700 002 82 58 Bolt 3 8 16 x 1 2 per 05305 276 03 00 Case Capscrew Lockwasher 3 8 2 per 05305 002 81 88 05311 276 01 00 N Nut Hex 3 8 16 2 per ov 6 SN 05310 276 01 00 N N Mechanical Seal 6
23. 1 Rev Issued 05 02 2007 Revised N A 15 SECTION 4 TROUBLESHOOTING SECTION 4 TROUBLESHOOTING SECTION Q COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Water overflow from bottom of door 1 Clogged drain Remove obstruction 2 Machine not level Level machine or increase height to the front 3 Excessive inlet pressure Install pressure reducing valve or adjust if one is present Ensure flow is 20 5 PSI 4 Detergent foaming Reduce detergent quantity Problem Wash motor doesn t operate on manual wash 1 Loose or broken wires Reconnect or replace wires in motor 2 Defective manual wash switch Replace 3 Defective motor starting relay Replace Problem Motor operates on manual wash but not on automatic 1 Defective circuit in manual wash switch Replace switch Problem No water comes through the rinse arms when the ON FILL switch is depressed 1 Water not turned on Turn water on 2 Defective solenoid valve Replace solenoid valve Problem Little or no water coming th
24. 12 1 Switch Auto Manual 05930 011 49 55 Kick Plate Weldment 05700 003 32 91 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 21 SECTION 5 PARTS SECTION CONTROL PANEL ASSEMBLY KICK PANEL WELDMENT AVENGER Complete Control Panel Assembly 10 9 8 7 05700 003 34 23 To order the wire harness use number 05999 003 34 62 D Detergent S Sanitizer R Rinse Aid n i D S Y e Yo 1 2 3 4 5 6 ITEM DESCRIPTION Mfg No 1 1 Control Panel 09330 041 73 90 1 Decal Control Panel 09905 031 73 95 6 Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 2 1 Thermometer 48 Rinse 06685 111 68 48 3 1 Plate Switch Mounting 05700 011 80 40 1 Decal Prime Switch 09905 011 49 52 4 Locknut 6 32 Hex w Nylon Insert 05310 373 03 00 4 1 Light Red 05945 111 44 45 5 1 Light Amber 05945 111 44 44 6 1 Light Green 05945 111 44 43 7 1 Counter 115V 05990 111 35 38 2 Screw 4 40 x 1 4 Phillips Pan Head 05305 002 32 38 8 1 Switch Auto Manual 05930 301 49 00 9 1 Switch On Off 05930 011 49 55 10 3 Switch Peripump 05930 011 49 54 Kick Plate Weldment 05700 003 32 94 Window gt 05700 003 33 35 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 22 SECTION 5 PARTS SECTION TERMINAL BLOCK BOX ASSEMBLY UN ST d d E N
25. 2 74 20 Avenger LT Complete Control Panel Assembly Complete Control Panel Relay 115V Weldment Assembly N 05945 002 47 41 Avenger LT x 05700 003 34 63 D Control Panel Weldment Unless specified here 05700 003 36 44 other components are the RN same as above E INS d v Universal Timer 05945 003 33 09 _ Control Panel Weldment 222 05700 003 36 44 Contactor mov 1 per Avenger LT Asm 05945 109 05 69 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 20 SECTION 5 PARTS SECTION CONTROL PANEL ASSEMBLY KICK PANEL WELDMENT AVENGER HT 12 11 10 8 9 7 Complete Control Panel Assembly 2 order the wire harness use 05700 003 31 64 number 05999 003 34 61 T Y yo A A 1 2 3 5 6 ITEM DESCRIPTION Mfg 1 1 Control Panel 09330 003 31 66 1 Decal Control Panel 09905 003 31 65 6 Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 2 1 Thermometer 48 Rinse 06685 111 68 48 3 1 Light Amber 05945 111 44 44 4 1 Thermometer 96 Wash 06685 111 68 49 5 1 Light Red 05945 111 44 45 6 1 Window Plug 05975 003 31 72 7 1 Switch Rinse Aid 05930 011 49 54 8 1 Switch Detergent 05930 011 49 54 9 1 Light Green 05945 111 44 43 10 1 Switch On Off 05930 301 49 00 11 1 Gauge 0 100 PSI with Green Zone 06680 011 86 42 1 Bell Adapter 1 4FNPT x 1 8 04730 003 33 02 1 Hose Pressure Gauge 04730 003 33 39
26. 3 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIONAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 March 13 2007 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 54
27. 40V Rinse Aid Feeder Pump 04320 111 47 46 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump 04320 111 35 14 Motor 36 RPM 240V Detergent Sanitizer Feeder Pump AN Squeeze Tube Detergent Sanitizer Use with the red roller Roller Red 1441 25 04320 111 36 70 05700 111 35 29 Roller Black Clear Squeeze Tube Rinse Aid y Use with the black roller 04320 111 65 27 05700 011 76 41 Roller White 04320 111 65 27 u am QUSE Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 28 SECTION 5 PARTS SECTION _ H PLUMBING ASSEMBLIES AVENGER HT Valve Check Plug 1 4 Brass Vacuum Plumbing Assembly 04820 111 51 14 2 per machine 05700 003 32 14 e 04730 209 01 00 4 Injector Weldment M 8 Fitting Outlet Elbow gt 3 SE T 04820 111 51 18 uid V4 NU ud A Ze Injector Assembly Nut for 1 8 Tubing D 05700 003 22 01 04730 011 59 45 wT 2 7 Vacuum Breaker 04820 003 06 13 Bushing 1 4 x 1 8 SS Not Shown 04730 003 05 61 Vacuum Breaker gt Tubing Assembly Connects to 05700 003 32 15 Rinse Injector Clamp Hose Bu Connects to 04730 719 06 09 Rinse Stiffener Injector Hose 3 4 x 7 1 2 _ 5 05700 003 33 49 Injector Hose Spring N 05340 003 33 50 N N Rinse Stiffener 5 Not replaceable Locknut 1 47 20 S S part of the tub H
28. 86 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS von OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 Irobinson ronsservice com PENNSYLVANIA 1 5 COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC
29. Breaker Tubing 7 Assembly Incoming Plumbing Assembly AAA 05700 003 34 66 a lt EE 05700 011 38 62 EM Y Strainer Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 Valve Solenoid 1 2 110 Volt 04810 100 12 18 04730 217 01 10 Incoming Connection Plumbing 05700 003 34 65 NY Clamp Pipe 2 per assembly 05700 000 35 05 Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 30 SECTION 5 PARTS SECTION RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KITS WATER HAMMER ARRESTOR KIT OPTION amp Screw Data Plate gt gt Coil amp Housing Valve Bonnet Spring amp Plunger Kit Spring position is moved p di 06401 003 07 40 for clarity gt Goes below the plunger DE TL O Ring amp Diaphragm Diaphragm X 06401 003 07 41 Retainer Screen Retainer Mesh Screen Valve Body Complete 110 Volt Solenoid Valve Assembly 1 2 04810 100 12 18 Coil amp Housing only 1 2 06401 003 07 43 Complete 220 Volt Solenoid Valve Assembly 1 2 04810 100 09 18 Coil amp Housing only 1 2 06401 003 07 44 lt Cap Screw Data Plate gt lt Cap Retainer Components of Repair Kit 06401 003 06 23 O Rin
30. E CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENE
31. HE WASH TUB For the initial fill close the door and ensure that the MANUAL switch light is not on Depress and hold the START CYCLE switch until the auto light comes on and then release the button For the initial fill run the machine through 3 cycles to fill the tub sump The machine will run a partial cycle and fill to the bottom of the pan strainer Open the door and verify that the water level is correct NOTE For the Avenger HT Ensure the orange white wires at the heater contactor are connected properly They have been purposely disconnected at the factory to avoid damage to the heater element when there is no water in the booster heater Hereafter the water level is controlled by the timer that has been preset at the factory Verify that there are no other leaks on the unit before proceeding any further The wash sump must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation The machine runs a complete cycle to drain and fill If the machine is not allowed to drain the water will build up inside the tub After the initial fill the rinse water for the current cycle will become the wash water for the next cycle WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dish
32. ING A RACK OF WARE To wash a rack open the door completely and slide the rack into the unit Close the door press the START CYCLE button and hold until the green cycle light is on and release the unit will start Once the cycle is complet ed open the door and remove the rack of clean ware Replace with a rack of soiled ware and close the door The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 12 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUED DELIMING INSTRUCTIONS SHUTDOWN AND CLEANING At the end of the workday close the door Start a cycle Wait approximately five seconds after the green cycle light comes on and then push the POWER OFF switch This will put the machine in shutdown mode which will let the machine drain completely prior to shutting off Once the wash tub is drained and power light is off remove he pan strain er Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds R
33. Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 43 GO BOX KIT SECTION 5 PARTS SECTION A GO Box is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90 or more of the time The following components may be ordered together using 06401 003 35 26 Special Pricing available when purchased with above Go Box Call for details 19 QTY DO DM DP DM 22 NNN 2 1 DESCRIPTION Rinse Thermostat Contactor Heater Pump Seal Pump Gasket O Ring Door Switch Reed Relay 220 240 Volt Relay 115 Volt Switch Det Rinse Aid Prime Switch On Off Switch Auto Manual Fill Solenoid Valve 1 2 Vacuum Breaker Timer Universal Washer Rinse Arm Ring Retaining Bearing Assembly Wash Arm Squeeze Tube 3 16 ID X 3 8 OD Squeeze Tube Pump amp Motor Assy S S Mfg No 05930 003 06 48 05945 002 74 20 05330 002 34 22 05330 002 81 83 05930 003 31 44 05945 111 89 75 05945 002 47 41 05930 011 49 54 05930 301 49 00 05930 011 49 55 04810 100 09 18 04820 003 06 13 05945 003 33 09 05330 011 42 10 05340 112 01 11 05700 021 35 97 05700 111 35 29 05700 011 76 41 06105 002 72 75 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 44 SECTION 6 ELECTRICAL SCHEMATICS wmd SECTION 6 ELECTRICAL SCHEMATICS Avenger HT 208 230 VOLT 60 HERTZ SINGLE PHASE
34. RAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS von CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com Avenger Series Technical Man
35. RICAL 5 MINUTE TIMER OPERATING CYCLE SECONDS EH Hz RATINGS E 208 1 60 8 2KW 230V 39A 50 AMP WESELTIME 262 230 1 60 8 2KW 230V 42 60 DRAIN TIME 28 RINSE TIME 10 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice TOTAL CYCLE TIME MINUTES 5 TANK CAPACITY LITERS GALLONS WASH TANK 4 2 1 1 RINSE TANK 11 4 3 TEMPERATURES WASH MINIMUM 65 6 C 150 F RINSE MINIMUM 82 2 C 180 F WATER REQUIREMENTS INLET TEMPERATURE MINIMUM 43 3 C 110 F INLET TEMPERATURE RECOMMENDED 60 C 140 F WATER LINE SIZE 1 5 MINIMUM 1 2 DRAIN LINE SIZE I P S MINIMUM 1 1 2 FLOW PRESSURE P S I 20 5 In some cases this may automatically extend the wash cycle time Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 2 SECTION 1 SPECIFICATION INFORMATION SPECIFICATIONS of the AVENGER LT PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR 24 DISHES PER HOUR 600 GLASSES PER HOUR 600 OPERATING CYCLE SECONDS ELECTRICAL REQUIREMENTS WASH MOTOR HP 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip cir cuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protect
36. SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 42
37. ased 1 with adjustable feet supplied 37 84mm B A 115 292mm 7 D 22mm Tor JUNG Sort SECTION 1 SPECIFICATION INFORMATION Avenger HT DIMENSIONS WALL OP B Wall Clearance 74 2 45 40mm 4 6mm 1 14 32mm 232 604mm Door Open 242 615mm FRONT i 1 4g 105mm N 7 x A 253 644mm 169 423mm _ 141 368mm DISH CLEARANCE 5 3316 846mm All dimensions are for reference only and are subject to change without notice Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 4 22 SECTION 1 SPECIFICATION INFORMATION Avenger LT DIMENSIONS WALL LEGEND B Wall Clearance m 4 9 1 gt EZA 177 40mm 4 6mm A Water Inlet 1 2 Female Pipe Thread K A F 16 14 lemm 2 1 2 AFF Connect to a true 1 2 ID d z i SH 1 water 13 32mm N B Electrical Connection NGA 3 NOTES 233 604mm 253 644mm 10 coiled drain hose Shipped inside machine Must be installed no more than 24 AFF 1 1 All dimensions from floor can be increased 1 with adjustable feet supplied 5 Door Open 16 423mm 242 615mm BACK FRONT _ 4 131 343mm DISH 35 89mm S CLEARANCE B 5 _ 3316 846mm he b
38. ately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections 4 Adjustable Bullet Foot PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dish machine It is necessary to remove all foreign debris from the water line that may potential ly get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer A water hardness test must be performed to deter mine if the HTS 11 scale prevention and corrosion control need to be installed A hardness test kit is attached to the warning tag that is attached to the incoming plumbing connection on the back of the machine If the hardness is higher than 5 GPG the HTS 11 will need to be installed please c
39. ater 05330 011 47 79 Heater 04540 111 43 21 Dielectric Cover 05700 001 40 50 Nut 5 16 18 5 5 05310 275 01 00 Lockwasher 5 16 Split 05311 275 01 00 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 36 SECTION 5 PARTS SECTION DOOR ASSEMBLY Complete Door Assembly 05700 003 32 09 10 Be i S 3 19 7 9 B 18 li A gt 11 lt 5 gt P uL e g 2 N A P 12 2 N PA 1 3 15 16 14 2 P SEENEN Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised 37 SECTION 5 PARTS SECTION DOOR ASSEMBLY CONTINUED QTY DESCRIPTION Outer Door Weldment Inner Door Door Handle Bolt 1 4 20 x 3 8 Long Channel Right Seal Channel Left Seal Channel Top Seal 2 Screw 10 32 x 1 2 Pan Phillips Head Baffle door Start Switch Assembly Hinge Right Weldment Hinge Left Weldment Screw 1 4 20 x 1 1 2 Flat Phillips Head Hinge Spacer Stop Door Hinge Screw No 10 Pan Head 18 8 S S x 1 2 Retaining Plate Assembly Magnet Reed Switch Locknut 6 32 S S Hex with Nylon Insert Start Switch amp Bracket Asm 05700 003 34 87 Locknut 6 32 05310 373 03 00 Switch Plunger Style
40. d Tube 1 4 x 72 9 1 Red Tube 1 4 x 120 10 1 1 8 x 120 Clear Tube 11 1 1 8 x 93 Clear Tube 12 1 12 Long Black Sleeve 13 1 Blue Tube 1 4 x 22 14 2 Chemical Tube Stiffener 15 1 Stop Bracket 16 2 Screw 10 32 x 3 8 Bracket Track Mounting 05700 003 33 52 Track Peripump 2 Asm lt 05700 003 33 44 Mfg No 05700 003 33 48 05700 002 72 49 05700 002 72 48 04320 002 71 22 05310 373 03 00 05700 003 33 59 05700 003 22 89 05700 003 33 58 05700 003 33 57 05700 003 33 61 05700 003 33 60 05700 003 33 63 05700 001 86 78 05700 002 66 49 05700 003 36 24 05305 173 12 00 Complete Avenger HT Peripump Track Assembly 05700 003 33 46 Screw 10 32 x 5 8 Truss Head 4 per Asm lt 05305 003 02 12 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 25 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY AVENGER LT Complete Chemical Feeder Pump Assembly 05700 003 33 32 See page 39 for individual peri pump components Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 26 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY AVENGER LT CONTINUED ITEM QTY DESCRIPTION 1 1 Peri Pump Plate Weldment 2 1 Motor 14 RPM 115V 3 2 Motor 36 RPM 115V 4 2 Peri Pump Kit Red Roller 5 1 White Tube 1 4 x 16 6 1 White Tube 1 4 x 100 7 1 Red Tube 1 4
41. ear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA 5 APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION REVISION MADE APPLICABLE MAW N A Release to production Changed schematics to new color scheme Updated AvengerHT Incoming plumbing assembly NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson Avenger LT Avenger HT High temperature hot water sanitizing with a booster tank Detergent amp rinse aid chemical feeder pumps Avenger LT Low temperature chemical sanitizing no booster tank Detergent rinse aid amp sanitizer chemical feeder pumps Model Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the pr
42. emove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reassemble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the strainer and close the door DELIMING OPERATIONS In order to maintain the dishmachine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A deliming solution should be available from your detergent supplier Read and follow all instructions on the label of the deliming solution NOTE If this machine is equipped with a HTS 11 scale prevention and corrosion control device and lime is becoming a fre quent problem the cartridge needs to be replaced To order a replacement cartridge call Jackson immediately to have one shipped to you To proceed with the deliming operation fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the tank can be verified on the specification sheet s of this man ual Perform the following operations to delime the dishmachine 1 Push Manual Switch on the front of the control panel 2 Close the door after adding the deliming solution 3 Run the machine for the recommended period
43. ex with Nylon Insert weldment 05310 374 01 00 Complete Incoming Plumbing Assembly Rene Rinse Hub Weldment Incoming Plumbing 05700 021 38 31 Assembly 2 n 05700 003 32 17 Valve Solenoid 1 2 220 volt o a e 04810 100 09 18 q 6 lt CS A Inlet Booster Valve 4 DE Plumbing CW lt M x Regulator d 2 04820 100 04 07 Na Inlet Hook Up Plumbing lt 7 Be Dee oo 05700 003 33 99 gt 2 05700 011 38 62 05700 000 35 05 Be P d Locknut 1 4 20 S S Inlet Booster Plumbing Hex with Nylon Insert 05310 374 01 00 05700 003 33 97 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised 08 07 2007 29 Connects to SECTION 5 PARTS SECTION PLUMBING ASSEMBLIES AVENGER LT 45 Deg Elbow lt Plate Rinse Weldment LA Injector 3 4 11 05700 011 82 73 A _ Gasket Rinse K 05700 003 29 68 ZA 2 lt 05330 111 42 81 Clamp Hose 04730 719 06 09 p Clas Rinse Stiffener Weldment 05700 031 52 82 E Gasket Rinse 05330 111 42 81 Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 Plate Deflector 05700 002 62 49 Complete Incoming Plumbing Assembly 05700 003 34 67 Plate Rinse 05700 011 82 86 4 Se __ Vacuum Breaker CH 04820 003 06 13 NG Elbow 45 Deg 1 2 NPT x 3 4 Hose Y Locknut 1 4 20 S S Hex w Nylon Insert 05310 374 01 00 Vacuum
44. g we Plunger Body Complete Vacuum Breaker Assembly 1 2 NPT 04820 003 06 13 Water Hammer Arrestor Assembly 05700 002 64 67 Water Hammer Arrestor 1 2 NPT b 06685 100 05 00 4 Y Tee 1 2 x 1 2 x ae Close Nipple 1 2 04730 211 27 00 04730 207 15 00 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A SECTION 5 PARTS SECTION o WASH MOTOR DRAIN PLUMBING AVENGER LT WASH MANIFOLD ASSEMBLY 18 17 Area within this box is an overall N view of the Avenger LT wash manifold assembly N 19 1a 16 E For the Avenger LT replace item 1 below with this manifold gt 1 a x 3 25 See Motor E Assembly Page 14 gt 7 Ball Valve Assembly AVENGER LT 115V SCH 04730 003 34 60 AVENGER HT 240V gt lt 04730 003 33 64 a 1 Avenger Series Technical Manual 7610 003 34 01 Rev Issued 05 02 2007 Revised N A 32 SECTION 5 PARTS SECTION WASH MOTOR DRAIN PLUMBING AVENGER LT WASH MANIFOLD ASSEMBLY ITEM DESCRIPTION Mfg No 1 1 Hub Discharge Machined Avenger HT Shown 05700 021 37 90 1 1 Lower Wash Manifold 05700 021 52 80 2 1 Gasket Manifold 05330 200 23 00 3 1 Nut Jam 1 1 2 12 NPT 05700 000 86 23 4 4 Hose Clamp 1 5 16 2 1 4 28 04730 719 01 37 5 1 Hose 1 1 4 x 2 1 4 Reinforced 05700 01
45. gent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are y
46. hen s drain system Each dishmachine is supplied with a 10 foot long hose This ships inside the unit When installed it will extend from the rear side of the machine There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 12 gal lons per minute PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or Terminal Block Ground Eug other electrical codes Ki R Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The data plate is located toward the right front side of the dishmachine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines remove the back panel This will require S Se Zi taking phillips head screwdriver and removing the two screws at the bottom H of the back panel remove the back panel and set out of the way Install 3 4 conduit into the pre punched holes in the back of
47. hine must be returned to Jackson MSC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyond 30 days from the date of installation In addition the warranty will only cover the replacement of w
48. ion than what is dis played here Always verify with your electrical service con tractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are pro WASH TIME 56 vided in this manual simply for reference and may change DRAIN TIME 26 without notice at any given time RINSE TIME 35 Avenger LT TOTAL CYCLE TIME 120 RINSE TYPICAL TEMPERATURES HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT WASH MINIMUM 48 9 C 120 F 115 1 60 20 WASH RECOMMENDED RINSE MINIMUM 60 C 140 F 48 9 C 120 F RINSE RECOMMENDED 60 C 140 F WATER REQUIREMENTS INLET TEMPERATURE RECOMMENDED 60 C 140 F INLET TEMPERATURE MINIMUM 48 9 C 120 F WATER LINE SIZE I P S MINIMUM 1 2 DRAIN LINE SIZE I P S MINIMUM 1 1 2 FLOW PRESSURE P S I 20 5 MINIMUM CHLORINE REQUIRED PPM 50 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 3 LEGEND A Water Inlet 1 2 Female Pipe Thread 2 1 2 AFF Connect to a true 1 2 ID water line B Electrical Connection NOTES 10 coiled drain hose Shipped inside machine Must be installed no more than 24 AFF All dimensions from floor be incre
49. lappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD PARTS amp SERVIC
50. lect the category Press the MOVE button to move the solid light to the desired location of FILL RINSE AID DETERGENT or SANITIZER Please note that options A B C and D are not adjustable outputs Press the ENTER button for the chosen category Now the PGM light will illuminate along with lights corresponding to the time values for the chosen category The ACCEPT light will blink The PROGRAM light will illuminate To change the value of a parameter use the MOVE button to illuminate the light next to the time option time is in seconds In the time categories each second in use will light up To deselect the option press ENTER and the light will go off press ENTER again and it will illuminate Once you have set your time category press the MOVE button until the ACCEPT light illuminates and press ENTER This will save the changed parameters Once you press the ENTER button when the ACCEPT light is blinking you will exit the programming mode To change any other values you will have to return to the programming mode To revert back to a previous setting you must return to that option and change the parameter back to the previous setting Once in the programming mode if there have been no keypad inputs for approximately 2 minutes the system will automati cally exit out of the programming mode Any changes to parameters will be saved when the programming mode is automati cally exited The wash and drain settings are not adjustable
51. ll be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the mac
52. machine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Push the START CYCLE button and hold until the green cycle light is on and then release the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASH
53. of time 4 Press the Power Switch to turn the unit off and open the door 5 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions 6 When clean drain and re fill the machine 7 Run in MANUAL for 10 minutes to remove residual deliming solution 8 Drain and re fill the machine Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 13 SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE wmd PREVENTATIVE dishmachines covered in this manual are designed to operate with minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to hel
54. ontact Jackson immediately to have this item shipped to you Drain Hose 2 WATER SUPPLY CONNECTION FOR MACHINES WITH WATER HARDNESS GREATER THAN 5 GPG Ensure that you have read the section entitled PLUMBING THE me DISHMACHINE above before proceeding Install the HTS 11 into the water line 1 2 ID H pipe size minimum before the dishmachine line incoming water connection point using cop per pipe The HTS 11 must be installed vertically A mounting bracket is provided to facili SS tate the venture metering head to the wall Observe proper inlet outlet water directions Flow 171 directions are molded into the top of the head It is recommended that a water shut off valve be installed before the HTS 11 to allow access for servicing Plumb from the HTS 11 outlet to the incoming water connection point using copper pipe or order the 1 2 ID flexible hose kit offered by Jackson The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indicated the data plate See Shock Absorber section Back of Machine Showing Drain Hose WATER SUPPLY CONNECTION FOR MACHINES WITH A WATER HARDNESS OF 5 OR LESS Ensure that you have read the section entitled PLUMBING THE DISHMACHINE 4 SO above before proceeding Install the water supply line 1 2 ID pipe size minimum to the dishmachine incoming water connection point using copper pipe or order the 1 2 ID flexi
55. op Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only _ TABLE OF CONTENTS SECTION VI VII DESCRIPTION SPECIFICATION INFORMATION Specifications Avenger HT Specifications Avenger LT Dimensions Avenger HT Dimensions Avenger LT INSTALLATION OPERATION INSTRUCTIONS Installation Instructions Electrical Installation Instructions Chemical Dispensing Equipment Programming Instructions for Chemical Feeder Pumps Detergent Control Operation Instructions PREVENTATIVE MAINTENANCE Preventative Maintenance TROUBLESHOOTING PARTS SECTION Control Panel Weldment Assemblies Control Panel Assembly Kick Panel Weldment Avenger HT Control Panel Assembly Kick Panel Weldment Avenger LT Terminal Block Box Assembly Chemical Feeder Pump Assembly Avenger HT Chemical Feeder Pump Assembly Avenger LT Chemical Feeder Pump Components Incoming Plumbing Assembly Avenger HT Incoming Plumbing Assembly Avenger LT Solenoid Valve Repair Kit Vacuum Breaker Repair Kit Water Pressure Regulator Kit WPRK Option Wash Motor Drain Plumbing Assembly Avenger LT Wash Manifold Assembly Motor amp Pump Assembly Rinse Arm amp Wash Arm Assemblies Thermostat amp
56. our dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 The strainer is in place and is clean 2 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely 3 Verify all chemical levels for machine chemical feeder pumps are correct POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING T
57. p catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to also refer to the page entitled Detergent Control in order to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintenence is going to help A common problem has to do with temperatures being too low Verify that the
58. rough the rinse assemblies 1 Limed up rinse heads or piping Delime rinse heads 2 Low water pressure Increase pipe size to machine Adjust pressure regulator Problem Rinse water runs continuously with breaker turned off 1 Defective plunger in solenoid valve Replace 2 Defective diaphragm in solenoid valve Replace diaphragm Problem Wash temperature not at required reading on thermometer Check that orange white wires are connected See note on page 12 Defective thermometer Replace Defective thermostat Adjust thermostat Replace thermostat Rinse heater defective Replace heater element Defective heater contactor R1 Replace Oo Romo Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 17 SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Rinse water not at required temperature range 1 Check that orange white wires are connected See note in installation instructions 2 Thermometer is defective Replace
59. s d A je 115 292mm MA JF SES E 4 110mm All dimensions are for reference only and are subject to change without notice Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 5 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others may result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no miss ing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson imme di
60. ter or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty TO PREPARE CHEMICAL FEEDER PUMPS FOR OPERATION The Avenger HT dishmachine is supplied with integral detergent and rinse aid chemical feeder pumps The Avenger LT dish machine is supplied with integral detergent rinse additive and sanitizer chemical feeder pumps Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container A Red Tubing Detergent B Blue Tubing Rinse Aid C White Tubing Sanitizer PRIMING CHEMICAL FEEDER PUMPS Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter CAUTION Water must be in the sump and wash tank prior to the dispensing of chemicals Sanitizer in concentration is caustic and may cause damage without dilution 1 Verify that the proper chemical tube stiffener inlet is in the proper container 2 Use the prime switches located on the control panel at the bottom of the unit to prime each pump The switches are clear ly marked as to what chemical feeder pump they are assigned to 3 To prime the pumps hold the switch in the momentary position until chemical can be observed entering the sump 4 Detergent is dispensed as required during the wash cycle by the cam
61. timer The amount of detergent may need to be increased or decreased depending on water quality and type of detergent 5 Rinse additive is dispensed as required into the final rinse The amount of rinse aid may need to be adjusted depending on water hardness and results 6 Sanitizer either chlorine or iodine is dispensed into the final rinse The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used 7 Please refer to the next page for instruction on adjusting the chemical feeder pumps on the universal timer WARNING Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with your skin Wear protective gear when handling these chemicals If you do come in contact with these chemi cals immediately flush the affected area with fresh water Avenger Series Technical Manual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A 9 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS FOR INSTALLATION TECHNICIAN ONLY To access the programming mode the machine must be ON and idle between cycles On the timer board press and hold both the MOVE and ENTER buttons on the timer board simultaneously for two seconds The PROGRAM PGM light and light A will illuminate Note Once in the programming mode the MOVE button is used to scroll between the programming categories and the ENTER button is used to se
62. ual 7610 003 34 01 Rev A Issued 05 02 2007 Revised N A SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286
63. ults may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra deter

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