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Husqvarna YTH2242T User's Manual

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2. Ring Set Piston Standard Ring Set Piston 020 Oversize Lock Piston Pin Pin Piston Rod Connecting Screw Connecting Rod Valve Exhaust Valve Intake Spring Valve Intake Spring Valve Exhaust Keeper Valve Tappet Valve Camshaft Short Block Manifold Intake Gasket Intake Stud Carburetor Screw Intake Manifold Screw Intake Manifold Screen Rotating Screw Rotating Screen Washer Flywheel Screw Throttle Valve Kit Idle Speed Pin Float Hinge Valve Float Needle Valve Choke Jet Main Standard Jet Main Standard Jet Main High Altitude Left Jet Main High Altitude Right 45 KEY NO 121 125 127 130 131 133 135 137 141 142 146 150 160 163 165 187 187A 188 192 209 211 212 213 216 219 220 222 221 231 240 250 252 265 267 276 287 304 305 305A 309 310 311 332 333 334 337 699734 699709 698810 690993 499805 699724 699729 690994 699722 699726 690979 690995 699727 691001 693148 791766 791744 691108 690083 697674 691019 695238 691021 691022 698231 690412 698761 792492 690718 691035 690957 690956 691024 695134 690997 691108 695277 691005 790690 497595 690323 497608 691059 691060 691061 4910555 694012 DESCRIPTION Kit Carburetor Overhaul Carburetor Plug Welch Valve Throttle Kit Throttle Shaft Float Carburetor Tube Fuel Transfer Gasket Float Bowl Kit Choke Shaft
3. Husqvarna 917 279180 YTH2242T Owner s Manual SAFETY RULES Safe Operation Practices for Ride On Mowers A DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making re pairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and com ply with specifications of the manu facturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor AA WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals knowntothe State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Head understand
4. 194276D 28 TRACTOR MODEL NUMBER YTH2242T 279180 ELECTRICAL KEY PART NO NO DESCRIPTION 532 14 49 27 Battery 874 76 04 12 Bolt Hex Head 1 4 20 x 3 4 532 18 64 91 Box Battery 532 17 61 38 Switch Interlock Push In 532 18 37 59 Harness Socket Light W 4152J 532 00 41 52 Bulb Light 532 40 02 53 Cable Brty 532 19 88 93 Cable Starter 532 17 51 58 Fuse 873 51 04 00 Nut Keps Hex 1 4 20 unc 532 14 54 91 Cable Ground 532 40 15 45 Switch Seat 532 19 33 50 Switch Ign 532 14 04 01 Key Ignition 532 11 07 12 Switch Light Reset 532 40 11 04 Harness Ign 817 72 04 08 Screw Thd Cut 1 4 20 x 1 2 532 13 15 63 Cover Terminal 532 19 25 07 Solenoid 532 19 81 38 Gauge Servicereminder Hrmtr 532 17 46 51 Switch PTO 817 49 05 12 Screw Thdrol 5 16 18 x 3 4 TYTT 532 19 42 76 Harness Ign Dash 532 40 07 24 Cover Terminal 532 19 02 70 Strap Battery Mount Front 817 67 04 12 Screw Hexwsh Thdrol 1 4 20 x 3 4 819 09 14 16 Washer 9 32 x 7 8 x 16 Ga NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 29 TRACTOR MODEL NUMBER YTH2242T 279180 CHASSIS chassis tex_33 lt husq KEY PART NO 2 5 14 15 18 25 36 37 68 99 130 138 150 152 159 162 165 175 176 177 178 180 181 182 NO DESCRIPTION 532 19 42 63 Drawbar 532 40 18 23 Dash 532 40 18 24 Hood 532 19 89 07 Lens LH 532 40 02 97 Grille Lens Asm 532 19 89 06 Lens RH 817 06 05 12 Screw 5 16
5. load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below e When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows e Be sure the tractor is on level ground 12 e Release the parking brake and let the brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period heattachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or dis
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7. CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you
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10. KEY NO 801 802 803 842 847 851 865 865A 865B 868 877 914 918 929 943 947 965 967 968 975 977 987 1005 1013 1017 1022 1023 PART NO 691283 691286 693757 691031 499602 493880s 691012 691014 691015 690968 399916 691127 694000 691003 690589 699728 499613 2736385 790689 499810 699735 691000 790698 690954 690770 690971 499599 1023A499600 1024 1026 499054 690981 1026A690982 1027 1029 1035 1036 1051 1054 1058 1059 1070 1090 1095 1100 1119 1123 1124 1126 1127 1128 1329 1330 1342 4929325 690972 691042 792019 691265 280275 276245 698516 690372 691293 699735 791959 691183 699725 690988 690991 690992 690990 DESCRIPTION Cap Drive Cap End Housing Starter Seal Dipstick Tube Dipstick Tube Assembly Terminal Spark Plug ol Cover Air Guide Cover Air Guide Cover Air Guide Seal Valve Wire Connector Alternator Screw Rocker Cover Hose Vacuum Screw Choke Control Bracket Seal O Ring Oil Pump Cover Solenoid Fuel Cover Oil Pump Filter Pre Cleaner ol Cover Air Cleaner Bowl Float Gasket Set Carburetor Seal Throttle Shaft Fan Flywheel Nipple Oil Filter ocreen Oil Pump Gasket Rocker Cover Cover Rocker Cylinder 1 Cover Rocker Cylinder 2 Pump Oil Rod Push Steel Rod Push Aluminum Filter Oil Arm Rocker Shaft Pump Label Emissions Ring Retaining Tie Cable Owner s Manual Kit Scr
11. Nozzle Carburetor Key Timing Gasket Nozzle Retainer Solenoid Gasket Air Cleaner Nut Ring Gear Line Fuel Cut to Required Length Line Fuel Molded Screw Control Bracket Adjuster Rocker Arm Spring Governor Spring Governed Idle Link Throttle Bracket Choke Control Link Choke Gear Governor Washer Governor Lever Bracket Control Lever Governor Control Screw Choke Valve Filter Fuel Retainer Breather Collector Oil Clamp Casing Screw Casing Clamp Washer Sealing Screw Dipstick Tube Housing Blower Screw Blower Housing Screw Blower Housing Motor Starter Bolt Starter Motor Brush Set Nut Flywheel Armature Magneto Screw Magneto Armature Plug Spark Set Engine Gasket Included in Engine Gasket Set Key No 358 Included in Carburetor Overhaul Kit Key No 121 Included in Carburetor Gasket Set Key No 977 Included in Valve Gasket Set Key No 1095 NOTE component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 917 279180 BRIGGS ENGINE MODEL NUMBER 441777 TYPE NUMBER 0284 1 KEY NO 363 383 385 387 404 405 415 415A 418 431 445 447 467 467 474 501 503 505 S10 513 523 524 925 526 544 552 552A 562 o 3 601 615 616 617 628 633 635 654 668 672 691 695 697 703 718 726 741 742 750 783 788 789 789A 797 797A 798 19203 19374 691108 808656 690442 697820 690283 690283
12. Watch for traffic when operating near or crossing road Ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution lf you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the mac
13. ment hole FIG 9 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills 1 Select desired height of cut with attachment lift lever 2 Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers So equipped or the deflector shield S in place REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position OPERATION A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no chi
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15. 917 279180 YTH2242T HYDRO TRANSAXLE MODEL NUMBER 356 0510 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 170351 Kit Main Housing 93 170431 Spring Clip Housing Main Housing Machined 94 178783 Bearing Bushing 865 X 985 790 95 178784 Screw 5 16 24x 1 1 2 Socket Head Cap 310 2 170352 Kit Side Housing 3000 Side Housing Machined 96 178786 Spacer Locating Bushing 865 X 985 X 790 97 178787 Screw 310 3000 Bushing 624 X 71 9 X 562 98 404027 Arm Return 3 170353 Kit Center Section 99 178792 Puck Adjusting Center Section Machined 100 178793 Washer 325 OD xl 6 Idx 15 Tk Bushing 707 788 X 591 _ 101 178794 Spring Extension 4 170354 Swashplate Trunnion Machined 102 178795 Spacer 56 ODx 26 ID X 87 Block Cylinder 107 170432 Deflector Piston 108 170433 Washer Motor Shaft 71 Id X 1 150d X 03 Spring Compression Thick Washer Thrust 109 170434 Plug Straight Thread 9 16 18 6 178322 Sealant Tube 110 161159 Screw Torx Head 5 16 18 310 3000 7 170356 Hex Flange Screw 1 4 20 X 1 25 111 170435 O ring 7 X 301 ID 9 170358 Shaft Input 113 170437 Bracket Support Expansion Tank 10 170359 Retaining Ring 114 178797 Spring Guide 11 170360 Spacer 117 178799 Pin Spring 5 16 X 75 12 169870 Retaining Ring 119 191031 Kit Fan Washer Nut 13 170361 Seal Lip 67 X 1 58 X 276 Fan 7 In 14 173158 Bearing Ball 6203 Hex Lock Nut 1 2 20 Nylon Insert 16 170362 Hex Flange Head Screw 1 4 20 X 1 25 Washer OR S
16. and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine withoutthe entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs
17. blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position e Raise mower to highest position Position any blade so the tip is pointing straightforward Measure distance B to the ground at front and rear tip of the blade e f front tip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mower or counterclockwise loosen to lower the front CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth 20 Tighten adjust nut Loosen adjust nut B to raise mower B to lower mower Loosen jam nut A first FIG 25 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut TO REPLACE MOWER DRIVE BELT See Fig 26 MOWER DRIVE BELT REMOVAL e Park tractor on a level surface Engage parking brake Lower attachment lift lever to its lowest position e Remove any dirt or grass clippings which may have accumulated around mandrels
18. drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine throttle control not set between half and full speed fast position before stopping engine 26 CORRECTION pp mc nmm esch gp IT E rue de pO ae Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn light switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control between half and f
19. equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Remove terminal guard e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water dry e Cleanterminals and battery cable ends with wire brush until bright MAINTENANCE e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cool ing fins TRANSAXLE PUMP F
20. s French PART NO DESCRIPTION 532 05 91 92 Cap Valve Tire 532 06 51 39 Stem Valve 532 13 83 36 Rim Asm 6 front Service 532 05 99 04 Tube Front Service Item Only 532 10 62 22 Tire F T 15x 60 6 Service 532 12 49 57 Fitting Grease Front Wheel Only 532 12 49 59 Bearing Flange Front Wheel nly 532 17 50 39 Cap Axle BIk 1 50 x 1 00 532 13 84 68 Tire R T 18 x 9 5 8 Service 532 12 49 26 Tube Rear Service Item Only 532 13 83 37 Rim Asm 8 rear Service 532 14 43 34 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 MOWER DECK 42 D elec Tex 8 38 TRACTOR MODEL NUMBER YTH2242T 279180 MOWER DECK KEY PART NO DESCRIPTION 1 532 40 29 99 Mower Housing 6 532 19 51 86 Arm Suspension 8 532 19 30 03 Bolt Washer asm 7 16 20 unf 11 532 13 89 71 Blade 42 Hi Lift For bagging or discharge 532 13 41 49 Blade 42 Mulching Std For mulching mowers only 532 13 97 75 Blade 42 Mulching Premium For better wear when mulching 13 532 19 28 72 Shaft Assembly Mandrel 14 532 18 72 81 Housing Mandrel 15 532 11 04 85 Bearing Ball Mandrel 16 532 17 44 93 Stripper Mower Deck 19 532 19 65 39 Bolt Shoulder 20 532 15 97 70 Baffle Vortex 21 873 68 05 00 Nut Crownlock 5 16 18 unc 23 532 19 25 57 Bracket Deflector 24 532 10 53 04 Cap Sleeve 25 532 19 70 26 Spring Torsion Deflector 26 53211 04 52 Nut Push 27
21. x Serr 67 582 19 47 37 Bushing PM Front Axle 68 87390 07 00 Nut Lock Flange 7 16 14 Gr 5 69 532 19 91 62 Washer 1 5 x 505 x 118 70 532 1961 97 Bracket Deck Susp Front NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 DRIVE drive tex 17 32 TRACTOR MODEL NUMBER YTH2242T 279180 DRIVE KEY PART NO NO DESCRIPTION 1 Transaxle Hydro 356 0510 See Breakdown 2 532 12 35 83 Key Square 15 819 13 13 16 Washer 13 32 x 13 16 x 16 Ga 17 532 19 72 96 Spring Brake 26 532 19 96 79 Spring Return Cruise 29 532 19 76 59 Rod Brake 33 812 00 00 01 Ring E 35 532 19 95 91 Rod Brake Park 37 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Ga 42 532 12 48 72 Cover Foot Pedal 49 872 11 06 14 Bolt 50 532 19 43 27 Pulley Idler Flat 51 873 90 06 00 Lock Nut 3 8 16 52 532 19 43 26 Idler V Groove 910 Offset 56 532 14 02 18 V Belt Drive 64 53219 78 65 Shaft Asm Pedal Brake Control 73 874 49 05 44 Bolt Hex Flghd 5 16 18 x 3 0 Gr 5 80 532 40 05 07 Bracket Strap Torque 92 874 76 05 20 Bolt Fin Hex 5 16 18 unc x 1 25 116 873 90 05 00 Nut Lock Flange 5 16 18 125 817 00 05 12 Screw 5 16 18 x 3 4 153 532 12 47 88 Retainer Spring 159 876 02 04 12 Pin Cotter 1 8 x 3 4 160 532 16 94 84 Retainer Clip 161 532 19 54 03 Spring Return Clutch 163 532 19 90 00 Rod Pedal Control 33 KEY PART NO 167 170 171 183 184 185 186 187 188 189 190 196 197
22. 040 Forward 0 5 5 Heverse 0 2 4 Charging System 16 AMPS 3600 RPM Battery AMP HR 35 MIN CCA 280 Case Size 45 55FT LBS Ground Speed MPH Blade Bolt Torque CONGRATULATIONS on your purchase of a new tractor Ithasbeen designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized servicecenter department We have competent well trained representa tives and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the Cali
23. 18 x 3 4 532 40 47 94 Fender 817 49 05 08 Screw Thdrol 5 16 18 x 1 2 532 40 15 30 Rod Asm Bypass 532 19 16 11 Screw 10 x 3 4 Single Lead Hex 532 40 29 54 Cupholder 532 19 85 13 Air Duct 532 19 43 29 Shield Browning 817 00 06 12 Screw 3 8 16 x 3 4 532 14 24 32 Screw 532 40 03 15 Support Tank Rear 532 19 63 04 Crossmember 532 40 07 76 Screw 10 24 x 5 8 532 19 52 27 Bushing Steering 532 19 97 82 Cargo Net Asm 532 19 42 60 Chassis 532 40 47 96 Bushing Mtg Fender Crgo 532 19 47 87 Dash Lower 30 KEY PART NO 183 184 194 195 196 202 203 204 205 206 207 208 209 210 211 212 214 217 219 222 229 230 NO DESCRIPTION 874 78 05 20 Bolt Fin Hex 5 16 18 unc x 1 1 4 532 19 57 80 Spacer Fender 873 90 05 00 Nut Lock Hex Flange 5 16 18 532 40 41 37 Plug Hole Dash Lower 532 40 28 43 Console Asm Deck Lift 532 40 30 48 Vent Side Hood RH 532 40 30 76 Vent Side Hood LH 532 19 89 04 Vent Top Hood 532 40 17 09 Skirt Hood Side RH 532 40 17 11 Skirt Hood Side LH 532 19 71 98 Bezel RH 532 19 71 99 Bezel LH 532 19 91 30 Insert Hex Top RH 532 19 91 31 Insert Hex Top Lh 532 19 91 32 Insert Hex Bottom RH 532 19 91 33 Insert Hex Bottom LH 532 19 91 45 Clip Retainer Tinner 532 15 65 24 Rod Pivot 532 19 51 61 Stud Fastner 532 13 77 29 Screw Thdrol 1 4 20 x 5 8 817 00 06 16 Screw Hexwsh Thdr 3 8 16 x 3 4 532 17 01 65 Bolt Shoulder 5 16 18 NOTE All component dimensions given in U S inches 1 inc
24. 203 205 206 207 208 209 210 213 214 215 221 NO DESCRIPTION 532 19 62 11 Latch Brake Parking 532 19 43 22 Keeper Belt Centerspan 872 11 06 16 Bolt 532 13 70 57 Spacer Axle 532 40 31 18 Handle Parking Brake 872 11 06 20 Bolt 532 19 43 21 Spacer Retainer 819 13 32 10 Washer 532 19 43 23 Link Clutch Ground Drive 532 19 43 17 Bellcrank Ground Drive 532 19 43 18 Keeper Bellcrank Ground Drive 817 00 06 16 Screw 3 8 16 x 1 532 19 58 04 Link Clutch Anti Rotation 819 11 11 16 Washer 11 32 x 11 16 x 16 Ga 532 12 17 48 Washer 25 32 x 1 5 8 16 Ga 532 19 78 67 Bracket Mount Latch Cruise 532 19 78 68 Latch Control Cruise 532 19 78 69 Gear Sector Control Cruise 532 19 95 92 Rod Control Cruise 532 19 78 60 Rockr Asm Pedal Control 532 40 31 19 Knob control Cruise 532 40 17 22 Pad Pedal Forward 532 40 17 23 Pad Pedal Reverse 532 40 31 87 Retainer Spring Clip NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 ENGINE engine tex 26 KEY PART NO NO DESCRIPTION Engine B amp S Model No 441777 0284 E1 See Breakdown 2 532 14 97 23 Muffler 9 532 19 43 19 Keeper Belt Engine 11 532 18 05 05 Clutch Ogura 12 532 19 43 38 Pulley Engine 15 532 19 70 24 Tank Fuel 18 532 19 59 51 Cap Asm 20 532 17 83 85 Control Throttle 21 532 19 16 11 Screw 10 x 3 4 Single Lead Hex 22 532 19 15 96 Control Choke 28 532 40 11 35 Fuel Line 29 532 13 71 80 Spark A
25. 532 40 30 04 Shield Deflector 29 532 13 14 91 Rod Hinge 30 532 17 39 84 Screw Thdrol Rolling Wsh 31 532 18 76 90 Washer Spacer 32 532 17 34 36 Pulley Mandrel 39 KEY PART NO NO DESCRIPTION 33 532 40 02 34 Nut Toplock Flanged 34 87211 06 12 Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 36 532 19 61 06 Pulley Idler Flat 40 87390 06 00 Nut Lock 3 8 16 unc 55 532 19 72 49 Arm Idler 56 532 19 90 92 Spacer Retainer 57 817 00 06 16 Screw 3 8 16 x 1 59 532 14 10 43 Guard Tuv Idler 62 87211 06 16 Bolt Rd Hd Sq Nk 3 8 16 unc x 2 68 532 14 49 59 V Belt 69 872 14 05 05 Bolt 116 532 19 34 06 Bolt Shoulder 117 532 17 48 73 Wheel Gauge 145 532 17 79 68 Pulley Idler 188 532 19 51 61 Stud Fastener 189 873 90 05 00 Nut Lock Hex Flange 190 532 19 72 51 Spring Mower Drive 196 819 13 20 12 Washer 13 32 x 1 1 4 x 12 Ga 532 19 28 70 Mandrel Assembly Includes housing shaft and shaft hardware only pulley not included 532 40 12 24 Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 917 279180 YTH2242T HYDRO TRANSAXLE MODEL NUMBER 356 0510 72 A EN eg LN AN AN Wise Er 55 V A 103 eb I LY s Se A 5 9 _ 9 MOX hi Gz Y 6 e oV 57 20W50 OIL 78 8 OZ 127 SEAL AND O RING KIT 5 SHOWN 6 SEALANT 40 TRACTOR MODEL NO
26. 6 Bearing Center Block Bracket Support Expansion 55 142977 Spring Helical Compression Tank Hose 56 142978 Washer Block Thrust Expansion Tank 97 20 50 Oil 130 178802 Stud Threaded Ball 58 142929 Kit Brake Yoke 131 178803 Bracket Cruise Damper 59 170408 Rotor Brake 132 178804 Nut 5 16 18 61 142882 Brake Puck Plate 134 178808 Washer 5 16 Lock 62 170409 Pin Brake Actuating 140 191030 Kit Damper 63 170410 HFHCS 1 4 20 X 2 W patch Special Flange Stud Threaded Ball Bracket 65 170411 Spacer Brake Torsion Spring Cruise Damper 66 189386 Spring Brake Arm Bias Hex Nut 5 16 18 NC Damper 68 404026 Arm brake RH Washer Helical Spring Lock 5 16 Regular 69 170415 Nut Castle 5 16 24 141 404030 Kit Lt Rcs 70 170416 Pin Cotter 3 32x3 4 Arm Return 71 170417 Brake Spring Spring Guide 72 170418 Washer 310 0750 Switch RCS Activator 73 142884 Washer Flat RCS Switch Spring 74 170419 Seal Oil RCS Switch Retainer 84 170425 Fitting 5 16 X Sae 5 32 Tube RCS Switch Rivet 5 32 85 170426 Hose Expansion Tank 900 400506 Transaxle Assembly Complete 87 401264 Cap Barbed Vent 88 178334 Bolt Self Tapping BDR NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 917 279180 BRIGGS ENGINE MODEL NUMBER 441777 TYPE NUMBER 0284 1 1330 REPAIR MANUAL 1036 EMISSIONS LABEL 1058 OWNER S MANUAL REPAIR PARTS TRACTOR MODEL NUMBER 917 279180 BRIGGS ENGINE MODEL NUMBER 441777 TYP
27. 690999 790816 4994865 691003 691108 691008 790697 696458 691185 691532 691029 696541 692024 691036 691032 691037 691108 692034 690552 690553 690311 790444 691038 698290 691045 697891 691108 690998 665385 690958 691215 690234 790574 693149 690372 691010 690959 499612 690980 690328 696999 695708 691039 698330 790544 691029 693167 697890 DESCRIPTION Flywheel Puller Wrench Spark Plug Screw Fuel Pump Pump Fuel Washer Governor Crank Screw Back Plate Plug Crankcase Cover Sump Plug Intake Manifold Plate Carburetor Elbow Intake Filter Air Cleaner Cartridge ocrew Air Guide Cover Screw Air Guide Cover Knob Air Cleaner Knob Air Cleaner Alternator Regulator Strap Ground Nut Governor Control Lever Drive Starter Clutch Drive Dipstick Seal Dipstick Tube Tube Dipstick Screw Regulator Armature Starter Bushing Governor Crank Bushing Governor Crank Bolt Governor Control Lever Plate Back Clamp Hose Retainer Governor Shaft Crank Governor Seal O Ring Intake Manifold Screw Fuel Pump Bracket Seal Choke Throttle Shaft Boot Spark Plug Nut Carburetor Spacer Gasket Carburetor Plate Seal Governor Shaft Screw Ring Gear Screw Drive Cap Clip Pin Locating Gear Ring Gear Timing Retainer E Ring Screw Oil Pump Cover Gear Pinion Bracket Fuel Pump Harness Wiring Harness Wiring Nut Brush Retainer Nut Brush Retainer Screw Rocker Arm 46
28. E NUMBER 0284 1 1124 105 4 633 SS 1124 387 O 276 987 150 9 118A 1128 8 eL 150 1126 43 REPAIR PARTS TRACTOR MODEL NUMBER 917 279180 BRIGGS ENGINE MODEL NUMBER 441777 NUMBER 0284 1 691 943 Co 842 lt gt 524 44 REPAIR PARTS TRACTOR MODEL NUMBER 917 279180 BRIGGS ENGINE MODEL NUMBER 441777 TYPE NUMBER 0284 1 KEY NO P C ND NO PO PO NI sch sch 25 104 105 108 117 117 118 118A PART NO 699753 499585 391086s 699747 693998 693999 693997 792185 690937 691108 792184 697227 791130 690946 699700 690947 694966 691053 2226985 792117 792144 792026 792073 690975 690229 699699 690976 499596 697464 690963 690963 499586 690977 790562 698172 695241 791677 690951 699816 695239 499439 698425 691056 690718 699721 694918 698537 699723 699732 699733 699733 699458 DESCRIPTION Cylinder Assembly Kit Bushing Seal Magneto Side Seal Oil Magneto Side e Sump Engine Head Cylinder Cylinder 1 Head Cylinder Cylinder 2 Gasket Cylinder Head Breather Assembly Gasket Breather Screw Breather Assembly Tube Breather Gasket Crankcase Screw Cylinder Head Plug Oil Drain Crankshaft Seal Oil PTO Side Screw Engine Sump Flywheel Key Flywheel Piston Assembly Standard Piston Assembly 020 Over size
29. IAMSNH 008 uies Aq 10 290 Jo seDeg eui uBnouu eq ueo pezuouine uy siy Aq JOU pue dn yoigd esuedxe SJBUMO eui je eq 1snuJ 24 omg JO jeuonejedo eui OE AU uey 1918 ou ue eq 1snuJ eq oi SIU Jo 1jeueq 3y Jayeap Jo ssejppe pue pue jenas peseyoind app epnjour 15 jooJd siu BDIAIOS jU amp JIeM UIEIOO JepJo ur pezuouine eq snw eseuound 10014 5 oe es 1sod 9958 pue uenem y eseuound y 01 eq 5 siu ueduJo 158104 oj pue paly Aedoad si AjueueM Aj iqisuodseJ sae ee pue sJeuMQ y S y NOILVH3GISNOO ALNVHHVM NIVLEO 1 9 9 NOILO3S 9 5 y YUM 5 51591 9
30. LUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart1 e FIG 14 NOTE Although multi viscosity oils BW30 10W30 etc improve starting in cold weather they will resultin increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level 16 TO CHANGE ENGINE OIL See Figs 14 and 15 Determine temperature range expected before oil change All oil must meet API service classification SG SL sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap d
31. ON SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at desired speed without holding the forward drive pedal K FORWARD DRIVE PEDAL Used for forward movement of tractor L REVERSE DRIVE PEDAL Used for reverse movement of tractor M FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off N CHOKE CONTROL Used when starting a cold engine P SERVICE REMINDER HOUR METER Indicates when service is required for the engine and mower OPERATION Se The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor FORESIGHT IS BETTER THAN NO SIGHT or performing any adjustments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 4 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress brake pedal B all the way down and hold e Pul
32. T ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connectoneendofthe BLACK cable to the NEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 29 22 REPLACING BATTERY See Fig 30 AWARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent spark ing from accidental grounding e hood to raised position e Disconnect BLACK battery cable A then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery e Firstconnect RED battery cable B to positive battery terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover C over terminal e Connect BLACK grounding cable to negative battery terminal with remain
33. Y BEFORE PERFORMING ANY SERVICE OR ADJUST MENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 17 Place attachment clutch in DISENGAGED position Lower attachment lift lever to its lowest position e Remove mower belt from electric clutch pulley M Disconnect front link E from mower remove retainer spring and washer Go to either side of mower and disconnect mower suspension arm A from chassis and rear lift link C from rear mower bracket D remove retainer springs and washers e Goto other side of mower and disconnect the suspen sion arm and rear lift link CAUTION After rear lift links are dis connected the attachment lift lever will be spring loaded Have a tight grip on lift lever when changing position of the lever e Slide mower out from under right side of tractor TO INSTALL MOWER See Figs 17 21 Be sure tractor is on level surface and engage parking brake Lower attachment lift lever to it s lowest position NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor Slide mower under tractor until it is cente
34. Y PART NO NO DESCRIPTION 532 19 75 18 Seat 532 18 01 66 Bracket Pivot Fender 532 14 06 75 Strap Asm Fender 532 14 50 06 Clip Push In Hinged 873 80 06 00 Nut Lock W Ins 3 8 16 unc 532 12 41 81 Spring Seat Cprsn 532 17 18 77 Bolt 5 16 18 uncx 3 4 w Sems 0 532 19 69 77 Pan Seat 36 KEY PART NO NO DESCRIPTION 21 532 17 18 52 Bolt Shoulder 5 16 18 37 873 80 05 00 Nut Lock 5 16 18 unc 40 532 19 76 61 Handle Slide Seat 41 532 19 82 00 Spring Latch Seat 43 874760612 Bolt Fin Hex 3 8 16 unc x 3 4 44 819133812 Washer 13 32 x 2 3 8 x 12 Ga NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 DECALS KEY PART NO NO DESCRIPTION 532 40 21 04 Decal Operators 532 40 28 32 Decal Hood 532 40 35 27 Decal Hood Panel SD 532 40 21 28 Decal Hood Top Insert 532 18 09 41 Decal Customer Respons 532 40 35 70 Decal Replacement 532 40 44 84 Decal Steering Wheel 532 18 94 89 Decal Eng HP WHEELS AND TIRES 4 10 wheel art 1 tex 37 KEY NO 9 11 12 KEY z o DESCRIPTION 532 14 50 05 Decal Battery Dnge Poi 532 17 05 63 Decal Warning 532 16 03 96 Decal Mower V Belt Schematic 532 16 69 60 Decal Bypass 532 40 29 76 Pad Footrest LH 532 40 47 99 Pad Footrest RH 532 40 40 32 Manual Owner s English 532 40 40 33 Manual Owner
35. al shaft J e Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley G e Pull belt toward rear of tractor Carefully work belt down around transmission cooling fan and onto the input pulley F Be sure belt is inside the belt keeper e Install belt on centerspan idler E e Install belt through stationary idler C and clutching idler D e Reinstall anti rotation link B on right side of tractor Tighten securely Reconnect clutch harness e sure belt is in all pulley grooves and inside all belt guides and keepers 21 e Install mower See TO INSTALL MOWER in this sec tion of manual FIG 27 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by e Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake e Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center FRONT WHEEL TOE IN CAMBER Your new tractor front w
36. and be run over or backed over by the machine e Never allow children to operate the machine e Use extracare when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING e Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point e Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes e Never allow children or others in or on towed equip ment e On slopes the weight of the towed equipment may cause loss of traction and loss of control e Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling e Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipmentfrom the truck ort
37. and entire upper deck surface e RHemovebeltfrom electric clutch pulley M both mandrel pulleys R and all idler pulleys S MOWER DRIVE BELT INSTALLATION e Install belt around all mandrel pulleys and around idler pulleys S as shown e Install belt onto electric clutch pulley M IMPORTANT Check belt for proper routing in all mower pulley grooves e Raise attachment lift lever to highest position SERVICE AND ADJUSTMENTS FIG 26 TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Disconnect clutch wire harness A e Remove anti rotation link B on right side of tractor e Remove belt from stationary idler C and clutching idler D e Remove belt from centerspan idler E e Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades F e Remove belt downward from engine pulley and around electric clutch G e Slide belt toward rear of tractor off the steering plate H and remove from tractor BELT INSTALLATION e install new belt from tractor rear to front over the steer ing plate H and above clutch brake ped
38. e panels flat e Check for any additional loose parts or cartons and remove CHECK BATTERY See Fig 1 e hood to raised position NOTE If this battery is putinto service after month and year indicated on label L label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions ADJUST SEAT See Fig 2 Sitin seat e Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down e Release lever to lock seat in position FIG 2 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid A WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Raise attachment lift lever to its highest position ASSEMBLY e Release parking brake by depressing brake pedal e Place freewheel control in disengaged position to dis engage transmission See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID See Op eratio
39. engage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on a level surface that is clear and open with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to slow position Dis engage parking brake CAUTION At any time during step 4 there may be movement of the drive wheels Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times e Shut off engine and set parking brake e Engage transmission by placing freewheel control in engaged position See TRANSPORT in this sec tion of manual e Sitting inthe tractor seat start engine After the engine is running move throttle control
40. ever use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 3 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besurefreewheelcontrolis inthe transmission engaged position e Sit on seat in operating position depress brake pedal and set parking brake e Move attachment clutch to DISENGAGED position e Move throttle control to fast position e Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above e When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly e The attachments and ground drive can now be used If the engine does not accept
41. ew Washer Screw Flywheel Fan Retainer Brush Kit Valve Overhaul Pivot Rocker Arm Screw Alternator Seal O Ring Solenoid Retainer Seal O Ring Fuel Transfer Tube Screw Fuel Transfer Tube Screw Float Bowl Screw Carburetor Nozzle 441777 0027 Replacement Engine 2 3521 699731 Repair Manual Extension Fuel Transfer Tube Included in Engine Gasket Set Key No 358 Included in Carburetor Overhaul Kit Key No 121 Included in Carburetor Gasket Set Key No 977 Included in Valve Gasket Set Key No 1095 NOTE component dimensions given in U S inches 1 inch 2 25 4 mm SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 47 2004 2 18 28 LES 69282 5 1 16 6722 5 INOA ur Je eep e 10 Z
42. f bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 2 50 Gallons and type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F W Filter 64 oz W O Filter 60 oz Champion QC12YC Oil Capacity Spark Plug Gap
43. few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING OPERATION CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol canattract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of anengine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engineandletit run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information N
44. fornia Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center department See REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSENBLY 5 6 OPERATION 7 13 MAINTENANCE SCHEDULE 14 MAINTENANCE suec 14 17 SERVICE AND ADJUSTMENTS 17 23 STORAGE 24 TROUBLESHOOT ING 2 25 26 REPAIR RN KE 28 40 43 UNASSEMBLED PARTS Key 2 Slope Sheet uu ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping puposes When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut along dashed lines on all four panels of carton Hemove end panels and lay sid
45. full speed fast e Operating engine less than full speed fast reduces engines operating efficiency Full speed fast offers the best bagging and mower performance TO USE CHOKE CONTROL N See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm engine e To engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD See Fig 7 The direction and speed of movement is controlled by the forward and reverse drive pedals e Start tractor and release parking brake e Slowly depress forward K or reverse L drive pedal to begin movement Ground speed increases the further down the pedal is depressed TO USE CRUISE CONTROL J See Fig 7 The cruise control feature can be used for forward travel only OPERATION FIG 7 SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming at slow speeds may cause the cruise control to disengage Do not use the cruise control on slopes rough terrian or while trimmimg or turning e With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depress the brake pedal or tap on forward drive pedal TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The positi
46. g performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used 13 MAINTENANCE EVERY EVERY BEFORE 8 SEASON STORAGE HOURS Tire Pressure Glen operator rese a Ros Sn AW ___ S AlCheck for Loose Fasteners Lu _ C Gheckcheplace Mower Blades _____ 1 100 HOURS BEFORE EVERY EVERY MAINTENANCE SCHEDULE Check Brake Operation Brake Operation HOURS HOURS V Lo Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Clean Air Screen ___ 1 Clean Engine Cooling Fins f J Co ST Swe f ST KI V o Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments sect
47. gh front hole ment nut A to the left to lower the mower or to the in tractor front suspension bracket F right to raise the mower e Insert end of link E into hole in front mower bracket NOTE Each full turn of adjustment nut will change mower H and secure with washer and retainer spring J height about 3 16 e Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if neces sary until you are satisfied with the results FIG 20 Install belt onto engine clutch pulley M IMPORTANT Check belt for proper routing in all mower pulley grooves Turn nut left to lower mower Turn nut right to raise mower 19 SERVICE AND ADJUSTMENTS PRECISION SIDE TO SIDE ADJUSTMENT See Fig 23 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth e Raise mower to its highest position e At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides e is necessary see steps in Visual Adjust ment instructions above e Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Figs 24 and 25 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower
48. gine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Loss of drive Engine backfires when turning engine OFF CAUSE 1 esch EE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Freewheel control in disengaged position Motion
49. h 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 STEERING ASSEMBLY KEY PART NO NO DESCRIPTION 1 532 19 39 43 Wheel Steering 2 532 19 59 68 Axle Asm Front 4 532 40 30 87 Spindle Asm LH 5 532 40 30 88 Spindle Asm RH 6 532 12 49 31 Bearing Race Thrust Harden 7 532 12 17 48 Washer 25 32 x 1 5 8 x 16 Ga 8 812 00 00 29 Ring Klip 15304 75 9 532 12 12 32 Cap Spindle 13 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Ga 14 81004 06 00 Washer Lock Hlcl Spr 3 8 15 87354 06 00 Nut Crown Lock 3 8 24 unf 16 53219 47 46 Shaft Steering 19 532 19 47 29 Plate Steering 21 532 18 67 37 Adapter Wheel Steering 22 532 19 48 45 Bushing Strg 26 532 19 36 52 Insert Wheel Steering 28 81700 06 12 Screw 3 8 16 x 3 4 35 532 19 47 32 Gear Sector Plate 45 819 18 38 12 Washer 9 16 ID x 2 3 8 OD 12 Ga 50 87390 06 00 Nut Lock 3 8 16 unc 51 873 94 08 00 Nut Hex Jam Toplock 1 2 20 unf 53 532 18 89 67 Washer Hardened 193 x 1 637 x 060 KEY PART NO NO DESCRIPTION 54 874 76 06 36 Bolt Hex 3 8 16 unc x 2 1 4 55 532 19 76 36 Spacer Brace Axle 97 532 19 72 46 Bracket Upstop 58 532 19 47 47 Bolt Shoulder Sector Pivot CFM 59 532 19 47 48 Washer Thrust Sector Steering 60 87397 10 00 Nut Flange Lock 5 8 11 61 532 19 47 40 Draglink LH 62 532 19 47 41 Draglink RH 63 81706 05 12 Screw 5 16 18 x 3 4 64 532 19 98 49 Retainer Clip Spring Steering 65 532 19 47 34 Brace Axle Front 66 871 0207 48 Bolt Hex Fghd 7 16 14
50. heel toe in and camber is set at the factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a qualified service center TO REMOVE WHEEL FOR REPAIRS See Fig 28 Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key SERVICE AND ADJUSTMENTS e Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY GEAR sc WHEEL ONLY FIG 28 TO START ENGINE WITH A WEAK BATTERY See Fig 29 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUS
51. hine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children Nevercarry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride
52. ing hex bolt and keps nut Tighten securely e Close hood Negative A Positive Red Cable TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 e Raise hood e Unsnap headlight wire connector e Stand infront of tractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR 23 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carbu
53. ion of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BE EACH USE Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners 14 4 25 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery LUBRICATION CHART D SPINDLE ZERK Ay ERONT D FRONT mM WHEEL BEARING zi n 5241 ZERK D STEERING SECTOR GEAR TETH 2 D General Purpose Grease 2 Refer to Maintenance ENGINE Section IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced See TO CHECK BRAKE in the Service and Adjustments section of this ma
54. ipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP FIG 15 e Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten onto the tube securely when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual ENGINE OIL FILTER Heplace the engine oil filter every season or every other oil change if the tractor is used more tha
55. l parking brake lever C up and hold release pres sure from brake pedal B then release parking brake lever Pedal should remain in brake position Make sure parking brake will hold tractor secure H 2 3 E E STOPPING MOWER BLADES e To stop mower blades push attachment clutch switch in to disengaged position O L 1 Attachment Clutch Disengaged Engage Position Position FIG 5 GROUND DRIVE e To stop ground drive depress brake pedal all the way down ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause en gine to backfire e Turn ignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leaving the operator s position FIG 6 TO USE THROTTLE CONTROL D See Fig 6 Always operate engine at
56. ldren or other bystanders will enter the mowing area Depress brake pedal all the way down e With engine running turn ignition key counterclockwise to ROS ON position e down and behind before and while backing Slowly depress reverse drive pedal to start move ment e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING TO OPERATE ON HILLS CAUTION Donotdrive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake To restart movement slowly release parking brake and brake pedal e Slowly depress appropriate drive pedal to slowest set ting e Make all turns slowly TO TRANSPORT See Figs 3 and 11 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e Raise attachmentliftto highest position with attachment lift control e Pull freewheel control out and down into the slot and release so it is held in the disengaged position e Do not push or tow tractor at more than two 2 MPH e To reengage transmissio
57. lotted 53 X 1 63 X 06 17 170363 Seal Lip 18X32X7 120 170440 Pulley 18 178781 Arm Control 123 401265 Belt Keeper 19 173159 Bearing Thrust 10cc 124 191033 Center Section Filter Bypass Assembly 23 170420 Check Plug Assembly 027 Washer Center Section 24 170366 Shaft Motor Base Filter W Poppet 27 170367 Gear Pinion 131 Check Plug Assembly 027 Washer Spring 30 170370 60T Bullgear Filter Bushing 707 X 788 X 591 31 170371 Sleeve Bearing 75 X 1 75 X 625 125 170445 Kit Filter 32 170389 Sleeve Bearing Outboard 75 X 1 575 X 625 Bottom Filter Spring 35 170391 Shaft Axle Keyed Base Filter W Poppet 36 170392 Shaft Axle Keyed L H 126 170446 Kit Fan pulley 37 401260 Miter Gear Splined Hex Jam 1 20 20 38 401261 Miter Gear Nylon Inser Washer OD Slotted 53 X 1 63 39 150809 Differential Shaft 310 0750 X 06 40 170393 Retaining Ring Fan 7 In 41 170394 Pin Jackshaft Pulley 42 170395 Magnet Ring 127 170447 Kit Seal 43 170396 Spring Bypass Lip Seal 67 X 1 58 X 276 44 150797 Bolt 3 8 24 X 2 1 2 Lip Seal 18 X 32 X 7 45 170397 Filter Lip Seal 706 X 1 584 X 25 46 170398 Filter Lip Seal 741 X 250 X 250 TC 47 170399 Actuator Bypass Oil Seal 625 X1 0x 25 48 170400 Rod Bypass Actuator O ring 07x 301 ID 49 196599 Arm Bypass 128 401266 Kit Expansion Tank 50 170402 Retaining Ring 25 External Tank 52 170404 Washer Flat 0 050 210 1000 Barbed Vent 53 170405 Retaining Ring Bolt Self Tapping 10 32 X 1 2 54 17040
58. ment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 CORRECTION DUPLO Sa 09 Iz Go Oe X DIU T a a ct Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Recharge or replace battery Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clea
59. n reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc 11 Transmission Engaged ANNNNNNNNNNNN y f 4 Transmission Disengaged FIG 11 SERVICE REMINDER HOUR METER reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing When service is required the service reminder will flash for two hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP position when engine is not running TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a
60. n 100 hours in one year MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Heplace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 16 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline 17 CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJUR
61. n replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine dies when tractor is shifted into reverse En
62. n section for location and function of controls e Be sure all above assembly steps have been com pleted e Check engine oil level and fill fuel tank with gasoline e Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual e Sit on seat in operating position depress brake pedal and set the parking brake e Raise attachment lift lever to its highest position e Remove key from bag and start the engine see TO START in the Operation section of this manual After engine has started move throttle control to idle slow position e Release parking brake e Slowly depress forward drive pedal and drive tractor off skid e Apply brake to stop tractor and set parking brake e Turn ignition key to STOP position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVELMOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly
63. ntenance section of this manual CYLINDER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVERCOVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration T 2 3 4 5 6 8 B IQ OU IM es OAN DPL e CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Weak or dead battery Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjust
64. nual TIRES e Maintain proper air pressure in all tires See PSI on tires e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat ON Engine ON Position ROS ON Position Normal Operating CHECK REVERSE OPERATION ROS SYSTEM e When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the
65. on of the attachment lift lever A determines the cutting height FIG 8 e Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cutto approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions 10 NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in this section of manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely e Repeat for all installing gauge wheel in same adjust
66. operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine 15 BLADE CARE For best results mower blades must be sharp Replace worn bent or damaged blades CAUTION Use only areplacement blade approved by the manufacturer of your tractor Using a blade not approved by the manufacturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 13 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new blade with stamped GRASS SIDE facing the ground IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT Special blade bolt is heat treated CENTER MANDREL ASSEMBLY FIG 13 BATTERY Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original
67. r or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions could result in serious injury or HOT SURFACES indicates a hazard which death The safetv alert symbol if not avoided could result death serious injury pou ny y and or property damage is used to identify safety inform ation about hazards which can result in death serious injury and or property damage Gh FIRE indicates hazard which if not avoided could result in death serious injury and or property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments this manual for future reference Our tractors conform to the applicable safety standards of the American National Standards Institute A ATTACHMENT LIFT LEVER Used to raise and lower the mower or other attachments mounted to your tractor B BRAKE PEDAL Used for braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CONTROL Used to control engine speed E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITI
68. railer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank orcontainer opening at all times until fueling is complete Do not use a nozzle lock open device e If fuel is spilled on clothing change clothing immedi ately e Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES A Safe Operation Practices for Ride On Mowers A GENERAL SERVICE Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear o
69. red under tractor ATTACH MOWER SIDE SUSPENSION ARMS TO CHASSIS Position hole in arm over pin B on outside of tractor chassis and secure with washer and retainer spring Repeat on opposite side of tractor CAUTION Lift lever is spring loaded Have a tight grip on lift lever lower it slowly and engage in lowest position FIG 17 SERVICE AND ADJUSTMENTS FIG 18 ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket D and secure with washer and retainer spring Repeat on opposite side of tractor e Raise attachment lift lever to highest position e f necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 22 e With all tires properly inflated and if your lawn appears unevenly cut determine which side of mower is cutting lower NOTE As desired you can raise the low side of mower or FIG 19 lower the high side Go to side of mower you wish to adjust ATTACH FRONT LINK E Work from left side of trac With a 3 4 or adjustable wrench turn lift link adjust tor Insert rod end of link assembly throu
70. retor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting Sn RY Fully charge the battery for storage e After a period of time in storage battery may require recharging e help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance
71. rrester Kit 31 532 14 50 06 Clip Push In Hinged 532 12 34 87 Clamp Hose 41 532 12 61 97 Washer 1 1 2 OD x 15 32 ID x 250 34 SPARK ARRESTER KIT KEY PART NO NO DESCRIPTION 42 810 04 07 00 Washer Lock 7 16 45 873 51 04 00 Nut Keps Hex 1 4 20 unc 62 532 14 66 29 Shield Heat Muffler 69 532 16 53 91 Gasket 70 532 15 99 55 Exhaust Tube LH 71 532 16 05 89 Exhaust Tube RH 532 18 39 06 Screw Socket Head 5 16 18 x 1 81 532 14 84 56 Tube Drain Oil Easy 82 532 18 16 54 Plug Drain Oil 83 532 19 82 39 Bolt 5 16 18 unc x 1 w Sems 84 817 06 06 20 Screw 3 8 16 x 1 1 4 85 532 17 39 37 Bolt Hex 7 16 20 x 4 x Gr 5 1 5 Thr 90 817 00 06 16 Screw 3 8 16 x 1 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 MOWER LIFT KEY PART NO NO DESCRIPTION 2 532 19 52 23 Shaft Asm Lift 3 532 19 52 31 Lever Asm Lift Rh 7 532 19 64 92 Grip Lever 10 532 19 63 14 Spring Torsion 87 532 19 42 09 Pin Cotter 7 16 Bow Tie Lock 88 532 19 53 03 Spring Lift Assist 89 81919 19 12 Washer Clear Zinc 35 KEY PART NO NO DESCRIPTION 90 582 19 42 08 Pin Cotter 5 16 Bow Tie Lock 91 532 19 51 81 Link Lift Susp Mower Rear 97 81706 06 12 Screw 3 8 16 x 75 Smgml Tap R Z 98 532 19 52 70 Link Lift Susp Front Mower NOTE component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242T 279180 SEAT ASSEMBLY seat tex vgt KE
72. section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Mai
73. start the engine 4 4 1 5555 5 lt Be sure brake system is safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual V 115 important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean ing H L gt REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW EEH IGNITION SWITCH Les C 2 D E ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS D 1 t OC om Me V il i Cruise CLUTCH BRAKE LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL PEDAL m ATTACHMENT ATTACHMENT DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in mino
74. to half 1 2 speed Disengage parking brake e Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your transmission is now purged and now ready for normal operation OPERATION MOWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual e The left hand side of mower should be used for trim ming e Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting e When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 12 FIG 12 e f grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing e Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cuttin
75. ull speed fast position before stopping engine TRACTOR MODEL NUMBER YTH2242T 279180 SCHEMATIC 02929 194276 Regulated Tex BLACK IGNITION SWITCH POSITION CIRCUIT MAKE RUN B A1 L A2 START B S At1 02929 mm e ne BATTERY E em STARTER RED RED FUSE Hp e BLACK LAT q ELECTRIC CLUTCH WHITE OA ll 4 WHITE 1 NN 1 2 e PTO SWITCH OQ Liner DISENGAGED BLACK E ym M 3 el BLACK 6 RED ova IGNITION 9 UNIT OPTIONAL ORANGE BROWN CHASSIS HARNESS CONNECTOR MATING SIDE DASH HARNESS CONNECTOR MATING SIDE 27 CHARGING SYSTEM OUTPUT 16 AMP DC 36 RPM REGULATOR a GRAY REVERSE SWITCH IN REVERSE SEAT SWITCH NOT OCCUPIED JUNCTION SHORTING CONNECTOR HARNESS SPARK PLUGS GAP 2 PLUGS ON TWIN CYL ENGINES BLACK POWER OUTLET IF SO EQUIPPED 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED BLACK WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 6 NON REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS TRACTOR MODEL NUMBER YTH2242T 279180 ELECTRICAL 7
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Husqvarna YTH2242T User's Manual

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