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I.C.T.C. Holdings Corporation B series User's Manual

1. H E R O INDUSTRIES LTD 15 1100MD OWNERS MANUAL B VERSION TROUBLESHOOTING SITUATION POSSIBLE CAUSE REMEDY ELECTRIC MOTOR WON T START RUN 1 Unit unplugged or building circuit fuse is blown check replace or reset fuse 2 Pump under pressure reduce pressure setting by turning pressure control knob counter clockwise trigger gun to relieve pressure 3 Too light or too long of extension cord replace with correct cord If distance greater than 100 feet obtain and install extra length of H E R O airless spray hose 4 Unit s thermal overload switch has opened determine and correct cause of overheating ELECTRIC MOTOR STALLS QUITS 1 See Electric Motor Won t Start Run 2 Drive belt is loose tighten drive belts by evenly turning belt tension bolts on either side of motor clockwise Loose belts generally emit loud squealing noises 3 Unit builds pressure but pump seizes or stops when gun is triggered loose belts tighten NO PRESSURE BLUE HYDRAULIC FLUID IN PAINT 1 Hydrapulse membrane broken replace hydrapulse membrane ref 46 Closely follow detailed instructions on page 20 NOTE If and only if paint has contaminated the hydraulic side of the pump the entire hydraulic system must be cleaned and flushed Make sure to remove and clean the hydraulic tank screen ref 63 during this process Refill only with gnuine H E R O LVO hydraulic fluid NOTE If lacquer has contaminated the hydraul
2. NEW For 1997 Hydrapulse B Version Starting with serial Safety Operating And Maintenance Manual And Parts List DO NOT attempt to operate this machine until you have read and understand ALL safety precautions and operating instructions H E R O WARRANTY H E R O INDUSTRIES LTD guarantees this airless pump to be free of defects in materials and workmanship to the original owner for a period of one full year from the date of purchase The warranty entitles the owner to parts replacement at no charge The parts replacement warranty is valid for any necessary replacement whither caused by material or workmanship defect or simple wear The hydrapulse membrane partt 4 04 22 4500 is warranted for LIFE Installation costs for the hydrapulse membrane is provided for the first 12 months only H E R O Industries Ltd offers no warranty on the intake ball outgo ball drive belt hoses gun or accessories plastic rubber other soft goods or motor used in or supplied with the H E R O sprayer Motor accessories etc which are supplied by other manufacturers and are attached to or supplied with the H E R O airless pump are warranted only to the extent that these parts are warranted by their respective manufacturers Warranty claims must be made directly to such manufacturers or their local authorized service depots The warranty is only applicable to the original purchaser and the equipment has been prope
3. 1224 Swift N Kansas City MO 64116 816 842 4540 Strothkamp Bros B 14390 Manchester Road Manchester MO 63011 314 227 5225 Hydraflow Equipment 8125 Brentwood Industrial Dr St Louis MO 63144 314 644 6677 MONTANA Columbia Paint 2019 Grand Avenue Billings MT 59102 406 252 0048 Columbia Paint 2020 West Babcock Bozeman MT 59715 406 586 1356 Columbia Paint 2045 Harrison CENTERS Butte MT 59701 406 723 3200 Columbia Paint 435 First Street Havre MT 59501 406 265 2702 Columbia Paint East 925 Lyndale Helena MT 59601 406 443 2086 Columbia Paint 3316 10th Avenue South Great Falls MT 59405 406 761 6174 Columbia Paint 865 West Idaho Kalispell MT 59901 406 785 7815 Columbia Paint 1509 Russell Missoula MT 59801 406 549 6111 NEBRASKA Ron s Paints Inc B 13315 B Street Omaha NE 68144 402 334 1715 NEVADA Painters Warehouse 1022 S Main Street Las Vegas NV 89101 702 384 3820 Paint Sprayers Unlimited 3129 S Highland Las Vegas NV 89109 702 731 5688 Wright s Paint amp Paper 959 W 5th Street Reno NV 89503 702 322 2320 Dr Bob s Airless Systems 5390 A Riggins Court Reno NV 89502 702 826 5900 Nevada Air amp Indust Equip 1001 Greg Street Sparks NV 89431 702 355 1600 NEW HAMPSIRE See Massachusetts NEW JERSEY Also see Pennsyvannia Painten Place Inc Rte 53 amp a amp P Shop Ctr Denville NJ 07834 201 6
4. Paint Mart Redding Paint Mart Airless Repair Center Triplett Paint amp Decorating plies 1730 W 10th Place Ste 8 1431 Mangrove Avenue 2330 Larkspur 814 Starburst Court 1800 Wilmer Ave 3501 Lathrop Street Tempe AZ 85281 Chico CA 95926 Redding CA 96001 Windsor CA 95492 Anniston AL 36201 Fairbanks AK 99701 602 820 3572 916 891 0400 916 221 7688 707 838 4580 205 236 5601 907 451 8939 Piston Power Chris Fuller Paint Power Rentals amp Sales All Season Paint Alabama Airless Supply Columbia Paint 107 3600 8 Palo Verde 638 G Street 210 W Market 1041 Main Street 939 Jackson Blvd 35551 Spur Highway Tucson AZ 85713 Salinas CA 93901 Woodland CA 95695 Birmingham AL 35217 Soldotna AK 99669 602 792 2101 408 424 2966 916 662 3244 205 849 9100 907 262 4674 NORTHERN Elk Grove Paint amp T Spray Equipment 2 North Valley Paint Mobile Paints ARKANSAS CALIFORNIA 9097 Elk Grove Blvd 45 Elmira Street 741 Plumas Street 1002 Putman Drive N W See Missouri Elk Grove CA 95624 San Francisco CA 94124 Yuba City 95991 Huntsville AL 35805 Redding Paint Mart 916 686 8536 510 467 0170 916 674 1770 205 837 4930 ARIZONA 3101 East Street Color Center Anderson 96007 Ponderosa Paint Empire Paint SOUTHERN Abatement Equipment 415 S Main Street 916 365 2116 3663 Clovis Ave 1003 3rd Street CALIFORNIA Rental Cottonwood AZ 86326 Fresno CA 93727 San Rafael 94901 3654 Halls Mill Road 602
5. We are sure you will enjoy owning and operating your new H E R O model 1100MD With H E R O airless spray equipment you will avoid the inconvenience and mess of overspray You are spraying paint not air and the paint is driven to the painting surface in a clean fan shaped spray which penetrates all cracks and corners To attain these results you must adjust the pressure as low as possible We recommend that you become familiar with your H E R O unit Discuss with your dealer the useful accessory items he has to offer various types of tips extension poles for hard to reach areas extra hose etc Use of accessory items is often the difference between a good job and an excellent one NEW 1997 SERIES HYDRAPULSE INTAKE ASSEMBLY BEGINNING WITH SERIAL NUMBER 190031 OPERATING INSTRUCTIONS WARNING Do not attempt to operate this machine until you have and understood all safety precautions and operating instructions Equipment and chemicals when used improperly can be dangerous Your H E R O airless sprayer has been fully factory tested prior to shipment BEFORE STARTING YOUR H E R O PUMP CHECK to ensure that the shipping seal has been removed from under the cap on the hydraulic tank Hydraulic tank should be at least 3 4 full of H E R O LVO hydraulic fluid CHECK all fittings and connections in the pump system hose and gun to ensure that they are tight CHECK to ensure that there is a spray tip in the gun
6. s Paint 207 Barron Blvd Grays Lake IL 60030 708 223 3020 G L Supply Rental Dist 20 N 9th Avenue Melrose Park IL 60160 708 338 9717 Danny s The One Stop 4975 Route 71 Oswego IL 60543 708 554 3155 Kiem s Paint Center Iz 4002 Blackhawk Road Rock Island IL 61201 309 786 0066 Friedman s Paint Bd 1105 S Grand Avenue Springfield IL 62703 217 544 3461 INDIANA Behren s Paint Spot 219 E 14th Street Anderson IN 46018 317 642 0246 J H Coble 1621 S Jefferson Street Huntington IN 46750 219 356 5028 Quality Paint Center 815 N Deleware Street Indianapolis IN 46204 317 632 8219 Bartholomew s Inc z 1331 S Michigan Avenue South Bend IN 46618 219 289 5509 IOWA Klinger Paint 333 Sth Avenue S E Cedar Rapids IO 52406 319 366 4996 Paint Pump Pro 3410 S W 9th St Des Moines IA 50315 515 244 3611 Diamond Vogel Paint Industrial Air Park Orange City IO 51041 712 731 4993 H E R O INDUSTRIES LTD KANSAS Allied Paints 2818 Cage Blvd Topeka KS 66614 913 272 5644 KENTUCKY Hikes Point Paint 3041 Breckenbridge Lane Luisville KY 40220 502 451 2226 LOUISIANA Joseph Paint amp Wallpaper 95 Bolton Avenue Alexandria LA 71301 318 443 8443 MAINE See Massachusetts MARYLAND Jim s Airless 5815 Arbor Street Tuxedo MD 20781 410 792 2643 MASSA CHUSETTS Essex Silver Line Corp Rental Distributor 1118 Lakeview Ave
7. 512 12 H E R O INDUSTRIES LTD 10 1100MD OWNERS MANUAL B VERSION SPRAY SELECTION SIZE FOR APPLICATION 021 Exterior Latex on large unobstructed areas max size allowed 60 OZ 018 Interior Latex Exterior Latex Shake Paint Exterior Flat Paints 46 OZ 015 Alkyd Flat Enamel Interior Latex Semi Gloss Enamel Stains 30 OZ 013 Fine ground Gloss Enamels and good quality Stains 23 OZ 011 Clear Varnishes and Lacquers 15 OZ 009 Clear Varnishes and Lacquers 10 OZ NOT The above volumes achieved with gun wide open for 1 minute and pump spraying at 2000psi volumes are approximate To test worn tips spray water through the tip at 2000 psi for 1 minute Spray into bucket and weigh amount less weight of bucket If it is substantially greater than what is listed above then the tip should be discarded or reclassified As a tip wears the hole gets larger and the fan pattern becomes narrower ORIFICE SIZE All tips are rated by the size of the orifice or bore size The bore size is measured in thousandths of an inch 018 18 thousandths of an inch The size of tip required is based on the consistency of the material to be sprayed The thicker the paint the larger the tip size required Always consult the product label or ask the paint retailer for the manufacturer s recommendations with regard to proper tip sizes FAN WIDTH Fan width or pattern width
8. Replace any worn or damaged parts Place clean endcap in vise with o ring ref 25 groove facing up Assembly of parts is the reverse of removal washer ref 17 seat ref 18 and ball ref 20 NOTE A new compression washer should be used each time the endcap is removed 9 Tf the ball guide 23 and ball stop ref 24 were separated during removal re assemble the two NOTE The step on the ball stop must face outwards Towards hydrapulse membrane 10 Place the spring ref 21 into the ball guide so the smaller end of the spring will contact the ball 11 Assemble the ball guide with spring onto the endcap over the already installed ball and seat Push down on the ball guide so that the ball guide o ring ref 22 locks the assembly together 12 Place o ring refit 25 in the groove on the face of the endcap 13 Install the entire endcap assembly onto the material head with the four bolts ref 14 Torque bolts using a crisscross pattern to 20 ft Ibs Repeat torquing procedure using 30 ft Ibs BUM 99 7 QN UA NOTE Effective March 1997 and beginning with serial number 190031 a new style Hydrapulse Intake assembly is used The changes effect the Endcap ref 16 Crush Washer ref 17 Ball Guide ref 23 Ball Stop ref 24 and the Material Head ref 27 The most significant change is to the endcap Gone is the o ring formerly located under the intake seat The endcap is machined flush and a new crus
9. ability to maintain or reach the required pressures see low static pressure PAINT INTAKE VALVE ASSEMBLY REF 16 28 The paint intake valve is made up of nine items endcap ref 16 washer ref 17 seat ref 18 ref 19 not used intake ball ref 20 spring ref 21 o ring ref 22 ball guide refit 23 ball stop ref 24 O ring ref 25 material head ref 27 and cushion refit 28 The intake valve controls the incoming flow of spray materials and is responsible for keeping them from returning to the source The ball must be able to create a complete seal on the seat otherwise pressure will be lost A worn intake valve will permit correct static pressure but supply lower spray pressure worn intake ball will become smaller in diameter and loose its ability to seal at the seat A worn seat will develop a large step in the area where contact with the ball is made This can cause the intake ball to distort in shape making the ball egg shaped If the valve assembly becomes warm to the touch this may be a sign of a loose or worn seat caused by wear or improper compression caused by a worn intake washer refi 17 The intake washer ref 17 acts as a compression washer insuring the seat ref 18 remains pressed into the endcap ref 16 seat must remain firmly pressed into the endcap at all times through the correct assembly of parts listed and the correct bolt torque Replace the intake washer 17 each time th
10. and that the tip is the correct size for the coating you are to spray There are various tips available for each type of coating or configuration See Airless Spray Tip on page 11 for proper tip selection CHECK to ensure that you have H E R O strainer bags H E R O Wonder Wash appropriate thinner for the paint a waste container and any other accessories you may require for the job CHECK to ensure that you have adequate extension cord size and length if the machine cannot be situated immediately next to an electric outlet Distances up to 50 feet require 12 3 wire grounded cord up to 100 feet require 10 3 wire grounded cord DO NOT exceed 100 feet of extension cord If distance is greater obtain and install extra length of H E R O airless spray hose READ THIS MANUAL THOROUGHLY H E R O INDUSTRIES LTD 5 1100MD OWNERS MANUAL B VERSION Ur SETTING UP TO SPRAY Remove unit from shipping carton Remove shipping seal from under hydraulic tank cap Re position paint tank lid knob from the shipping position on the underside of lid and place on the lid top Attach paint hose to outgo tee ref 43 and gun to paint hose NOTE Spray tip and tip guard should be attached to gun prior to attaching to hose To assist in clean up use and install paint tank plastic liners accessory item 5 GAL PL Line the inner sides of tank ensuring that the liner does not block the tank screen in the bottom of the tank Fold exc
11. compress until it is flush with outgo body Release slowly to ensure the parts do not dislodge themselves 13 Place crush washer on seat Replace crush washer if badly crushed 14 Thread outgo lower onto outgo upper until finger tight Tighten 1 2 turn with wrench NOTE Teflon tape or pipe sealant should be used 15 Attach repaired valve to machine installing a new crush washer refit 31 following steps 3 4 in reverse order OX ADAP SPECIAL NOTES To check the ball for wear place against new seat and check sealing edge against a bright light A used seat may be checked in a similar manner using a new ball Replace used part if light pass at sealing edge H E R O INDUSTRIES LTD 22 1100MD OWNERS MANUAL B VERSION PISTON REPAIRS REF 86 0 TOOLS REQUIRED 1 2 wrench 11 16 wrench circlip pliers torque wrench grease vise grips 1 Remove hydraulic feed line refit 60 from hydraulic intake valve ref 59 and also remove hydraulic return line ref 69 from the pressure control valve ref 70 Plug lines to minimize oil loss Hint golf tees work well for this 2 Remove the bolts ref 57 passing through the side frames ref 106 107 into the crossblock ref 56 3 Place a drain tray under cylinder area 4 Grasp the pump assembly and pull away from the piston Stop when piston pulls free to allow the hydraulic oil to drain into pan Completely remove pump assembly f
12. deliver it to the gun The failure of any one valve to operate correctly will effect the overall equipment performance Each of the four valves mentioned earlier have an important function and will effect the overall performance of the unit if not performing correctly HYDRAULIC INTAKE VALVE REF 59 PART 4 30 The hydraulic intake valve is a small vacuum valve which controls the hydraulic oil entering the hydraulic pump cylinder area Once the oil has past through the valve it is prevented from returning The valve is commonly called a way check valve Valve failure will result in the hydraulic pump being unable to build pressure and the hydrapulse membrane will stop moving Spray pressure will cease HYDRAULIC OUTGO VALVE REF 70 PART 4 27C The hydraulic outgo valve better known as the pressure control valve is used to control the units operating pressure The valve is fully adjustable from O psi to 3000 psi By turning the pressure control valve knob 71 clockwise the pressure is increased The hydraulic pump continues to build at all times and must have a means of releasing this pressure Pressure applied to the P C ball ref 84 will keep it lodged in the P C seat ref 83 until the internal hydraulic oil pressure is sufficient to cause it to open The point at which the oil is released is equal to the level set by the control knob As components within the pressure control valve wear the valve looses its
13. lowest pressure setting which will provide a uniform spray fan fig 1 page 10 Adjust pressure control knob so that paint is completely atomized Insufficient pressure will result in tailing Too much pressure will result in excess fog and over spray excess tip wear and increased sprayer wear and tear See setting up to spray page 5 3 Always spray at right angles to the surface being sprayed fig 2 page 10 Angling or arcing the nozzle toward the surface will cause uneven coverage and excessive overspray 4 Always hold spray gun 12 15 inches from spray surface fig 3 page 10 Too close and the fan width will be reduced and material will be applied too heavily runs Too far from the surface and you will have excessive overspray and light coverage transparent 5 Always move the gun parallel to the surface being sprayed at a consistent speed This avoids uneven coverage thick or thin areas 6 Always start the spray stroke before triggering the gun and release the trigger before completing the stroke fig 4 page 10 This avoids heavy build up of paint at either end of the spray stroke 7 Always lap your spray pattern by one half fig 5 page 10 This assures full coverage of the surface being painted H E R O INDUSTRIES LTD 9 1100MD OWNERS MANUAL VERSION AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE Tailing Good Pattern DISTANCE CORRECT DISTANCE 5 amp 215 ale 81
14. pressure and setting the trigger lock on gun in LOCKED position with gun locked closed H E R O INDUSTRIES LTD 3 1100MD OWNERS MANUAL B VERSION ALWAYS M ALWAYS follow H E R O recommendations for operation and safety completely M ALWAYS ensure that switch is in off position before plugging in the electric motor M ALWAYS set trigger lock on gun in LOCKED position when not in use with gun locked close M ALWAYS check connections and fittings for tightness before operating the unit M ALWAYS locate the unit in a well ventilated area a minimum of 25 feet from the spray area ALWAYS ground the unit the paint containers and the object being sprayed to eliminate static discharge Ensure that all these objects remain grounded throughout the entire spraying operation M ALWAYS use approved 3 prong grounded extension cord and approved grounded outlets of the voltage and frequency specified on the motor The outlet must be at least 25 feet from the spraying area ALWAYS use approved 3 prong grounded extension cord not less than 12 3 gauge up to 50 feet and not less than 10 3 gauge up to 100 feet DO NOT exceed 100 feet of extension cord M ALWAYS use accessories and components approved for at least 3000 psi working pressure in the spraying system M ALWAYS use accessories and components supplied by H E R O Industries Ltd or specifically approved in writing by H E R O Industries Ltd on with the unit M ALWAYS ex
15. 11941 Exposition Blvd Los Angeles CA 900604 310 820 3336 310 826 4576 Sprayco Service Center 1198 S La Brea Avenue Los Angeles CA 90019 213 934 5669 San Luis Paint 950 Los Osos Valley Road Los Osos CA 93402 805 528 5006 Master Airless 10235 Sepuleda Blvd Mission Hills CA 91345 818 894 8085 San Luis Paint 3230 Mian Street Morrow Bay CA 93442 805 772 1209 Scotch Paint 26871 Hobie Circle Ste AS Murrieta 92362 714 677 9498 Color Paint 1424 Holt Ontario CA 91762 714 391 1435 Paint Bucket 1051 W Holt Blvd Ontario CA 91761 714 983 2664 Decratrend Paint 817 Ventura Blvd Oxnard CA 93030 805 485 9556 Palm Spring Paint Bi 410 S Indian Ave Palm Springs CA 92262 619 325 7466 Decratrend Paint 2180 E Walnut Pasadena CA 91107 818 793 5807 Spectra Paint Center Pasadena CA 91107 818 793 5155 Tim s Airless Equipment 2304 E Colorado Blvd Pasadena 91107 818 793 7087 San Luis Paint 611 Creston Road Paso Robles CA 93446 805 238 5467 Redlands Paint 1390 Industrial Avenue Redlands CA 92374 714 798 0750 Redlands Paint 555 W Redlands Blvd Redlands CA 92373 714 793 2488 A Shelbourne Company 1440 3rd Street Unit 9 Riverside CA 92501 714 784 9410 Decratrend Paint 116 W Base Line San Bernardino CA 92410 714 888 3211 Frazee Paint 6625 Miramar Road San Diego CA 92121 619 276 9500 San Luis
16. 171 Miller Paint Company 2811 N W Grant Corvallis OR 97330 503 758 4458 J s Color Center 1986 W 6th Avenue Eugene OR 97402 503 345 2397 Tommy s Paint Pot 1745 W 11th Avenue Eugene OR 97402 503 683 5851 Jon s Airless Spray 8225 N Applegate Road Grants Pass OR 97527 503 862 2680 Miller paint Company 1831 W Powell Blvd Gresham OR 97080 503 666 9018 Medford Paint Center 1160 Hilton Medford OR 97501 503 773 8295 Helfrich Equipment Co 435 N E Tillomook Portland OR 97212 503 288 6761 Miller Paint Company 317 S E Grand Avenue Portland OR 97214 503 233 4491 Portland Compressor Inc 3105 12th Avenue Portland OR 97214 503 235 0200 Salem Paint 702 High Street Salem OR 97301 503 364 5631 Miller Paint Company 548 High Street N E Salem OR 97301 503 364 2264 Pacific Paint amp Decorating 11852 S E Pacific Hwy Tigard OR 97223 503 620 7522 Miller Paint Company 19355 S W Mohave Court Tualitin OR 97062 503 691 1200 Oregon Spray Equipment 19360 S W 90th Court Tualatin OR 97062 503 692 7266 PENNSYVANNIA Hydraulic Industrial Supply Holly amp Madison Avenue Clifton Heights Philly PA 19108 610 284 2100 H E R O INDUSTRIES LTD SprayFix 120 S Easton Road Glenside PA 19038 610 886 1571 Airdraulics 555 W Ansbury Street Philadelphia PA 19140 610 457 1940 RHODE ISLAND New England Paint 8 51 Higginson Avenue Ce
17. 27 4050 Cougar Electronics amp Repair 622 Broadway Long Branch NJ 07740 908 870 3302 NEW MEXICO U S A Wellborn Paints 215 Rossmoor Road S W Albuquerque NM 87105 505 877 5050 NEW YORK Buffalo Airless 4216 Clinton Street Buffalo NY 14224 716 675 7979 R H Miller Paint All Pro 1681 Route 9 Cliffton Park NY 12065 518 465 1526 Aboff s Inc 410 New York Avenue Huntington NY 11743 516 427 2000 Zelf Tool 44 Greene Street Manhattan NY 10013 212 925 8586 Empire Paint 5 State Street Pittsford NY 14534 716 385 5510 The Paint Bucket 3970 Merrick Raod Seaford NY 11710 516 785 0332 Lewis amp Tanner 430 E Washington Street Syracuse NY 13202 315 476 8351 NORTH CAROLINA Myers Service amp Dist Inc 1204 Commercial Avenue Charlotte NC 28205 704 334 3333 Johnson s Repair Center 3120 Cleveland Road Clayton NC 27520 919 934 4726 OHIO Midwest Spray Inc 4515 Reading Road Cincinnati OH 45229 513 242 4500 M amp E Equipment Ser vice 271 Neil Avenue Columbus OH 43215 614 224 5858 OKLAHOMA See Texas Kansas or Missouri OREGON Ashland Paints 1618 Ashland Ashland OR 97530 503 482 4002 Miller Paint Company 8703 S W Beaverton Hillside Highway Beaverton OR 97005 503 292 4444 1100MD OWNERS MANUAL B VERSION AUTHORIZED SALES AND SERVICE CENTERS U S A Denfeld Paint 1851 N E 2nd Street Bend OR 97701 503 382 4
18. 41 751 5455 Fax 941 751 5741 Toll Free 800 523 5042 Clewiston Paint Center B 307 E Sugarland Highway Clewiston FL 33440 813 983 9496 Southern Paint amp Supply 239 South Segrave Dayton Beach FL 32014 904 253 8107 Destin Paint Center 343 Highway 98 East Destin FL 32541 904 837 4141 Devoe amp Raynolds 3300 N W 9th Avenue Fort Lauderdale FL 32503 305 563 5934 1320 N W 23rd Avenue Fort Lauderdale FL 33311 305 581 6060 Paint Store Plus Ix 11485 S Cleveland Ave nue Fort Myers FL 33907 813 939 0541 The Paint House 1218 Orange Avenue Fort Pierce FL 34950 407 465 5862 Pintexs Chemical Co m pany 642 660 W 84th Street Hialeah FL 33014 305 558 5731 Briton s Paint 200 Park Street Jacksonville FL 32211 904 354 7707 Devoe amp Raynolds 1406 Hendricks Avenue Jacksonville FL 32207 904 398 0511 Classic Paints Inc 1610 Cypress Drive Jupiter FL 33469 407 746 6569 Color Wheel Paint 284 N Wickman Road Melbourne FL 32935 305 262 3222 Color Wheel Paint A ll Pro 2714 Silver Star Road Orlando FL 32808 407 293 6810 Devoe amp Raynolds 1121 N Mills Avenue Orlando FL 32803 904 253 8107 Panhandle Paint Supply 327 E 15th Street Panama City FL 32401 904 265 8373 Air Tool Company Inc 4112 N Davis Pensecola FL 32401 904 438 3225 Color Wheel Paint 3866 Prospect Ave nue Riviera Beach FL 33404 407 844 1232 Scott Pa
19. 54 4 6655 4 LVO 1 4 LV0 4 4 67 19 4 45 3 10 QRP 3 10 QRP 5 10 QRP 8 ACCESSORIES PARTS LIST CONNECTOR 1 4 PAINT HOSE TO 1 4 PAINT HOSE RUBBER BAN HOSE AIRLESS PAINT 50 X 1 4 HOSE AIRLESS PAINT 25 X 1 4 HOSE AIRLESS PAINT 50 X 3 8 WHIPEND 3 X 3 8 SERVICE VIDEO TAPE VHS FORMAT SERVICE VIDEO TAPE BETA FORMAT HOW TO OPERATE VIDEO TAPE VHS FORMAT HEX KEY SET 5 16 1 4 5 32 1 8 AIRLESS SPRAY GUN ASM 2 FINGER TRIGGER AIRLESS SPRAY GUN ASM 4 FINGER TRIGGER STRAINER BAG 5 GALLON PLASTIC LINER 5 GALLON ZIP TIP INSERT AVAILABLE IN THE FOLLOWING SIZES 0904 1104 1304 1504 1704 1904 2110 2510 3112 0906 1106 1306 1506 1706 1906 2116 2712 1108 1308 1508 1708 1908 2104 2118 2910 1110 1310 1510 1710 1910 2106 2310 3104 1312 1512 1712 1912 2108 2312 310 OTHER FAN SIZES ALSO AVAILABLE BUT NOT ALWAYS STOCKED WONDER WASH 48 PCS X 1 5 OZ PKG WONDER WASH 5 OZ PKG WONDER WASH 25 PCS X 5 OZ PKG WONDER WASH BULK 5 LBS WONDER COAT 1 LITRE WONDER 12 PCS X 1 LITRE SPRAY TRIGGER FOR USE WITH 4 662 WONDER COAT 4 LITRE WONDER COAT 4 PCS X 4 LITRE INTAKE REPAIR KIT NEW after serial 190031 INTAKE OVERHAUL KIT Repair Kit Seat NEW after serial 190031 OUTGO REPAIR KIT OUTGO OVERHAUL KIT Repair Kit Seat HYDRAULIC OIL 1 LITRE HYDRAULIC OIL 4 LITRE PRESSURE GAUGE C W FITTINGS PRESSURE CAP HYDRAULIC TANK QUICK REACH POLE 3 FOOT GUN EXTENSION QUICK REAC
20. 634 3880 Warehouse Paint 209 291 0664 415 457 0102 Decratrend Paint Mobile AL 36693 431 Grass Valley Hwy 1620 East Ball Road 205 661 7329 Heath s Paint Center Auburn CA 95603 Modesto Color Center Sonoma Paint Center Anaheim CA 90805 2905 N Fourth Street 916 885 7914 607 Tully Road 815 W Napa 714 535 8810 ALASKA Flagstaff AZ 86001 Modesto CA 95355 Sonoma 95476 D J s Alaska Rental 602 779 0355 Janco Airless 209 521 5693 707 996 6756 Golden State Paint Corp 405 Boniface Parkway 1235 Sth Street 111 South Ist Avenue Anchorage AK 99504 Phoenix Spray Berkeley 94710 A Arrow Rentals Sales Contract Coatings Corp Arcadia CA 91006 907 337 2552 16601 N 25th Avenue 510 527 2842 6132 Foothill Blvd 706 E Main Street 213 681 9241 Phoenix AZ 85023 Oakland CA 94605 Stocton 95202 Polar Supply 602 548 9848 Valley Airless 510 569 0681 209 465 2634 San Luis Paint 8 5001 Eagle Street 4021 1 California Ave 8120 El Camino Real Anchorage AK 99504 Spraco Carmichael CA 95608 Paint Mart Tracy Color Center Atascadero CA 93422 907 563 5000 2218 N 27th Ave 916 944 2153 4435 Antelope Blvd 84 W 11th 805 466 2226 Pheonix AZ 85009 Red Bluff CA 96080 Tracy 95376 602 269 1868 916 527 5636 209 835 9720 H E R O INDUSTRIES LTD 34 1100MD OWNERS MANUAL VERSION AUTHORIZED SALES AND SERVICE CENTERS U S A SOUTHERN CALIFORNIA Bakersfield Paint 401 Sumner Street Bakersfi
21. E NEW after serial 190031 4 OVERHAUL KIT Ref 17 25 NEW after serial 190031 KIT EN E om 9 30 I NENN iro SIS im 1409 2 E 30 H E R O INDUSTRIES LTD 27 1100MD OWNERS MANUAL VERSION PARTS LIST Please order parts by the appropriate part number and not by reference number The quantity required per unit is shown for each part number Part numbers in bold text indicate whole assemblies or kits These parts may also be purchased individually OUTGO PARTS WASHER Copper Crush 11A OUTGO VALVE ASSEMBLY 33 40 gt Bi 5 1 55 1 1 1 1 3 1A 4 1A 5 1A 6 LAT 1A2 6654 6655 13 1 TEE ASSEMBLY Ref 44 45 SSY E i HYDRAULIC PARTS 4 04 22 4500 04 22 4001 04 22 4005 04 22 4004 HW4032 4 04 22 4501 I ee Ww o gt or i gt 3 5 oj 4 SIII Un w W5050P W1060P WASHER 5 16 SAE ELBOW VACUUM VALVE 1 FEED LINE Includes Ref 61 Complete With Ferrules amp Nuts ASSY 1 ORIFICE Metering 1 H E R O INDUSTRIES LTD 28 1100MD OWNERS MANUAL B VERSION Wi PTS Wi gt I BIS ols 5 70 00 0 80 o A o Alaja PARTS LIST Please order parts by the appropriate part number and not by reference number The quantity required per unit is shown for each pa
22. H POLE 5 FOOT GUN EXTENSION QUICK REACH POLE 8 FOOT GUN EXTENSION PARTS LIST H E R O INDUSTRIES LTD 26 1100MD OWNERS MANUAL B VERSION PARTS LIST Please order parts by the appropriate part number and not by reference number The quantity required per unit is shown for each part number Part numbers in bold text indicate whole assemblies or kits These parts may also be purchased individually INTAKE PARTS PART 1 100 10 4 1 15 6 W3018P A e Q 1 15 lt palo Un gt Un un lt 100 9 100 12 1 1 75 1 15 1 633C 2 7 33E 75 1 Lon J tA N gt a 15 3 CLAMP ELBOW 90 mis i 1087 CAPSCREW SKT HD 3 8 NC x 2 Gr 8 Uo N WASHER 3 8 Hi Collar Lock 02 22 B ENDCAP Hydrapulse Gold NEW after serial 190031 Sit N NIIN e Sis N WASHER Crush NEW after serial 190031 SEAT 3 4 Tungsten Carbide NOT USED _ N BALL 3 4 Corrosion Resistant SPRING O RING Urethane S r2 r2 r2 r2 NIN NS tp t2 S ecielc t o ta 2 22 2001 BALL STOP NEW after serial 190031 O RING Viton CAPSCREW SKT HD 5 16 x 1 3 4 HEAD Material Hydrapulse Gold NEW after serial 7 N N N N tA CUSHION Material Head REPAIR KIT Ref 17 20 21 25 NEW after serial 190031 BALL GUID
23. HEAVE Motor C W Set Screws See Ref 96 05 MOTOR 1 5 H P Marathon Motor Includes Switch Cord 5 SWITCH On Off Marathon Motors FAN Marathon Motors CLIP Fan Marathon Motors COVER Fan Marathon Motors COVER Capacitor State Size Marathon Motors CORD AC Power Marathon Motors CHASSIS PARTS FRAME Left Side FRAME Right Side BRACKET Motor Cord Wrap 51 9 50 55 9 61 105M 61 106M 61 107M 2 gt 10 2 1 100 101 105 106 107 117 S C W Clips Includes 110 9 ear ele elo 4 4 5 109 CAPSCREW HX HD 5 16NC x 1 2 4 5 4 an N BRACKET Motor Mounting Includes Ref 112 113 HW1070F CAPSCREW HX HD 5 16NC x 1 1 4 Gr 5 Full Thread 14 HW4040 NUT Hex Jam 5 16 115 4 06 140 453 ASSEMBLY Includes Ref 115 116 ele an 3 H E R O INDUSTRIES LTD 30 1100MD OWNERS MANUAL B VERSION PARTS LIST Please order parts by the appropriate part number and not by reference number The quantity required per unit is shown for each part number Part numbers in bold text indicate whole assemblies or kits These parts may also be purchased individually A 16 117 HwsoooP WASHER 1 2 SAE 120 ele No 123 126 Hwso30P WASHER 1 4 SAE 129 133 NIN Ne ele ele NIN Uo oo o W Uo
24. LOSS OF PRESSURE HYDRAPULSE MEMBRANE MOVEMENT CANNOT BE STOPPED OR ALTERED SEE HYDRAPULSE MEMBRANE TEST 1 Painttoo thick thin paint according to manufacturer s recommendations 2 Intake ball refit 20 worn or jammed opened closed remove intake endcap ref 16 and ball guide ref 23 Inspect intake ball ref 20 to ensure it is free round and has no nicks or cuts Inspect ball guide for excessive bashing out on the internal walls Excessive wear causes the ball to become lost and unable to locate the seating surface Inspect for foreign material jamming ball Replace parts as needed 3 Intake seat loose bypassing remove intake endcap ref 16 and ball guide ref 23 remove seat refit 18 and inspect washer ref 17 for excessive compression Inspect for any sign of material b y pass between intake seat and endcap cavity NOTE The proper alignment of intake parts condition of intake washer o rings combined with the correct bolt torque are critical to the correct function of the intake valve Replace the intake washer refit 17 each time the endcap is removed 4 Outgo valve ball ref 36 worn or jammed remove outgo valve ref 32 Invert valve and unthread outgo valve upper ref 39 from outgo lower ref 33 Remove crush washer ref 34 outgo seat refit 35 ball ref 36 outgo cage ref 37 outgo spring ref 38 from outgo upper tunnel Inspect outgo ball to ensure that it is round and
25. NUAL B VERSION IMPORTANT SAFETY PRECAUTIONS WARNING NEVER PLACE FINGERS NEAR SPRAY TIP OF GUN NEVER POINT GUN TOWARD ANY PART OF YOUR BODY OR THAT OF ANY OTHER PERSON MATERIAL ISSUING FROM THE SPRAY TIP IS AT HIGH PRESSURE IF FINGERS OR ANY PART OF THE BODY ARE PLACED NEAR THE TIP OF THE SPRAY GUN IT IS POSSIBLE THAT THE SPRAY COULD BREAK THE SKIN AND INJECT SOME OF THE SPRAY MATERIAL IF INJURY DOES OCCUR SEEK THE IMMEDIATE ATTENTION OF A MEDICAL DOCTOR BE PREPARED TO INFORM THE DOCTOR WHAT FLUID WAS INJECTED IF THE INJURY IS OF AN INJECTION NATURE EQUIPMENT AND CHEMICALS WHEN USED IMPROPERLY CAN BE DANGEROUS x s I I NEVER place any part of the body in front of the spray tip or aim the gun toward any part of the body NEVER point the gun toward any individual NEVER treat any injury as a simple cut If injury does occur seek immediate medical attention Be prepared to inform the doctor what fluid was injected NEVER allow another person to use the sprayer unless he is thoroughly instructed on its operation and has read all safety precautions in this manual and all safety warning labels attached to unit NEVER use around children NEVER attempt to perform any maintenance or service on any part of the unit spray system without first 1 Shutting off the unit 2 Disconnecting the power cord from the outlet 3 Relieving all pressure in the pump by triggering
26. PRAYER YOURSELF ALWAYS FOLLOW ALL SAFETY PRECAUTIONS THE H E R O SERVICE VIDEO TAPE 1 620 VHS OR 1 620 BETA WILL PROVIDE COMPLETE SERVICE TRAINING SEE YOUR DISTRIBUTOR TO PURCHASE A COPY PRESSURE TEST To verify the operation of an airless sprayer use of pressure gauge is required A pressure gauge min 3000 psi installed at the gun using a new 021 tip and not less than 50 feet of H E R O airless spray hose is needed If you do not have access to these items your local H E R O authorized service center will be able to perform this test Your model 1100MD is manufactured to perform at 2650 psi Static pressure with lock ring ref 73 on pressure control valve ref 70 1950 psi Pressure drop when gun trigger is squeezed 2250 psi Spraying pressure after recovery time If your unit is unable to perform to the above pressure levels consult the troubleshooting guide for the required repair procedure H E R O INDUSTRIES LTD 14 1100MD OWNERS MANUAL VERSION TROUBLESHOOTING HYDRAPULSE MEMBRANE TEST If your unit is disabled and you are unable to perform a pressure test use the following procedures for determining the area to repair This test will divide the two halves of the equipment hydraulic from paint and make identification of your solution easier to obtain This test is commonly referred to as the Hydrapulse Membrane Test The solution to almost all problems can be found in the pa
27. Paint 3490 Broad Street San Luis Obispo CA 93401 805 543 1206 Decratrend Paint 516 State Street Santa Barbara 93101 805 962 3140 San Luis Paint 407 S Blosser Santa Maria 93454 805 928 7995 Lehne amp Sons 1625 17th Street 2 Santa Monica CA 90404 213394 6463 Decor Paint Center 2844 Thousand Oaks Blvd Thousand Oaks CA 91362 805 495 7097 Golden State Paint 23134 Normandie Torrance CA 90502 310 530 9000 Spectra Paint Center 7615 Balboa Blvd Van Nuys CA 91406 818 786 5610 Tim s Airless Equipment 7353 Van Nuys Blvd Van Nuys 91405 818 785 9423 35 San Luis Paint 2424 E Main Street Ventura 90091 805 641 1375 AlturaPaint 1850 Hacienda Drive Vista 92083 619 724 3600 West Whittier Paint 11408 E Whittier Blvd Whittier CA 90601 213 692 7214 COLORADO Seasons Rent 2157 S Haven Aurora CO 90014 303 755 3566 Don s Airless Repair 819 Hoorne Avenue Colorado Springs 80907 719 635 0632 Vern s Airless 3730 Paris Street Denver CO 80239 303 373 1636 Mayer Paint Service 4410 Yates Denver CO 80212 303 433 9393 CONNECTICUT Ray Roth Paint 16 Beaver Brook Road Danbury CT 06810 203 792 6662 Brandman amp Sons 173 Main Street Norwalk CT 06851 203 847 3885 DELEWARE See New Jersey Rhode Island Pennsylvania FLORIDA Atomizers Inc 6166 15th St E Bradenton FL Phone 9
28. TX 77092 713 462 5373 Painter s Hardware Corp 2001 Karback Suite Q Houston TX 77092 713 956 2073 Painter s Repair Shop 14919 Steubner Airline Road Houston TX 77069 713 537 2468 Advanced SprayTech 2150 Wren Lewisville 75067 214 446 2222 Monarch Paint All Pro 5848 49th Street Lubbock TX 79424 806 797 1200 Monarch Paint All Pro 5334 Spencer Highway Pasadena 77505 713 487 6416 Monarch Paint All Pro 1791 Millard Drive Plano TX 75074 214 881 0402 Monarch Paint All Pro 7445 Tower Street Richland Hills TX 76118 817 595 1000 E A H Spray Equipment 1318 BAsse Road San Antonio 78212 512 734 3105 Monarch Paint All Pro 6816 Alamo Down 4 San Antonio TX 78238 512 647 8831 Monarch Paint All Pro 145 12200 Crown Road San Antonio TX 78233 512 656 5541 37 1619 Spring Cypress Spring TX 77373 713 353 3020 Monarch Paint All Pro 2611 N Beltline Sunnyvale TX 75218 214 226 9200 Bartek s Paint amp Decorat ing 2602 W Avenue North Temple 76501 817 771 0010 UTAH Jones Paint amp Glass 170 N 100 West Provo UT 84641 801 373 3131 Robert Taylor amp Sons 381 Ironwood Drive Salt Lake City UT 74115 801 486 1335 Jim s Airless Repair 5032 Shooting Star Ave nue West Jordan UT 84084 801 967 1224 VERMONT See Massachusetts or New York WEST VIRGINIA See Ohio or Pennsylvannia VIRGINIA See Pennsylv
29. Ww vje WASHER 1 4 Regular Lock NUT 1 4 Hex CHAIN 9 BELTGUARD Black 142 HW1020P CAPSCREW HX HD 1 4 NC x 3 4 AI NTR o SCREW Thumb 4 196 SHOCK CORD Includes 141 146 SPRING SHROUD Black 1 5 HP Marathon Motors ONLY H E R O INDUSTRIES LTD 31 1100MD OWNERS MANUAL B VERSION 1100MD SCHEMATIC 7 gm D 99709 lida 1100MD OWNERS MANUAL B VERSION 32 H E R O INDUSTRIES LTD PARTS SCHEMATICS UOISI9A CR GINOOTT POW H E R O INDUSTRIES LTD 33 1100MD OWNERS MANUAL VERSION AUTHORIZED SALES AND SERVICE CENTERS U S A Call H E R O s Toll Free Helpline 1 800 464 HERO 4376 or take your unit to your nearest authorized H E R O dealer Help is available to answer all
30. amine accessories for wear or damage before operating the unit M ALWAYS use lowest possible pressure when flushing and cleaning the unit and hold the gun firmly against a metal container to reduce static discharge possibility M ALWAYS wear a face filter mask when operating the unit ALWAYS 1 Turn off the motor 2 Disconnect the power cord from the outlet 3 Relieve all pressure in the pump by triggering the gun 4 Lock gun trigger in LOCKED position with gun locked closed before attempting to perform any maintenance or service on any part of the unit spray system M ALWAYS wear safety glasses when operating the unit M ALWAYS ensure fire extinguishing equipment is readily available and properly maintained in the spray area M ALWAYS observe good housekeeping and keep the spray area free from obstructions ALWAYS be aware that certain chemicals may react with aluminum carbide or other components in the pump system Read the manufacturer s label on all materials to be sprayed and follow the manufacturer s recommendations If in doubt consult your material supplier to be sure M ALWAYS replace any damaged airless paint hose A scratched torn cut or otherwise damaged outer core of the paint hose can lead to a rupture DO NOT attempt to repair a damaged hose H E R O INDUSTRIES LTD 4 1100MD OWNERS MANUAL VERSION AIRLESS SPRAY PAINTING Welcome to the world of H E R O airless paint spraying
31. ania or North Carolina WASHINGTON Parker Paint B 29 D Street S E Auburn WA 98002 206 833 2656 Parker Paint B 156th amp 8th N E Bellevue WA 98008 206 746 1559 Hardware Sales 2034 James Street Bellingham WA 98225 360 734 6140 Parker Paint B 18004 Bothell Way N E Bothell WA 98011 206 486 9116 Parker Paint 5930 Evergreen Way Everett WA 98203 206 353 0220 Parker Paint B 32900 Pacific Hwy South Federal Way WA 98003 206 838 8090 Parker Paint J 19500 D Highway 99 S W Lynnwood WA 98036 206 778 6622 Parker Paint B Redmond WA 98052 206 885 7858 KM Spray Equipment Pro 6349 6th Avenue 5 Seattle WA 98108 206 762 8060 Bentley Co Inc E 4126 Airport Way South Seattle WA 98108 206 622 8262 CZS Enterprises 5221 Ballard Avenue N w Seattle WA 98107 206 783 8835 Miller Paint Co 1500 N W Leary Way Seattle WA 98107 206 784 7878 Parker Paint 2924 4th Avenue S Seattle WA 98108 206 467 8981 Universal Repair Shop 1611 Boylston Avenue Seattle WA 98122 206 322 2726 Parker Paint B 10600 Silverdale Way Silverdale WA 98383 206 692 7766 Columbia Paint Co Pro North 112 Haven Street Spokane WA 99202 509 327 3323 In WA 800 826 1715 Out WA 800 231 0372 Spokane Pump 3626 E Trent Spokane WA 99202 509 535 9771 Parker Paint 3326 South Junette Tacoma WA 98411 206 473 1122 Miller Pai
32. ct pump performance and special accessories may be required Product viscosity may have to be further reduced at higher elevations The larger diameter 3 8 paint hose should also be used to aid in the movement of spray materials H E R O INDUSTRIES LTD 8 1100MD OWNERS MANUAL B VERSION AIRLESS SPRAY PAINTING SUGGESTIONS AND TECHNIQUE A good airless spray application is the result of many factors Surface preparation which includes cleaning and degreasing priming material compatibility quality finish product and correct application technique are all important to the finished results The key to all good applications is a good spray gun technique The finished results are what the client will look at and base his opinion on Your skill and abilities are as important as good equipment and good paint Proper application techniques can easily be learned by using the following simple guidelines If you are not familiar with the basic spray techniques we recommend that you study this portion of the manual and practice the techniques shown Practice your technique on scrap cardboard or old newspaper until you feel confident FOR EXCELLENT RESULTS READ AND PRACTICE THESE TECHNIQUES 1 Always strain all paint through a H E R O strainer bag The most common reason for airless sprayers to malfunction is foreign matter jamming the valves or plugging the tip Always strain the paint before putting through the pump 2 Always spray at the
33. e ID 83705 208 336 7210 Ponderosa Paint All Pro 4631 Aeronca Street Boise ID 83705 208 376 4431 Broadway Paint amp Glass 1305 Broadway Boise ID 83706 208 345 1581 State Paint amp Glass 4774 W State Street Boise ID 83703 208 336 7210 Caldwell Paint amp Glass 916 Cleveland Blvd Caldwell ID 83605 208 459 0838 Nampa Paint amp Glass 816 3rd Street S Nampa ID 83651 208 466 3547 ILLINOIS Spray Systems Specialists 172 W Devon Bensenville IL 60106 708 860 2722 Twin Cities Paint 1202 E Port Drive Bloomington IL 61704 309 663 9148 Calumet Paint 12120 S Western Avenue Blue Island IL 60406 708 371 2240 Brown s Paint amp Glass 119 N Walnut Champaign IL 61820 217 352 4149 Neer s Paint 620 6th Street Charleston IL 61920 217 345 2320 A Allin amp Son 9 4839 N western Avenue Chicago IL 60625 312 561 9800 Ambassador Paint z 5101 N Lincoln Avenue Chicago IL 60625 312 561 6276 Decorator s Supply House 4019 W 63rd Street Chicago IL 60629 312 735 9700 Paulson s Paint 5514 N Milwaukee Ave Chicago IL 60630 312 763 7337 WM Thybony Co 5440 N Clark Street Chicago IL 60640 312 561 2275 Frank s House of Color 219 W Main Street Danville IL 61832 217 442 0381 Diamond Paint 1795 Oakton Des Plaines IL 60018 708 824 8084 Premier Coatings 2250 Arthur Avenue Elk Grove IL 60007 708 439 4200 Barron
34. e endcap is removed See page 21 for details PAINT OUTGO VALVE REF 32 PART 4 11A The paint outgo valve monitors and controls the flow of spray materials as it leaves the sprayer It also works together with the paint intake valve to build paint pressure as specified by the setting made by the hydraulic outgo valve pressure control valve A worn outgo valve will result pulsation in the spray material and cause the paint hose to jump and vibrate vigorously H E R O INDUSTRIES LTD 13 1100MD OWNERS MANUAL VERSION TROUBLESHOOTING The solution to almost all problems can usually be found in the paint side valves However before performing any repair or looking further the following are things which can cause an apparent sprayer failure without any mechanical problem ALWAYS check these items before preceding 1 Circuit breaker open or fuse blown 9 Gun handle filter plugged 2 Motor not plugged in 10 Paint hose plugged 3 Motor not switched on 11 Loose fitting or hole in siphon hose 4 Motor thermal reset popped 12 Intake siphon hose plugged 5 Too light or too long of an extension cord 13 Siphon screen missing or plugged 6 Pressure control knob loose or missing 14 Sprayer under pressure when restarting 7 Spray tip plugged 15 Strainer bag plugging siphon screen 8 Spray tip worn out UNLESS YOU ARE KNOWLEDGEABLE ABOUT THE REPAIR OF HIGH PRESSURE EQUIPMENT DO NOT ATTEMPT TO REPAIR AN AIRLESS S
35. e groove and moved to another Avoid over stretching NOTE A small dental like tool may be used to assist in moving cup washers Apply grease to seals before installing in cylinder 53 Slide pump assembly into side frames and guide piston into cylinder NOTE Use care not to push the piston too far into cylinder If piston rings slide in too far they will pass through cylinder into the hydraulic cavity Complete dismantling of piston will be required to remove The piston can not be pulled back if the seals have gone through cylinder Reattach crossblock bolts as removed in step 2 Torque bolts to 30 foot pounds Reconnect hydraulic lines as removed in step 1 Add new hydraulic oil to hydraulic tank using only genuine H E R O LVO hydraulic oil Once the repairs have been completed the hydraulic oil will require purging to remove the trapped air See PURGING instructions on page 16 H E R O INDUSTRIES LTD 24 1100MD OWNERS MANUAL VERSION PRESSURE CONTROL VALVE REF 70 TOOLS REQUIRED wrench 11 16 wrench 1 Be oaks 7 8 9 10 Remove pressure control knob refit 71 and pull stem ref 74 out to the internal stop 1 16 to 1 8 thereby releasing hydraulic pressure Remove hydraulic return line ref 69 from P C fitting 78 Place 11 16 wrench on seat ref 83 Turn counter clockwise to remove complete valve Place complete valve in vi
36. eld CA 93305 805 327 8431 Diefel s Paint 1030 Alta Vista Bakersfield CA 93305 805 325 7201 Sequoia Paint Company 700 Baker Bakersfield 93305 805 323 7948 State Paint Comp any Inc 3920 W Magnolia Burbank CA 91505 818 845 3745 Decratrend Paint 68 845 Perez Road Cathedral City CA 92234 619 324 4615 1 Equipment Sales 19034 E Arrow Highway Covina CA 91722 818 967 4388 Covina Paints 924 Citrus Avenue Covina CA 91722 818 331 0069 Center Paint Iz 11153 W Washington Culver City CA 90230 213 870 6977 Decratrend Paint 5171 Lincoln Avenue Cypress 90630 714 995 1711 Spectra Tone 9635 43 Klingerman Street S El Monte CA 91733 818 442 7269 Richard A Cole Enter prises 10551 Bolsa Avenue Garden Grove CA 92643 714 554 9582 Scotch Paint BJ 555 West 189th Street Gardena CA 90248 213 329 1259 San Luis Paint 592 Grand Avenue Grover City CA 93433 805 489 5606 Universal Paint Center 101 E Florida Avenue Hemet CA 92343 714 658 5130 Mr Paint 7391 Warner Huntington Beach CA 92647 714 847 4332 H E R O INDUSTRIES LTD 17401 Nichols Unit Huntington Beach CA 92647 714 847 2392 Lancaster Paint 43639 10th Street W Lancaster CA 93534 805 942 6612 San Luis P aint 407 Ocean Lompoc CA 93436 805 736 3838 A Shelbourne Co 1200 Oregon Blvd Long Beach CA 90806 310 436 7755 Painters Warehouse
37. ess over the outside of tank Install strainer bag accessory item 5GAL SB in tank and secure with large rubber band accessory item 106 NOTE Strainer bag must remain 4 inches from the bottom of tank Trigger gun to release any pressure in the unit Use extreme caution to ensure that the gun is not directed towards anyone or any object which may be damaged NOTE Unit may contain storage solution To remove storage solution add one gallon of thinner compatible with the type of paint to be used to the paint tank Turn pressure control knob ref 71 to lowest pressure setting Be sure motor switch is in OFF position Plug unit into 115V 15 amp grounded circuit NOTE If using an extension cord you MUST use a 12 3 wire grounded cord up to 50 feet or 10 3 wire grounded cord up to 100 feet DO NOT EXCEED 100 FEET OF EXTENSION CORD If distance is greater purchase and install additional lengths of airless spray hose Turn motor switch on and increase pressure slowly Trigger gun into a waste container Continue spraying until pump runs dry and all thinner and holding solution has been removed Keep pressure low Pour paint through strainer bag into paint tank NOTE Pour paint particularly thick paints slowly to allow paint to enter the intake hose while at the same time allowing air the opportunity to escape up the intake tube Pouring paint in quickly can trap air in the intake tube air lock and make
38. f a worn intake seat ref 18 and both items should be replaced 5 Outgo seat ref 35 worn replace seat 6 ball ref 36 worn damaged replace outgo ball o LOW STATIC PRESSURE LOW SPRAY PRESSURE Check with pressure gauge see page 15 for details 1 Pressure control valve stem screw 76 loose remove pressure control knob ref 71 and inspect screw for looseness Screw should be secured to stem ref 75 with Loc Tite If the screw turns independent of the stem than it must be re secured Secure unit so it will not move Install pressure gauge and 021 spray tip Obtain a piece of wood to use as a pusher or purchase a pressure control adjustment tool 27 15 Remove pressure control screw and put some Loc Tite 609 on threads Turn the screw into the stem a few turns and push it in to its maximum and read pressure Turn the screw out until 3000 psi static pressure is obtained If you obtain a pressure which higher than 3000 psi trigger gun to release some pressure and continue adjusting screw until correct pressure is obtained Let Loc Tite set up 2 Pressure control ball ref 84 and or seat ref 83 worn remove entire pressure control valve ref 70 from sprayer Remove valve seat ball retainer refit 82 and spring ref 81 from valve Replace with pressure control repair kit ref 85 Hold valve body vertical while placing in spring followed by retainer Retainer should be be
39. free of nicks or cuts Inspect for foreign material jamming ball Inspect ball and cage for wear Replace parts as needed 5 valve ref 32 incorrectly assembled disassemble and reassemble valve closely following detailed instructions on page 22 TOTAL LOSS OF PRESSURE HYDRAPULSE MEMBRANE HAS NO MOVEMENT OR MOVEMENT CAN BE STOPPED SEE HYDRAPULSE MEMBRANE TEST 1 Hydraulic intake valve refit 59 defective remove hydraulic feed line ref 60 from hydraulic intake valve Plug hydraulic feed line so hydraulic fluid does not drain Remove hydraulic intake valve from elbow ref 147 Check hydraulic intake valve to ensure that it flows in one way only into the cylinder Replace if necessary NOTE Item cannot be repaired 2 Air lock created on hydraulic side of pump air entering hydraulic side due to loose hydraulic feed line fittings ref 60 punctured hydraulic feed line poor seal at hydraulic intake valve ref 59 or elbow ref 147 Tighten hydraulic feed line test for leaks or apply Teflon tape or pipe sealant on fittings Purge air as per detailed instructions below 3 Pressure control valve ball refit 84 worn out jammed remove hydraulic return line ref 69 from pressure control valve fitting ref 78 Remove pressure control valve ref 70 from elbow refi 59 Disassemble pressure control valve by removing valve seat ref 83 from body ref 79 Inspect for and remove foreign ma
40. g 4 To remove any remaining paint from the paint tank tip unit as shown and pour into original container Allow plastic liner to fall into container Remove and discard liner 5 Upright unit and add one 1 gallon of the correct thinner for the paint being used to the paint tank 6 Re start unit and trigger gun back into the paint tank Direct against the sides of the tank Use the stream to clean the sides and bottom Circulate the thinner for several minutes 7 Remove dirty thinner per step 4 and repeat steps 5 amp 6 with fresh thinner Trigger gun into waste container until tank runs dry 8 Repeat procedure using a gallon of pre mixed H E R O Equipment Wonder Wash solution If not using Wonder Wash unit must not be stored with water Only store with a non corrosive material Paint thinner solvent 9 Switch unit off and trigger gun to relieve remaining pressure 10 Remove and rinse gun handle filter in correct thinner SPECIAL STORAGE INSTRUCTIONS In areas where the sprayer is NOT used 12 months of the year special preparations must be used for winter or off season storage Because solvents evaporate quickly they should not be used for long term storage A petroleum based solution solvent and oil should be used as an extended storage material DO NOT allow storage solution to freeze in the sprayer H E R O Equipment Wonder Wash available from your H E R O distributor will provide the added cleaning benefits
41. h washer is now placed in before the seat crush washer is placed under the seat The seat will be held in place through the compression of parts during assembly H E R O INDUSTRIES LTD 21 1100MD OWNERS MANUAL VERSION OUTGO VALVE REF 34 TOOLS REQUIRED wrench vise Teflon tape 1 Remove pressure control knob ref 71 and pull P C stem ref 74 out to internal stop thereby releasing hydraulic pressure Trigger gun to release pressure from the material side of pump Disconnect outgo tee assembly ref 43 from swivel ref 40 on the outgo valve Remove outgo valve from machine by turning counter clockwise Invert valve and secure upper part of valve refit 39 in vise Remove lower half of valve refit 33 Remove crush washer 34 seat 35 ball 36 cage refi 37 and spring ref 38 Clean and inspect all parts for wear Replace any worn parts 8 Apply Teflon tape to threads of outgo upper body 9 Place spring large end first into outgo body Spring should fit into slot machined into tunnel 10 Place cage onto spring with open end up NOTE Cage should be open so that it drags down the sides of the tunnel during installation If closed too much it will trap the ball and cause pulsation in spray pattern 11 Place ball into cage 12 Install seat beveled side down to ball Seat should fit snugly into outgo body Press on seat to ensure it will
42. he hydrapulse membrane is a flexible nylon disc which transfers the energy pressure created by the hydraulic pump to create energy pressure in the paint pump The function of the hydrapulse membrane is to create a barrier between the hydraulic oil and the spray material and transfer the energy created To fully understand and trouble shoot a H E R O pump always keep in mind that for every action there is an opposite or corresponding re action For every action of the hydraulic intake valve ref 59 there is an opposite re action of the hydraulic outgo valve ref 70 At the same time there are corresponding re actions taking place within the paint pump This means that as the hydraulic intake valve is opening so is the corresponding paint intake valve and while the hydraulic outgo valve is closing so is the corresponding paint outgo valve The operation and function of each valve is discussed at the end of this section For correct operation to begin the hydraulic system must be fully primed and all air must be removed see purging page 16 Operation begins with piston in the backward position fig 2 At this point the hydraulic intake is open while the hydraulic outgo valve is closed The corresponding paint valves are in similar positions As the piston moves forward it pushes hydraulic oil forward This movement of oil causes the hydraulic intake valve to close and the hydrapulse membrane to move forward fig 1 The hydraulic
43. ic system the piston seal ref 87 must be changed in addition to flushing the system Closely follow detailed instructions on page 23 24 HYDRAULIC SIDE OF PUMP HAS BEEN REPAIRED AND REASSEMBLED HYDRAPULSE MEMBRANE NOT MOVING PURGING 1 Air lock created on hydraulic side of pump when the hydraulic side of the pump is working there is no air in it During repairs it is possible that air has been trapped in the hydraulic system It must be removed or the pump will not work To purge the air from the hydraulic system remove the pressure control knob ref 71 from the valve Gently pull the P C stem ref 74 out It will pull out about 1 8 Remove the vented hydraulic cap ref 65 from the hydraulic tank ref 62 and install accessory pressure cap item 4 45 3 With a bicycle pump apply a few pounds of air pressure to the hydraulic tank This will force the oil through the hydraulic system and push out any of the trapped Wait few minutes Remove pressure cap and replace with vented cap Restart the unit and install pressure control knob NOTE Unit may be running during purging procedure to speed up the procedure If a pressure cap is unavailable simply running the equipment for approximately 5 10 minutes with the P C stem pulled out will purge the system Accessory Item 4 45 3 H E R O INDUSTRIES LTD 16 1100MD OWNERS MANUAL VERSION TROUBLESHOOTING SITUATION POSSIBLE CAUSE REMEDY TOTAL
44. int Pro 7839 Fruitville Road Sar FL 34240 813 371 0002 Devoe amp Raynolds Paint 3102 W Kennedy Blvd Tampa FL 33609 813 877 5841 Atomizers Inc Tampa FL 33614 813 873 2866 GEORGIA Mercury Spray Equipment 5241 G New Peachtree Road Chamblee GA 30341 404 451 4856 United Tool Rental 3509 Highway 120 Duluth GA 30136 404 476 8665 Gainesville Paint 528 Bradford Street Gainesville 30501 770 532 3146 Acme Paint 1979 Riverside Drive Macon GA 31201 912 743 9336 American Airless 7986 Highway 85 S Riverdale GA 30279 770 477 1337 J amp S Sales and Service 1070 6 Windy Hill Road Smyrna 30081 2595 770 435 3464 Devoe amp Raynolds 1841 Mountain Indust Blvd Tucker GA 30084 404 938 2006 Pacific Rent Iz 1080 Kilauea Avenue Hilo HI 96720 4296 808 935 2974 Decratrend Paints 220 Puuhale Road Honolulu HI 96819 808 842 3802 Hawaiian Rent B 1946 S Beretania Street Honolulu HI 96826 808 949 3961 Pacific Paint 2865 Ualena Street Honolulu HI 96819 808 836 3142 Kapaa Paint Supply 4516 Kukui Street Kauai HI 96746 808 822 1788 1 Hawaiian Rentals 9 325 Hanakai Street Kahului HI 96732 2406 808 877 7684 Toolmaster Hawaii 3061 Aukele Street Lihue Kauai HI 96766 808 245 8885 IDAHO Ponderosa Paint All Pro 1100MD OWNERS MANUAL B VERSION AUTHORIZED SALES AND SERVICE Bois
45. int side valves due to the increased wear from contact with the abrasive paint spray materials Intake valve ref 16 28 and Outgo valve ref 32 make up the paint valves Refer to pages where exploded views of these valves are shown To eliminate the hydraulic side of the pump piston oil side of hydrapulse membrane as a source of problems 1 Remove the intake valve end cap ref 16 by removing the four cap screws 14 The intake valve assembly ref 16 24 will generally come off as an entire assembly requiring no further dismantling If the ball guide 23 and ball stop refit 24 remain in the paint head they be pried free with a screwdriver 2 Start unit 3 Increase the pressure by turning the pressure control knob ref 71 clockwise to full pressure 4 Put pressure on the center of the exposed hydrapulse membrane with the handle of a screwdriver or other blunt object NOTE The hydrapulse membrane is located between the paint head ref 27 and the hydraulic head ref 51 5 Ifyou UNABLE to stop or alter the hydrapulse membrane s movement then the hydraulic side is operating properly The problem is located in the Paint pump See troubleshooting guide for additional information ABLE to stop or alter the hydrapulse membrane s movement then the hydraulic pump is not operating properly The problem is located in the Hydraulic pump See troubleshooting guide for additional information
46. is determined by the spray tip s fan width classification This size is measured in inches and is determined when spraying 12 inches from the spray surface Various methods of noting the fan widths are used by tip manufacturers Ask your distributor for assistance NOTE Two tips having the same tip size but different fan widths will deliver the same amount of paint over a different area wider or narrower strip A spray tip with a narrow pattern width makes it easy to spray in tight places Use only good quality high pressure tungsten carbide spray tips SPRAY TIP REPLACEMENT During use especially with Latex paint high pressure and material abrasion will cause the orifice to grow larger As the orifice grows larger the fan width grows smaller Replace tips before they become excessively worn Worn tips waste paint cause overspray make cutting in difficult and decrease sprayer performance NOTE When using Latex paint a spray tip will wear at the rate of one size for approximately every 100 gallons of material sprayed An excessively worn tip can be the cause of apparent operating problems with the unit If a tip is worn past the aperture size which the unit can support pulsation will become evident in the spray fan pattern Added strain is placed on the Hydrapulse membrane as it attempts to keep the spray pressure consistent When the tip wears beyond 031 its is releasing more material than the unit is bringing in The natural reser
47. ll stretch with use and should be adjusted after 20 hours of operation and again after 50 hours Periodic checks after 50 hours should be made A slipping belt will reduce sprayer performance and the tension should be checked frequently Regularly check fittings bolts nuts and connections for damage Tighten adjust or replace as required Check crankshaft alignment often An out of alignment crankshaft will cause the damage to the eccentric bearing If you wish to power your H E R O airless sprayer with a generator it must be a minimum of a 5000 watt generator in good operating condition NOTE An electric tool must be powered by a generator which has an output wattage of at least three times the maximum draw of the motor under full load A minimum 50 and a maximum of 300 of airless spray hose may be used NOTE 50 x 3 8 paint hose part 117 should be used for every 50 x 1 4 paint hose part 114 over 1007 100 total length of paint hose 2 of 50 x 1 4 paint hose 150 total length of paint hose 2 of 50 x 1 4 paint hose and 1 of 50 x 3 8 paint hose 200 total length of paint hose 2 of 50 x 1 4 paint hose and 2 of 50 x 3 8 paint hose 250 total length of paint hose 3 of 50 x 1 4 paint hose and 2 of 50 x 3 8 paint hose 300 total length of paint hose 3 of 50 x 1 4 paint hose and 3 of 50 x 3 8 paint hose Product viscosity altitude feet above sea level and vertical reach can effe
48. low the valve body approx 3 8 when positioned correctly Center ball on retainer turn valve seat into body until finger tight using pipe dope or Teflon tape to seal Fully tighten using wrench SPRAY PATTERN LEAVES LINES OR FINGERS 1 Pressure too low increase pressure slowly until problem is corrected 2 Worn tip replace tip 3 too small for spray material change to larger tip or increase pressure See material manufacturers H E R O INDUSTRIES LTD 18 1100MD OWNERS MANUAL VERSION recommendations TROUBLESHOOTING SITUATION POSSIBLE CAUSE REMEDY FLUID BEING SPRAYED OUT OF TIP PULSATES SPRAY HOSE LIES QUIET WHEN GUN TRIGGER CLOSED 1 Spray tip worn out or too large replace with new tip of correct size Tip must not exceed good condition 031 tip 2 Paint hose incorrect type replace with genuine top quality H E R O airless spray hose Steel braided hose is not recommended 3 Too short a length of hose minimum 50 of airless spray hose is required Replace or add hose until a minimum of 50 is being used FLUID BEING SPRAYED OUT OF TIP PULSATES SPRAY HOSE CONTINUES TO MOVE VIGOROUSLY WHEN GUN TRIGGER CLOSED 1 Outgo valve ref 32 assembled incorrectly remove the outgo valve and reassemble closely following the instructions on page 22 2 valve ball 36 worn out or jammed inspect outgo ball to ensure that it is round and free of nicks or cuts Inspect f
49. n circlip eyelets NOTE If you experience difficulty installing circlip remove a small quantity of grease When installed correctly rod should move slowly and without any free play If piston seals ref 87 are required they may be installed now or after piston has been re attached Thread rod into eccentric bearing holder 95 until nut is flush with eccentric bearing Tighten snugly NOTE Piston rod nut must remain fully threaded onto rod if during installation the nut begins to loosen from rod re tighten to rod Place vise grips on rod to assist in tightening piston rod into eccentric Remove and discard old piston seals Piston seal kits ref 87 contain a total of four pieces 1 o ring 1 flat washer 2 cup washers Take note of their installation sequence by referring to drawing The piston has hree machined grooves which have been marked on the drawing as A B amp C Place flat washer one side has a contoured face into groove C then place o ring in front of flat washer so that it fits into the contoured face of the flat washer Place one cup washer into groove B with open face of cup washer facing the end of piston towards hydraulic oil when installed Place second cup washer into groove A NOTE Always work from the front of the piston back so that you are always moving the cup washers over filled grooves This avoids damage that can occur to the cup washers if they have to be dug out of on
50. nt Co 2607 N E Andresen Vancouver WA 98661 206 854 3434 Pacific Power Tool Repair 12814 N E Hwy 99 Vancouver WA 98686 800 444 6605 WISCO Parker Coatings 2451 W Mason Green Bay WI 54307 414 494 9676 Hallman Lindsay Paint 7326 W North Avenue Wauwatosa WI 53213 414 453 1972 WYOMING See Montana Idaho 1100MD OWNERS MANUAL B VERSION MANUFACTURED BY H E R O INDUSTRIES 2719 LAKE CITY WAY BURNABY B C CANADA 604 420 6543 800 494 4376 604 420 8725 PURCHASED FROM 1 100MD MODEL _ 6 1100MD LA _ SERIAL DATE OF PURCHASE
51. ntral Falls RI 02863 401 722 4672 SOUTH CAROLINA Rainbow Paint amp Paper 118 Greenacre Road Greenville SC 29607 803 232 1463 Hilton Head Paint 6 Southwood Park Hilton Head SC 29925 803 681 6357 Pelican Paint 69 Matthews Drive Hilton Head SC 29928 803 681 9600 SOUTH DAKOTA Direct Paint 1 2 mile W on Highway 34 Madison SD 57042 605 256 4114 TENNESSE Parrish Equipment Service 3828 Clarksville Highway Nashville TN 37218 615 242 7525 TEXAS Monarch Paint All Pro 801D Secretary Drive Arlington TX 76015 817 795 1000 E A H Spray Equipment 2125 F Goodrich Austin TX 78704 512 447 0165 Monarch Paint All Pro 9230 Neils Thompson Austin TX 78758 512 837 0267 Monarch Paint All Pro 3905 Warehouse Row Austin TX 78704 512 443 4877 Paint Warehouse 2907 Vila Maria Bryan TX 77803 409 822 5599 Monarch Paint All Pro 1225 Crosby Road Carrollton TX 75006 214 245 0666 Metroplex Spray Equipt 123 2332 Joefield Road Dallas 75229 Monarch Paint All Pro 600 Benbrook Parkway Fort Worth TX 76126 817 249 6888 Bob Taylor Spray 5700 James Avenue Fort Worth TX 76134 817 551 1525 E A H Spray Equipment 901 Ashland Houston 77008 713 869 6594 Monarch Paint All Pro 10125 Epsom Houston TX 77093 713 695 6624 Monarch Paint All Pro 9911 Honeywell Houston TX 77036 713 772 2925 or 772 3551 Monarch Paint All Pro 3530 Lang Road Houston
52. nue Dracut MA 01826 617 957 2116 Natick Airless Inc 19 Willow Street Natick MA 01760 508 653 0808 Town Paint d 41 Meetinghouse Lane Sagamore MA 02563 617 888 8237 Paint Project 584 Waverly Street Framingham MA 01701 508 879 4578 MICHIGAN Central Paint Supply G4424 Corunna Road Flint MI 48504 313 732 4464 O Leary Paint All Pro 415 Baker Street Lansing MI 48910 Starr Paint amp Decorating 735 Brookside Drive Lansing MI 48917 517 323 7152 The Paint Center 2038 Harbor Petosky Road Petoskey 49770 616 348 5969 Michigan Industrial Paint 29740 Parkway Roseville MI 48066 313 774 4700 Westside Decorating 36 3505 State Street Saginaw MI 48602 517 793 6182 Paint Can 2674 Orchard Lake Road Sylvan Lake MI 48503 313 682 2820 Lincoln Distributing 26060 Northline Taylor MI 48180 313 946 4010 Paint Pro 4686 Dixie Highway Waterford MI 48329 810 673 3707 MINNESOTA Lathrop Paint 4360 Lyndale Avenue N Minneapolis MN 55412 612 521 7127 Hamernich Glass amp Paint 1381 Rice Street St Paul MN 55117 612 487 3211 MISSISSIPPI See Alabama MISSOURI Wieburg Enterprises Rte 2 Box 310 Camdenton MO 65020 800 93 SPRAY 7779 Johnston Paint amp Decorat 613 E Ash Street Columbia MO 65201 314 443 8755 Darco Equipment Service 6519 Stadium Drive Kansas City MO 64129 816 924 1245 Kasey Paint
53. of solvent at a much lower cost Suitable as a short term 1 2 days storage solution only MADE IN CANADA H E R O INDUSTRIES LTD 7 1100MD OWNERS MANUAL VERSION SPECIAL NOTES AND GENERAL MAINTENANCE INSTRUCTIONS NEVER LEAVE THE UNIT UNDER PRESSURE WHEN NOT SPRAYING MOTOR TURNED OFF RELIEVE PRESSURE BY TRIGGERING GUN NEVER STORE THE UNIT WITH PAINT OR WATER IN THE PUMP SYSTEM EVEN OVERNIGHT RN NIS IS Ak NEVER attempt to start the motor when the unit is under pressure Relieve pressure and follow instructions in Setting up to spray NEVER attempt to run the motor on longer or lighter extension cord than specified Avoid operating the unit while tilted Keeping it level assures greater operating efficiency If motor s thermal overload switch has opened unplug unit and allow it to cool DO NOT attempt to resume spraying before determining and correcting the cause of overheating Always follow flushing and cleaning instructions exactly In hot weather locate unit in shade Regularly check the level of H E R O LVO hydraulic fluid in the hydraulic tank It should be kept near full top up as needed with only genuine H E R O LVO hydraulic fluid Crankshaft eccentric bearing should be greased at regular intervals consistent with hours of use Use MO 2 grease i e common auto grease approximately every 10 hours of operation Check drive belt part 66 100 tension frequently The belt wi
54. or foreign material jamming ball Inspect seat and cage for wear Replace parts as required PUMP SPRAYS WATER OR SOLVENT AT CORRECT PRESSURES BUT WILL NOT SPRAY PAINT Check with pressure gauge see page 15 l Air leak in paint intake assembly check all fittings and hose clamps in intake assembly for tightness 2 leak in paint ntake check for cracked or broken intake fittings Swivel connector ref 11 or elbow ref 13 may be damaged due to over tightening Look for small black hairline fractures Replace damaged parts 3 Partial blockage in paint intake hose 7 clean and remove any blockages from intake hose Check to insure strainer bag is not clogging intake hose SPRAY PATTERN IS SPOTTY OR UNEVEN 1 Pressure is too low increase pressure slowly until problem is corrected 2 Spray material too thick thin as recommended by material manufacturer 3 Plugged tank screen intake tube gun filter or a combination inspect and clean or replace as required 4 Plugged tip remove and clean tip 5 Pump malfunctioning or unsuitable for the material refer to other areas of troubleshooting guide and check material requirements vs 1100MD output abilities EXCESSIVE OVERSPRAY OR FOGGING Pressure too high reduce pressure as required Material too thin follow material manufacturers recommendations re thinning Tip too large reduce tip size Improper application technique refer to prope
55. outgo valve will remain closed until sufficient pressure is created to cause it to open While the hydraulic valves are operating corresponding re action is taking place in the paint valves The forward movement of the hydrapulse membrane pushes the paint causing the paint intake valve 16 28 to close The trapped paint requires means of release so it forces the outgo valve refi 32 to open and paint flows to the gun Fig 1 Fig 2 The backward movement or tne piston creates a vacuum tne system 1115 causes the hydraulic outgo valve to close and the hydraulic intake valve to open fig 1 Opening of the hydraulic intake valve allows a new supply of hydraulic oil to enter the system replacing the oil which was used on the forward stroke Once again a corresponding re action is taking place in the paint pump The hydrapulse membrane H E R O INDUSTRIES LTD 12 1100MD OWNERS MANUAL VERSION TROUBLESHOOTING is being pulled backward by the hydrapulse membrane spring ref 48 The backward hydrapulse membrane movement causes a vacuum in the paint pump This vacuum causes the intake valve to open allowing a new supply of paint to enter The corresponding paint outgo valve is drawn closed by the vacuum created by the hydrapulse membrane These operations are repeated at a rate of 750 times a minute These continuously repeated actions draw paint into the pump pressurize it and then
56. pairs Pressure Control Valve Repairs Accessories Parts List And Descriptions Exploded Unit Diagram hourabce ED 34 37 IMPORTANT NOTE AS WITH ALL MECHANICAL EQUIPMENT PROPER OPERATING AND MAINTENANCE PROCEDURES ARE REQUIRED TO KEEP YOUR H E R O AIRLESS PUMP PERFORMING TO YOUR SATISFACTION THE FOLLOWING SAFETY OPERATING AND MAINTENANCE INSTRUCTIONS ARE IMPORTANT Read and understand this manual completely especially with regard to all safety precautions Read and follow instructions on all warning labels on your equipment Keep the warning labels clean and readable at all times Order new labels from your local distributor or from H E R O Industries Ltd if needed The manufacturer shall not be responsible for any loss damages or injury of any kind or nature whatsoever resulting from the use the equipment other than in strict compliance with the instructions cautions and warnings contained in this operating and instruction manual and as displayed on the face of the equipment This system is capable of producing 2400 psi spray pressure To avoid rupture and injury DO NOT operate this pump with components rated less than 3000 psi working pressure including but not limited to spray guns hose and connections Before servicing cleaning or removing of any part shut off power and relieve pressure H E R O INDUSTRIES LTD 2 1100MD OWNERS MA
57. priming difficult Replace paint tank lid Keep tank covered at all times to prevent contaminates from falling into the paint Increase the pressure slowly at first by turning the pressure control knob clockwise Spray a test pattern NOTE Begin by spraying a test pattern onto old newspaper or other scrap material Continue increasing the pressure until the spray pattern is uniformed from top to bottom with no heavy areas Secure pressure control setting by turning the silver lock ring ref 73 counter clockwise until snugly against the face of the pressure control knob If heavy areas are still visible at maximum pressure setting thin the paint with the correct thinner according to the paint manufacturer s recommendations Strainer bag 5GAL SB H E R O INDUSTRIES LTD 6 1100MD OWNERS MANUAL VERSION FLUSHING THE UNIT SHUTDOWN OR COLOR CHANGE If shutting down for a short period of time it is sufficient to trigger the gun to relieve pressure Then set the safety lock on gun to locked position with the gun locked closed and immerse the gun in a container of the correct thinner for the paint you are spraying If shutting down at job completion for the night or to change colors 1 Turn pressure control knob counter clockwise to low pressure setting 2 Switch unit OFF Remove spray tip from gun and trigger gun back into paint tank Direct against side of tank 3 Remove and discard strainer ba
58. r the shoulder of the spring locator on the other end Any stem material protruding past the nut may be ground off stem should be just past flush with nut 6 Place the hydrapulse membrane assembly back into the hydraulic head 7 Re install the material head with the eight bolts Torque to 30 ft Ibs 8 Refill hydraulic oil tank and PURGE system following instructions on page 16 9 Prime the pump with solvent or water and bring the pump up to full pressure approximately 2500 psi Run the pump on standby not triggering gun for about 20 minutes to break in new membrane 10 Installation is now complete and the pump is ready for use H E R O INDUSTRIES LTD 20 1100MD OWNERS MANUAL B VERSION REPLACEMENT OF INTAKE SEAT REF 18 TOOLS REQUIRED 5 16 Allen wrench vise torque wrench screwdriver 1 Remove the bur bolts ref 14 and pull intake endcap ref 16 from the pump The endcap should separate from the material head ref 27 with the ball guide ref 23 attached If the ball guide remains in the material head pry out with a screw driver Clamp endcap in vise with the ball guide facing up Pry off the ball guide and remove intake ball ref 20 and spring ref 21 Remove seat from endcap NOTE The seat is not secured with any Loc Tite however dried paint may cause difficulty in removing seat Remove the crush washer ref 17 Thoroughly clean and inspect all parts
59. r application techniques on page 9 11 Too windy wait for wind to let up Qua terr H E R O INDUSTRIES LTD 19 1100MD OWNERS MANUAL B VERSION TOOLS REQUIRED 1 4 Allen wrench 1 2 Open end wrench 2 4 45 3 accessory item Torque wrench HYDRAPULSE MEMBRANE REPLACEMENT REF 46 Removal 1 Remove the eight bolts securing the material head ref 27 to the hydraulic head 51 2 Remove the material head cushion ref 28 and replace with the new one supplied 3 Place container under pump to catch hydraulic oil 4 Gently pull hydrapulse membrane to separate it from the hydraulic head 5 Remove the nut ref 50 on the hydrapulse membrane stem in order to separate the hydrapulse membrane from the hydraulic plastic horn ref 47 hydrapulse membrane spring ref 48 and spring locator ref 49 6 Clean all parts Assembly 1 Place hydraulic plastic horn over the new hydrapulse membrane 2 Position the spring in the bore of the plastic horn 3 Install the spring locator over the hydrapulse membrane stem and into the spring Thread the jam nut ref 50 new one provided onto the stem 4 Tighten the jam nut until a measurement of 1 5 16 is obtained The measurement is taken from the top of the hydraulic horn ref 47 to the top of the spring locator ref 49 See diagram above 5 Check the assembly The spring must be positioned in the bore of the plastic horn on one end and ove
60. rly used operated and maintained in accordance with all instructions precautions and warnings contained in this manual For the purpose of this warranty damage resulting from accident abuse improper cleaning or operation fire flood or Act of God is not covered H E R O s liability is limited to replacing parts found to be defective or worn and does not include transportation costs damage or other expenses of any kind incurred in connection with the purchase and use of this sprayer Repairs claimed under warranty must be performed at an authorized H E R O Service Center using only genuine H E R O parts Parts necessary under warranty claim will be supplied by your local H E R O Service Center DO NOT return worn parts to factory without authorization To qualify for the warranty the warranty card attached to this page supplied with this H E R O airless pump must be completed with i H E R O INDUSTRIES LTD 1 1100MD OWNERS MANUAL VERSION TABLE CONTENTS For greatest user satisfaction please familiarize yourself with all maintenance and operational instructions Important Safety Precautiohs 11i cicea ci ctn ti tbe tt ete i setae betae EEEE E EEEE EEEE EENET TUER 3 4 Introduction Operating Instructions Setting Up To Spray Flushing The Unit Special Notes Airless Spray Painting Suggestions Trouble Shooting Hydrapulse Membrane Replacement Intake Seat Replacement Outgo Valve Piston Re
61. rom between side frames 5 If only replacing piston seals ref 87 continue at step 15 6 Remove the piston ref 86 from eccentric bearing ref 95 Move to clean work bench for repairs 7 Remove piston circlip using circlip pliers Remove piston from rod NOTE Use extreme caution not to damage circlip or the internal circlip groove of piston NOTE Piston rod circlip washer o ring and nut are not available individually Parts are available with the purchase of piston rod ref 90 only NOTE The circlip will have one sharp edge and one smooth edge The smooth edge should be towards the washer If reversed the rod will continually pull out of the piston 8 Remove bronze piston rod seat ref 89 from piston ref 88 9 Examine all parts for wear or damage Replace as required 10 Fill the center cavity of piston rod seat until flush with grease Slide seat into piston with concave side filled with grease facing out 11 Lightly grease the ball end of piston rod Push piston rod into piston until ball end of rod contacts seat PISTON REPAIRS H E R O INDUSTRIES LTD 23 1100MD OWNERS MANUAL VERSION 13 14 15 16 20 21 Slide o ring and steel washer down rod and into piston Slide circlip down into piston and snap into the internal circlip groove of piston using circlip pliers NOTE Circlip must fully expand into groove of piston Circlip has fully expanded when there is 13 64 space betwee
62. rt number Part numbers in bold text indicate whole assemblies or kits These parts may also be purchased individually HYDRAULIC PARTS 445 1 45 4 45 45B 45C 4 28 1 ASSY 27 7 1 27C 10 1 27C 27C 8 27 4 27C 2 1 8A 3 4 38A 2 ROD Piston C W Nut Washer O Ring Circlip 2 55 gt ale a 7 7 A 2 2 2 oo 69 4441 64 484 66 488 fos 486 69 409 9 cs 52 ca sa 270 2 se 458 1600 87 457 00 88 4 5 004 so ssA 3 H E R O INDUSTRIES LTD 29 1100MD OWNERS MANUAL B VERSION PARTS LIST Please order parts by the appropriate part number and not by reference number The quantity required per unit is shown for each part number Part numbers in bold text indicate whole assemblies or kits These parts may also be purchased individually V BEARING Crankshaft Side LT CARRIAGE 5 16NC x 5 8 WASHER Lock 5 16 NUT HX HD 5 16 H ECCENTRIC BEARING amp HOLDER C W Zerk Ref 96 97 6 o E o ASSY BEARING Eccentric Outer 4 39 3 Holder Eccentric C W Zerk CRANKSHAFT Includes Ref 99 RACE Eccentric Inner KEYSTOCK 3 16 SQ x 1 5 9 101 4 65 100 SHEAVE Pump C W Set Screws 2 6 55 102 HW2020 SET SCREW SKT HD 5 16 NC x 7 16 103 6406 BELT BB 104 S
63. se and remove seat from body 79 Remove ball ref 84 retainer ref 82 and spring 80 from body Inspect ball for nicks or cuts and replace if damaged Inspect seat at sealing edge for signs of wear A good condition seat will have a very small beveled at the sealing edge The larger the bevel the more wear has taken place Inspect retainer for wear The retainer has a small locating hole in it The hole should be flush or slightly beveled The greater the wear on the ball seat and retainer the poorer the static pressure will be Replace parts individually or use repair kit 85 Hold P C body vertical Place spring into body place retainer onto spring Ensure retainer fits completely over spring Retainer should rest below end of body by approximately 1 4 to 3 8 Place ball onto retainer ensuring ball is located on center hole Thread on seat using care not to dislodge the ball from its position on the retainer Tighten firmly Apply pipe dope or Teflon tape to exterior threads of seat Install into elbow Tighten to prevent leaks and return to original position Reattach hydraulic line See PURGING instructions on page 16 H E R O INDUSTRIES LTD 25 1100MD OWNERS MANUAL B VERSION 1 4x1 4 106 114 115 117 3 WHIPEND 620 VHS 621 BETA 620 H20 67 18B 10 55 01 1 2 10 55 01 1 4 5GAL SB 5GAL PL 10 55 4 649 4 650 4 655 4 660 4 662 4 664 661 4 666 4 668 4 6658B 4 6659B 4 66
64. terial Inspect ball for wear Install pressure control repair kit ref 85 if necessary 4 Piston rod ref 90 disconnected from piston ref 88 reconnect piston rod following detailed instructions on page 23 24 SPRAYER DOES NOT PRIME WITH PAINT 1 Heavy bodied paint air lock refer to Setting Up To Spray and follow instructions H E R O INDUSTRIES LTD 17 1100MD OWNERS MANUAL VERSION TROUBLESHOOTING SITUATION POSSIBLE CAUSE REMEDY PUDDLE OF OIL APPEARING UNDER SPRAYER DURING OPERATION 1 Hydraulic fitting loose cracked or hydraulic lines are punctured examine all hydraulic lines fittings for cracks breaks or looseness Replace or tighten as required 2 Piston seals reff 87 worn remove and replace piston seals following closely the detailed instructions on page 23 34 CORRECT STATIC PRESSURE BUT REDUCED SPRAYING PRESSURE S Check with pressure gauge see page 15 for details Spray tip worn out too large replace with new correct sized spray tip Tip most not exceed a newer condition 031 tip 2 Paint hose incorrect replace hose with genuine H E R O airless spray hose min 50 feet Steel braided hoses must not be used Intake valve seat ref 18 worn replace intake seat closely following detailed instructions on page 21 4 Intake ball ref 20 worn replace intake balls when signs of wear deformation nicks or cuts evident An out of round ball is the sign o
65. the gun 4 Locking gun trigger in LOCKED position with gun locked closed NEVER operate the sprayer without the tip guard complete and in place NEVER spray any material in the vicinity of open flame pilot lights electrical outlets or any other source of ignition NEVER spray volatile materials with flash points lower than 140 F 60 C NEVER attempt to stop any leakage in the paint line or at any fitting with your hand or any part of your body Immediately shut off the unit should leakage occur NEVER wash an electric motor nor operate it in the rain or in wet or damp areas to protect yourself from electric shock NEVER allow paint hose to become kinked or to vibrate against rough or sharp surfaces NEVER operate the unit at pressures higher than the pressure rating of the lowest rated component in the system or at pressure higher than factory preset NEVER spray in an enclosed area The spraying area must be well ventilated to safely remove chemical vapors NEVER operate the unit with worn or damaged accessories or with accessories other than those supplied by H E R O Industries unless the accessories have been first specifically approved in writing by H E R O Industries Ltd NEVER allow the unit to be serviced or repaired anywhere other than an authorized H E R O Service Center or with other than genuine H E R O parts or components NEVER leave unit unattended without first shutting off triggering the gun to relieve all pump
66. ve of product in the paint chamber is reduced and harm to the membrane begins ALWAYS check your tips for wear when trouble shooting the equipment The 1100MD can support up to a maximum of a one 031 tip or two 021 tips H E R O INDUSTRIES LTD 1100MD OWNERS MANUAL VERSION TROUBLESHOOTING Hydraulic Energy Regulated Output H E R O is more than just our name it is the bases for the operation of the pump It is the regulation or control of hydraulic energy which allows the equipment to build and then deliver or have an output of pressure Once you have a basic understanding of the operation of the equipment and the effect created in one area and how it will effect operation in another area you will be better able to diagnose and make repairs All H E R O hydrapulse membrane pumps are made up of two 2 distinct pumps The first and most important pump is the hydraulic pump The hydraulic system is made up of two valves the hydraulic intake valve ref 59 and the hydraulic outgo valve known as the hydraulic pressure control valve ref 70 The second pump is known as the paint or material pump The paint system is made up of two basic valves the paint intake valve assembly ref 16 28 paint outgo valve ref 32 For correct operation all four valves must be in good working condition For this manual we will refer to the two systems as hydraulic and paint At the center of these two pumps is the hydrapulse membrane T
67. your sales and service questions weekdays from 7 00 AM 4 30 PM Pacific Time After hours calls are recorded and returned the next business day Fax 941 751 5741 Toll Free 800 523 5042 V Full Parts and Service Parts Only Sales BERR PPP PPP eee eee North West North Central North Fast Bentley Co Inc M amp E Equipment Essex Silver Line Corp 4109 Airport Way South 271 Neil Avenue 1118 Lakeview Avenue Seattle WA 98108 Columbus OH 43215 Dracut MA 01826 Phone 206 622 8262 Phone 614 224 5858 Phone 617 957 2116 Fax 206 622 1736 Toll Free 800 643 2615 Toll Free 800 451 5560 Fax 614 224 4029 Fax 617 957 6989 West Central Central East Central Janco Airless Center Wieburg Enterprises Inc American Airless 1235 Sth Street Rte 2 Box 310 7986 Suite C Highway 85 South Berkeley CA 94710 Camdenton MO 65020 Riverdale 30274 Phone 510 527 2842 Phone 314 346 3129 Phone 404 477 1337 Fax 510 527 5166 Toll Free 800 93 SPRAY Fax 314 346 4622 South West South Central South East Master Airless Bob Taylor Spray Atomizers Inc 10235 Sepulveda Blvd 5700 James Avenue 6166 I5th St E at Old Hwy 31 Mission Hills 91345 Fort Worth TX 76134 Bradenton FL Phone 818 894 8085 Phone 817 551 1525 Phone 941 751 5455 ALABAMA Northpole Building Sup Spray Technology

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