Husqvarna Welder TS 250 XL User's Manual
Contents
1. 18 fasteners two 1 2 wrench es from the side of Belt Guard 4 Rotate the belt tensioning Cam 1 2 Drive Extension to tighten the belt s to proper tension d With belt tensioned use the 12 Straight Edge to check for correct pulley alignment and tighten the engine mounting screws e Replace the Belt Guard before operating the tile saw Always replace any guarding before start SPARE PARTS For quick supply of spare parts and to avoid any lost time itis essential to quote the data on the manufacturers plate fixed to the machine and the part number s and description to be replaced with every order 115 TILE CUTTING ACCESSORIES ANGLE GUIDE PROTRACTOR MITY MITRE GUIDE BULLNOSE FOLDING STAND Parts List Frame Miter Arm Protractor Bar Locking 542 S TI Carriage Bolt 1 4 20 x 5 8 Clip Stop 542 02 02 44 Wing Nut 1 4 20 x 1 Spring 542 18 97 37 Knob 1 4 20 x 1 Knob 542 05 10 10 Protractor Assy Knob 1 4 20 x 1 542 02 05 98 Screw Thumb 1 4 20 x 1 Miter Assy 45 542 05 10 30 Holder Assy Bullnose Knob 1 4 20 x 1 542 05 10 41 Stand Tile Saw Sector Plate 542 05 01 02 Support Assy Miter Frame e e po 542 05 01 05 542 05 01 06 542 05 01 03 542 18 97 37 542 05 10 20 542 18 97 37 N A 1 2 3 4 5 6 7 8 9 c cA ZA gt lI Il cl lA RIP GUIDE P N 542 05 10 00 The Rip Guide is BULLNOSE MITRE GUIDE P N 542 05 10 302. 7 Recommended Eeer 14 8 Alignment Procedur s O aaia aa rii 14 15 9 Profile Wheel Set Up EE 15 10 Plunge er 15 11 Maintenance ee 15 12 Water Pump Trouble Shooting Procedure msi tex ian taedio Eegenen 16 13 Repairs V Belt Tensioning with Cam Adjustment 16 SOARS Gu E 16 15 Te CUR Eeer EE 17 Klee o A mmm 18 19 Luc qcgu TTE 21 NOTE Part Numbers that have an ASTERISK suffix may not be active 9 digit numbers The 542 prefix have been added to current 6 digit part numbers and 0 to 8 digit part numbers Symbol Definitions Symboles Definici n De Los Simbolos e Please read the instructions for use prior to operating the machine for the first time e Avant toute mise en service lire attentivement la notice et se familiariser avec la machine e Antes de la puesta en marcha lea detenidamente las instrucciones y familiaricese con la m quina e Mandatory Obligatoire Obligatorio e Indication C y e ndicazione e Indicaci n e Prohibition e Interdiction e Prohibici n e Warning Triangle e Triangle d advertissement e ri ngwulo De Advertencia PO e Wear Eye Protection e obligatoire des lunettes de protection e Usar Gafas De Protecci n e Wear Head Protection e Port Obligatoire Du Casque Et Des Ec
3. H Husqvarna Operator s manual Read these instructions carefully and make sure you understand them before using the machine TS 250 XL HUSQVARNA CONSTRUCTION PRODUCTS WITH A COPY OF THIS MANUAL OPERATORS OF THIS EQUIPMENT MUST READ AND BE FAMILIAR WITH THE SAFETY WARNINGS FAILURE TO OBEY WARNINGS MAY RESULT IN INJURY OR DEATH FOLLOW INSTRUC EVERY MACHINE IS THOROUGHLY TESTED BEFORE LEAVING THE FACTORY EACH MACHINE IS SUPPLIED STRICTLY TO ENSURE LONG SERVICE IN NORMAL OPERATION CONTENTS Sia eS mm 3 5 Hearing Hazard VV AN ln e EE 5 IU rapis PCM E 6 Decal Descriptions and 1 0 donc usati sd emo d tdt 6 7 Safety Warnings DOs amp DO NOTS E 8 9 Figures goa Tere PS EE ECO e E E 10 POUE TE 10 PUO er 14 gig EEE E 16 Instructions mcihgcnw O OC O 11 2 A 11 3 Machine Set Up o patito 11 13 4 Ol lil ge pjs ess E 13 5 Adjustable Lockbar With Depth Linking 14 6 Manual Merten 14
4. Para Personas Ajenas A La Obra No Smoking D fense De Fumer No Fumar Do Not Operate Without All Guards In Place Ne Pas Utiliser Avant D avoir Install Toutes Les Protections No Operar Sin Todas Las Protecciones In Su Sitio Always Keep the Blade Guards In Place Toujours V rifier Que Les Protections De Disque Sont Bien En Place Mantenga Siempre Las Protecciones De La Hoja En Su Sitio Keep Work Area Clean Well Lit Remove All Safety Hazards La Zone De Travail Doit Toujours Etre Propre Bien Eclair e Et Ne Pr senter Aucun Risque Mantenga Limpio EI Sitio De Trabajo Bien lluminado Elimine Todos Los Riesgos De Seguridad Dangerously High Noise Level Niveau De Bruit Dangereux Nivel De Ruido Elevadamente Peligroso Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up Accorder Une Tr s Grande Attention La S curit Et La Pr paration De La Machine Avant De Commencer Travailler Ponga Extrema Atenci n Al Cuidado Y Preparaci n De La M quina Antes De Ponerla En Marcha Remove Tools From Area and Machine Enlever Les Outils De La Zone De Travail Et De La Machine Elimine Las Herramientas Del Area Y De La M quina Electrical Switch OFF Interrupteur lectrique arr t Conmutador De Apagado El ctrico Electrical Switch ON Interrupteur lectrique marche Conmutador De Encendido El ctrico Electrical Switch Start Interrupteur lectrique d marrage Conmutador De Arranque El ctrico F b
5. This is a standard accessory supplied with every tile saw It is fixed guide that positions the tile for a 45 degree miter used to provide a repeatable position for rip cuts until cut The Mitering Guide clamps to the backstop relocated The Rip Guide clamps to the machined backstop of the conveyor cart MITY MITRE GUIDE P N 542 05 01 02 This is a 45 degree fixture that has an adjustable clamp to hold ADJUSTABLE PROTRACTOR P N 542 05 10 10 The the tile while miter cutting The Mitering Guide clamps Protractor can be used to rip cut known angles The to the backstop protractor clamps to the backstop FOLDING STAND P N 542 05 10 41 This stable one ANGLE GUIDE P N 542 05 10 20 This is a non piece stand brings a Husqvarna tile saw to standing adjustable miter used to quickly position the tile at level for ease of work The stand conveniently folds 45 degrees either on the left or right side It is often flat for storage and transporting used for repeated diagonal rip cuts The Angle Guide clamps to the backstop The instructions for use and spare parts found in this document are for information only and are not binding As part of our product quality improvement policy we reserve the right to make any and all technical modifications without prior notice The manufacturer accepts no responsibility caused by unsuitable use or modifications Diagram 1 Wiring Diagram 542 20 30 79 1 5HP 115V 60 1 NOTES 1 ARE SHO
6. be moved to the maximum forward position thus giving the operator the best and most comfort able position even diagonal cutting 22 4 When cutting smaller tile adjust cart stop to limit cart travel When making extra long cuts up to 31 adjust cart stop to allow for extended travel gt Ska 9 OPERATING PROCEDURE WARNING Read the Operating Procedure completely before operating your tile saw Take into account the working conditions from the health and safety point of view A Always pay extreme care and attention to the preparation of the machine before starting Remove all wrenches and tools from the machine Always keeps blade guard in place e Fill the Pan 2 with enough water to fully submerge the water pump screen It takes approxi mately 12 gallons 46 liters to fill the Pan Before connecting the power cord i Check the Blade Shaft Nut O to be sure it is tight and that the Blade Q rotates freely WARNING Check that the ON OFF switch is in the OFF position Then connect the power cord to a properly grounded outlet of the correct voltage See the decal near the power cord for power requirements If needed use the correct size three 3 conductor extension cord to avoid excessive voltage drop Never use lamp cord type extensions Refer to the Recommended Extension Cords chart below Turn the switch to ON The blade should turn counter clockwise when looking at the blade guard s
7. blade contact surfaces are clean 5 Install the Outer Flange P with the large di ameter against the Blade Q Hand tighten the Arbor Nut O with the 15 16 Wrench E provided Do not overtighten hand tight is suf ficient 6 Lower the Blade Guard M and retighten the wing nut to securely hold the guard down in place Using the Bladeshaft Lock An easy to use Bladeshaft Lock system can be used to loosen the Arbor Nut O With one hand push the Bladeshaft lock Lever back toward the Motor while rotating the Arbor Nut Counter Clockwise CCW with the 15 16 wrench until the Lock engages the Blade shaft The Lock will then stay engaged preventing the Bladeshaft from turning while the Arbor Nut is removed The Lock will spring return to the unlocked position when Lever and Bladeshaft are released Install the Drain Plug C into the front end of the pan and fill with clean water until inlet filter of water pump is covered See Features for capacity Adjust the Pan Assembly 2 to accommodate the size of the tile to be cut and to obtain the most comfortable position for the operator 1 When cutting smaller tiles adjust the pan all the way to the rear The operator has full view and control of the work with minimum stretching 2 For cutting intermediate sized tiles such as 10 or 12 tile the pan can be placed somewhere between the maximum forward and maximum rear positions 3 When cutting larger tiles the pan should
8. of the Tension Adjuster with a adjustable wrench if extra tension is needed Water Pump Assembly 5 Set up 1 Remove the Water Pump H Hose Barb J the Water Control Valve K and Water Tube Assembly L from their carton Thread the Hose Barb J on the water pump outlet hand tighten 2 Slide the Control Valve onto the flexible plastic tubing and push the open end onto the Hose Barb 3 Set the Water Pump Assembly 5 in the deep end of the pan beneath the belt guard Note The water pump inlet screen must be sub merged in order to properly pick up water 4 Place the Water Tube Assembly L to the back of the Blade Guard M and insert the two 1 4 plastic nozzles L2 into the two Ports N on the side of the Blade Guard J Route water tubing sa as to prevent interference with the Cart 4 5 Insert the male plug into the Receptacle on the motor The Water Pump H will start when the motor is turned on For dry cutting the water pump should be unplugged or removed to pre vent damage to the pump NOTE THE MOTOR WATER PUMP OUTLET IS NOT TO BE USED AS A GENERAL PURPOSE CONVENIENCE OUTLET USE FOR CONNECTION OF THE SUPPLIED WATER PUMP ONLY WATER PUMP SAFETY GUIDELINES Always plug the saw power cord into a GFCI outlet when using Ifa GFCI type outlet is not available use a plug in type plugged into a properly grounded outlet Do not use any temporary plug adapters e water pump
9. understand all warnings and instructions on the machine read and understand the symbol definitions contained in this manual keep all parts of your body away from the blade and all other moving parts know how to stop the machine quickly in case of emergency turn the ON OFF switch to the OFF position prior to connecting the machine to the power source inspect the blade flanges and shafts for damage before installing the blade use the blade flange size shown for each blade size use only the blade flanges supplied with the saw Never use damaged or worn blade flanges use only blades marked with a maximum operating speed greater than the blade shaft speed Verify speed by checking blade shaft rpm and pulley diameters and blade flange diameters verify saw drive configuration by checking blade shaft RPM pulley diameters and blade flange diameter read all safety materials and instructions that accompany any blade used with this machine inspect each blade carefully before using it If there are any signs of damage or unusual wear DO NOT USE THE BLADE mount the blade solidly and firmly Wrench tighten the arbor nut make sure the blade and flanges are clean and free of dirt and debris before mounting the blade on the saw use the correct blade for the type of work being done Check with blade manufacturer if you do not know if blade is cor rect use caution and follow the instructions when loading and unloading the machine o
10. ACE 115V L502P PLUG WITH 230V 6 15P PLUG AND b SET THE DUAL VOLTAGE SWITCH TO 230V 1 5 HP 3450 RPM T E C 115V1208 230 60 Hz 1 PHASE 17 2 9 8 6 FULL LOAD AMPS 542 00 08 73 MANUAL O L INS CLASS F 542 16 15 81 ON OFF SWITCH CODES KVA J 542 03 20 80 SWITCH BOX amp WIRING 542 03 01 41 V C SWITCH INCLUDES GUARD 542 18 91 17 START CAPACITOR 460 Mfd 115V NONE RUN CAPACITOR PARTNO HP RPM VOLT HZ 1 AMPS 542 00 06 05 3450 115 208 230 60 1 7 2 9 8 6 19 20 NOTES NOTAS REMARQUE Husqvarna Corporate Office 17400 West 119th Street Olathe Kansas 66061 USA Customer Service 800 288 5040 Customer Serv Fax 800 825 0028 Corporate Office 913 928 1000 Corp Office Fax 913 438 7951 International Customer Service 913 928 1300 Customer Serv Fax 913 438 7938 www husqvarna com Please record the Date of Purchase and the Serial Number the Model Number of the equipment and the Date of Purchase of your equipment in the space below When ordering service items please have this information available Serial Number Model Number Date of Purchase Where Purchased NOTE Motors used on this unit are manufactured by Baldor Electric Company For any motor servicing or warranty work the motor must be taken to a Baldor Authorized Service Center The Service Center nearest you can be found on the Internet under www balder com support If access t
11. DUST WARNING Cutting especially when DRY cutting generates dust that comes from the material being cut which frequently contains silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Exposure to excessive amount of such dust can cause e Respiratory diseases affecting your ability to breath including chronic bronchitis silicosis and pulmo nary fibrosis from exposure to silica These diseases may be fatal e Skin irritation and rash and e Cancer according to NTP and IARC National Toxicology Program International Agency for Research on Cancer Take precautionary steps Avoid inhalation of and skin contact with dust mist and fumes Wet cut when feasible to minimize dust Wear and ensure that all bystanders wear appropriate respiratory protection such as dust masks de signed to filter out microscopic particles See OSHA 29 CFR Part 1910 1200 California Prop 65 Warning Use of this product can cause exposure to materials known to the State of California to cause cancer and or birth defects or other reproductive harm DECALS 8 LOCATIONS ETIQUETAS Y SU UBICACION AUTOCOLLANTS ET LEURS EMPLACEMENTS a EX A WARNING EQUIPMENT IS FURNISHED WITH A 3 WIRE GROUNDING PLUG BE CERTAIN EQUIPMENT IS CONNECTED TO A GROUNDED CIRCUIT FAILURE TO COMPLY COULD Fead manual Lea el manua Veuillez lire le mantel RESULT IN DEATH OR SEROIUS BODILY IN J
12. Flatwashers Bearing Caps D w 5 16 Fasteners Literature Envelope Important to open and read thoroughly FIGURE 2 INSTRUCTION INDICATION INFORMATION PROHIBITION o YU eme O These signs will give advice for your safety Before leaving our factory every machine is thoroughly tested Follow our instructions strictly and your machine will give you long service in normal operating conditions awing Or any KING up Diagonal on 22 x 22 559 x 559mm tile Tools Rip Guide comes standard on all tile saws oee Tile Cutting Accessories on page 19 For information or availability of other accessories con tact your Husqvarna supplier Blade Capacity Rim 10 254mm bore 5 8 15 9mm Profile Wheel 6 152mm bore 5 8 15 9mm Blade Rotation Counter Clockwise CCW Depth of Cut 3 3 4 95mm with 10 254mm blade Horsepower 1 1 2 1 1 2 Voltage 115 115 230 Hertz 60 60 F L Amperages 14 6 17 2 8 6 Blade Shaft RPM 2760 3880 Weight Ib kg 105 48 110 50 Dimensions LxW xH in 51 1 4 x 26 7 16 x 22 5 4 1 302 671 575 Conveyor Cart L x W in mm 16 x 16 1 2 406 x 419 Pan Holding Capacity Water Pump Output 12 gallons 46 1 liters 100 gal hr 378 I hr Standard 300 gal hr 1135 i hr Optional The operator must wear protective clothing appropriate to the work he is doing Any persons not involved
13. URY SEE OPERATOR S MANUAL FOR INSTRUCTIONS IF YOU DO NOT HAVE AN OPERATOR S MANUAL CALL TOLL FREE 1 800 288 5040 DAS 542 04 63 26 542 18 70 43 Location Motor Assembly Location Top of Belt Guard AA WARNING OUTLET IS NOT FOR GENERAL PURPOSE USE USE ONLY FOR VENDOR APPROVED WATER PUMP 542 18 92 47 Location Elec Motor DECALS 8 LOCATIONS ETIQUETAS Y SU UBICACI N AUTOCOLLANTS ET LEURS EMPLACEMENTS 542 19 07 40 x2 Location Both Sides of Pan 504 04 02 01 x2 Location Front Top Corner of Blade Guard Husqvarna 542 19 07 36 Location Rip Guide Husqvarna 542 19 07 39 Location Front of Pan GOOD MOTOR PERFORMANCE DEPENDS ON PROPER VOLTAGE EXTENSION CORDS THAT ARE TOO LONG AND OR SMALL REDUCE VOLTAGE TO MOTOR UNDER LOAD USE EXTENSION CORDS NO SMALLER THAN INDICATED BELOW MOTOR 75 CORD 100 CORD HP un 2304 115v 230V 115v 230V 1 8 046327 P N 542 04 63 27 Location Motor Assembly SAFETY FIRST WARNINGS DO s AND DO NOT s WARNING FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY read this entire operator s manual before operating this machine Understand warnings instructions and controls keep all guards in place and in good condition wear safety approved hearing eye head and respiratory protection read and
14. WN FOR CCW ROTATION FACING 2 MULTIPLE CAPACITORS ARE CONNECTED IN PARALLEL 3 LEAD COLORS ARE OPTIONAL LEADS MUST ALWAYS BE NUMBERED AS SHOWN 1 5 HP 1725 RPM T E F C PART NO SERVICE ITEMS 115V 60 Hz 1 PHASE 14 4 FULL LOAD AMPS 542 20 30 95 MANUAL INS CLASS B 542 20 30 93 ON OFF SWITCH CODES NEMA J NONE SWITCH BOX amp WIRING NONE V C SWITCH INCLUDES GUARD 542 20 30 96 START CAPACITOR 189 227 Mfd 125V 542 20 30 94 RUN CAPACITOR 50 Mfd 240V PART NO HP RPM VOLT HZ F L AMPS 542 20 30 79 15 1725 115 CUE 14 4 NOTE Motors used on this unit are manufactured by Baldor Electric Company For any motor servicing or warranty work the motor must be taken to a Baldor Authorized Service Center The Service Center nearest you can be found on the Internet under www balder com support If access to the Internet is not available contact us at the Customer Service listed on teh back cover of this manual Diagram 2 Wiring Diagram 542 00 06 05 1 5 HP 115V 208 230 60 1 START MANUAL CAPACITOR PT Fe WATER PUMP RECEPTACLE 5 15R STANDARD 115V LINE PLUG L5 20P T NOTES DEBE OFF 1 DUAL VOLTAGE SWITCH COMES STANDARD SET TO 115V AND WITH A 115V TWIST LOCK 13 pst TYPE PLUG NEMA L5 20P A 20 AMP ADAPTOR PIGTAIL P N 542 17 31 20 CAN BE USED TO PROVIDE A CONNECTION FOR A 15 AMP STRAIGHT PRONG OUTLET Lim el 2 FOR 208 230V SERVICE a REPL
15. a x Qe e Repairs Are To Done An Authorized Dealer Only Lesr parations ne peuvent tre ex cut es que par un distributeur agr e Las Reparaciones Deben Ser Efectuadas Unicamente Por Un Distribuidor Autorizado Diamond Blade e Disque diamante e Sierra Diamantada e Blade Diameter e Diam tre De Disque e Di metro De La Hoja e Pulley Diameter Diam tre De e Di metro De La Correa e Number of Revolutions Per Rotational Speed e Nombre De Tours Minutes Vitesse De Rotation e N De Revoluciones Por Minuto Velocidad De Rotaci n e Blade Flange Diameter e Diam tre Du Flasque De Disque Diametro De La Brida De La Hoja e Blade Cutting Depth e Profondeur De Coupe Du Disque e Profundidad De Corte De La Hoja e Machine Mass 165 e Poids De La Machine en lbs e Masa De La M quina lbs e Electric Motor e Moteur Electrique e Motor el ctrico HEARING HAZARD DURING NORMAL USE OF THIS MACHINE OPERATOR MAY BE EXPOSED TO A NOISE LEVEL EQUAL OR SUPERIOR TO 85 dB A ATTENZIONE RISCHIO DE LESIONE ALL APPARATO UDITIVO NELLE NORMALI CONDIZIONI DI UTILIZZO QUESTA MACCHINA PUO COMPORTARE PER L OPERATORE ADDETTO UN ESPOSIZIONE ACUSTICA DI LIVELLO PARI O SUPERIORE A 85 dB A ATENCION RIESGO DE DANO AUDITIVO EN CONDICIONES NORMALES DE UTILIZACION EL OPERADOR DE ESTA MAQUINA PUEDE ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A 85 dB A
16. chine with the motor stopped disconnect tools from power source when not in use before servicing and when changing accessories carefully maintain and clean for better and safer performance Follow instructions for changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility only cut in a straight line only saw as deep as the job specifications require always give a copy of this manual to the equipment user If you need extra copies call TOLL FREE 1 800 288 5040 SAFETY FIRST WARNINGS DO s AND DO NOT s WARNING FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY DO NOT operate this machine unless you have read and understood this operator s manual DO NOT operate this machine without the blade guard or other protective guards in place DO NOT stand behind or in front of the blade path while the motor is running DO NOT leave this machine unattended while the motor is running DO NOT operate this machine when you are tired or fatigued DO NOT use a wet blade without adequate water supply to the blade DO NOT exceed maximum blade speed shown for each blade size Excessive speed could result in blade breakage DO NOT operate the machine if you are uncertain of how to run the machine DO NOT use damaged equipment or blades DO NOT touch or try to stop a moving blade with your hand DO NOT cock jam wedge
17. drugs or alcohol kkkkkkkkkkkkkkkkk This saw was designed for certain applications only DO NOT modify this saw or use for any application other than for which is it was designed If you have any questions relative to its application DO NOT use the saw until you have written Husqvarna Construction Products and we have advised you Husqvarna Construction Products 17400 West 119th Street Olathe Kansas 66061 In USA 1 800 288 5040 9 10 NXxz cuHongovozzepuraecrommoos AA FIGURE 1 Assembly Component Identification Pan Guides Pan Stops Drain Plug Bearing Cap amp Fasteners Tlle Saw Wrench 15 16 x 9 16 x 1 2 Locking Knob Lockbar Water Pump Hose Barb Fitting Water Valve Water Tube Assy Fitting End Tube Assy Plastic Nozzles Tube Assy Blade Guard Ports Water Tube Nozzle Arbor Nut Blade Flange Outer Blade Blade Flange Inner Rip Fench Cart Stop Set Collar Adjustable Postion Limiter Torsion Spring W1 amp W2 Capscrew Tension Adjuster Tension Adjuster Roll Pin Tension Adjuster Capscrew Lockbar Adjustment PN Major Assemblies in Shipping Carton Cutting Head Assembly Includes Water Tube Assembly L Frame Assembly Water Pan Assembly Conveyor Cart Assembly 4 with Rip Fence S included Water Pump and Accessory Carton cludes Water Pump H Hose Barb Water Valve K 15 16 9 16 1 2 Wrench E Drain Plug C Locking Knob F with 5 16
18. e ment Adjust Guides if needed Install the Cutting Head Assembly 1 1 gt the Cutting Head Assembly 3 on the pivot bar up between the Set Collar U and the ad justable Cutting Head Position Limiter V See Figure 2 These components have been pre set at the factory to align the blade with the slot in the center of the cart this is adjustable See Alignment Procedures section 8 2 Using the 5 16 Capscrews and Lockwashers provided install the two Bearing Caps D to the bottom of the Cutting Head 3 To secure the Cutting Head 3 to the pivot bar tighten the Capscrews with a 1 2 wrench or use the Wrench E provided For plunge cutting leave the Bear ing Caps D free enough to allow the Cutting Head 3 limited movement up or down 3 Insert the Locking Knob F with 5 16 flat washer through the slotted Lockbar G into the tapped hole in the belt guard This is used to set the cutting depth of the blade See sec tion 5 Set up with the Torsion Spring W With the Cutting Head installed on the pivot bar rotate the Torsion Spring W until the inside spring loop W1 engages around the lower edge of the motor platform Loosen the 5 16 Capscrew X in the spring Tension Adjuster Y and move it to engage the Roll Pin Z into the outside spring loop W2 Set the desired tension for your plunge cutting and tighten the Capscrew X to secure the Tension Adjuster to the pivot bar Use the flats on the back
19. elow If the back flushing does not work remove the screen and turn the impeller manually looking for and rinsing out the impeller cavity of any dirt or foreign matter BLADE GUARD WATER CONTROL VALVE BACK FLUSH ELECTRICAL We carry out all repairs in the shortest possible time and at the most economical prices See front page for address and phone numbers Contact your authorized Husqvarna dealer concerning maintenance and re V Belt Tensioning with Cam Adjustment Always set the Motor Switch to OFF and un N plug power cord before making any repairs or adjustments to your saw This tile saw is belt driven The standard unit uses a 6 groove Poly V Belt The tension is factory set but on oc casion it may be necessary to adjust the belt especially if itis being replaced Again adjust only with the saw turned off and unplugged Tools needed One 3 8 wrench two 1 2 wrenches one 3 8 Drive Extension x 8 or longer and a 12 Straight Edge 1 Remove the Belt Guard to get access to the V Belt a Remove two 1 4 20 Flange Bolts 3 8 wrench on top of Belt Guard b Remove 5 16 18 Bolt and Locknut two 1 2 wrenches on side flange of Belt Guard 2 Loosen the four 5 16 18 Flange Bolts 1 2 wrench that hold the Motor to the platform 3 Remove the Belt Guard for full access to belt and pulleys a Remove the two 1 4 20 Flange Bolts 3 8 wrench from top of Guard b Remove the 5 16
20. eter will protect the rolling cart from being cut by the blade Refer to the chart in Figure 3 for the correct use with a 10 8 or 6 blade The TS 250 XL is shipped standard set up for 10 diameter blade To change the setting locate the capscrew AA used as the pivot loosen and remove the Lock Nut Set the Lockbar G to the proper holes for blade size Tighten the 5 16 fasteners so that the Lockbar G is snug but free to pivot Check the setting by loosening the Knob F and lowering the head fully down into the table slot The blade segment should be below the table surface but not cutting into the table See also Section 10 Plunge Cutting 6 MANUAL THERMAL OVERLOAD The motor is equipped with a manual overload protection reset button If the motors overheats the red reset button will pop out to open the motor circuit stopping the motor and water pump If this occurs the motor ON OFF switch must be setto OFF After the motor cools push in the reset button When it stays in the motor can be restarted RECOMMENDED EXTENSION Good motor performance depends on proper voltage Extension cords that are too long and or too small in wire gauge reduce the voltage to the motor under load Use extension cords no smaller than indicated below 1 1 2 3450 17 2 8 6 10 14 10 14 8 ALIGNMENT PROCEDURES Your tile saw is factory assembled and aligned prior to shipment to ensure accurate cuts whe
21. etthe edge of the part to be shaped parallel to the wheel 2 Locate the material under the wheel Pull the Conveyor Cart 4 with the material from under the wheel to set proper cutting height 3 Loosen the Locking Knob F and lower the Cutting Head 1 so that the wheel just slightly makes contact with the material 4 Secure the Cutting Head 1 into position with the Locking Knob F for cutting 5 Note Profiling usually takes several light passes to produce the best results Setlower each time until the desire depth has been reached PLUNGE CUTTING See Figures 1 amp 2 Spring Force Adjustment Spring force can be adjusted by rotating Spring Tensioner Y Loosen the 3 8 16 Bolt X and rotate Spring Tensioner Y to increase or decrease Spring Force Tighten Bolt to secure Tensioner to Pivot Shaft It may be necessary to slightly loosen the Bearing Caps D for proper and smooth operation By loosening Knob F Pivot Head can be raised or lowered with minimal effort depending on Spring Force adjustment Limiting Cutting Head Movement An adjustable Head Position Limiter V is located on the underside of the Head platform and is used to locate the Blade in the center slot of the Cart and along with the Lockbar as a raise and lower Position limiter for the Cutting Head See Cutting Head Adjustment section 8 11 MAINTENANCE PROCEDURES Before performing any maintenance ALWAYS place the machine on a level s
22. form adjust to limit the Cutting Head movement See section 10 and tighten the 3 8 16 Bolt Check that the Blade is now in the center of the middle slot Tighten the four 4 fasteners of the 2 Check the Parallel Alignment The Conveyor Cart 4 should travel parallel to the plane of the Blade Q Place a Square rule against the backstop of the Cart 4 lightly in contact with the Blade Q The blade surface should be parallel to the square Le no gap between the blade and the square at either the front or back edge of the blade Next traverse the cart back and forth along the Rails The blade should remain parallel to the square staying slightly in contact with it throughout its full travel It should not move away from the Blade nor should the Blade push the the Square If the either happens the Blade Q will not cut straight and the Parallel Alignment must be performed Parallel Alignment for Sraight Cuts The Rails determine the path the tile on the Conveyor Cart 4 travels For a straight cut the Cart must then travel Parallel to the plane or side surface of the Blade The path of the Conveyor Cart 4 must then be modified by adjusting the Rails to agin be Parallel to the side ofthe Blade Slotted mounting holes in both ends of the Water Pan 2 are provided to allow for this adjustment Tip Align only one Rail first usually the Inner Rail After one Rail is aligned the other is easily aligned usi
23. ide The water pump will start automatically when the motor starts Adjustment of the water supply may be made by means of the Control Valve K Follow the blade manufacturer s recommendations for dry or wet cutting Wet cutting blades can be damaged or destroyed without sufficient water Only blades specifically designed for dry cutting can be used without coolant The water supply should be adequate with water flowing on both sides of the blade Keep the water clean and make certain the WATER LEVER IS ALWAYS ABOVE THE PUMP INLET Do not run the water pump dry Unplug for dry cutting For straight cuts position the tile squarely against the back edge of the conveyor cart Keep the cart clean and free of cuttings The standard Rip Guide S is supplied for setting cutting lengths Move the conveyor cart slowly and carefully until the blade is in contact with the tile For best cutting a new blade needs a chance to break in or wear in slightly It may take several cuts to open expose the diamonds of a new or closed blade 13 14 5 ADJUSTABLE LOCKBAR WITH DEPTH LINKING PROTECTION FIGURE 3 Blade Frame Lockbar Hole 10 L 2 A Lockbar G is used to set the blade depth during cutting The Lockbar has two 2 holes at the lower end which are used in specific combination with the three holes in the Frame 1 These are used as depth limiting settings that if used with the correct blade diam
24. in the work should leave the area A A cafe Use only blades marked with a maximum operating speed greater than the blade shaft speed Before starting up the machine make sure you read this entire manual and are familiar with the operation of this machine The working area must be completely clear well lit and all safety hazards removed The new improved blade guard offers simplified blade installation and removal maximum 10 254mm blade capacity The external water tube assembly L is removable for easy maintenance e 1 1 2 HP High Torque HT 115V 60 1 motor on standard saw e The dependable high volume submersible coolant pump features a screened intake e The motor and pump power cords are securely mounted directly into the motor housing e The removable Drain Plug C at the front end of the pan permits easy coolant draining and quick sludge clean out The Water Pan 2 is removable for easy cleaning The free rolling Conveyor Cart 4 is aligned for straight smooth cuts The Backstop with ruler allows fast mounting and adjustment of the Rip Fence S and optional accessories The Cart comes standard with a 5 1 4 end Extension for supporting longer tile e Makes diagonal cuts on 22 x 22 559 x 559 mm tile Can make 31 787mm rip cuts e Full size belt shield and belt protection e The adjustable Water Pan 2 allows the operator to cut tile comfortably with a full view and c
25. is equipped with a ground electrical plug to reduce the risk of possible shock Be sure to connect to a properly grounded type receptacle e Never pick the water pump up out of the water when itis plugged in DO NOT EVER use the water pump to pump any thing but water e Never service the pump when it is still plugged in e Never let the pump operate dry It is self cooled by pumping water Dry use will cause the pump to fail e Maintain regularly and clean out debris from intake screen e Check power cord for nicks or frays and never try to alter the power cord in any way Installation amp Removal of Cutting Blade A Be sure you are using the correct blade for the material being cut For example blades are available for cutting materials such as wall tile quarry tile marble slate and similarly hard materials For the best results always use genuine Husqvarna diamond blades Contact your nearest dealer to select the correct blade for your spe cific cutting needs Always set the Motor Switch to OFF prior to mounting the blade 1 Raisethe Blade Guard M to fully up and tighten the wing nut on the side to hold it in the raised position 3 Remove the Arbor Nut O and the Outer Blade Flange P 4 Check the Blade Q for Counter Clockwise rotation CCW and install on the spindle shaft against the Inner Blade Flange R Rotation direction is indicated by an arrow on one side of the blade Make sure the
26. n your saw is delivered However since Husqvarna cannot control rough handling during shipping it is suggested that the alignment be checked the saw is found in need of adjustment refer to the appropriate section s below There are two basic alignment checks for the tile saw and any adjustments made must follow these procedures to ensure that the unit functions freely Adjustment tools required Carpenter s Square two 2 7 16 wrenches and 5 32 hex key 1 Check the Blade in Slot Alignment i The Blade Q should be centered in the middle slot of Conveyor Cart 4 Set up your saw as described above and move the Conveyor Cart 4 back and forth from the front to the rear of the Pan 2 If the Blade Q contacts either side of the slot the Cutting Head Location Adjustment must be performed e utting Head Adjustment See Figure 1 The Cutting Head Assembly 3 is positioned with the Set Collar U against the left side of the Motor platform and the Head Position Limiter V against the inside i Loosen the Set Collar 5 32 hex key the Position Limiter 9 16 wrench and the four 4 fasteners 1 2 wrench of the Bearing Cap D Move the Head Assembly 3 along the Pivot Bar of the Frame 1 until the Blade Q is centered in the center slot Locate the Set Collar U against the outside of the Motor platform again and retighten the set screw Locate the Head Position Limiter V against the inside wall of the Motor plat
27. ng the Cart 4 as a guide If moving the one end of the Rail is not enough to provide complete alignment the other end can be moved in the opposite direction to provide additional Rail movement Slightly loosen all 1 4 20 fasteners 7 16 wrenches locating the two Rails so that both rails are free to move Move one end of the Inner Rail until the square remains flush with the Blade while the cart is moved to and fro as described above in Check Parallel Alignment Tighten the fasteners of this rail and recheck the alignment Once alignment of one Rail has been made set the second Rail parallel to the first Traverse the Cart 4 back and forth along the rails and use it as a guide to locate the second rail parallel to the first Tighten the remaining 1 4 20 fasteners 9 PROFILE WHEEL SET UP AND USE See Figure 1 The TS 250 XL is designed for use with a Husqvarna 6 Profile Wheel such as P N 542 62 10 81 3 8 Radius or 542 62 10 82 1 2 Radius e Raise the blade guard Remove the spindle nut and outer flange Remove the tile saw blade if one has been installed Refer to Section 5 Adjustable Lockbar if needed e Install the profile wheel onto the spindle shaft up against the inner flange with the working surface to the outside e Secure into place by reversing the outer flange and tightening the spindle nut Lower the Blade Guard J back down over the profile wheel Locate the material for profiling 1 S
28. o the Internet is not available contact us at the Customer Service listed on teh back cover of this manual 21 Husqvarna www husqvarnacp com 542 20 11 01 2006 28 Printed In U S A
29. ontrol of work 3 Machine Set Up See Figure 1 Remove all items from the shipping carton and identify 1 Cutting Head Assembly 1 Includes Water Tube Assembly L 2 Frame Assembly 1 with Lockbar amp Sprig assisted Plunge Assembly 3 Water Pan Assembly 2 4 Conveyor Cart Assembly Cart Assembly 4 and Rip Guide S 5 Water Pump and Accessory Carton Includes Water Pump H Hose Barb J Water Valve K 15 16 Wrench E Drain Plug C Locking Knob F with 5 16 flatwasher Bearing Caps D with 5 16 Capscrews amp Flatwashers 6 Literature Assembly Envelope NOTE Check the carton and all packing filler for loose parts and optional accessories if ordered 11 12 IF ANY PARTS ARE MISSING OR DAMAGED PLEASE CONTACT YOUR Husqvarna CUSTOMER SERVICE FOR INSTRUCTIONS CALL 1 800 288 5040 Tools required Your new saw can be completely as sembled with the Wrench E provided Qty Part Number Description 542 16 16 41 Wrench 15 16 x 9 16 x 1 2 e Set the Frame Assembly 1 on a flat surface or on a Husqvarna folding stand e Install the Water Pan Assembly 2 between the four Pan Guides A on the Frame Assembly 1 Locate the Pan 2 with the Drain Plug B at the operating end with the two Stops C located on the bottom of the Pan 2 straddling the front leg of the Frame 1 The Water Pan Assembly 2 should slide freely back and forth on the Guides A with little lateral mov
30. or twist the blade in a cut DO NOT transport a cutting machine with the blade mounted on the machine DO NOT use a blade that has been dropped or damaged DO NOT use carbide tipped blades DO NOT _ use abrasive blades DO NOT useconventional abrasive blades with water DO NOT touch a dry cutting diamond blade immediately after use These blades require several minutes to cool after each cut DO use damaged or worn blade flanges DO NOT allow other persons to be near the machine when starting or when the machine is in operation DO NOT operate this machine in an enclosed area unless it is properly vented DO NOT operate this machine in the vicinity of anything that is flammable Sparks could cause fire or an explosion DO NOT allow blade exposure from the guard to be more than 180 degrees DO NOT operate this machine with the belt guard or blade guard removed DO NOT operate this machine unless you are specifically trained to do so DO NOT use a blade that has been over heated Core has a bluish color DO NOT material into the blade DO NOT grind on the side of the blade DO NOT lay power cords in or near the water DO NOT replace the motor with any motor that does not have a special grounding connection DO NOT cut deeper than 1 per pass with a dry blade Step out to achieve deeper cuts DO NOT start cutting with a saw until you have a clear work area and secure footing DO NOT operate this machine while using
31. outeurs e Usar Casco De Protecci n e Wear Breathing Protection e Port obligatoire d un masque respiratoire protecteur e Usar Mascara De Protecci n e Use Of Ear Protection Is Mandatory e Port obligatoire da casque antibruit e Es Obligatorio El Uso De Protecci n Auditiva Wear a Hard Hat Port Obligatoire Da Casque Antibruit Usar Casco Duro e Wear Safety Shoes e Port obligatoire des chaussures de s curit e Usar Zapatos De Seguridad e Wear Appropriate Clothing e Port obligatoire de la tenue appropri e e Usar Ropa Adecuada Remove The Blade Prior To Hoisting Loading Unloading And Transporting The Machine On Jobsite e D montage Obligatoire Du Disque En Cas D lingage De Chargement De D chargement Et De Transport Sur Le Chantier e Desmontar El Disco Antes De Desplazar Cargar Descargar O Transportar La Maquina En La Obra 430000 v AA A e S A 9 Motor Off Arr t Du Moteur Parar Motor Use In Well Ventilated Area A Utiliser Dans Un Endroit Bien Ventil Usar En Una Area Bien Ventilada Do Not Use In Flammable Areas Ne Pas Utiliser Dans Des Ambiances Comportant Un Risque D incendie No Usar In Areas Inflamables Machinery Hazard Keep Hands And Feet Clear Danger Rester A Distance De La Machine M quina Peligrosa Mantenga Manos Y Pies Alejados De La M quina No Non working Personnel In Area Zone Interdite Au Personnel Non Ouvrier Prohibido
32. perate this machine only in well ventilated areas instruct bystanders on where to stand while the machine is in operation establish a training program for all operators of this machine clear the work area of unnecessary people Never allow anyone to stand in front of or behind the blade while the motor is running make sure the blade is not contacting anything before starting the motor use caution when lifting and transporting this machine always tie down the machine when transporting use caution and follow instructions when setting up or transporting the machine have all service performed by competent service personnel make sure electric powered machines are plugged into a properly grounded circuit make sure power cords are the proper size and in good condition maintain a secure grip on the material being cut clean the water tray frequently verify the blade arbor hole matches the machine spindle before mounting the blade clean the machine after each day s use follow all electrical codes in your area consider work area environment Don t expose power tools to rain Don t use power tools in wet locations use caution to guard against electric shock Prevent body contact with grounded surfaces i e pipes radiators ranges refrigerators use correct voltage and proper extension cords Never carry tool by cord or yank it to disconnect it from receptacle Keep cord away from heat oil and sharp edges always carry the ma
33. urface with the motor OFF and disconnect the electrical current Let the machine cool down Your Husqvarna tile saw is ruggedly constructed machine engineered to give long satisfactory performance Simple daily maintenance and care will add to the life and productivity of your saw After each day s use CLEAN THE MACHINE Turn off and unplug the saw before performing any maintenance Keep the cart top clean and free for cuttings To clean it flush the top surface and grooves with water Drain clean and refill the pan frequently Flush the coolant system with plenty of water then drain and refill the pan If the water flow stops check the water pump to see if the shaft and impeller turn freely See the WATER PUMP TROUBLE SHOOTING PROCEDURE section It is always good practice to clean your tile saw after each day s use Drain the water and clean out the pan Clean the rails Before storing it is good practice to wipe or spray rails with water soluble oil like WD 40 or equivalent Entrust all repairs to your authorized dealer only 16 12 WATER PUMP TROUBLE SHOOTING PROCEDURE 13 REPAIRS If Water Stops Flowing 1 Stop Sawing then 2 Disconnect Electrical Plug from Outlet then 3 Remove the Pump then 4 Back Flush Back flushing is done by forcing water into the pump discharge and out through the screen Most of the time this procedure works and the pump can be put back into service See Figure b
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