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Husqvarna LZF5227 User's Manual

1. 11 Blades ink eine nln neal naan ds 47 Safe Handling of 13 Blade 2 47 General Maintenance neni 14 Adjusting the Mower 48 16 48 Customer responsibiliti S aeee eee eenen 16 Adjusting Cutting 22 2 24 0 221 48 Roll over Protection system ROPS 17 Cleaning and 49 17 Caster 49 CONTIROLS ciclabili 18 HardWare 49 Motion Control Levers 1 19 LUBRICATION sicir arane nR 50 FOU Meter 20 Lubrication SCHECUIC 50 TRACKING KINO Dis 20 50 Parking Brake 0 000222 2 2 2 2 2000210000000000000000000 20 Lubricating The 51 Blade Swithc22 talent enn 21 Lubricating With The Lubrication Schedule 51 lt ess 21 Hydraulic System
2. 27 STORAGE 59 Starting The ENJIN esiisasid aniis 27 Winter Storage iii 59 With A Weak Battery 31 rata 59 32 WIRING 8 0240000 60 Operating Hills 33 TECHNICAL DATA 61 Mowing Tips ages dalia 34 AGCESSONES lla 63 Stopping Engines 35 Torque SpecificatiONS 63 Moving by 35 CONFORMITY 64 MAINTENANCE 36 USA 64 illecito 38 CE requirements rai 64 Ignition System 39 SERVICE JOURNAL 65 Safety System ian 39 Engine Cooling Air Intake 41 Throttle Gable 41 English 3 English 4 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substa
3. Lubrication schedule and Symbol Key 8011 673 12 12 Every year Lubricate with grease gun Lubricate with oil can 1 52 Every Week Oil change Y Level check 1 365 Every day Filter change 5 General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine shall be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts English 50 LUBRICATION Lubricating the Cables If possible grease both ends of the cables and move the controls to end stop positions when lubricating Refit the rubber covers on the cables after lubrication Cables with sheaths will bind if they are not lubricated regularly If a cable binds it can disrupt operation If a cable binds remove the cable and hang it vertically Lubricate it with light engine oil until the oil begins to escape from the bottom Tip Fill a small plastic bag with oil and tape it so that it seals against the sheath and all
4. 8011 573 8011 461 8011 574 Lubricating the cutting height adjuster English 55 LUBRICATION Steering Control Shafts Tip the driver s seat Lubricate with a grease gun one zerk for each steering control shaft until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Mower Deck Struts Lubricate with a grease gun one zerk for each strut until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Changing the Oil Filter 1 Drain the engine oil in accordance with the work description under the heading Engine Oil Change Engine Oil 2 Remove the oil filter If necessary use a filter remover 3 Wipe new clean engine oil onto the seal for the new filter 4 Mount the filter by hand with a turn 5 Run the engine warm then check that there are no leaks around the oil filter seal 6 Checkthe oil level in the engine top up if necessary The oil filter holds 0 2 qt 0 2 liters of oil English 56 A A ETNA de Lubricating struts Changing the oil filter 8011 578 8011 577 1 8011 745 TROUBLESHOOTING GUIDE Problem Cause The engine will n
5. st MAINTENANCE Cleaning and Washing Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfaces with cold water Let unit cool before washing Use protective glasses when 8050 092 cleaning and washing Caster Wheels Check every 200 hours Check that wheels rotate freely If not take the unit to your dealer for service Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel Remove nut and caster bolt Pull the wheel out of the fork and take care of the sleeve Install in reverse order Tighten caster bolt IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires 8011 619 1 Caster bolt Hardware Caster wheel Check daily Inspect the entire machine for loose or missing hardware English 49 LUBRICATION Lubrication Schedule
6. Always use protective glasses when handling the battery e Keep battery and terminals clean e Keep battery bolts tight Recharge at 6 10 amperes for 1 hour IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of To clean battery and terminals electrolyte is not necessary Corrosion and dirt on the battery and terminals can cause the battery to leak power Always use two wrenches for the terminal 1 Lift the seat and rotate forward screws 2 Remove the red terminal guard 3 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 4 Rinse the battery with plain water and dry WARNING 5 Clean terminals and battery cable ends with wire brush until shiny 6 Coat terminals with grease or petroleum jelly Do not short battery terminals by allowing a wrench or any other object to contact both terminals at 7 Reinstall battery the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks Replacing battery from accidental grounding 1 Lift seat and rotate forward 2 Remove the red terminal guard 3 Using two 7 wrenches disconnect BLACK battery cable then RED battery cable 4 Remove the knobs and the battery hold downs 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the
7. Fuel Pump Air Filter Regularly check that the fuel pump s air filter is free from dirt On Kohler engines removal of the pump screws is not needed due to the filter facing outward Remove the screws and open the pump no hoses need be removed The filter can be cleaned with a brush if necessary Replace the filter on the console English 44 Kohler fuel filter Fuel pump air filter 8011 468 8009 147 MAINTENANCE V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck belt To replace deck belt Remove deck belt Park on a level surface Apply park brake Lower the deck to the lowest cutting position Remove foot plate Remove screws from both the left and right belt shields and remove shields Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface Use a ratchet with a 2 16 socket on the spring idler bolt to relieve the tension on the belt Carefully roll the belt over the top of the cutter housing pulleys Remove the belt from around the electric clutch on the engine shaft Reverse the procedure for installation See the decal on the top of the deck for belt routing information After installation check the belt for twists WARNING The idler is sp
8. 8011 441 English 23 CONTROLS Choke control The choke control is used for cold starts to provide the engine with a richer fuel mixture For cold starts pull the control out to its extent Throttle control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging Lifting Lever for the Mower Deck The lifting lever is used to place the mower deck in the transport position or one of the 17 different cutting height positions The cutting height is set by placing a peg in the hole for the desired cutting height and the peg is then locked on the inside hidden in illustration with the supplied pin e the lever backward to the locked position to engage the transport position The deck is then fully raised e lower squeeze the lock handle up to the lifting lever while moving the lever forward When the lever meets the set peg the desired height is set lifting lever can also be used to temporarily adjust the cutting height such as when passing over a minor bump in the lawn English 24 8011 508 Cho
9. 8011 561 Engaging the mower deck 8011 510 OPERATION Operating on hills Read the Safety Instructions Driving on Slopes in the Safety Instructions WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake 8011 640 IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e all turns slowly 8011 511 1 Released parking brake English 33 OPERATION Mowing Tips Observe and flag rocks and other fixed objects WARNING to avoid collisions Clear the lawn of stones and e Begin with high cutting height and reduce it other objects that can be thrown until the desired mowing result is attained out by the blades The average lawn should be cut to 272 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performanc
10. Replace air filter main cartridge 2 every 200 hours Check the caster wheels every 200 hours Clean the cooling fins 2 o e o o Clean fins of oil cooler Kohler Check adjust the mower deck Change the hydraulic oil every 300 hours Replace the hydraulic oil filter every 300 hours Dismantle and inspect starter every 500 h Check the engine valve clearance Perform the 300 hour service 2 9 0000 0 Lubricate according to Lubrication Schedule 1 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described this manual Not described in this manual WARNING Before performing any service or adjustment checklist e Engage the parking brake e Place the Blade switch in the disengaged position e Turn the ignition switch to OFF position and remove the key e Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug English 37 MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life
11. machine s type designation 1 0 manufacturer s type number Model machine s serial number Serial Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e engine s model The engine s type e Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear English 6 SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXXXXXXX Used this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual IMPORTANT INFORMATION XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly RN mig Reverse Neutral Fast Warning Parking Bra
12. 157 75 190 TECHNICAL DATA Accessories Head lights BioClip attachment Mulch clip Collection system Torque Specifications e Engine crankshaft bolt 50 ft lb 67 Nm e Deck pulley bolts 45 ft lb 61 Nm Lug nuts 75 ft lb 100 Nm e Blade bolt 27 35 ft lb 35 45 Nm Standard fasteners 9 ft lb 12 Nm e Standard 5 16 fasteners 18 25 Nm e Standard fasteners 33 ft lb 44 Nm e Standard 7 16 fasteners 52 70 Nm Standard 7 fasteners 80 ft lb 110 Nm When this product is worn out and no longer used it shall be returned to the reseller or other party for recycling In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operation or damage the unit English 63 CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules Do not remove any of these labels Certificates can also be supplied with the mach
13. disengage parking brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position OPERATION Roll bar and safety belt Operate the unit with the roll bar in the raised and locked position and use the seat belt There is no rollover
14. Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame English 22 8011 524 Fuel tanks IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur CONTROLS Seat Lock Under the rear section of the seat is a lock device to lock the seat into a folded position The seat has a linked fixture at the front edge and can be folded forward when the lock is pushed Fuel shut off valve The fuel shut off valve is located at the right rear of the seat The valve has three positions right tank left tank and center OFF Seat adjustment lever The seat can be adjusted lengthways When making adjustments the lever under the front edge of the seat is moved the left as seen by the operator in the seat The seat can then be moved forward or backward Fuel shut off valve Lengthways adjustment 8011 440 8011 506
15. be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick English 52 WARNING Engine oil can be very hot if it is drained directly after stopping the engine Allow the engine to cool to a safe temperature first LUBRICATION Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil before each use as follows 1 sure the engine is stopped level and cool so the oil has had time to drain into the oil pan 2 keep dirt debris etc out of the engine clean the area around the dipstick before removing it 3 Unthread and remove the dipstick wipe oil off Reinsert the dipstick into the tube and rest the cap on the tube Do not thread the cap onto the tube 4 Pull the dipstick out and check the oil level The oil level should be up to but not over the FULL mark on the dipstick 5 If the level is low add oil of the proper type up to the FULL mark on the dipstick Refer to Type page Always check the level with the dipstick befor
16. before refueling tighten securely Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e If leaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow English 13 SAFETY General Maintenance Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine mus
17. dry only 4 Reinstall or replace the inner filter with the open end first ensuring that it enters the housing recess Push in to the end 5 Reinstall or replace the outer filter with the open end first so that it enters the recess Push in to the end 6 Replace the end cover with the rubber valve pointing downwards and secure retaining clips 8011 449 IMPORTANT INFORMATION Removing the main filter The end cover must be installed with the rubber valve pointing downwards or the rubber valve will not function 8011 450 Engine Oil Cooler Clean the outside of fins with a brush Remove the two screws holding the cooler unit to the blower housing Tilt the cooler downward Clean the inside of the cooler with a brush or with compressed air Reinstall the oil cooler to the blower housing 8011 472 Engine oil cooler English 43 MAINTENANCE Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more often if it becomes clogged 1 Move the hose clamps away from the filter Use flat nosed pliers 2 Pull the filter loose from the hose ends 3 Push the new filter into the hose ends Position the filter with the FLOW arrow pointing up toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 4 Move the hose clamps back toward the filter Checking the Fuel Pump s Air Filter
18. fins on the engine and transmission Check V belts N Oo da ODN Change the air filter s paper cartridge Check tighten caster wheel axle bolts every 200 hours English 69 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service 1 Inspect the machine Come to agreement with the customer as to which additional work is to be carried out Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Check adjust the mower deck Clean the combustion chamber and grind the valve seats Check the engine valve clearance Gos gt BIN Replace the air cleaner s pre filter foam English 70 SERVICE JOURNAL Action Date mtr reading stamp sign At Least Once Each Year 69 di e 9 Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter foam 300 hours Replace the air filter s paper cartridge Change the engine oil 50 hours Replace the engine oil filter 100 hours Check adjust the cutting height Check adjust the parking brake 50 hours Clean Change the spark plugs 100 hours Change the fuel filter 100 hours 10 Clean the cooling fins 100 hours 11 Check the engine valve clearance 12 Perform the 300 hour service at an authorized service workshop English 1 SERVICE JOURNAL Action Date mtr readin
19. it is important that the blades are well sharpened and not damaged WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Bent or cracked blades or blades with large nicks should be replaced Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening Check the blade mounts IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop Blade replacement e Remove blade bolt by turning counterclockwise e Install new re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE facing deck and cutter housing e Install and tighten blade bolt securely e Torque blade bolt to 90 ft Ibs 122 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Husqvarna bolt if required Do not use a lower grade hardware than specified 8011 604 Check the blades 8058 013 1 Blade 2 Cutter housing 3 Lock washer 4 Blade bolt special Blade attachment English 4 7 MAINTENANCE Adjusting the Mower Deck Leveling 1 27 WARNING Before performing any service or adjustment checklist 1 Engage the parking brake Place the Blade switch in the disengaged position
20. more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possible serious injury to the operator Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good j
21. pin fuses of the same type used in automobiles There are three fuses as well as a socket for one spare fuse Fuse ratings and functions e 20 Primary fuse 7 5 Mower deck coupling 7 5 A Accessory outlet e Socket for spare fuse Blade Switch 8011 510 Ignition Switch 8011 748 8011 746 English 21 CONTROLS Refueling Read the safety instructions before refueling The machine has two fuel tanks one on each side just behind the seat The tank capacity is 3 gallons 11 4 liters Regularly check the gas cap gasket for damage and keep the cap properly tightened The engine will run on a minimum of 85 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol based fuel Damage to the engine and components may occur When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler neck Do not overfill
22. protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll bar as soon as clearance permits WARNING A The seat belt must be used when the roll bar is in upright position Before Starting e Read the sections Safety Instructions Controls before starting the machine e Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tank e Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started e The driver must be seated on the seat The blade switch for engaging the mower blades must be depressed The parking brake must be e Both steering controls must be the locked outer neutral position Starting the Engine 1 Sit on the seat 2 Raise the mower deck by pulling the lifting lever backward to the locked position transport position 3 Activate the parking brake TA Ni MAN i 8011 527 Start conditions 8011 753 Raise the mower deck English 27 OPERATION 4 Disengage the mower blades by depressing the blade switch 8011 510 Depress the control for disengaging the mower deck 5 Move the steering controls outward to the locked outer neutral position 8011 526 Steering controls in the outward lo
23. serious injury to the operator Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand Customer responsibilities Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your mower Follow the instructions under Maintenance and Storage sections of this owner s manual English 16 8011 515 Clean the machine regularly IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered bush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your authorized Husqvarna dealer SAFETY Roll over Protection system ROPS The ROPS increases the basic weight of the unit by 42 105 19 kg The ROPS on the US units are standard on the European units the ROPS is an accessory Do not use ROPS a
24. stop English 39 MAINTENANCE Start motor es Works Ignition system Does not work 8011 553 Safety system English 40 MAINTENANCE Engine Cooling Air Intake Check that the engine s cooling air intake is free from leaves grass and dirt If the cooling air intake is clogged engine cooling deteriorates which can lead to engine damage Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle If doubts arise contact the service workshop If adjustments are necessary locate the engine cables mounted under the air filter housing The throttle cable sits on the right side of the engine 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted the middle hole in the throttle lever 3 Push the throttle cable s outer casing as far to the left as possible and tighten the clamping screw Choke Cable If the engine produces black smoke or is difficult to start this can be because the choke cable is incorrectly adjusted upper cable If doubts arise contact the service workshop If adjustments are necessary they can be made as follows 1 Loosen the clamping screw for the cable s outer casing and move the choke lever to the full choke position 2 Check that the choke cable is mounted in the upper lever see illust
25. the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver 8011 789 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 7912 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever pattern right side English 19 CONTROLS Hour meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset Tracking knob The tracking knob is located in front of the left control lever Rot
26. when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking English 15 SAFETY The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Regularly clean deck and underside of deck avoid spraying engine and electrical components with water Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly
27. 51 F SSE aa a 21 5 22 51 22 Engine OW 52 Seat Lock 23 Checking The 53 Fuel Shu t Off 23 Recommendations 54 Seat Adjustment 23 Gs 54 Choke 24 Throttle And Choke Cables Lever Bearings 55 Throttle Controlli onssna na saloon iii 24 Front Wheel 2 24 55 Cutting Height Lift Pedal eena nea eeaeee 25 Front Wheel Bearings seeen ne neseeee reesen 55 Pump Release 25 Deck Belt PulleyS 55 E AE 25 Mower Deck Height Adjuster 55 OPERATION iaia 26 Steering Control 2 56 26 Mower Deck Struts 2 oi 56 Steering 26 Changing The Filter eiennenn nnne 56 Roll Bar And Safety Belt 27 TROUBLESHOOTING GUIDE 57 Before Startifigi
28. E 10W30 5W20 5W30 SAE 10W30 5W20 5W30 See viscosity diagram API SF SJ API SF SJ Fuel Min 87 octane unleaded Max Min 87 octane unleaded Max ethanol 10 Max MTBE 15 ethanol 10 Max MTBE 15 Fuel tank capacity 11 4 gallon 43 2 liters 11 4 gallon 43 2 liters Spark plugs gap Champion RX12YC Champion RC12YC 030 0 75 mm 030 0 75 mm transmission 323x9512 Tubeless Tire pressure front and rear 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar As rated by the engine manufacturer English 61 Cutting Width Cutting Height Uncut Circle Number of Blades Blade Length Nose Rollers Sprung Seat Hinged Arm Rests Hour Meter Blade Engagement Deck Construction Productivity Productivity Overall Dimensions Weight Base Machine Length Base Machine Width Base Machine Height Overall Width Chute Up Overall Width Chute Down English 62 TECHNICAL DATA LZF5227 52 132 cm 1 5 6 3 8 15 2 0 3 18 46 cm No Standard Yes Standard 200 ft lb Warner 10 gauge deck plate 7 gauge sides welded 4 3 acres h 17402 m h 1030 Ibs 467 kg 82 208 cm 53 135 55 140 53 135 cm 66 168 LZF6127 61 156 cm 1 5 6 3 8 15 2 cm 0 3 21 53 cm No Standard Yes Standard 200 ft lb Warner 10 gauge deck plate 7 gauge sides welded 5 1 acres 20639 m h 1060 Ibs 481 kg 82 208 cm 62 157 55 140 62
29. Operator Manual LZF5227 966956701 LZF6127 966956801 Please read the operator s manual carefully and make sure you understand the instructions before using the machine English 2008 HTC All rights reserved Beatrice NE Printed in U S A CONTENTS INTRODUCTION 5 Choke Gable ariano 41 reale 5 licia 42 Driving and Transport on Public 5 DUST 42 TOWING Air Filter Housing And 42 aaa 5 Engine 2250 65 iii riale 43 GOOd SERVICE Lili iaia 6 Fuel Filters 44 Manufacturing 2 nrn nenna neeaae 6 Fuel PumpAir 44 SYMBOLS AND DECALS 7 NSD CUS soi riale iaia 45 aaa 9 45 Safety INStructions 9 PUMP lalla 46 General Operation 9 sura 46 Personal Safety 11 Parking Brake 46
30. Turn ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug Position the mower on a level preferably concrete surface Check the pressure in all four tires See Technical Data Rotate blades to align front to back Set the cutting height to 4 Measure front blade tip should be 4 from ground if not turn locknut on top of front eyebolt till measurement is achieved Check blade tip at front on opposite front blade Adjust locknut on front eyebolt as necessary Check rear blade measurement should be 4 from ground if not turn locknut on top of 8011 60141 rear eyebolt to achieve measurement Repeat 1 Front eyebolt procedure on opposite side 2 Front locknut 3 Rear locknut 4 Rear eyebolt Adjusting Cutting Height Leveling the mower deck 1 Raise and secure the deck height lever to the transport position 6 Position blade tip so it is straight forward Measure from the cutting edge of the blades to a flat level surface The distance should be 6 150 mm WARNING Drop and secure the lever at for example the 2 cutting height Measure as above The distance should be 2 50 mm Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling English 48
31. asoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances e Before you begin refueling minimize the risk of static electricity by touching a metal surface sosie e Never fill containers inside a vehicle or on a Never fill the fuel tank indoors truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle WARNING e Keep the nozzle in contact with the rim of the The engine and the exhaust fuel tank or container opening at all times until system become very hot fueling is complete Do not use a nozzle lock during operation open device Risk for burns if touched e If fuel is spilled on clothing change clothing immediately Allow engine and exhaust system to cool at least two 2 e Never overfill fuel tank Replace gas cap minutes
32. ating the knob allows fine tuning adjustments so that the machine tracks straight with the motion control levers in the full forward position Rotate the knob clockwise as viewed from the operating position to increase the speed or counter clockwise to decrease the speed on the left control lever For example if the control levers are full forward and the unit turns to the right turn the tracking knob counter clockwise to decrease the speed on the left control lever Parking Brake The parking brake is found below the operator s left hand Pull the lever backward to activate the brake and push forward to release it IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower English 20 Hour meter Tracking knob Parking brake not activated 8011 749 8011 442 8011 511 1 CONTROLS Blade switch To engage the mower deck pull the blade switch knob out The mower blades are disengaged when the knob is pressed down fully Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine WARNING Do not run the starter for more than five seconds each time If the engine does not start wait 10 seconds before retrying Fuses The fuses are located in a holder to the left of the hydraulic tank They are flat
33. brake Check the engine s oil level every refueling Check the hydraulic system s oil level Check the safety system Check for fuel and oil leakages Check rubber valve for sand trap Check clean the engine s cooling air intake Check the mower deck Check hardware screws nuts etc Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Thoroughly clean around the hydraulic system 9 o Clean around belts belt pulleys etc Check the tire pressures Check battery Sharpen Replace mower blades Check the fuel pump s air filter 2 Clean the engine s cooling air intake 2 Clean cyclon air filter dust cap Check adjust the parking brake Inspect muffler Spark arrester 1 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described in this manual Not described in this manual English 36 MAINTENANCE Daily Maintenance interval in hours Maintenance Before 25 50 100 300 Check adjust throttle and choke cables Check the condition of belts belt pulleys etc Change the engine Replace the engine oil filter every 200 hours Clean replace the spark plugs Replace the fuel filter
34. care If equipped with seat platform Do not operate machine without seat platform pins in place 286304500 English 8 SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING A This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before 8011 5129 operating Stop machine if anyone enters the Read the operator s manual before starting the machine area e Never carry passengers The machine is only intended for use by one person Do not mow reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or
35. cked neutral position 6 Move the throttle to the middle position 8011 509 Set the throttle English 28 OPERATION 7 If the engine is cold the choke control should be pushed forward to the choke position 8011 508 Set the choke control 8 Open the valve for the selected fuel tank 8011 506 Open the fuel valve 9 Press in and turn the ignition key to the start position Turn to the start position 8011 742 English 29 OPERATION 10 When the engine starts immediately release the ignition key back to the run position se IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait about 10 seconds before retrying 8011 743 Return to run position 11 Push the choke control in gradually when the engine has started 8011 508 Press in the choke control 12 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING no choke WARNING A Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous
36. e grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Mowing pattern e Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling e Hose the mower deck underside with water 8011 603a after each use When cleaning the mower deck shall be raised into the transport position WARNING Make sure the mower is cooled and the engine Never drive the rider on terrain is off that slopes more than 10 degrees Use compressed air to clean top surface of Mow slopes up and down never the deck Avoid flooding water on top surface side to side Avoid sudden engine and electrical components directional changes e When the mulching kit is used it is important that the mowing interval is frequent English 34 OPERATION Stopping the Engine Allow the engine to id
37. e adding more oil IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick Oil dipstick 8011 471 Level marking 8009 159 English 53 LUBRICATION Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important So is checking oil daily and changing oil regularly Failure to use the correct oil or using dirty oil causes premature engine wear and failure Oil Type Use high quality detergent oil of API American Petroleum Institute service class SG SH SJ or higher Select the viscosity based on the air temperature at the time of operation IMPORTANT INFORMATION Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage 30 20 10 0 10 20 30 Temperature range expected before next oil change Use of synthetic oil having 5W 20 or 5W 30 rating is acceptable up to 40 F 4 C Synthetic oils will provide better starting in extreme cold below 10 F 23 C 8011 046 Viscosity grades table IMPORTANT INFORMATION Synthetic oils meeting the listed classifications may be used with oil changes performed at the recommended intervals However to allow piston rings to properly seat a new o
38. ety System This machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The driver is sitting in the driver s seat 4 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plugs too hard can damage the threads in the cylinder head 0 028 0 031 in 0 70 0 80 mm 8011 054 Measure the electrode gap 8011 527 Start conditions IMPORTANT INFORMATION In order to be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will
39. fully charged battery e Remove RED cable last from both batteries English 31 OPERATION Running 1 Release the parking brake by moving the lever downward Your mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 2 Move the steering controls to the neutral position N 3 Select the cutting height by placing the peg in the corresponding hole for desired height Lock the peg in place on the inside with the pin 4 Squeeze the lock handle up to the lifting lever while moving the lever forward to meet the set peg 5 Make sure the work area is free from objects that could be thrown by the rotating blades IMPORTANT INFORMATION The mower deck s gauge wheels should be evenly adjusted 6 Engage the mower deck by pulling out the blade switch 7 Move throttle control to full throttle 8 The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves a straight line forward or backward respectively WARNING Ensure that no one is near mower when engaging blade switch English 32 Released parking brake Select the cutting height 8011 511 1
40. g stamp sign English 72 SERVICE JOURNAL Action Date mtr reading stamp sign English 73 SERVICE JOURNAL Action Date mtr reading stamp sign English 74 115116927 04 01 08
41. gas Do not use the machine in enclosed spaces 8011 754 Set the engine speed English 30 OPERATION To start an engine with a weak battery af lt gt Se TE Ne _ GS OS WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials Z away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance Section If jumper cables are used for emergency starting follow this procedure 5 NS IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles 8011 642 To attach jumper cables Jumper cable connection Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis e Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery e Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order e Remove BLACK cable first from chassis then from the
42. in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers Steering To move forward and backward The direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop First time users should push mower see Moving by Hand in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle English 26
43. ine at delivery or written in the Engine manual Take care of them as valuable documents CE requirements Vibration data corresponding to Directive 2002 44 EC is given in the Technical Data Section The Declaration of Conformity is included in the literature packet English 64 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service 1 2 3 4 SS O o 50 12 13 14 15 Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Applicat
44. ion areas for Mulching Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified English 65 SERVICE JOURNAL Action Date mtr reading stamp sign After the First 5 8 Hours 1 Change engine oil English 66 SERVICE JOURNAL Action Date mtr reading stamp sign 25 Hour Service Check the fuel pump s air filter Check the tire pressures Check battery with cables Lubricate according to lubrication chart No sa FON gt Clean the air cleaner s pre filter foam Sharpen Replace mower blades if required Check clean the engine s cooling air intake English 6 7 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service 1 2 Perform the 25 hour service Clean replace the air cleaner s filter cartridge paper filter shorter intervals for dusty operating conditions Change engine oil Lubricate according to lubrication chart Check adjust the parking brake English 68 SERVICE JOURNAL Action Date mtr reading stamp sign 100 Hour Service Perform the 25 hour service Perform the 50 hour service Change the engine oil filter Clean replace the spark plugs Replace the fuel filter Clean the cooling
45. ke CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective glasses Use protective gloves English 7 SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER WARNING SERIOUS INJURY OR DEATH MAY j RESULT FROM Moving sharp blades under cover AULE FROM Li Failure to follow these instructions could result in serious injury or death Do not operate machine on steep slopes or near drop offs Avoid sharp and or quick turns Do not exceed the machine weight rating of the ROPS Always use seat belt Do not jump if machine tips If ROPS is foldable Always keep the ROPS fully extended WHEN ROPS MUST BE DOWN not use seat belt Drive with extra
46. ke control 8011 509 Throttle control 8011 753 1 Lifting lever 2 Lock handle 3 Set peg Mower deck lifting lever CONTROLS Cutting height lift pedal On some models there is a deck assist lift pedal to aid in maneuvering the deck lift IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi 1 bar 8011 465 Lift pedal Pump release valves IMPORTANT INFORMATION Only rotate the valve to 1 2 turn to release the system Tighten the valve moderately Do not overtighten the valve when closing Overtightening can damage the valve seat Pump release valves are located on the pumps These valves release the system so the machine may be moved by hand when not running Tilt the seat forward to gain access to the valves Use s wrench to open the valve Pump release valve Mulching For mulching there is a BioClip attachment available The BioClip is mounted underneath the mower deck and includes control plates and BioClip blades 8011 566 BioClip attachment English 25 OPERATION Read the Safety Instructions section and the following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities We suggest that this section be reviewed
47. kin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8011 571 Lubricating the lengthways adjuster under the seat English 51 LUBRICATION A Engine Oil Changing the Engine Oil Change oil after every 100 hours of operation more frequently under severe conditions Refill with service class SG SH SJ or higher oil as specified in the Viscosity Grades table Change the oil while the engine is still warm The oil will flow more freely and carry away more impurities Make sure the engine is level when filling checking or changing the oil Change the oil as follows 1 keep dirt debris etc out of the engine clean the area around the oil fill cap dipstick before removing it 2 Remove the oil drain plug and the oil fill cap dipstick Be sure to allow ample time for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 10 ft Ib 13 6 Nm torque 4 Fill the crankcase with new oil of the proper type to the FULL mark on the dipstick Refer to the section Type Always check the level with the dipstick before adding more oil 5 Reinstall the oil fill cap dipstick and tighten securely 6 Start the engine Run it for a few seconds and recheck the oil level IMPORTANT INFORMATION Used engine oil is a health hazard and must not
48. le a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Disengage the mower deck by depressing the blade switch 2 Raise the mower deck by pulling the lifting lever backward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever backward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position Never use the choke to stop the engine 5 Move the steering controls outward 6 Remove the key when leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged and the hour meter to accumulate hours Moving by Hand When pushing or pulling the mower with the engine turned off the vent screws on both hydraulic pumps must be opened turn WARNING A No adjustments or maintenance to be carried out unless e the engine stopped e ignition key removed e the parking brake activated Raise the mower deck 8011 510 8011 753 Vent screws on the hydraulic pump 8011 507 English 35 MAINTENANCE Daily Maintenance interval in hours Maintenance Before 25 50 100 300 Check the parking
49. n plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks ora pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water instead To ready the machine for storage follow these steps 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it t
50. nce WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Husqvarna ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance etc by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for
51. o run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug 6 Lubricate all grease zerks joints and axles 7 Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold 8 Store the machine clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Husqvarna spare parts An annual check up at an authorized service workshop is a good way to ensure that your machine performs its best the following season English 59 WIRING DIAGRAMS NOTES SEAT UNOCCUPIED BRAKE SWITCH IN OFF POSITION MOTION CONTROL LEVERS OUT PTO IN OFF POSITION KEY SWITCH POSITIONS SOLENOID POSITION 1 OFF al RED BLK RED BLK RIGHT MOTION CONTROL LEVER 1 LEFT MOTION CONTROL LEVER HOURMETER ELECTRIC CLUTCH e ACCESSORY OUTLET ENGINE GROUND English 60 TECHNICAL DATA a ne Engine oil SA
52. obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting 8011 513 Clear the area of objects before mowing Disengage blades when not mowing Shut off engine and wait for all parts to come to complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard English 9 SAFETY Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws ma
53. or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines Use protective goggles Ensure that the fuel filler cap is mounted tightly and no flammable substances is stored in an open vessel Never work with the starter circuit if there is spilled fuel Disconnect the chassis cable from the battery first and reconnect it last Do not make a bridge short circuit across the starter relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine 6003 009 Do not smoke
54. ot start The starter does not turn the engine over engine runs rough The blade switch is engaged The steering controls are not locked in the neutral position The driver is not sitting in the driver s seat The parking brake is not activated The battery is dead Contamination in the carburetor or fuel line The fuel supply is closed or the tap for the fuel tank is in the wrong position Clogged fuel filter or fuel line Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Checking the Safety System in the Maintenance Section Faulty carburetor The choke control is pulled out with warm engine Defective valves Defective piston cylinder piston ring or cylinder head seal The cylinder head bolts are loose Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Fouled spark plug The spark plug is loose Defective ignition cable Defective spark plug electrode Defective spark plug connection Rich fuel mixture or fuel air mixture Wrong fuel type Water in the fuel Clogged air filter Air trapped in hydraulic system English 57 TROUBLESHOOTING GUIDE Cause Problem The engine seems weak The engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Transa
55. ow the cable to hang vertically from the bag overnight If you do not succeed in lubricating the cable it must be replaced Shaft Bushings and Linkage Lubricate the bearing of the shafts and linkage for brake system and steering with oil spray or oil can Lubricating with the Lubrication Schedule Hydraulic System Oil Level The hydraulic oil and filter must be replaced every 300 hours and at least once a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level shall be about 34 1 19 25 mm below the top of the tank Check connections hoses and tubes for damage or leaks Replace or repair if doubtful Changing Oil and Filters Oil and filter changes for the hydraulic system should be carried out by an authorized service workshop due to the risk of impurities enter the system Driver s Seat Tip the seat Lubricate the front hinges using an oil can Lubricate the lengthways adjustment mechanism with the oil can Lubricate the lengthways adjustment runners with the oil can IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces Checking the hydraulic oil 8011 565 WARNING If a leak is suspected use a piece of cardboard or wood NOT your hands to check for leaks Escaping hydraulic oil under pressure can have sufficient force to penetrate the s
56. r rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil A logo or symbol on oil containers identifies the API service class and SAE viscosity grade English 54 LUBRICATION Throttle and Choke Cables Lever Bearings Lubricate the cable ends by the carburetor with the oil can Move the controls to the end points and lubricate again The throttle cable is also lubricated by the control when the control console is removed On Kohler engine the cables are placed under the air filter housing Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Front Wheel Bearings Lubricate with a grease gun one zerk for each set of wheel bearings until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Deck belt pulleys Lubricate with a grease gun two strokes Mower Deck Height Adjuster Lubricate using a grease gun one zerk until the grease squeezes out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality
57. ration Push the choke cable s outer casing as far to the right as possible and tighten the clamping screw Check and clean the cooling air intake 8011 780 English 4 1 MAINTENANCE Air Filter If the engine seems weak or runs unevenly the air WARNING filter may be clogged If running with a dirty air filter The engine and the exhaust the spark plugs can become fouled For this reason it is important to replace the air filter regularly see the heading Maintenance Schedule for the proper service interval Risk for burns if touched system become very hot during operation Allow engine and exhaust system to cool at least two 2 minutes before servicing Dust Cap Check the dust cap every day by pressing the rubber valve with two fingers to let out the dirt IMPORTANT INFORMATION Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure 8011 447 Air Filter Housing And Filter Remove the end cover of the air filter housing by unhooking the two retaining clips at each side IMPORTANT INFORMATION Do not use compressed air to clean the air filter Filter should be assembled dry and not be oiled 8011 448 Removing the end cover English 42 MAINTENANCE 1 Pull the main filter outer filter out Remove the inner filter 3 Clean inside the filter housing cover housing and dust cap Wipe
58. ring loaded Grip the idler arm or ratchet firmly and release slowly 8011 622 8011 580 Belt routing deck belt English 45 MAINTENANCE Pump Belt Check belt every 100 hours for excessive wear To replace belt Relieve tension on the deck belt and remove deck belt from clutch See Deck belt section Loosen bolt on the clutch tie down and rotate out of the way Using a drive ratchet inserted into the square hole in the pump idler arm relieve the tension on the pump belt and remove belt To reinstall the belt swing pump idler pulley toward engine to route belt around it Then route belt around the pulley for left pump first right hand pulley in the illustration Reinstall idler spring and use the ratchet to rotate idler so the belt may be installed all the way around the last pulley Tire Pressures All four tires should have a pressure of 15 psi 103 kPa 1 bar Parking Brake Visually check that no damage is found on the lever links or switch belonging to the parking brake Perform a test drive and check that there is sufficient braking action To adjust the parking brake contact the Husqvarna service workshop WARNING A Faulty adjustment of the parking brake can cause an accident English 46 8011 623 8011 624 8011 511 1 Released parking brake MAINTENANCE Blades In order to attain the best mowing effect
59. s lifting attaching or anchoring point Do not use ROPS for wrecking or towing Do not exceed Max GVW 2822 5 1283 kg Read machine operator s manual before each use Securely fasten your seat belt if the unit has a ROPS Where possible avoid operating the unit near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the mower smoothly no jerky turns starts or stops When mower is stopped set brakes securely and use park brake If any part of ROPS is damaged the entire ROPS must be replaced Check all bolts including seat belt for correct torque before each use Check ROPS structure for damage before each use ROPS bar is NOT intended for use in sub zero temperatures Spark Arresters A spark arrester for the muffler is available through your authorized Husqvarna dealer WARNING The rollover protection system s capabilities may be impaired by damage if the mower is overturned or if alteration to the ROPS occurs If these conditions take place the total structure MUST be replaced WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine
60. s system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator English 17 CONTROLS This operator s manual describes the Husqvarna Zero Turn Rider The rider is fitted with a Kohler four stroke overhead valve engine developing 30 horse power Transmission from the engine is made via two belt driven hydraulic pumps which in turn drive a hydraulic motor for each drive wheel Using the left and right steering controls the flow is regulated and thereby the direction and speed rated by the engine manufacturer Control Locations Zero Turn Rider Page 1 Motion control levers 19 2 Hour meter 20 3 Tracking knob 20 4 Parking brake 20 5 Blade switch 21 6 Ignition switch 21 7 Fuses 21 English 18 Fuel tank cap Seat lock Fuel shut off valve Seat adjustment lever Choke control Throttle control Cutting height adjuster 8011 464 Page 22 23 23 23 24 24 25 CONTROLS Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N
61. same position as the old battery 7 Reinstall the battery hold downs 8 First connect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut 8011 466 10 Tighten securely 1 Terminal guard 2 Battery hold downs 11 Replace the red terminal guard Battery installation 12 Lower seat English 38 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system Only the spark plug requires maintenance For recommended spark plugs see Technical Data 1 Remove the ignition cable boot and clean around the spark plug 2 Remove the spark plug with a spark plug socket wrench 3 Check the spark plug Replace the spark plug if fouled the electrodes are burned and if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 030 0 75 mm Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned of a turn from the seated position new spark plug should be turned a turn from the seated position 7 Replace the ignition cable Saf
62. t not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage English 14 8011 515 Never drive the machine in an enclosed space Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Ensure that nuts and bolts especially the fastening bolts for the blade attachments are properly tightened torqued and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches
63. tectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes 10 degrees maximum not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If tires lose traction disengage blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do not use on steep slopes 8011 670a Personal protective equipment 6003 004 Mow up and down not side to side WARNING Do not drive up or down hills with slopes greater than 10 degrees And do not drive across any slopes English 11 SAFETY Do not try to stabilize the machine by putting your foot on the ground e Do not mow near drop offs ditches or embankments The machine co
64. udgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage English 5 INTRODUCTION Good Service Husqvarna s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the machine with Engine Transmission the manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are
65. uld suddenly roll over if a wheel is over the edge or if the edge caves in Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other 8011 509 than the operator Be extra cautious when driving on slopes Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that Never allow children to operate the machine may block your view of a child 8011 518 Keep children away from work area English 12 SAFETY WARNING A The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline G
66. xle leaks oil Uneven mowing results The machine vibrates English 58 Clogged air filter Fouled spark plugs Carburetor incorrectly adjusted Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Soot in the combustion chamber Too little or no oil in the engine Fouled spark plug Pre ignition incorrect Poor contact with battery terminal cable connectors Parking brake on Bypass valve on pump open Drive belt for the transmission gears slack or has come off Defective hydraulic system Air in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade switch is faulty or has come loose from the cable contact The fuse has blown Damaged seals housing or gaskets Air trapped in hydraulic system Different air pressure in the tires on the left and right sides Bent blades The suspension for the mower deck is uneven The blades are dull Driving speed too high The grass is too long Grass collected under the mower deck The blades are loose The blades are incorrectly balanced The engine is loose STORAGE Winter Storage At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that ca
67. y regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine part and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage English 10 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toe caps Always wear approved protective glasses or a full visor when assembling or driving Always wear gloves when handling the blades Never wear loose clothing that can get caught in moving parts Use ear pro

Husqvarna LZF5227 User's Manual

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