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Husqvarna P 525D User's Manual

1. 26 Fitting the cutting head 26 Removing the cutting unit 27 Service position for the cutting unit 28 Placing in the service position 28 Cutting height and tilt angle adjustment 29 Replacing the cutting unit belts 30 Checking the blades 30 Removing the BioClip plug 30 Adjustment of PTO 31 Change bell riori oro 31 Change coolant 32 Lubrication Lubrication schedule 33 conci sssaaa 33 ACCeSSOr eS 34 Pivot wheel bearings 34 The cutting unit bevel gear 34 Universal drive shaft joints 34 Cutting unit bracket 34 Lift arm rear bearings 34 lloro NE RR rS 34 The drive shaft front support bearing 35 The drive shaft rear support bearing 39 Steering cylinder 95 2 E 35 EN TOC E EN ER E ES 35 Checking the engine s oil level 30 Changing the oil filter 36 Check the hydr
2. 6 ROAD 1 C POWER 0 5 715 8 O PT WORKING LIGHT 915 9 4 10 P520 D Schema side 2 Control board 576 97 50 01 English 41 KEY SWITCH A ELECTRICAL SYSTEM J2 1 Brown wire KEY SWTCH B o MATE N LOK 6 KEY SWITCH q KEY SWTCH D Control board connector J2 GND GND 9 D J2 4 Orange wire 7 J2 2 Yellow wire A lt This wire is in to wiring 5764688 01 J2 3 Yellow wire A J2 5 Blue wire J2 6 Blue wire Working light switch Working light front Qd START A KEY SWITCH B J11 1 Green wire e To J11 at controlboard EXTRA LIGHT o J11 2 Red wire J11 5 Pink wire This wire is in to wiring for road kit Connector light power to roadkit and cabin See schema side 7 5 64688 01 J11 4 Purple wire FRONT LIGHT IND LIGHT ON o 35 ve oz a 9 TEMP SIGNAL 8 H METER ON o H METER 12V J11 5 White wire 11 6 Operating time 520 D Schema side 3 Control board 576 97 50 01 SWITCH PTO SWITCH PTO SWITCH PTO SWITCH Control board connector J10 MOLEX x 4 J10 3 Red wire J10 1 Orange wire J10 2 Orange wire Wiring 5764686 01 with switch J10 4 Ye
3. Maintenance Daily maintenance Before After workis starting completed m 5 mp 5 D 5 lt 5 gt c Check the safety system Check for fuel and oil leakage Check the engine s oil level Check coolant level and antifreeze Checking the transmission oil level Check and clean the engine s cooling air intake clean the radiator X X Start engine and blades listen for noise Clean underside of cutting unit X Lubricate throttle cable Check the tyre pressures Lubricate according to lubrication schedule see under heading LUBRICATION Clean thoroughly around engine Clean thoroughly around transmission 0 ERE NENNEN MEN NENNEN NEN NENNEN Clean the air filter and empty the particle collector NENNEN NENNEN NENNEN SS NENNEN _ Replace the fuel filter Change engine oil and filter Check the synchronisation between the front and rear wheels Change hydraulic oil and hydraulic filter Check belt tension and condition alternator belt PTO belt cutting unit belt Check the battery condition clean as necessary Clean transmission air intake 9 9 E o of oo R Q 2 5 e D 5 77 D 2041 1 o Q o 525 o Check oil level in the bevel gear top up if necessary Check the whe
4. Speed limiter The speed of the machine 1 steplessly regulated with two pedals Pedal 1 is used to drive forwards and pedal 2 to drive backwards WARNING Make sure that branches do not obstruct the pedals when mowing under bushes Otherwise there is a risk you may lose control 12 English Counter The chronometer shows how many hours the engine has been running Any time when the engine 1 not running but the ignition is switched on is not registered The last digit shows tenths of an hour 6 minutes Parking brake Operate the parking brake by moving the handle forwards Cutting unit 5200 and P 525D can be equipped with two different cutting units e Combi 132 e Combi 155 The Combi unit equipped with a BioClip plug finely chops the cuttings to fertiliser Without the BioClip plug the unit works in the same way as a rear ejection unit The rear ejector ejects the clippings behind the unit without finely chopping them PRESENTATION Adjusting the cutting height The cutting height can be adjusted to seven different positions Select the required cutting height 1 7 using the cutting height adjusters Set the knobs horizontally so that they do not snag on bushes and the like Lever for hydraulic lift of attachments The lifting lever is used to put the cutting unit in either the transport or mowing position when hydraulic pressure is available The lever has four different
5. 1 Temperature gauge for coolant The engine is liquid cooled If overheating of the engine is indicated the first action to take is to reduce the engine temperature by running the engine at idle with no load Turn off the power transmission Check coolant level and top up if necessary Also check that the radiator grill and radiator are clean and not clogged The grill is at the rear of the machine and on top of the bonnet Oil pressure check oil level and top up if necessary Ignition Battery charging Power transmission connected Parking brake Spotlight Switch for the lights A Bypass valves Hydraulic pressure must be released in order for the ride on mower to be moved when the engine is shutoff The hydraulic pressure is opened and closed with a bypass valve you try to drive the machine without hydraulic pressure it will not move The drive on the axle is disengaged if one valve is open The P 520D and theP 525D has two valves one valve for the front axle and one for the rear axle IMPORTANT Always drive the machine with both valves closed e Bypass valve rear axle The hydraulic pressure is released by opening the locking nut 1 1 4 1 2 turn anti clockwise then the bypass valve 2 2 turns The hydraulic pressure is switched on by closing the valve Close the valve nut 2 fully before tightening the locking nut 1 e Bypass valve front axle Th
6. Ind uoniub 103 031 oy 99S 0 UO aq snw uoniub 3 09 5 17 0 N ou uo uoniubi ou JI S asn ojny UO GI JI 46 English ELECTRICAL SYSTEM Wiring diagram P525 D Power in 12V 5049 919 1 Control board power a S 3 x Red wire 50A Power in 12 Ta Y Power in 12V 50A MATE N LOK 6 This wire is in to wiring 5764687 01 Control board connector J15 3 x Blue wire 2 Power wire mm Diesel ON OFF Cranking motor ll Main fusel50A Solenoid J6 1 Brown wire a rs a Battery J6 2 Yellow wire w V 5 This wire is in to wiring 5774320 01 95 a 5 INTO N Orange wire S L J6 5 Nd Black wire 6 6 START MOTOR gt P525 D Schema side 1 Control board 579 29 38 01 This wire is in to wiring 5764690 01 This wire is in to wiring 5764690 01 GLOW PLUG Green wire GLOW PLUG GLOW PLUG 147 4 1 47 5 Purple wire Temperature switch P poi pressure switch 0 This wire is in to wiring 5764691 01 TEMP SMTCH OL SWTCH Grey wire Control board connector J7 MATE N LOK 6 J12 1 Green wire Only if cabin Husqvarna Cabin relay board N 5 o 42 o o gt o o a gt c ALWAYS POWER FLASH LEFT FLA
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8. Take extra care when loading it onto or off a vehicle or trailer Use an approved trailer to transport the machine e To secure the machine on the trailer two approved tension belts and four wedge shaped wheel blocks should be used Engage the parking brake and tie the tension belts around the front and rear brackets Secure the machine by tensioning the belts towards the back and the front of the trailer respectively Place the wheel blocks in front of and behind the rear wheels e Check and observe local road traffic regulations before transporting or driving the machine on roads English 1 1 PRESENTATION Presentation Congratulations on your choice of an excellent quality product that will give you great pleasure for many years This operator s manual describes P 520D and P 525D 5200 and P 5250 are equipped with hydraulic steering and an equipment hoist The machines are equipped with four wheel drive The power transmission from the engine is handled by a hydrostatic transmission which allows variable variation of the speed by using the pedals One pedal for driving forward and one for reverse Throttle trigger The throttle control regulates the engine speed and thereby also the rotation speed of the blades To increase or reduce the engine speed the control is moved forwards or backwards When driving the throttle control must be in the position for maximum engine speed work mode
9. The air pressure in the cutting unit pivot wheel must be 150 kPa 1 5 bar 22 psi Measure the distance between the ground and the front and rear edges of the cutting unit hood e The rear edge of the cutting unit should be 6 9 mm 1 4 3 8 higher than the front of the unit e Loosen the lock nut and turn the adjusting screw Extend the brace to raise the rear edge of the cutting unit e Lock the nut against the brace Replacing the cutting unit belts WARNING Protect your hands with gloves There is a risk of crush injuries when working with the belt On these cutting units with collision proof blades the blades are driven by one V belt Do as follows to change the V belt 1 Remove the cutting unit 2 Remove the screws holding the belt cover and lift it off 3 Pull the belt off the pulleys Use a crowbar as necessary to de tension the spring and release the belt tension 4 Loosen two screws and remove the other three for the bevel gear Turn the bevel gear so that the belt can be fed under the pulley 30 English 5 Check that the belt tensioning equipment is not jammed or binding and replace the spring 6 Insert the new belt in place and replace the bevel gear The bevel gear is tightened to a torque of 47 Nm 7 Fit the belt around the pulleys The belt tightening schedule is on a decal located on the cutting unit under the belt cover 8 Fit covers 9 Attach the cutting unit to the
10. bridge and the bracket Change PTO belts WARNING Protect your hands with gloves 10 Pull the belt onto the pump belt pulley first and then onto There is a risk of crush injuries when the lower belt pulley Repeat the procedure with the working with the belt second belt 11 Fit the spacer 6 to the bearing bridge and screw the Always replace the belts in pairs bearing bridge tight with the associated screws 5 1 Prevent the engine from starting by removing the ignition Torque 47 Nm key before making any adjustments or performing maintenance 2 Fold down driver s seat the cover plate of the hydraulic pump drive shaft 4 Unscrew the bolts 1 of the coupling that connects the drive shaft and the hydraulic pump and remove the spacer ring 2 from the coupling The drive shaft must be locked with some kind of tool for example a big U spanner or screwdriver 12 Replace the spacer ring 2 and screw the hydraulic pump securely to the drive shaft Torque for the screws 1 is 47 Nm 5 Loosen the lock nut 3 and the lower screw 4 until it is 13 Fit the belt tensioner screw with spring and sleeve completely free from the belt tensioner Tighten screw 4 until the sleeve bottoms against the frame bracket Tighten lock nut 3 whilst holding screw 4 firmly 6 Remove rear bearing spacer screws 5 and remove the spacer 6 7 Cut pull off the old belts 14 Check belt tension after the
11. drained directly after stopping the engine Allow the engine to cool somewhat first 1 Place container underneath the engine oil drain plug 2 Remove the dipstick Remove the drain plug from the engine Let the oil run out into the container Fit the drain plug and tighten it Change oil filter if necessary O oa amp C If necessary fill so that the oil comes up to the FULL mark on the dipstick 7 Run the engine warm then check that there is no leakage from the oil plug 8 Check the engine oil level and top up if necessary IMPORTANT INFORMATION Used engine oil antifreeze etc is a health hazard and must not be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills 36 English Changing the oil filter WARNING Engine oil can be very hot if it is drained directly after stopping the engine Allow the engine to cool somewhat first The oil filter is located on the right side of the engine e Open the engine cover e Place a suitable vessel to collect the oil in e Turn the old oil filter anti clockwise to remove If necessary use a filter remover Clean the oil filter bracket Lightly lubricate the rubber seal on the new oil filter using new oil Fit the oil filter by turning clockwise Turn by hand until the rubber seal is seated Now tig
12. A Restoring from service position Remove the safety belt and place it in the storage compartment Start the engine and lower the cutting unit to the lowest position floating mode Raise the cutting unit halfway Fit the lifting eyes which are attached to the lift arms Pull out the catch and press in the lifting eye There is one for each lift arm Lower the cutting unit to the float position Cutting height and tilt angle adjustment When a cutting unit is installed the cutting height and tilt angle need to be adjusted The adjustment must be made in the stated order Starting position 1 2 3 Check the tyre pressures The tyre pressure should be 1 5 bar 150 kPa 22 PSI for all wheels The air pressure in the cutting unit pivot wheel must be 150 kPa 1 5 bar 22 psi Place the machine on a flat surface The cutting unit must be lowered onto a flat surface Cutting height 1 Set the same height on all three control points Hand tighten the cutting height adjustment knob Disengage the knob by pulling the handle and turning it to the horizontal position so that the handle does not get stuck in bushes or the like Height intervals are between 25 127 mm in seven different positions English 29 Maintenance Tilt angle Place the machine on a flat surface e Check the tyre pressures The tyre pressure should be 1 5 bar 150 kPa 22 PSI for all wheels
13. and remove the keys before leaving the machine SAFETY INSTRUCTIONS Never allow children or other persons not trained in the use of the machine to use or service it Local laws may regulate the age of the user WARNING You must use approved personal protective equipment whenever you use the machine Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your dealer for help in choosing the right equipment Use hearing protection to minimise the risk of hearing impairment Never wear loose fitting clothing jewellery or similar that can get caught in moving parts Never use the machine when barefoot Always wear protective shoes or protective boots preferably with steel toes Make sure that you have first aid equipment close at hand when using the machine S Driving on slopes Driving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest this can result in serious injury or death All slopes demand extra care If you cannot reverse up a slope or if you feel unsure do not mow it This is what you do Hemove obstacles such as stones branches etc Mow upwards and downwards not sideways Do not use the machine on ground that slopes more than 10 Take extra care if any attachments are fitted that can change the stability of the
14. drive belt broken Battery does not charge One or more battery cells faulty Poor contact on the battery terminal cable connectors Defective alternator Alternator belt broken or slipping Wires to the alternator broken Defective battery maintenance Sulphated battery Machine vibrates Blades are loose Damaged universal joint Engine is loose The hydraulic pump is loose Damaged support bearing for PTO shaft Bevel gear is loose The engine 1 not firing on all cylinders Pulley loose or worn bearing on cutting unit One or more blades unbalanced caused by damage or poor balancing after sharpening Blades blunt Cutting unit skew Long or wet grass Grass blockage under hood Different tyre pressures on right and left sides Different tyre pressures on pivot wheel Over speeding Engine speed too low Cutting unit belt slipping PTO belt slipping Cutting height too low Uneven mowing English 39 ELECTRICAL SYSTEM Numbers correspond to 6 Inductive sensor parking brake 1 Switch for the lights 7 Switch for the power outlet 2 Instrument panel 8 Power outlet 3 Lights 9 Electrical connection box 4 Counter 10 Seat switch 5 Ignition lock 11 Main fuse 125 A 40 English ELECTRICAL SYSTEM Wiring diagram P 520D Power in 12V 5045 21921 Control board power J15 2 5 x Red wire Power 12V 5042 Power in 12V 50 MATE N LOK 6 This wire is in to wiring 57646
15. first 25 hours after belt change English 31 Maintenance Change coolant Correct coolant level is important for the cooling system to function properly Therefore the coolant level must be checked regularly The coolant should be visible when the filler cap is removed Repeated coolant loss normally indicates leakage The cooling system should be checked by a professional It is not sufficient just to top up with coolant If the engine boils coolant will be lost Open the radiator cap and allow the coolant to cool down Allow the engine cool before filling The cooling system must not be filled with salt water as this will cause corrosion damage to the engine Replace coolant if it is discoloured or cloudy The cooling system must then be thoroughly flushed Use only glycol based antifreeze approved to BS 6580 1992 or ASTM D 3306 89 or AS 2108 1977 indicated on the packaging The antifreeze must be intended for alloy engines Your Husqvarna supplier can provide the right type of antifreeze Use antifreeze all year round and even in climates where there is no risk of frost Antifreeze contains additives that protect the engine cooling system against corrosion The coolant and antifreeze should be changed at least every two years WARNING Do not open the cap quickly when the engine is hot without first releasing the pressure by partially opening the cap Risk of burns Wear protective gloves and goggle
16. hatch e Loosen the two quick connectors on the universal drive shaft and remove the universal drive shaft 34 English e The universal drive shaft has two grease nipples one on the front hub and one on the rear hub Lubricate with a grease gun until the grease is forced out e Lubricate the telescopic joint of the universal drive shaft with grease Cutting unit bracket Lubricate swivel joints and shafts with oil Lift arm rear bearings e Remove the service hatch e 2 grease nipples one on each side Lubricate with a grease gun until the grease is forced out Lift cylinder e Remove the service hatch e 2 grease nipples one on each side Lubricate with a grease gun until the grease is forced out Q Lubrication The drive shaft front support bearing Lubricate with a grease gun until the grease is forced out The drive shaft rear support bearing 2 grease nipples Lubricate with a grease gun until the grease is forced out Steering cylinder The steering cylinder has two grease nipples one on each end Lubricate with a grease gun until the grease is forced Joint bearing Grease the waist section of joint bearing Lubricate with a grease gun until the grease is forced out Link brace e 2 grease nipples one on each side Lubricate with a gr
17. machine Avoid starting or stopping on a slope If the tyres start to slip stop the blades and drive slowly down the slope Always drive smoothly and slowly on slopes Always use ROPS Rollover Protective Structure and seat belts when riding on slopes Do not make any sudden changes in speed or direction Avoid unnecessary turns on slopes if necessary turn slowly and gradually downwards if possible Drive slowly Do not turn the wheel sharply Watch out for and avoid driving over furrows holes and bumps It is easier for the machine to overturn on uneven ground Tall grass can hide obstacles Do not mow too close to edges ditches or banks The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch or if an edge gives way Do not mow wet grass It is slippery and tyres can lose their grip so that the machine skids Do not try to stabilize the machine by putting your foot on the ground When cleaning the chassis the machine may never be driven near verges or ditches When mowing keep away from bushes and other objects Follow the manufacturer s recommendations regarding wheel weights or counterbalance weights to increase machine stability IMPORTANT INFORMATION Some combinations of accessories require additional counterweight at the rear Check with your dealer for the right combination IMPORTANT INFORMATION Do not drive down slopes with the unit raised Eng
18. machine see Attaching the cutting unit Checking the blades To achieve the best mowing results it is important that the blades are undamaged and well sharpened Check that the blades attachment screws are tight Screws should be torque tightened to 84 Nm IMPORTANT INFORMATION Replacing or sharpening the blades should be conducted by an authorised service workshop The blades should be balanced after sharpening Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service centre assess whether the blade can be sharpened or must be replaced Removing the BioClip plug To change a Combi unit from BioClip function to cutting unit with rear ejection remove the BioClip plug located under the unit with three screws 1 Putthe unit in the service position see Placing in the service position 2 Remove the three screws holding the BioClip plug and remove the plug __ Fit three full thread screws M8x15 mm in the screw holes to protect the threads 4 Replace the unit in normal position Fit the BioClip plug in the reverse order Maintenance Adjustment of PTO belts 8 Pull the new belts through the gap between the spacer ring and the hydraulic pump 1 Tighten screw 4 until the sleeve bottoms against the s frame bracket Tighten lock nut 3 whilst holding screw 4 firmly 9 Feed the lower part of the strap between the bearing
19. water jet IMPORTANT INFORMATION Avoid using a high pressure washer or a steam cleaner There is a major risk of water penetrating into bearings and electrical connections Corrosion attack can result which will lead to running problems Cleaning additives generally aggravate the damage Removing of the machine hoods Engine cover Loosen the rubber straps on the side of the cover and lift up the engine cover If necessary the engine cover can be lifted off by removing the bolts 22 English Side cover Loosen the screws holding the side cover and remove it a je S D Service hatch A service panel is fitted in the base plate Loosen the screws and lift off the panel Transmission cover Loosen the screws and remove the transmission cover Checking the engine s cooling air intake Make sure the radiator grille is free of leaves grass and dirt Cleaning the radiator cell package Open the engine cover If necessary remove the engine cover Clean the radiator with compressed air Use compressed air blown from the engine compartment through the cell package and back Maintenance Adjustment of pump and alternator belt e Loosen the lower mounting screw and upper adjustment screw a few turns e Tension the belt by pulling the alternator along the track It must be possible to press the belt in about 1 cm with your thumb without too much pressure e Tight
20. 04 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 SE 754 50 Uppsala has issued reports regarding the assessment of conformity according to annex VI of the COUNCILS DIRECTIVE of May 8 2000 relating to the noise emissions in the environment 2000 14 EC The certificates have the numbers 01 901 165 01 901 166 Huskvarna 9 April 2012 Claes Losdahl Development Manager Garden Products Authorized representative for Husqvarna AB and responsible for technical documentation English 55 Original instructions 1154837 26
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22. 87 01 Control board connector J15 5 x Blue wire This wire is in to wiring 5764720 01 OIG L G Bo Power wire 35 mm Diesel ON OFF Generator Solenoid 5 Cranking motor i 50 J6 1 Orange wire Yellow wire j Battery Blue wire IN COMMON m This wire is in to wiring 5774320 01 c 35 M e IGNITION N aie NIME 5 es Black wire J6 6 ET i START MOTOR P520 D Schema side 1 Control board 576 97 50 01 This wire is in to wiring 5764690 01 This wire is in to wiring 5764690 01 2 5 CLOW PLUG lt J7 1 1 Green wire 09 2 f cw 9 CLOW PLUG 09 7 4 Green wire 5 3 3 x GLOW PLUG 2 47 59 Purple wire B Seat switch Hi Temperature switch OIL SWTCH Grey wire 1 JP foi pressure switch L L This wire is in to wiring 5764691 01 Green wire SEAT SWITCH SEAT SWTCH o7 2 2 Green wire MATE N LOK 2 Control board connector J12 CONTROL GND Only if cabin Husqvarna Cabin relay board 4 2 nuu ALWAYS POWER oE oe m FLASH LEFT 914 2 Tal lt 5 FLASH RIGHT 9153 ig POS LIGHT 6 214 4 9 T HAZARD uci oE BUD qu P 53
23. CHASSIS EARTH away from the fuel tank and the battery Remove the cables in the reverse order e The BLACK cable is removed from the chassis and then the fully charged battery e Finally the RED cable from both batteries 18 English DRIVING Driving the Rider Turn off the cutting unit using the PTO button 1 Release the parking brake before driving 1 2 Carefully press down one of the pedals until the required speed is obtained Pedal 1 is used to drive forwards and pedal 2 to drive backwards 2 Liftthe cutting unit with the hydraulic lifting lever 3 Lower the cutting unit by directly moving the lever forward to the float position where the lever stays put 3 Move the throttle control to the MIN position Turn the ignition key to OFF position 4 Start the cutting unit if necessary by pulling up the switch for the cutting unit Braking Release the drive pedals The machine slows and is stopped by the drive system Do not use the parking brake as the drive brake Quicker braking is possible if you press down the drive pedal for the opposite direction Stop the engine Preferably allow the engine to idle for a minute to obtain normal working temperature before stopping it if it has been working hard English 19 DRIVING Cutting tips WARNING Clear the lawn from stones and other objects which can be thrown out by the blades e Local
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26. Operator s manual 5200 5250 Please read the operator s manual carefully and make sure you understand the instructions before using the machine English CONTENTS Contents CONTENTS CONTIS TT 2 Service journal Pre delivery service 3 After the first 25 3 INTRODUCTION Dear meme 4 Driving and transport on public roads 4 4 P 4 Good service 5 KEY SYMBOLS VMI 9 6 WHAT IS WHAT Location of the 7 SAFETY INSTRUCTIONS Safety instructions 8 Driving on slopes 9 van c m P 10 Maintenance 10 RAINS OI 11 PRESENTATION 12 Throttle trigger 12 Speed a en 12 12 Parking Drake 12 RR NOR EROS 12 Lever for hydraulic lift of attachments 13 zc 14 14 Lights and power outlet 14 Instrument panel nne 15 BypaSS M C 15 ROPS Roll Over P
27. SH RIGHT POS LIGHT HAZARD LIGHT HORN ROAD LIGHT o To roadkit and cabin Control board connector J14 CABIN POWER ON WORKING LIGHT F P525 D Schema side 2 Control board 579 29 38 01 English 47 ELECTRICAL SYSTEM KEY SWITCH A o2 1 Brown wire KEY SWITCH KEY SWTCH B 9 2 2 Yellow wire ES V This wire is in to wiring 5764688 01 KEY SWITCH C J2 5 Yellow wire A KEY SWITCH D idtm UEM UN wire ie LY Control board connector J2 J2 5 Blue wire J2 6 Blue wire Working light switch Working light front To J11 at EXTRA LIGHT J11 IN Green wire controlboard eee for road kit FRONT LIGHT d Red wire Connector light power to roadkit and cabin J11 3 See schema side 7 IND LIGHT ON N connector J11 This wire is in to wiring 5764688 01 MATE N LOK 6 sou 17 4 Purple wire 7 White wire J11 6 i Operating time H METER 12V Grey wire U Husqvarna Control board P525 D Schema side 5 Control board 579 29 38 01 Wiring 5764686 01 with switch SWITCH J10 1 Orange wire PTO SWITCH J10 2 Orange wire J10 3 Red wire usd mE SWITCH J10 4 Yellow wire f Control board connector J10 P brake sensor PEE P brake sensor o J8 2 Black wire p b ale m P broke sensor CC NP TEE 5 Blue wire _ O O Md connector J8 MATE N LOK 3 C
28. Safety instructions These instructions are for your safety Read them carefully Insure your Rider e Check the insurance coverage for your new Rider e Contact your insurance company You should have fully comprehensive insurance including third party fire damage theft and liability General use e Read all the instructions in this operators manual and on the machine before you start it Ensure you understand them and then observe them WARNING This machine produces an electromagnetic field during operation This field may under some circumstances interfere with active or passive medical implants To reduce the risk of serious or fatal injury we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine e Learn how to use the machine and its controls safely and learn to how to stop quickly Also learn to recognize the safety decals e Only allow the machine to be used by adults who are familiar with its use e sure nobody else is in the vicinity of the machine when you start the engine engage the drive or drive off e Clear the area of objects such as stones toys wires etc that may become caught in the blades and be thrown out e Look out for the ejector and do not direct it towards anyone e Stop the engine and prevent it from starting before you clean the cutting unit 8 English Remember
29. The closely grouped controls and pedal operated hydrostatic transmission also contribute to the performance of this machine This operators manual is a valuable document By following its instructions on operation service maintenance etc you will significantly extend the life of the machine and even its second hand value When you sell your Rider make sure you pass on the operator s manual to the new owner The last chapter in the operator s manual consists of a Service Journal Make sure that all service work and repairs are recorded A well documented service history reduces the costs of seasonal maintenance and influences the second hand value of the machine Bring the operator s manual with the Rider when bringing it to a workshop for service procedures Driving and transport on public roads Check the relevant road traffic regulations before driving the machine on a public road If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held Towing When your machine is equipped with a hydrostatic transmission you should only tow the machine over short distances and at a low speed otherwise there is a risk of damaging the transmission The transmission must be disengaged when towing see instructions under the heading Bypass valves Use This ride on mower is designed to mow grass on open and level ground surfaces In addition there is a number of accessories r
30. WITCH MATE N LOK 2 Control board connector J3 Wiring 5764683 01 with socket 12 Socket Bue Wine 12V Socket 12V Socket 624 Red wire MATE N LOK 2 Control board connector J4 Extra power switch i Extra power switch J18 2 h ca E IZ Control board connector J18 MATE N LOK 2 J19 1 J19 2 Extra power out if switch is on Extra power 3 Extra power 3 o connector J19 MATE N LOK 2 Control board J20 1 Extra power 4 Extra power out without switch always power Extar power 4 J20 2 Control board connector J20 MATE N LOK 2 P520 D Schema side 6 Control board 576 97 50 01 English 43 ELECTRICAL SYSTEM LO OS 46 9 6 PpJboq 01 U09 u2311MS 3 i JeMod D1 x UDIMS L apis 049455 1 09 Jo pupzoy 346 poor ps esee if gt 1 if n 19 0 1 2 201 t AT EA UIUJDM 7 J o TJI N IVL M NS 532 Fio N bog e See eee 0 1 9 E 5 2 7 oe di Asg k NA j d 8 D a Ze jg de JOE PADOG _ O HT HD KD 7 O
31. aintenance Service position for the cutting unit If it is the first time the service strut is removed remove the safety strap from the strut and place it in the storage The cutting head can be placed in the service position to compartment under the seat provide easy access for cleaning repairs and servicing In the service position the cutting unit is raised and locked in the vertical position Placing in the service position 1 Position the machine on flat ground Apply the parking brake 8 Fit the service strut to the attachment under the base plate The attachment is highlighted in red 3 Turn off the motor 9 Fit the other end of the strut to the attachment on the r cutting unit Remove the and slide the strut across the WARNING Never leave the universal drive shaft which is marked red shaft of the machine with one end loose If the engine is started damage can occur 4 Remove the lifting eyes from the cutting unit 5 Start the engine and lower the cutting unit to the lowest position floating mode The cutting unit now hangs free at the back 11 Start the engine and raise the cutting unit to the service position 6 Turn off the motor 7 Remove the service strut from the cutting unit 28 English Maintenance 12 Secure the cutting unit with the safety belt which is stored in the storage compartment under the seat Sd
32. are and refuel outdoors see safety instructions The diesel engine injection system is very sensitive and can be damaged by the slightest contamination Observe the greatest possible fuel cleanliness Use only clean containers Clean the area around the fuel cap Contamination in the tank can cause operating problems If you have spilt fuel on yourself or your clothes change your clothes Wash any part of your body that has come in contact with fuel Use soap and water Wipe up any spillage Materials contaminated by fuel must be moved to a safe location IMPORTANT Do not use the fuel tank as a support area Lights and power outlet The lights are switched on and off using the switch on the instrument panel 2598 s c3 A seat heater or mobile phone charger are examples of articles that can be connected to the power socket PRESENTATION The power outlet is switched on and off using power switch on the control panel The power outlet works even if the ignition is turned off Do not forget to disconnect the power outlet or remove the power consumer when the machine is not in use The voltage is 12 V The power outlet is fuse protected by its own fuse The fuse for the power outlet is placed in the electrical connection box behind the side plate on the control panel Instrument panel The indicator lights are on the steering console under the steering wheel 1 2 34 5 6
33. ate in the Service Journal in this manual When you need spare parts or advice on service issues warranty terms etc contact This Operator s Manual belongs to machine with Engine Transmission serial number On the machine s rating plate you will find the following information The machines type designation he manufacturers type number The machine s serial number State the type designation and serial number when ordering spare parts English 5 KEY TO SYMBOLS Symbols These symbols are on the machine and in the instructions WARNING Careless or incorrect use can result in serious or fatal injury to the operator or others Please read the operator s manual carefully and make sure you understand the instructions before using the machine Always wear e Approved hearing protection This product is in accordance with applicable EC directives Fast Slow Stop the engine Fuel Oil pressure Backwards Forwards Ignition Parking brake Noise emission to the environment according to the European Community s Directive The machine s emission is specified in the Technical data chapter and on the label d UJ Connecting the power take off PTO Disengaging the power take off PTO gt 6 English Warning rotating parts Keep hands and feet clear Watch your hands and other body parts so they do not get
34. aulic system oil level 36 Check the oil level in the transmission gearboxes 37 Knobs for setting the cutting height 37 37 Lubricating the cables 37 Throttle and choke cables lever bearings 37 Lubricate the parking brake wire 37 Troubleshooting schedule ELECTRICAL SYSTEM Wining 41 ELECTRICAL SYSTEM Wining 47 Storage Winter storage sssseeeseeeeeeennrenn mnn o3 Chri Me E 5 srl 99 TECHNICAL DATA EC declaration of conformity 55 Service journal Pre delivery service 1 12 13 Charge the battery for at least 4 hours at 3 amp Check coolant level and antifreeze Check and adjust tyre pressure 150 kPa 1 5 bar 21 8 PSI Make sure the correct amount of oil is in the cutting unit s bevel gear Check that the right amount of oil is in the engine Check that there is oil in the transmission s oil tank Fit cutting unit Adjust cutting unit Adjust cutting unit so that rear edge is about 6 9 mm higher than front edge Lubricate the universal drive shaft with grease Connect battery Fill with fuel and start engine Check that machine does not move in neutral Check Forward drive Revers
35. caught and crushed between the belt and belt pulley Rotary blades Keep hands and feet away from under the hood when the engine is running Never drive across a slope Never use the machine if persons especially children or animals are in the vicinity Never carry passengers on the machine or equipment Drive very slowly if no cutting unit is fitted Starting instructions Risk of crush injuries Danger of crushing between the lift arms and base plate If the frame is folded up the safety belt must be used If the frame is folded down the safety belt should NOT be used WHAT IS WHAT 1211109 8 76 54321 14 15 Location of the controls 1 2 3 4 5 6 7 8 9 Knob for seatback angle Throttle trigger Power outlet Switch for the power outlet Control for cutting unit drive Lever for hydraulic lift of attachments Parking brake Switch for the lights Ignition lock 10 Instrument panel 11 Speed limiter for reversing 12 Speed limiter for driving forward 13 Adjusting the cutting height 16 17 18 19 20 21 22 23 14 Counter 15 Temperature gauge 16 Knob for adjustment of the seat suspension 17 Lever for longitudinal seat adjustment 18 Bypass valve front axle 19 Product and serial number plate 20 Fuel gauge 21 Catch for lowering seat 22 Fuel cap 23 Knob for lumbar support 24 Cover lock 25 Bypass valve rear axle English 7 SAFETY INSTRUCTIONS
36. e drive Operation of blades Seat safety switch Safety switch for parking brake PIU 0000 O UU OO 14 Tell customer about The requirement and advantages of servicing the machine according to the service plan Servicing and the influence of this journal the second hand value of the machine The transmission guarantee is only valid if the synchronisation of the front and rear wheels has been checked and adjusted in compliance with the service schedule The system will be damaged if synchronisation is not carried out At temperatures below 0 C the machine must be warmed up for at least 10 minutes for the hydraulic oil and transmission to get hot Otherwise there is a risk of the transmission breaking down thereby reducing the service life of the transmission Range of applications for BioClip Complete proof of sale etc Pre delivery service carried out No outstanding problems Certified Date mileage stamp signature After the first 25 hours 1 Change the engine oil and oil filter 2 Change the transmission oil and oil filter 3 Check the synchronisation between the front and rear wheels English 3 INTRODUCTION Dear Customer Thank you for choosing a Husqvarna Rider Husqvarna Riders are built to a unique design with a front mounted cutting unit and a patented articulated steering Riders are designed for maximum efficiency even in small or confined areas
37. e hydraulic pressure is released by opening the locking nut 1 1 4 1 2 turn anti clockwise then the bypass valve 2 2 turns The hydraulic pressure is switched on by closing the valve Close the valve nut 2 fully before tightening the locking nut 1 English 15 PRESENTATION ROPS Roll Over Protective Structure ROPS is a protective frame that reduces the risk of injury in the event of overturning Use ROPS and a safety belt when driving on slopes The frame can be folded down Remove the two pins that hold the frame and fold it backwards If the frame is folded down the safety belt should NOT be used When the safety belt is not used it must be wrapped around the chair back and tightened 16 English Auxiliary lift system The auxiliary lift system transfers the weight of the cutting unit pivot wheel to the machine s front wheel The effect of the auxiliary lift system can be adjusted by moving the gas spring up or down Maximum effect is obtained when the gas spring is placed in the top hole No effect is obtained in the slot at the bottom When using the cutting unit the gas spring must be mounted in the top hole STARTING ENGINE Before starting 5 Turn the ignition key to the ignition position and hold it there until the indicator light on the instrument panel goes Read the safety instructions and information concerning out the placement of controls and func
38. e your thumb to support the front 7 Refit the cables lamp insert and the cover on the power servo housing Main fuse The machine has a high power safety fuse located in a box on the top of the battery plus terminal A feeder fuse for the electrical connection box is located on a bracket near the battery Other fuses are in the electrical connection box behind right side cover A blown fuse is indicated by a burnt connector Pull the fuse from the holder when replacing The fuse is there to protect the electrical system Do not use any other type of fuse when replacing If it blows again shortly after replacement it is due to a short circuit which must be fixed before the machine can be put into operation again Checking the tyre pressure The tyre pressure should be 1 5 bar 150 kPa 22 PSI for all wheels The air pressure in the cutting unit pivot wheel must be 150 kPa 1 5 bar 22 psi IMPORTANT INFORMATION Different tyre pressures on the front tyres will result in the blades cutting the grass at different heights English 25 Maintenance Check the battery Fitting the cutting head 1 Place the machine on a flat surface and apply the parking WARNING Lead acid batteries produce explosive gases Avoid sparks open flames and smoking close to batteries Always wear protective glasses in the vicinity of batteries The machine is equipped with a maintena
39. ease gun until the grease is forced out Checking the engine s oil level Check the oil level in the engine when the Rider stands horizontal with the engine switched off Open the engine cover Loosen the dipstick pull it up and wipe it off Now insert the dipstick again Pull the dipstick out again and read the oil level The oil level should be between the markings on the dipstick If the level is approaching the ADD mark top up the oil to the FULL mark on the dipstick eE The oil filler is on the valve cap Fill the oil slowly Tighten the dipstick correctly before starting the engine Start and run the engine at idling speed for approx 30 seconds Turn off the motor Wait 30 seconds and check the oil level If necessary fill so that the oil comes up to the FULL mark on the dipstick English 35 Lubrication The following oil classes are recommended e API Service Class or ACEA E5 or higher Choose an oil with viscosity according to the temperature ranges in the figure 30 20 10 0 10 20 30 40 50 C 22 4 14 32 50 68 86 104 122F Do not mix different types of oil Replacing the engine oil Open the engine cover The engine oil should be changed the first time after 25 hours running time It should then be changed after every 100 hours of running time WARNING Engine oil can be very hot if it is
40. ecommended by the manufacturer that broadens the application area Please contact your dealer for more information about which accessories are available The machine may only be used with the equipment recommended by the manufacturer All other types of use are incorrect Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intended use IMPORTANT INFORMATION The transmission guarantee is only valid if the synchronisation of the front and rear wheels has been checked and adjusted in compliance with the service schedule The system will be damaged if synchronisation is not carried out This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognised regulations on safety and occupational medicine and all road traffic regulations must be observed at all times Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury 4 English INTRODUCTION Good service Husqvarna products are sold all over the world and ensures that you the customer get the best support and service For example before this machine was delivered it was inspected and adjusted by your dealer See the certific
41. el and the battery carefully of environmental considerations Follow the local recycling requirements 10 English Electrical shocks can cause injuries Do not touch cables when the engine is running Do not test the ignition system with your fingers WARNING The engine and the exhaust system become very hot during operation Risk of burn injuries if touched When mowing keep away from bushes and other materials in order to avoid a heating effect If leaks arise in the fuel system the engine must not be started until the problem has been resolved Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Avoid overfilling If you spill petrol on the machine wipe up the spill and wait until it has evaporated before starting the engine If you spill on your clothing change your clothing Allow the machine to cool before performing any actions in the engine compartment Take care with battery maintenance Explosive gases form in the battery Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks This can cause the battery to explode and cause serious injuries Make sure all nuts and bolts are tightened correctly and that the equipment is in go
42. el nuts Check the parking brake Replace the air filter Change belts PTO belt and cutting unit belt Change the oil in the bevel gear Change pump and alternator belt Change coolant 50 glycol Service at an authorised service representative 1 First change after 25 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 Maintenance and replacement are required more often in dusty conditions X Described in this operator s manual O Not described in this operator s manual WARNING No service procedures must be conducted on the engine or cutting unit unless The engine is switched off The parking brake is applied The ignition key is removed The cutting unit is disengaged is English 21 Maintenance Cleaning Clean the machine directly after use It is much easier to wash off grass cuttings before they dry Oily dirt can be removed using a cold degreasing agent Spray on a thin layer Rinse at normal water pressure Do not direct the jet towards electrical components or bearings Do not rinse hot surfaces such as the engine and exhaust system It is recommended that you start the engine and run the mower for a short period after cleaning so that any remaining water is blown off Lubricate the machine if necessary after cleaning Carry out extra lubrication when the bearings have been exposed to a degreaser or a
43. emod jno 4samod 2 ocr LV N ORO N a 9 eii L yO esnj N CN UO YO IMS amod gif 5 1096 Z 1401D0eueD uo jJeseip 1101 464 duei 34467 LIP 9 pJDZDH 9 u93 S OL AZL Q 9015 049156 QC Gd GND PUD AZL Ul GIL eupd ef AZL YOUMS f PUD If yo q d gf YO IMS Key EE UIGDD UuoiMs dws jio I LP gr vit Gf gr en or Al 0437 X ons E e ww mdr zm aar MORTE mo d 295 nerd 2006 G ae C JOCO ma Jod U ast 0 EB S ff MT oO nmn K WH em s WH un K WG om KH WH 801 V d aon S NONE gt me J W SSe Co C gt 7 gt HIM Od IDE ILE DE m Ac l Gd orr gr QND 9d English 45 ELECTRICAL SYSTEM board Husqvarna 576 97 P520 D Contro 2010 11 17 OL LL lt gt P c lt gt c
44. en the adjustment screw securely Change pump and alternator belt e Loosen the lower mounting screw and upper adjustment screw a few turns e off the old belt and fit the new one e Tension the belt by pulling the alternator along the track It must be possible to press the belt in about 1 cm with your thumb without too much pressure Inspecting the muffler WARNING The muffler gets very hot in use and remains so for a short time afterwards Do not touch the muffler if it is hot Check regularly that the muffler is complete and secured correctly Adjusting the parking brake Make sure the parking brake is properly adjusted by placing the machine on a slope Apply and lock the parking brake When the machine does not stand still the parking brake should be adjusted according to the following 1 Position the machine on flat ground 2 Make sure the parking brake is released Adjust so there is 1 mm play between the outer cable and the adjuster screw when you pull the outer cable Adjust the adjuster screw using the nuts 4 Tighten the nuts carefully to prevent damaging the adjuster screw 5 The parking brake should be checked again after the adjustment has been made WARNING A poorly adjusted parking brake can result in reduced braking ability Replacement of fuel filter P 5200 and P 5250 have two fuel filters A pre filter and main filter Replace the fuel filter every 100 ho
45. etting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning with spirits it must be replaced Oil can Check belts condition and belt tension Petrol or other petroleum products must not be used to clean belts Belt replacement Sew English 33 Lubrication Accessories Lubrication or other maintenance of optional equipment or accessories is not described in this manual This equipment too naturally requires maintenance See the manuals for the respective accessories for instructions Pivot wheel bearings 4 nipples sprocket and pivot shaft bearing lubricate with grease gun until grease appears The cutting unit bevel gear A sight glass is located in the plug on the front of the bevel gear e Check the level when the cutting unit is in the down position e When filling raise the cutting unit to the transport position and remove the plug with the sight glass Fill with gear oil SAE 80W 90 Changing the oil Empty the bevel gear through the sight glass using a pump fitted with a plastic tube that extends to the bottom of the housing e Alternative Remove the cutting unit and plastic covers Place the cutting unit on its edge and empty the bevel gear through the plug Fill the bevel gear with 0 4 litres of gear oil SAE 80W 90 Universal drive shaft joints e Remove the service
46. hten a further half turn Start the engine and let it idle for about 3 minutes Now stop it and check for signs of leakage e Check the engine oil level and top up if necessary IMPORTANT Used engine oil and transmission oil is hazardous to health and must not be disposed of in the ground or out of doors Replaced filters must be handed in to the workshop or other allotted place for disposal Avoid skin contact wash with soap and water in case of spills Check the hydraulic system oil level The oil and filter should be changed by an authorised service representative as described in the Workshop Manual Work on the system entails particular demands on cleanliness and the system must be vented before the machine is used Fold up the seat e Remove the filler cap The level should be 40 60 mm from the strainer top e Refill as required with fully synthetic 10W 50 API SM oil or better Lubrication Check the oil level in the transmission gearboxes Use the oil dipstick to check that there is oil in the transmission The oil level should be between the markings on the V e Refill as required with fully synthetic 10W 50 API SM oil or better Knobs for setting the cutting height Lubricate front and rear knobs with oil Driver seat Fold up the seat Lubricate the lever for longitudinal adjustment with oil Lubricate the longitudinal adjustment runners with grease Pull
47. ion system inoperative Serious engine damage Starter motor does not turn over the engine Battery flat Poor contact affecting the battery terminal cable connections ignition lock or starter Power take off PTO activated Air in fuel system Fuse on or near the battery blown check 2 off Start lock broken The parking brake is not on Faulty or improperly adjusted parking brake switch Faulty starter motor Engine does not run smoothly Faulty relief valve Clogged fuel filter Air filter clogged Fuel tank vent blocked Low feed pressure Loose fuel pressure line injector pipe Faulty fuel injector Faulty injection pump Faulty feed pump Incorrect fuel type Serious engine damage Abnormal exhaust smoke Black smoke Incorrect amount of fuel from injection pump Faulty fuel injector Incorrect timing of fuel injection pump Air filter clogged Blue smoke Engine oil level too high Serious engine damage White smoke ylinder head gasket damaged ylinder head cracked Engine oil level too high Engine seems to have no power Air filter clogged Air in fuel system Clogged fuel filter Faulty relief valve Low feed pressure Faulty feed pump Incorrect timing of fuel injection pump Serious engine damage 38 English Troubleshooting schedule Engine overheats Engine overloaded Coolant level too low Air intake or cooling flanges blocked Fan damaged Too little or no oil in engine Incorrect radiator cap Coolant pump
48. ise and mark stones and other fixed objects to avoid collision e Start with a high cutting height and reduce down until the required mowing results are obtained e The mowing result will be best with the highest permitted engine speed see technical data the blades rotate rapidly and low speed the Rider moves slowly If the grass is not too high and thick the driving speed can be increased without noticeably depreciating the mowing result The best lawns are achieved if the grass is cut often Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results e Avoid mowing a wet lawn The mowing results are inferior since the wheels sink down into the soft lawn Hose down the cutting unit with water underneath each time it is used The cutting unit should then be put in the service position e When the BioClip function is used it is very important that the mowing interval is not too long WARNING Do not use the machine on ground that slopes more than 10 Mow slopes upwards and downwards never across Avoid sudden changes in direction 20 English Maintenance Maintenance schedule The following is a list of the maintenance which should be conducted on the machine For those points not described in this manual visit an authorised service workshop
49. jueuudinbe D41x3 yuoy 146 JO 40199uuo2 A C 95 4 YO jno JeMod 0 3 40199uuoj Dpuixe YOJIMS Jo pupzoy 140 yuo iub ppoJ JO 4019euuo2 L0 8 66 6 6 04 U0D L PIS 04945 6 64 O L d OWL 04 U04 y X XJION I 40398uuoo paboq 101402 1 9 AVON o NYOH m e gt lt x 5 5 171 HSY S VG NOLLINI 7 JeMod 01x7 7 somod Gd Vd DX td 50 English ELECTRICAL SYSTEM P4 P6 GND J22 23 J24 12V 5 12V ROAD CEN SOLENOID as BROWN CONNECTOR b uv b ue b w9 i um M M LE ala E 1 4 JINON 104100 YOLON 11 11 0100 000 0400 08 6 9 6 DIESE Ut ON HOLD Extra power out always power out Extra power 12V Extra hydraulic switch Extra hydraulic valve Extra hydraulic switch Extra hydraulic valve J5 J14 J12 J8 J1 J19 HPP TAG Key switch Power switch 12V Power socket 12V P T O clutch Start diesel on and generator J12 Road kit and cabin control J20 J21 Road kit and cabin J22 Power in 12V and GND Hazard switch J25 Hazard light J24 Extra power switch swi
50. lish 9 SAFETY INSTRUCTIONS Children Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine Children are often attracted to the machine and mowing Never assume that children will remain where you last saw them Keep children away from the area to be mowed and under close supervision by another adult Keep an eye out and shut off the machine if children enter the work area Before and during reversing procedures look behind you and down for small children Never allow children to ride along They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine Never allow children to operate the machine Be particularly careful near corners bushes trees or other objects that block your view Maintenance Stop the engine Prevent the engine from starting by removing the ignition key before making any adjustments or performing maintenance Never fill the fuel tank indoors Fuel and fuel vapour are poisonous and highly flammable Be especially careful when handling petrol and engine oil as carelessness can result in personal injury or fire Only store fuel in containers approved for the purpose Never remove the fuel cap and fill the fuel tank when the engine is running Allow the engine to cool before refuelling Do not smoke Do not fill with fuel in the vicinity of sparks or naked flames Handle oil oil filters fu
51. llow wire C This wire is in to wiring 5764691 01 Husqvarna P brake sensor YOYIMS Od 00 gt gt BS Brown wire P brake sensor os 5 P brake sensor o Black wire P broke sensor Blue wire LM 4 0 E E lt 45 1 c rey wire c Z Clutch 0 y C J5 2 us Clutch Blue wire M P520 D Schema side 4 Control board 576 97 50 01 42 English os P O Clutch ELECTRICAL SYSTEM This wire is in to wiring 5764689 01 J9 1 Orange wire o GNITION 1 49 2 Yellow wire 5 ND OIL f Q ND CHARGING 59 5 Pink wire h c O IND P BRAKE 5 59 4 Green wire J i 5 5 ND P T 0 J9 6 Grey wire IND WorKING ucHTo 22 2 Black wire NC 9 8 oO 5 N E HAZARD ostii DINEM 555 n 95 HAZARD 9 10 2 ai 58 53 gt Extra equipment Hazard light with switch monted at panel right side of driver 1 V1 7 55 E rt 7 1 a 5 S HAZARD LIGHT o Pal 0122 ______ 5 P520 D Schema side 5 Control board 576 97 50 01 Wiring 5764684 01 with switch Red wire 12V SWITCH Red wire 12V S
52. n to get hot Otherwise there is a risk of the transmission breaking down thereby reducing the service life of the transmission Winter fuel When driving in very cold weather operating problems due to paraffin precipitation can occur if you run on standard fuel To counteract this winter fuel is sold in the climate areas affected In some regions different fuel is sold in summer and winter Ask your fuel supplier and use only winter fuel below 0 C 32 English 17 STARTING ENGINE Starting the engine with a weak battery WARNING Lead acid batteries produce explosive gases Avoid sparks open flames and smoking close to batteries Always wear protective glasses in the vicinity of batteries If the battery is too weak to start the engine it should be recharged When jump leads are used for emergency starting follow the procedure below IMPORTANT INFORMATION Your Rider is equipped with a 12 volt system with negative earth The other vehicle must also have a 12 volt system with negative earth Do not use your Rider battery to start other vehicles Connecting the jump leads e Connect each end of the red cable to the POSITIVE pole on each battery exercise care not to short circuit any of the ends against the chassis e Connect one end of the black cable to the NEGATIVE pole on the fully charged battery Connect the other end of the black cable to a good
53. nce free battery The battery has a service window showing different colours White Charge battery e Green OK e Red Change battery Clean the battery and holder with soap water solution A discarded or replacement battery should be handled as hazardous waste The Cutting Unit Components The components mentioned are 4 32 9 5 6 1 Cotter pin Link joint Cutting unit bracket Clipping height adjusters Universal drive shaft with quick connectors Attachment point for service position Service strut Belt cover N A O 26 English brake Start the engine and lower the lift arms to floating mode WARNING If the help function is engaged the lift arms will move with great force if someone releases the lifting lever Observe caution to avoid trapping your hand Risk of crush injuries Turn off the motor Fit the universal drive shaft to the cutting unit Slide the ring sideways to release the quick coupling and the universal drive shaft can be pushed onto the shaft pin Q Make sure the rubber casing is folded over the front universal joint Remove the bolts and pins from the link joint on the lift arms Slide in the cutting unit so that the link joint aligns with the opening in the unit Insert the bolts for the link joints and the pins on both sides Maintenance 9 Remove the service hatch 10 Fit the rear univer
54. od condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven if protective plates protective covers safety switches or other protective devices are not fitted or are defective Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover open or protective cowlings removed Never use the machine indoors or in spaces lacking proper ventilation Exhaust fumes contain carbon monoxide an odourless poisonous and highly dangerous gas SAFETY INSTRUCTIONS Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting e Never make adjustments with the engine running he machine is tested and approved only with the equipment originally provided or recommended by the manufacturer e The blades are sharp and can cause cuts Wrap the blades or wear protective gloves when handling them e Check regularly that the parking brake works Adjust and maintain as required e Reduce the risk of fire by removing grass leaves and other debris that may have fastened on the machine Allow the machine to cool before putting it in storage Transport IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine during transport Ensure you secure the machine firmly to the transporting vehicle The machine is heavy and can cause serious crush injuries
55. ontrol board This wire is in to wiring 5764691 01 PTO Clutch 4 Grey wire 1 7 P T O Clutch connector J5 Control board P525 D Schema side 4 Control board 579 29 38 01 48 English ELECTRICAL SYSTEM This wire is in to wiring 5764689 01 IGNITION IND OIL Yellow wire IND CHARGING Pink wire IND P BRAKE 5 99 4 Green wire connector J9 IND CLOW 49 5 Brown wire 19 6 Grey wire IND WORKING 9 7 Black wire Control board HAZARD SWITCH HAZARD SWITCH Control board connector J16 Extra equipment Hazard light with switch monted at panel right side of driver HAZARD LIGHT Control board connector J17 P525 D Schema side 5 Control board 579 29 38 01 Wiring 5764684 01 with switch 412V SWITCH J3 1 Red wire 412V SWITCH A J3 2 Red wire Control board connector J3 HAN Socket 6 951 Blue wire 12V Socket J4 2 Red wire Control board connector J4 Extra power switch o Extra power switch o Control board connector J18 MATE N LOK 2 Extra power 3 Extra power out if switch is on Extra power 3 J19 2 Control board connector J19 Extra power 4 Extra power out without switch always power Extar power 4 J20 2 e Control board connector J20 P525 D Schema side 6 Control board 579 29 38 01 English 49 ELECTRICAL SYSTEM YI MS uJoH uoil
56. positions Position 1 is the neutral position Position 2 lowers the cutting unit with spring return to the neutral position Position 3 is floating where the lever stops The unit is lowered to the automatically floating position which means that the cutting unit follows the contours of the ground e Position 4 raises the cutting unit with spring return to neutral position When cutting the lever should be set directly to the floating position 3 Lifting the Cutting Unit Transport Position Stop the blades by pressing the stop button Pull the lever backwards to engage the transport position The unit is then raised The cutting unit can be raised slightly with the blades rotating This is to facilitate the mowing of extremely tall grass or uneven surfaces Lowering the Unit Mowing Position Move the hydraulic lifting lever forwards to engage the cutting position When cutting the lever should be set directly to the floating position 3 Controls for operating the cutting unit blades The cutting unit can be started only when the driver is sitting in the seat e Pull out the lever to engage the drive of the blades e Push in the lever to disengage the blades When the safety circuit has stopped the drive to the cutting unit the control must be pushed and pulled out again to start the blades The safety circuit is triggered and the cutting
57. re starting to replace the air filter If the engine seems to lack power or does not run smoothly this may be because the air filter is clogged It is therefore important to replace the air filter at regular intervals see Maintenance Maintenance Schedule for the correct service interval Replace the air filter as follows e Open the engine cover e Loosen the two fasteners holding the filter cover and remove it IMPORTANT INFORMATION Never run the engine without the air filter fitted Poorly filtered inlet air is a main factor contributing to engine wear Replace the air filter according to the service schedule or more often in dusty conditions The filters must not be oiled They must be fitted dry e Remove the filter cartridge from the filter housing e Wipe clean the interior of the air filter housing If necessary the cleaning cloth should be moistened with white spirit or fuel Water or compressed air should not be used e Clean the filter by knocking it with care against a hard surface Do not use compressed air to clean the filter Replace the air filter if it is still dirty 3 Fitanew air filter cartridge with the hole inward and press it into place 4 Replace the air filter cover ensure that the particle collector is facing downwards Cleaning the engine and muffler Keep the engine and muffler free from grass cuttings and dirt Clipping debris soaked in fuel or oil on the engine means increased
58. risk of fire and impaired cooling Allow the engine to cool before cleaning If the dirt is mixed with oil remove it using a degreasing agent otherwise just water and a brush Grass cuttings around the muffler dry quickly and constitute a fire risk Brush or wash them off when the muffler is cold Maintenance Check the safety system The machine is equipped with a safety system that prevents Starting or driving under the following conditions The engine must only be possible to start when the following conditions are met e The cutting unit is disengaged e parking brake is applied The engine must stop under any of the following conditions e cutting unit is activated and the driver stands up e The cutting unit is disengaged the parking brake is not applied and the driver stands up When the safety circuit has stopped the drive to the cutting unit the control must be pushed and pulled out again to start the blades Check daily to ensure that the safety system works by attempting to start the engine when one of the conditions above is not met Change the conditions and try again Replacing the light bulbs For information about the bulb type see Technical Data 1 Unscrew the four screws holding the cover on the power servo housing 3 Lift out the lamp insert 4 Disconnect the cables from the bulbs 5 Lift out the bulbs from the insert 6 Insert the new bulbs Make sure you us
59. rotective Structure 16 Auxiliary lift system 16 STARTING ENGINE Before Starting 17 Start the engine 17 Starting the engine with a weak battery 18 DRIVING Driving the Rider 19 side 19 Stop the engine 19 UDS 20 Maintenance schedule 21 6 NR 22 Removing of the machine hoods 22 Checking the engine s cooling air intake 22 Adjustment of pump and alternator belt 23 Change pump and alternator belt 23 Inspecting tantae iEn nan 23 Adjusting the parking brake 23 Replacement of fuel filter 23 2 English Cleaning the air filter 24 Replacing the air 24 Cleaning the engine and muffler 24 Check the safety system 25 Replacing the light bulbs 25 DIGITUS 25 Checking the tyre pressure 25 Check the battery 26 The Cutting Unit Components
60. rs or in poorly ventilated spaces where fuel vapour can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Exercise caution when handling fuel It is highly inflammable and careless use can cause serious injury and damage to property Drain off the fuel in an approved container outdoors and well clear of naked flames Never use petrol for cleaning purposes Use degreasing agents and hot water instead To prepare the machine for storage follow these instructions 1 Carefully clean the machine especially under the cutting unit Touch up paint damage to avoid rust 2 Inspect the machine for worn or damaged parts and tighten loose screws and nuts Change the engine oil and take care of the waste oil Fill fuel tank Grease all grease nipples joints and axles A C the battery Clean it charge it and store it in a cool place 7 Store the machine in a clean and dry place and cover it over for extra protection Guard There is a cover to protect your machine during storage or transport Contact your dealer for a demonstration Service Low season is the most suitable time to perform a service or overhaul of the machine in order to ensure high function safety during high season When ordering spare parts state your machine s purchase year model type and serial number Always use genuine parts An annual check up by an authori
61. s WARNING Antifreeze and coolant are dangerous to health Keep them in storage in labelled containers and away from children and animals 32 English e Remove the filler cap Fill only with antifreeze and water mixed according to the following table Freezing point 60 IMPORTANT Never add cold coolant to a hot engine Risk of comprehensive engine damage e Check the coolant when the engine has run for a few minutes after filling There may have been air in the system that has been released Lubrication uprication scneauile QUICK MAINTENANCE GUIDE 2 f X 576 7211 01 ar SAE 10W 50 API SM 8L COOLANT 50 GLYCOL DIESEL CAPACITY 25L PRESSURE Front amp Rear 1 5bar MOTOR OIL SAE 10W 40 API CD TRANSMISSION OIL 10W 50 API SM SAE 80W 90 0 4L FIRST OIL CHANGE AFTER 25h Legend for the lubrication schedule General Remove the ignition key to prevent unintentional movements Filter replacement during lubrication When lubricating with an oilcan it ought to be filled with 4 0 engine oil Oil change When lubricating with grease unless otherwise stated grease 503 98 96 01 or another chassis or ball bearing grease offering good corrosion protection shall be used Level check 6 2 TE T If the machine is used daily it should be lubricated twice a week Grease nipple Wipe away excess grease after lubrication It is important to avoid g
62. sal drive shaft Q 11 Fit the locking chain to the universal joint cover around the lifting beam 12 Refit the service cover 13 Start the engine and lift the cutting unit halfway up 14 Turn off the motor 15 Fit the lifting eyes which are attached to the lift arms Pull out the catch and press in the lifting eye There is one for each lift arm 16 Check and adjust the tilt angle of the cutting unit Removing the cutting unit WARNING Never leave the universal drive shaft of the machine with one end loose If the engine is started damage can occur 1 Place the machine on a flat surface and apply the parking brake 2 Raise the cutting unit halfway 3 Turn off the motor 4 Remove the lifting eyes from the cutting unit 5 Start the engine and lower the cutting unit to the lowest position floating mode The cutting unit now hangs free at the back 6 Turn off the motor 7 Remove the service hatch 8 Remove the universal drive shaft completely Slide the ring sideways to release the quick coupling and the universal drive shaft can be pulled from the shaft pin W AP Q 9 Remove the pins from the shafts and remove the shafts from the link joints WARNING If the help function is connected the lift arms move with great force when the pins are loosened Observe caution to avoid trapping your hand 10 The cutting unit is now free English 27 M
63. sed servicing dealer is a good way to ensure that your ride on mower performs at its best the following season English 53 TECHNICAL DATA Dimensions Air pressure rear front kPa bar PSI 150 1 5 22 150 1 5 22 Brand Model Kubota D902 Kubota D1105 Kubota D1105 00 Fuel minimum octane grade lead free Dd 0 835 0 855 sulphur lt 0 2w 0 835 0 855 sulohur lt 0 2w SAE 10140 Oil volume excl filter litres USat Electicalsystom Coolingsystem Wamsmisi 1 The power rating of the engine indicated is the average net output at specified rom of a typical production engine for the engine model measured to SAE standard 1349 1501585 Mass production engines may differ from this value Actual power output for the engine installed on the final machine will depend on the operating speed environmental conditions and other values 54 English TECHNICAL DATA width Weight kab Bevel gear oil SAE 80W 90 capacity 0 4 SAE 80W 90 capacity 0 4 Technical specifications for sound and vibration levels Combi 132 Combi 155 _ Noise emissions Soundlevels seenote3 Vibrationtevels seenote4 Note 2 Noise emissions in the environment measured as sound power Lwa in conformity with EC directive 2000 14 EC B 89 N N Note 3 Noise pressure level according
64. tch on J19 Glow plug oil and temp switch J13 Sensor p brake J14 Indication panel J15 P T O switch J16 Light temp and hour meters J17 Seat switch J18 P525 D Schema side 8 Control board 579 29 38 01 Extra hydraulic switch handle OR N 6 55 c9 Extra hydraulic valve 1 Control board connector J22 Control board connector J23 Extra hydraulic valve 2 Control board connector J24 P525 D Schema side 10 Control board 579 29 38 01 English 51 ELECTRICAL SYSTEM es ENS 10 86 66 6 6 1044409 8nd 40 vid juu 30044 gn XO vf 4O ONT _ mod yf Lfd piousos ue LNA Sd 6T 1 JeMod Day cni 9nj 00 Ziq uqoo iw pooy ond 274 40 801 34 0x9 cni f 40 WOS ACI GNI Ifd vid edi MO SI 53505 Al NO SI NOILINDI N3HM SNILHOTI SI Q31 TIY S31 9 NO SI O L d N3HM ONILHON LNO NO SI 3NI9N3 N3HM 9NILHOTI 1V3S 3HL NO SI YSAIYG N3HM Bd UNA s A EI _ a E Ex f umts poen Tid Mm r EST ine eat oe HOR Co 85 x 5 995 0 UO aq ysnw uoniub pes 9 ayuq d ann DN MOK Tl w uns nd uo ZM Pu uo DUI 130
65. that the driver is responsible for dangers or accidents Never carry passengers The machine is only intended to be used by one person Always look downwards and backwards before and while reversing Keep watch for both large and small obstacles Slow before cornering Switch off the blades when you are not mowing Take care when rounding a fixed object so that the blades do not hit it Never run the machine over foreign objects WARNING This machine can sever hands and feet as well as throw objects Failure to observe the safety instructions can result in serious injuries WARNING The inside of the muffler contain chemicals that may be carcinogenic Avoid contact with these elements in the event of a damaged muffler WARNING The engine emits carbon monoxide which is a colourless poisonous gas Do not use the machine in enclosed spaces Only use the machine in daylight or in other well lit conditions Keep the machine at a safe distance from holes or other irregularities in the ground Pay attention to other possible risks Never use the machine if you are tired if you have consumed alcohol or if you are taking other drugs or medication that can affect your vision judgement or co ordination Keep an eye on the traffic when working close to a road or when crossing it Never leave the machine unsupervised with the engine running Always stop the blades apply the parking brake stop the engine
66. the seat back and forth and lubricate on both sides Lubricating the cables Remove the cable s rubber casing when lubricating Grease both ends of the cables and move the controls to end stop positions when lubricating Re attach the rubber covers on the cables after lubrication Cables with sheaths will jam if they are not lubricated regularly A jammed cable may cause malfunction such as the parking braking being applied If a cable binds remove the cable and hang it vertically Lubricate it with thin engine oil until the oil begins to escape from the bottom A tip Fill a small plastic bag with oil and tape it so that it seals against the casing and allow the cable to hang vertically from the bag overnight If you do not succeed in lubricating the cable it must be replaced Throttle and choke cables lever bearings e Remove the right side cover on the lever housing screws and open the engine cover e Lubricate the cables free ends with the oilcan even those by the engine e Move the controls to the end points and lubricate again Replace the lever housing s side cover Lubricate the parking brake wire Remove the rubber cover and lubricate the cable with oil TAKLA 2 I A N N T Xe LNSCN Oe N English 37 Troubleshooting schedule Problem Procedure There is no fuel in the fuel tank Air in fuel system Incorrect fuel type Engine does not start Ignit
67. tions before starting e Perform daily maintenance before starting as set out in the Maintenance schedule De IMPORTANT INFORMATION p The air intake grille in the engine cover must not be blocked by for example clothing leaves grass or dirt Impaired cooling of the engine Risk of major engine damage 6 Turn the ignition key to the start position Start the engine 1 Ensure that the bypass valves are closed 7 When the engine starts release the ignition key 2 Apply the parking brake immediately back to neutral position IMPORTANT INFORMATION Do not run the starter for more than about 15 seconds ata time If the engine does not start wait about 15 seconds before trying again 8 Set the required engine speed with the throttle control Let the engine run at moderate speed or half throttle for 3 5 minutes before subjecting it to heavy load WARNING Never run the engine indoors in enclosed or poorly ventilated areas The exhaust fumes contain toxic carbon monoxide Starting and driving when cold The engine will not start unless the parking brake is on and the PTO switch is pressed If the engine fails to start due to the cold repeat ignition and attempt to re start Start gas or ether must not be used 4 Move the throttle control to half throttle IMPORTANT At temperatures below 0 C the machine must be warmed up for at least 10 minutes for the hydraulic oil and transmissio
68. to 836 Reported data for noise pressure level has a typical statistical dispersion standard deviation of 1 2 dB A Note 4 Vibration level according to EN 836 Reported data for vibration level has a typical statistical dispersion standard deviation of 0 2 m s steering wheel and 0 8 m s seat IMPORTANT INFORMATION When the service life of this product has been served and it is no longer used it should be returned to the dealer or to an applicable station for recycling IMPORTANT INFORMATION We reserve the right to change specifications and designs without prior notice so as to implement improvements Note that no legal claims are valid on the basis of information in this manual Use only genuine parts for repairs The warranty is not valid if non genuine parts are used EC declaration of conformity Applies to Europe only Husqvarna AB SE 561 82 Huskvarna Sweden tel 46 36 146500 hereby declares that Husqvarna P 5200 and P 5250 from 2012 s serial numbers and onwards the year is clearly stated in plain text on the rating plate with subsequent serial number complies with the requirements of the COUNCILS DIRECTIVE of May 17 2006 relating to machinery 2006 42 EC of December 15 2004 relating to electromagnetic compatibility 2004 108 EC of May 8 2000 relating to the noise emissions in the environment 2000 14 EC The following harmonised standards have been applied EN ISO 12100 2 EN 836 Notified body 04
69. unit is stopped in the following cases e When the driver leaves the seat with the blades engaged There is a short delay to prevent stopping if the driver bounces on the seat English 13 PRESENTATION Seat The seat has a jointed attachment on the front edge and can be tipped forward To fold the seat forward the latch for the seat must be operated WARNING Take care so that hands are not trapped or injured by the locking hooks when the seat is folded back WARNING Do not adjust seat settings while driving Risk of unsafe manoeuvring The seat can also be adjusted lengthways e When making adjustments the lever under the front edge of the seat is moved up after which the seat be moved backwards or forwards to the desired position e The seat suspension can be adjusted to driver s weight The weight is adjusted by turning the knob under the front edge of the seat On the sides of the backrest are two knobs e Seatback angle is adjusted with the knob on the right side 14 English e he lumbar support is adjusted with the knob on the left side of seat back ns V y S b qu fo The fuel level in the tank is shown by the gauge on top of the tank Fueling Fill with diesel fuel Petrol must not be used under any circumstances Use fuel with a cetane rating over 45 Max RME mixing 5 in mineral oil based fuels WARNING Diesel is highly flammable Exercise c
70. urs at least once per season or more often if it is clogged The pre filter is located under the battery box and is replaced as follows 1 Open the engine cover 2 Loosen the hose clips 3 Move the hose clips away from the filter Use a pair of flat pliers 4 Pull off the filter from the hose ends 5 Press the new filter into the ends of the hoses 6 Push the hose clips back on the filter and tighten English 23 Maintenance The main filter has a paper insert that is changed as follows 1 Open the engine cover 2 Unscrew the filter cover and remove the paper filter Cleaning the air filter If the engine seems to lack power or does not run smoothly this may be because the air filter is clogged When driving with a dirty air filter the engine can suffer from lack of air so that it does not meet environmental requirements and the engine does not provide full power Emptying the particle collector Squeeze so that the rubber tabs open and the particles can escape Cleaning the filter cover Loosen the two fasteners holding the filter cover and remove it Clean the inside of the lid It can be washed with soapy water and blown with compressed air when the lid is removed Replace the air filter cover ensure that the particle collector is facing downwards 24 English Replacing the air filter WARNING The exhaust system is hot Let it cool befo

Husqvarna P 525D User's Manual

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