Ice-O-Matic IOD200 User's Manual
Contents
1. Ice O Matic SERVICE INSTALLATION MANUAL ICE ONLY DISPENSERS MODELS 10D150 IOD200 AND I0D250 Mile High Equipment 11100 East 45th Ave e r Colorado 80239 Part Number 9081305 01 Print Date 06 02 Introduction 10D150 10D200 10D250 To the owner or user This product manual is a source of information about the installation start up cleaning maintenance and repair of the product The 10D150 IOD200 and IOD250 are ice only counter top dispensers designed to use 22 inch wide and 30 inch wide respectfully Ice O Matic cubed ice machines as the source of ice The IOD ice dispenser is a machine that stores ice in an insulated sanitary container upon demand it dispenses that ice into a cup or glass Table of Contents Introduction Page 1 Specifications and Limitations Page 2 For The Installer Page 3 Installation Page 4 Water Glass Filler Kit Page 5 6 Initial Start Up Page 7 Gate Restrictor Plate Page 8 Cleaning And Sanitizing Page 9 10 Warranty Information Page 2 Keep this manual for future reference Ice O Matic 11100East 45 Ave Denver Colorado 80239 Technical Assistance 1 800 423 3367 The 10D150 IOD200 and 10D250 Parts Manual is available separately Part Number 9081306 01 Page 1 Specifications and Limitations 10D150 IOD200 OD250 Limitations Must meet the same limitations as the cuber installed on top of it 50 F air minimum 100 F air maximum Must be installed indoors Must allow at leas2. TROUBLE PROBABLE CAUSE Blown fuse or circuit breaker A Short circuit in wiring B Defective gate solenoid C Defective Agitator Gate does not open Agitator does not turn A No power B Bent depressor plate does not actuate switch C Defective dispensing switch Gate does not open or is sluggish Agitator turns A Stuck or bent dispenser plate does not release ice B Excessive pressure against gate slide C Defective rectifier Ice Dispenses Continually Stuck or bent depressor plate does not release switch Defective dispensing switch Improper switch installation om gt Slushy Ice Water in Hopper Blocked drain Unit not level Poor ice quality due to water quality or icemaker problems Improper use of flaked ice DOD gt Page 11 Wiring Diagram 10D150 I0D200 I0D250 BEVERAGE PANEL Page 12
3. NET FLARE NUT 1 4 0 0 TUBE FROM WATER SUPPLY Page 5 Water Glass Filler Kit Con t 10D150 10D200 I0OD250 Faucet mounting hole locations 10D150 Dimensions A 4 0 Inches B 2 5 Inches 10D200 and 10D250 Dimensions A 6 125 Inches B 3 125 Inches The water inlet tubing can be routed either from the back or from underneath the dispenser If from the back remove the back LOWER FRONT PANEL and bottom access panels FRONT VIEW Page 6 Initial Start U 10D150 IOD200 IOD250 1 Sanitize the ice storage system as instructed on Page 10 2 Fill the hopper with sanitary ice 3 Plug the unit s power cord into an electrical outlet and the lighted sign should come on 4 Dispense several containers of ice Note In normal operation pushing the ice dispenser mechanism will cause ice to flow from the ice chute Ice flow will continue until the dispenser mechanism is released or until the hopper runs out of ice CAUTION Use caution to avoid spilling ice when filling dispenser Clean up immediately any spilled ice from filling or operating the unit To prevent contamination of ice the lid must be installed on the unit at all times AWARNING Ice hopper contains parts that can move at any time and will cause injury if hands are in the way Do not remove the hopper cover until the unit has been unplugged from the electrical power Note This unit is provided with a t
4. ce storage hopper top cover and the agitator disk as damage may result Do not use solvents or other cleaning agents as they may attack the plastic material Soap Solution Use a mixture of mild detergent and warm 100 F potable water AWARNING Ice hopper contains parts that can move at any time and will cause injury if hands are in the way Do not remove the hopper cover until the unit has been unplugged from the electrical Page 9 Cleaning and Sanitizing 10D150 IOD200 IOD250 MONTHLY AND INITIAL START UP Sanitize the Ice Storage System Note This should be done by qualified personnel CLEANING PRECAUTIONS WARNING Disconnect Power Before Cleaning Do not use metal scrapers sharp objects or abrasives on the ice storage hopper top cover and the agitator disk as damage may result Do not use solvents or other cleaning agents as they may attack the plastic material Soap Solution Use a mixture of mild detergent and warm 100 F potable water 1 Disconnect power to the dispenser and ice machine 2 Remove and discard all remaining ice 3 Mix a solution of 1 ounce of household bleach to 2 gallons of potable water or mix a solution of any locally approved sanitizer following the directions for mixing and applying that sanitizer Caution When pouring liquid into the hopper do not exceed the rate of 1 2 gallon per minute 4 Remove the agitator assembly 5 Using a long handle nylon bristl
5. d installed and maintained according to Federal State and Local Codes DRIP TRAY ASSEMBLY Drip Tray Drain Assembly See Illustration Below Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble the drain The completed drain line must pitch continuously downward and contain no traps or improper drainage will result Drip Tray Drain Fitting Solvent Bond protection to comply with Federal Hose Clamp State and Local Codes Saf f SY TSi Coupling Socket x FPT SS Barb Adapter 1 Barb x MPT Ms Drain Line 1 Inch Plastic Tubing with Insulation Page 4 Water Glass Filler Kit 10D150 IOD200 IOD250 Installation Instructions WARNING Disconnect power to unit before proceeding with installation 1 Prepare the unit as follows eRemove the lower front panel eLocate faucet mounting holes in the front panel Reference page 6 for hole locations 2 Install faucet and tubing assembly as shown below 3 Connect field water supply to male flare fitting on tubing assembly Apply water pressure and check all connections for leaks Check faucet for proper operation Maximum water pressure is 125 psi Check that tubing assembly does not interfere with wiring or electrical connections 4 Carefully reinstall panels on unit 1 12 BRASS TUBING FAUCET ASS Y CADI
6. d design are subject to change without notice The 10D150 IOD200 and 10D250 carry a 2 year Parts warranty and a 1 year Labor Warranty These dispensers are designed to dispense cubed ice only Flaked ice will not work The dispenser will agitate for 4 seconds every 1 hour Page 2 For The Installer 10D150 IOD200 IOD250 Equipment Description The 10D150 IOD200 and IOD250 are counter top mounted ice only dispensers These units are designed to dispense cube ice only and have ice storage capacities of 150 Ib 220 Ib and 250 Ib respectively Site Preparation The site chosen for the dispenser must be capable of supporting the dispenser with a full bin of ice plus all other loads being placed on the surface supporting the dispenser If an ice machine is being placed on the dispenser the weight of the ice machine must be included in the calculations to determine the support structure needed for the dispenser Allow sufficient clearance above the unit for removal of the cover and for pouring ice into the bin A 115 volt 15 amp electric outlet needs to be located within 6 feet of the unit The outlet must be properly grounded and fused No other electrical appliance should be on the circuit ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES Do not place the dispenser next to heat sources such as ovens heat ducts or in the warm air discharge from adjacent equipment The unit must be located near a building drain Dra
7. e brush clean the interior of the hopper and top cover with soap solution Clean the agitator assembly with soap solution using a nylon brush or a sponge Thoroughly rinse the hopper top cover and agitator with clean potable water 6 Remove merchandiser and ice chute cover from the dispenser 7 With a nylon bristle brush or sponge clean the inside of the ice chute gasket and cover with soap solution and rinse thoroughly to remove all traces of detergent 8 Re assemble Agitator assembly Take special care to ensure that the thumbscrew is tight 9 Using a mechanical spray bottle filled with a sanitizing solution spray the entire interior and agitator assembly Allow to air dry 10 Re assemble ice chute assembly 11 Using a mechanical spray bottle filled with a sanitizing solution spray the inside of the ice chute Allow to air dry 12 Reinstall merchandiser 13 Wipe the top edge of the ice hopper with the sanitizing solution allow to air dry 14 Pour in fresh sanitary ice and replace the cover Re connect power to the dispenser and ice machine Page 10 Troubleshooting 10D150 IOD200 IOD250 IMPORTANT only qualified personnel should service internal components or electrical wiring Should the dispenser fail to operate properly check that there is power to the unit and that the hopper contains ice If the unit does not dispense check the following chart under the appropriate symptoms to aid in locating the defect
8. imer that will activate the ice dispenser rotor for 4 seconds each time the unit is plugged into an electrical outlet and every hour 1 thereafter The agitation cycle helps to keep the ice from fusing together during long periods of non use No ice is dispensed during the agitation Ice Machine Installation Make sure the counter the dispenser is place on is structurally able to hold the combined weight of the dispenser ice and ice machine Remove the dispenser cover Retain for future use Place the appropriate stainless steel KBT adapter onto the top of the dispenser 22 inch wide ice machine on a 22 inch wide dispenser 22 inch wide ice machine on a 30 inch wide dispenser 30 inch wide ice machine on a 30 inch wide dispenser Install the thermostatic bin control kit when applicable Note The thermostatic bin control kit is required on all ICE Series Cubers Install the ice machine onto the dispenser center the machine left to right and align the machine flush to the back Part number KBT 15022 Part Number KBT25022 Part Number KBT25030 Install the thermostatic bin control cap tube into the thermal well mounted in the bin Note The thermostatic bin control kit is required on all ICE Series Cubers Fasten together at the back of the machine using fasteners from the icemaker and mounting hardware from the kit Place the front cover plate onto the dispenser in front of the ice machine Follow the ice machine start up instruct
9. in lines must be properly vented and pitched to ensure free flowing of wastewater to the drain These dispensers are designed to dispense cubed ice only Do not use flaked crushed or compressed ice forms If an Ice O Matic ice machine is to be placed on top of the dispenser an adapter will be required Ice Machine Adapter 22 inch cuber Part Number KBT 15022 Ice Machine Adapter 22 inch cuber on 30 wide dispenser Part Number KBT25022 Ice Machine Adapter 30 inch cuber Part Number KBT25030 This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice To ensure continued protection and sanitation observe the following eALWAYS disconnect power to the dispenser before servicing or cleaning eNEVER place hands inside of hopper or grate area without disconnecting power to the dispenser eAgitator rotation occurs automatically when dispenser is energized eALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice eALWAYS be sure the upper and lower front panels are securely fastened eALWAYS keep area around the dispenser clean of ice cubes eCAUTION Dispenser cannot be used with crushed or flaked ice Use of bagged ice which has frozen into chunks can void warranty The dispenser agitator is not designed to be an ice crusher Use of large chunks of ice which jam up inside the h
10. ions included with the ice machine Completion Make a final check for any leaks and correct as necessary Reinstall the splash panel and secure it with two Phillips head screws Check for proper operation of the dispense system Instruct the site manager regarding the requirements for maintaining operation and sanitizing the dispenser Page 7 Gate Restrictor Plate 10D150 I0D200 I0D250 CAUTION Disconnect power to dispenser and ice machine before installing removing or adjusting restrictor INSTALL PLATE ON STUDS AS SHOWN ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice especially desirable when using glasses or other containers with small openings Adjustment can be made by sliding up or down with the nuts loosened to obtain the desired amount of restriction Page 8 Cleaning and Sanitizing 10D150 IOD200 IOD250 The sink grill and splash panel area should be cleaned daily The following dispenser maintenance should be performed at the intervals indicated Daily Or As Required Remove foreign material from vending area drip tray to prevent drain blockage Weekly Or As Required Clean vending area Check for proper water drainage from the vending area Monthly Clean and sanitize the hopper interior See Cleaning Instructions CLEANING PRECAUTIONS WARNING Disconnect Power Before Cleaning Do not use metal scrapers sharp objects or abrasives on the i
11. opper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cubed size pieces before filling into the dispense hopper Page 3 Note This equipment must be installed with adequate backflow Installation 10D150 IOD200 IOD250 1 Locate the ice dispenser on the counter Allow vertical clearance above the unit for the removal of the cover and for pouring ice into the hopper 2 Plan the unit drain A one inch 1 I D drain tube is required for draining Routing is either through the back or the base Sufficient fittings are included with the unit to install in most cases 3 In order to comply with the National Sanitation Foundation NSF requirements this unit must be either elevated above the counter top sufficiently to provide space for cleaning under the unit or sealed to the countertop Elevating the unit may be accomplished by using the legs They will screw into threaded holes in the base of the unit Note Before installing legs the plastic plugs must be removed IMPORTANT It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI ASME A112 1 2 1979 or an approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be size
12. t 6 inch clearance at the rear and both sides when using an air cooled ice machine Must allow space for the utility connection at the back Must have a drain Options Field Installed Required Thermostatic Bin Control Kit 22 Inch Ice Series Thermostatic Bin Control Kit 30 Inch Ice Series Manual Water Glass Filler Kit Ice Machine Adapters 22 inch cuber 22 inch machine on a 30 inch dispenser 30 inch cuber Dispenser Specifications Part Number 1051134 01 Part Number 1051020 02 Part Number KWGFID Part Number KBT 15022 Part Number KBT25022 Part Number KBT25030 Storage Basic Min Circuit Model Number Capacity lbs Electrical Actuation Ampacity Max Fuse Size 10D150 150 115 60 1 Lever 3 0 15 10D200 220 115 60 1 Lever 3 5 15 10D250 250 115 60 1 Lever 3 5 15 Dimensions Inches Model Number Width Depth Height Excludes 4 Legs 10D150 22 inches 30 inches 35 5 8 inches 10D200 30 inches 30 inches 35 5 8 inches 10D250 30 inches 30 inches 39 5 8 inches Note Counter top 4 inch legs are included with the dispenser Ice O Matic ice machines are not designed for outdoor installations Machine requires voltage indicated on rating nameplate Failures caused by improper voltage are not considered factory defects Extended periods of operation at temperatures exceeding limitations constitutes misuse under the terms of the Ice O Matic Manufacture s Limited Warranty resulting in a loss of warranty coverage Specifications an
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