Ingersoll-Rand "DU-ALL" CONTROL HANDLE 636103 User's Manual
Contents
1. 15 Body 1 73485 1 8 636028 COUPLER See Manual 636027 NOTE All Threads are Right Hand Torque to 60 70 ft Ibs 81 3 94 9 Nm Apply anaerobic pipe sealant to threads Remove at this point 636103 PAGE 3 OF 4 1 Nut 2 72458 16 Adapter 1 76493 2 Pin 2 72258 17 Filter 1 76994 3 Nut 147 28 1 Y11 104 C 18 Spring 1 76494 4 Set Screw 1 2484 19 Ball 1562 dia 2 16 205 5 Piston 1 71111 20 Spring Stop 2 71496 6 Needle 1 F162 1 21 Spring 1 71115 7 Tube 1 71303 22 Valve Seat 1 71116 8 Valve Body 1 3571 23 Spring 1 F51 50 9 Outlet Check 1 71122 24 Spring 1 71114 10 Body 1 71120 25 Packing Washer 1 71113 11 Retainer 1 126 26 Packing 2 71112 12 Spring 1 71121 27 Head 1 71118 13 Ball 1250 dia 1 16 204 28 Link 2 70709 14 Handle 1 71110 Service Kit __ 71139 18 ARO PN 97999 115 PAGE 4 OF 4 6361032. ESSURE 7500 P S I 517 BAR WARNING HIGH PRESSURE DEVICE IMPROPER USAGE OF EQUIPMENT COULD RESULT IN SERIOUS INJURY THE POSSIBILITY OF INJECTION INTO THE FLESH IS A POTENTIAL HAZARD NEVER ALLOW ANY PART OF THE HUMAN BODY TO COME IN FRONT OF OR IN DIRECT CONTACT WITH THE MATERIAL OUTLET AN INJECTION INJURY CAN BE SERIOUS IF INJECTION SHOULD OCCUR CONTACT A QUALIFIED PHYSICIAN FOR IMMEDIATE TREATMENT OF SUCH INJURIES INGERSOLL RAND COMPANY r PO BOX 151 ARO CENTER e BRYAN OHIO 43506 0151 TR ARO 419 636 4242 e FAX 419 633 1674 2000 9 PRINTED IN U S A Direction of lubricant flow SECTION 1 If little or no lubricant can be obtained from the control handle A B C _ Check air line connection to pump to make certain there is air pres sure to the pump Check lubricant container to make certain lubricant is not ex hausted If above conditions are okay and no lubricant can be obtained from the control handle clean the filter in the bottom of the control handle Disconnect or shut off the air supply to the pump 4 5 Remove 16 adapter from control handle Remove 18 spring and 17 filter a Clean exterior of filter in a solvent with a brush to remove most of the foreign material and lubricant from the outside of the filter b Blow air through the filter in the oposite direction of lubricant flow CAUTION Be sure to wear eye protection goggles or glasses when d
3. OPERATOR S MANUAL 636103 INCLUDING OPERATION INSTALLATION amp MAINTENANCE RELEASED 8 7 85 INCLUDE MANUAL 636027 HYDRAULIC COUPLERS AND ADAPTERS PN 97999 183 REVISED 11 20 00 636103 E DU ALL CONTROL HANDLE LIGHT WEIGHT PISTOL GRIP a READ THIS MANUAL CAREFULLY BEFORE INSTALLING L OPERATING OR SERVICING THIS EQUIPMENT It is the responsibility of the employer to place this information in the hands of the operator Keep for future reference Whip Hose must not be used on this control han dle in place of the tube and nozzle assembly Pressures devel oped are too great and may burst hose causing accidental injection SERVICE KITS e Use only genuine ARO replacement parts to assure compatible pressure rating and longest service life e 71139 for repair of control handle 636103 OPERATION There are no complicated adjustments and it is easy to clean and ser vice It uses line pressure for normal lubrication but for tough fittings operator merely squeezes 14 handle several times until fitting opens A maximum of 10 000 p s i 689 bar can be reached by squeezing the 14 handle several times When removing the control handle from a grease fitting do not pull the hydraulic coupler straight off of the fitting Move the control handle so that the 636028 hydraulic coupler is at an angle of 30 to 45 from the centerline of the fitting Doing this will ease the removal of the coupler MAXIMUM INLET PR
4. of disas 3 Place the flats of the 15 body in a vice sembly steps 6 5 4 SECTION 3 If control handle will not develop additional pressure 6 Remove 27 head from 15 body A If dirt got by the 17 filter in the bottom of the control handle the 9 7 Remove 22 valve seat two 19 balls two 20 ball stops and 21 outlet check may be fouled or the 19 balls in the 15 body may be spring from 15 body fouled 8 Clean ball seat in 15 body ball seat in 22 valve seat and two 19 1 Follow instruction 1 2 and 3 as described in Section 1 balls 2 Remove 8 valve body from 10 body 9 Examine ball seats and balls for nicks or score marks Replace 3 Remove 11 retainer 12 spring and 13 ball damaged parts 4 Clean ball seat of 10 body and 13 ball 10 Reassemble in the reverse sequence steps 8 7 6 5 3 2 See draw 5 Examine ball seat of 10 body and 13 ball for nicks or score ing of control handle for correct placement of parts marks Replace damaged parts SECTION 4 If 636028 Hydraulic Coupler locks onto the grease fitting and cannot be B Remove control handle from the grease fitting and retighten the 6 removed needle A Unscrew the 6 needle one to two turns This will relieve the grease pressure out of the bleed hole beside the 6 needle PAGE 2 OF 4 636103 PARTS LIST Description size in inches Item Qty Part No Item Description size in inches Qty Part No
5. oing this c Repeat directions a and b until filter is clean 2 Pull 14 handle on the control handle to relieve pressure inthe line 6 If filter is damaged replace it Deformed discs on old style filter or from pump to the control handle broken screen on new style filter which would allow dirt to pass on 3 Remove control handle from swivel slowly If filter is plugged there thru the filter can still be some pressure retained in the line Remove the control 7 Reassemble control handle and then assemble to swivel handle slowly to allow pressure to bleed off slowly so that no injury can be caused by grease injection SECTION 2 If lubricant leaks excessively around top of 5 piston 4 Use an end wrench or crescent wrench on the flats of the 27 head A Replace the two 26 packings Also replace 5 piston if it is badly and remove the head from the 15 body scored on area that packing seals 5 Remove 25 spring and 23 spring from the 27 head 1 Follow instruction 1 2 and 3 as described in Section 1 6 Remove the 5 piston by pulling it out of the top of the 27 head 2 Remove the 1 nut and 2 pin that holds the two 28 links tothe 7 Remove the 25 washer and two 26 packings from the 27 head 27 head This will allow the 14 handle to be moved out of the way 8 Install two new 26 packings and 25 washer in the 27 head from the 5 piston 9 Reassemble the control handle in the reverse sequence
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