Husqvarna EZ24T/ 966659601 User's Manual
Contents
1. 8019 012 TROUBLESHOOTING Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak Machine vibrates Cause Blade switch is engaged Steering controls are not locked in the neutral position Parking brake is not activated Battery is dead Contamination in the carburetor or fuel line Fuel supply is closed or the shutoff valve for the fuel tank is in the wrong position Clogged fuel filter or fuel line Ignition system faulty Battery is dead Poor contact of the battery terminal cable connections Blown fuse Fault in the starter safety circuit See Safety System in the Maintenance section Faulty carburetor Choke control is pulled out with a warm engine Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Fouled spark plugs Rich fuel mixture or fuel air mixture Wrong fuel type Water in fuel Clogged air filter Clogged air filter Fouled spark plugs Carburetor incorrectly adjusted Air trapped in hydraulic system Blades are loose Blades are incorrectly balanced Engine is loose Blades are bent 47 TROUBLESHOOTING Problem Engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower2. O IMPORTANT INFORMATION A Make sure that the fan blades are not damaged Q when replacing the pump belt The fan cooling oan can be affected and damage to the pump could a de result Belt removal 1 Remove the deck belt see Deck Belt Removal in pulleys Belt installation 1 Wrap the belt around the pump pulleys 2 Route the belt around the inside of the idler pulley 3 Wrap the belt around the engine pulley 4 Release idler arm to retighten tension 5 Reinstall the deck belt see Deck Belt Installation in this section of the manual 8058 186 this section of the manual 1 Spring loaded idler 2 Create slack in the belt by inserting a Y breaker 2 Fixed idler pulley bar into the square hole on the spring loaded 3 Electric clutch idler Rotate arm to release belt tension 4 Pump belt 3 Remove the belt from the engine pulley and pump 5 Deck belt Pump belt removal 39 MAINTENANCE Cutting Blades To attain the best mowing effect it is important that blades are well sharpened and not damaged Replace blades that have been bent or cracked when hitting obstacles IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop Let the service workshop decide whether a blade with large nicks can be repa
3. Check clean the engine s cooling air intake Check the mower deck Check for loose hardware screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys cs ooo Mm Check the tire pressures Check battery Sharpen Replace mower blades Clean the engine s cooling air intake gt Clean the air cleaner pre filter foam gt Clean the air cleaner filter cartridge paper filter 2 Check adjust the parking brake Inspect muffler spark arrester oe gt E EE 1 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop O Described in this manual Not described in this manual E Refer to the engine manufacturer s manual 34 MAINTENANCE At Maintenance least interval Daily once in hours each MAINTENANCE Before After year 25 50 100 300 Check adjust throttle cable a Check the condition of belts belt pulleys Oo e Change the engine oil a Replace the engine oil filter mi a Clean replace the spark plugs E Replace the fuel filter e Oo Rep
4. 57 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Check adjust the mower deck Clean the combustion chamber and grind the valve seats Check the engine valve clearance Replace the air cleaner s pre filter foam ODODODOO At Least Once Each Year Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter foam 300 hours Replace the air filters paper cartridge Change the engine oil 50 hours Replace the engine oil filter 100 hours Check adjust the cutting height Check adjust the parking brake 50 hours Clean Change the spark plugs 100 hours Change the fuel filter 100 hours Check the engine valve clearance DOOOUOWUUULDL 58 H Husqvarna www husqvarna com 115 384627 RevC 2011 10 06
5. Briggs amp Stratton Endurance 24 hp 02 Pressure with oil filter Min 87 octane unleaded Max Min 87 octane unleaded Max ethanol 10 Max MTBE 15 ethanol 10 Max MTBE 15 3 5 gallons 13 25 liters Air cooled Standard 12V Electric AA 272800 Hydro Gear Dual levers foam gripped 0 6 5 mph 0 10 5 km h 0 3 5 mph 0 5 6 km h Mechanical parking brake T1 x5 4 ply Rear tires turf pneumatic 20 x 8 8 20 x 8 8 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar The power rating of the engines indicated is the average net power output at specified rom of a typical production engine for the engine model measured to SAE standard J1349 IS01585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 2 See the engine manufacturer s owner s manual for engine specifications 52 TECHNICAL DATA EZ4824 966612901 EZ24T 966659601 EZ4824CA 966659501 Frame AAA Cutting Height 1 4 3 8 10 2 cm Uncut Circle Ses Cutting Width atom AO i a a i eT NumberofBlades J __3 o BladeLengn J twine _ NoseRollers o es e S O Deck Construction ttgaugew tOgaugeskits 29 acres h11770mM h___ gt IN Weight 605 lbs 274 kg 500 lbs 227 kg 47 119 cm 47 119 cm 46 118 cm 46 118 cm 4814 123 om A A eee 59 152 om AAA Base Machine Len
6. Gasoline ocn 13 General MaintenanCe oooocccicnococcccccooncccncnonoss 14 MAUS DOU ges O 16 o dea becsens HE 16 Spark AMmOsStor rmac li 16 Sax o EA 17 Control LOCAtIONS s s 17 Steering Control Levers sssr 18 Parking Brake pesna nnna 19 Throttle Control ainia mire 19 Blade SWITCH sisas elias 19 grito OWO T enin arara EEEE 20 CHOKE Cono lacustre 20 FS OS ates o o A 20 Fuel Tak ooooooococcccnccccccicononoonconocnnccnncnnnacnnn non nos 21 Fuel Shut Off Valve sessirnar 22 Cutting Height Adjuster 22 Seat Adjustment Lever ocoocccinnococcccccooconccccnonoss 22 ROUF Meier ins AE 23 Tracking NO stato 23 Bypass LINkaQ8S ooooiinnocicccccoconcccconnnoncccnnnnnnon 23 OPERATION eeraa raaraa nnee oree i 24 Mee nane eE E 24 e as 24 Before Starting sssesseesssersssrrsserrserrrserrserrrsee 25 Starting the ENQiNB ooinnninnininnnnnnncciiccniccnco 25 Weak Ballets 28 Jumper Cables erer 28 Operating On HillS ono 30 MOWING TIPS seccatid 31 Stopping the Engine 32 Moving Machine by Hand 0 ceceeeeeeeees 33 ZT1 2800 Bypass Linkages 33 MAINTENANCE dococococoococonocoonononnnoonnconnnoonnconnconncinns 34 Maintenance Schedule icere 34 BMV esa 36 Safety Syste seerti rerna eeen i ra EEE 37 Parking Brake oooooocociccccococcoccncnnccccccccccncnnonnnnnos 37 MA eons Ta AAEN 37 VelSid 38 PUMP Belice dee 39 Cutting Blad8S ooonninnninnnccnociiccccononccinnnn 40 Blade replacement cion at 40 Adjusting the Mower De
7. Y Lubricate with grease gun 8050 832 Filter change Level check Change transmission filter General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly 44 Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts LUBRICATION Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality bearing grease Grease from well known brand names petrochemical companies usually maintains a good quality Front Wheel Bearings Lubricate with a grease gun one zerk for each set of wheel bearings until the grease is forced out Use only good quality bearing grease IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces Deck Spindle Lower the cutting d
8. deck not engaging Transaxle leaks oil Uneven mowing results 48 Cause Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Too little or no oil in the engine Contamination in the carburetor or fuel line Fouled spark plugs Poor contact of the battery terminal cable connections Charging lead is disconnected Parking brake on Bypass valve on pump open Drive belt for the transmission slack or has come off Air trapped in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened Blade switch is faulty or has come loose from cable contact Blown fuse Damaged seals housing or gaskets Air trapped in hydraulic system Different air pressure in tires on the left and right sides Blades are bent Suspending for the mower deck is uneven Blades are dull Driving speed too high Grass is too long Grass collected under the mower deck STORAGE Winter Storage The machine should be readied for storage at the end of the mowing season or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage c
9. hazards Spark Arrestor A spark arrestor for the muffler is available through any authorized Husqvarna dealer 16 WARNING Use extreme caution when loading the machine into a truck or trailer using ramps There is the possibility of serious injury or death if the machine falls off the ramps IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrestor is used it should be maintained in effective working order by the operator CONTROLS This operator s manual describes the Husqvarna Zero driven hydraulic pumps Using the left and right Turn Rider The rider is fitted with Briggs amp Stratton steering controls the flow is regulated and thereby the four stroke o
10. o Pl Le Ns o gt fy MN A POSITION 3 RUN2 POSITION 4 START Z nal TECHNICAL DATA Torque Specifications Engine crankshaft bolt 50 ft lb 67 Nm Standard 1 4 fasteners 9 ft lb 12 Nm Deck pulley bolts 150 ft lb 203 Nm Standard 16 fasteners 18 ft lb 25 Nm Lug nuts 75 ft lb 100 Nm Standard s fasteners 33 ft lb 44 Nm Blade bolt 90 ft lb 122 Nm Standard 16 fasteners 52 ft lb 70 Nm Standard Y fasteners 80 ft lb 110 Nm HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w Flangelock Nut a ft lbs ft lbs ft lbs 3 ies AECI IMEI IET INEA 513 o 01 we 72 too 1410 1912 Grade 5 Minimum commercial quality lower quality not recommended Shank Size Diameter in inches fine or coarse thread IS Metric Standard Hardware p e Ts Ts M Oo 18 8 TJN w a MEE 3 ms 6 m O 0 mr te me es mo 82 om ez es ma me ms meo mea Ma maz atk al oP apo T 3 D a A 2 3 S o S o a a p S D 2 D E x a 2 a N x f p N a aja NINNIN Oo O Accessories Collection system 51 TECHNICAL DATA SN EZ4824 966612901 EZ24T 1 966659601 Engine AAA
11. ONE Gasoline containing up to 10 ethanol O t M il E10 is acceptable for use in this pera or anua machine The use of any gasoline exceeding 10 ethanol E10 will void EZ4824 966612901 dd EZ4824 CA 966659501 EZ24T 966659601 Please read the operator s manual carefully and make sure you understand the instructions before using the machine When this product is worn out and no longer used it should be returned to the reseller or other party for recycling In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit 2011 All rights reserved Orangeburg SC Printed in U S A CONTENTS INTRODUCTI N ititira soie sici n 5 Driving and Transport on Public Roads 5 e deenesceedansst scabiaele vies 5 OPETAN geenien hn eeeiseetieiians 5 GO0A SEMICS srta 6 Manufacturing NUMDET ooccccincociconocccoconicinnncinnos 6 SYMBOLS AND DECALS 7 SAFE iaa a 9 Safety Instructions 9 Personal Safety Equipment ccceees 11 Slope Operation c occccinncininnccionociconaccnononcnonnnnns 14 Safe Handling of
12. a shields K 4 Remove any dirt or grass that may have E accumulated around the cutter housings and Remove belt shields entire deck surface 5 Remove tension on the belt by moving the idler arm 6 Carefully slip belt up over the top of the cutter housing pulleys and remove belt Rolling belt over the pulleys may damage the belt Deck Belt Installation NOTE For ease in installing the deck belt refer to E lt a the routing decal on the top of the deck i 1 Wrap the deck belt around the electric clutch pulley that is located on the engine shaft 2 Route the belt forward and up onto the deck 3 Place belt around spring loaded idler pulley 4 Wrap the belt around the stationary idler pulley and around the mandrel housings 5 Push inward on the idler arm and carefully route belt over stationary idler pulley Once belt is properly routed slowly release idler arm to tension belt 6 Double check belt routing to make sure it matches 8061 034 the routing decal and the belt does not have any 1 Clutch pulley position twist Correct as needed 2 Deck belt 7 Replace belt shields on both mandrel housings Belt routing deck belt and secure with fasteners 38 MAINTENANCE Pump Belt Replacing pump belt Park the mower on a level surface Engage the parking brake
13. air pressure is 15 psi 103 kPa 1 bar for all tires Tracking must be checked on a flat and level concrete or blacktop surface Rotating the tracking knob allows fine tuning adjustments so the machine tracks straight with the steering control levers in the full forward position Rotate the knob clockwise as viewed from the operation position to increase the speed on the left lever Rotate counterclockwise to decrease speed 8058 020 Bypass Linkages Transaxle bypass linkages must be engaged when pushing or pulling the mower The release levers are located on each side of the rear of the unit below the rear engine plate See Moving Machine By Hand in the Operation section 8058 147 Release lever 23 OPERATION Read the Safety section and following pages if you are unfamiliar with the machine Training Due to unique steering capabilities zero turn mowers are far more maneuverable than typical riding mowers This section should be reviewed in its entirety prior to attempting to move the mower under its own power When first operating the mower or until becoming comfortable with controls use a reduced throttle speed and reduced ground speed DO NOT move control levers to the furthest forward or reverse positions during initial operation First time users should become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until the operator
14. als can cause the battery to leak power 1 Remove terminal covers 2 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until shiny 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery Replacing battery 1 Lift seat and rotate forward 2 Using two Y wrenches disconnect BLACK battery cable then RED battery cable 3 Position deck to lowest setting 4 From the underside of the frame remove the nuts that secure the battery hold down 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery hold down and secure with nuts removed in Step 4 8 Reconnect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and nut 10 Replace terminal boot cover 11 Lower seat 36 STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C BATTERY OF A Maximum Rate at CHARGE 50 Amps 30 Amps 20 Amps 10 Amps 12 6V 100 FULL CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 50 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0 85 min 150
15. althier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height e The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result e The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results e Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling e Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure WARNING the mower is cooled and the engine is off e Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components 8011 603 Mowing pattern Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side os EPEN to side Avoid sudden directional e When the mulching kit is used it is important that changes the mowin
16. and no flammable substances are stored in an 02005 open vessel Do not smoke when performing maintenance on the battery e Never work with the starter circuit if there is spilled The battery can explode and cause serious injury damage fuel e Disconnect the chassis cable from the battery first and reconnect it last e Do not make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas e Stop to inspect the equipment if you run over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine e The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them e Check the parking brake s functionality regularly Adjust and service as necessary e The mulch blades should only be used in familiar areas when higher quality mowing is desired e Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine e Allow the machine to cool before putting it in storage e Regularly clean deck and underside of deck avoid spraying engine and electrical c
17. becomes comfortable with the mower controls and zero turning capability overly aggressive maneuvers may damage turf IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop 24 Steering To move forward and backward The direction and speed of the mower s movements are effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel First time users should push the mower see Manual Transport in the Operation section to an open flat area without other people vehicles or obstacles nearby To move the unit under its own power the operator must sit in the seat and start the engine see Before Starting in the Operation section Adjust the engine speed to idle disengage the parking brake but do not engage the blades at this time Rotate control levers inward As long as the control levers have not been moved forward or backwards the mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull the control levers back to the neutral position and the mower should stop moving Pull back slightly on control levers allowing the mower to move backwards Push the control levers forward to the neutral position and mower should stop moving To turn to
18. cK ecen 41 Leveling AeCk ococcicciconiccocccncncccnincccninnns 41 Anti Scalp RollerS oooconnnocccnnnnnoccccccconos 42 Caster Wheel Siria jara 42 Hardware ada 42 CI CANAING A A AT 43 LUBRICATION iisisti inian 44 Front Wheel MOUNT siii 45 Front Wheel BearidQS oooooioccccccconcccciccccoccnonnoos 45 Deck Spindle cccccccceeeceecececeeeeceeeeecseensneeees 45 Transaxle Transmission Fluid Change 46 TROUBLESHOOTING siesta 47 STORAGE ui ld 49 Winter Storage ccccceceeceeececeteeesteeeestteeenaees 49 SEMC E e a ias 49 SCHEMATIC Scouts 50 TECHNICAL DATA ccoo sincciaisan ctas cinto tacret siise aes 51 Torque Specifications 51 ACCESSOMES tin als 51 CONFORMITY CERTIFICATES ooooocoiocccicccioccocnccoos 54 SERVICE JOURNAL soies doren 55 WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance A WARNING Battery posts terminals and related accessories contain lead and lead co
19. chine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for Mulching Fill in the sales papers etc OOO OEODODOODODOO ODODODODoOO Delivery service has been carried out No remaining notes Certified 55 SERVICE JOURNAL Action Date mtr reading stamp sign After the first 5 8 hours Change the engine oil a 25 Hour Service Check the engine air filter Sharpen Replace mower blades if required Check the tire pressures Check battery cables Lubricate according to lubrication chart Check clean the engine s cooling air intake Clean the air cleaner s pre filter foam DODODDODODO 56 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service Perform the 25 hour service Clean replace the air cleaner s filter cartridge paper filter shorter intervals for dusty operating conditions Change engine oil Lubricate according to lubrication chart Check adjust the parking brake DODOO O 100 Hour Service Perform the 25 hour service Perform the 50 hour service Change the engine oil filter Clean replace the spark plugs Replace the fuel filter Check V belts Check tighten caster wheel axle bolts every 200 hours Change the air filter s paper cartridge Change hydraulic pump oil and filter 200 hours DOOOWOWOWUUWUL
20. cident e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades e Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area e Never carry passengers The machine is only intended for use by one person e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop 8011 513 engine and remove keys before dismounting Clear the area of objects before mowing 8011 512 Read the operator s manual before starting the machine 10 SAFETY Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machi
21. e button on the top of the lifting lever Pull the lifting lever backward to the locked position transport position Activate the parking brake by pushing the release button in and pulling the lever fully upwards Disengage the mower blades by pressing the blade switch downwards 8058 019 8058 020 8052 017 Depress blade switch 25 OPERATION 5 Move the steering controls outward to the locked outer neutral position 8061 026 6 Move the throttle to the middle position 8052 001 Set the throttle 7 Ifthe engine is cold the choke control should be pulled up 8052 001 Set the choke control 26 OPERATION 8 Press in and turn the ignition key to the start position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds Turn to the start position 8050 7432 each time If the engine does not start wait approximately 10 seconds before retrying 9 When the engine starts immediately release the ignition key back to the run position WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces 8050 7432 10 Set the desired engine speed
22. e cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment e Make sure that you have first aid equipment close at hand when using the machine e Never use the machine when barefoot e Always wear protective shoes or boots preferably with steel toe caps e Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts e Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes 10 degrees maximum not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide ob
23. eck completely If a grease gun without a rubber hose is used the foot plate must be removed Lubricate with a grease gun one zerk 2 3 strokes Use only good quality bearing grease Deck Outer Spindle Through the access hole in the belt shield lubricate outer deck spindles zerk using a grease gun and 2 3 strokes per side Use only good quality bearing grease Lubricating the front wheels Deck outer spindle 8058 068 8058 142 8061 035 45 LUBRICATION Transaxle Transmission Fluid Change This transaxle is designed with an external filter for ease of maintenance To ensure constant fluid quality levels and longer life an oil filter change interval of every 200 hours is recommended The following procedure is performed with the transaxles installed in the mower and the mower on level ground Apply the pump release valve for each transaxle and set the parking brake 1 Remove the three 14 filter guard screws and filter guard Clean any loose debris from around the perimeter of the filter See illustration 2 Place an oil drain pan 12 or more diameter and 8 qt capacity is optimal beneath the oil filter Remove the oil filter from the transaxle 3 After the oil has drained wipe the filter base surface and apply a film of new oil to the gasket of the replacement filter 4 Install the new filter by hand turning it three quarters to one full turn after the filter gasket contacts the filter base s
24. engaged when the knob is depressed la NI 8058 020 Throttle control BLADES ON Yc 8052 001 ENN gt Ne 5 Pp LI mara DN BLADES OFF Blade switch 8052 001 19 CONTROLS Ignition Switch PS The ignition switch is placed on the control panel and QO is used to start and stop the engine 8052 001 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control should be pulled out S PS Y 8052 001 Choke control Fuses Fuses are located under the seat of the machine They are accessed by tilting the seat forward They are flat pin fuses of the same type used in automobiles There are two fuses with ratings and functions 20 Amp Primary fuse 7 5 Amp Mower deck coupling 8011 420 20 CONTROLS Fuel Tank Read the safety instructions before refueling The machine has one fuel tank just behind the seat The tank capacity is 3 5 gallons 13 25 liters Regularly check the gas cap gasket for damage and keep the cap properly tightened The engine will run on a minimum of 87 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol ba
25. ep away from the discharge deck Do not touch parts Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective gloves SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running _DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING WARNING THIS CUTTING MACHINE IS CAPABLE This symbol means that important OF AMPUTATING HANDS AND FEET safety instructions need to be AND THROWING OBJECTS FAILURE emphasized It concerns your safety TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e It is recommended that someone be aware that you are mowing and can provide help in case of injury or ac
26. er the engine so that the oil is evenly distributed and then refit the spark plug 6 Lubricate all grease zerks joints and axles 7 Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold 8 Store the machine in a clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Husqvarna spare parts An annual check up at an authorized service workshop is a good way to ensure that the machine performs its best the following season 49 SCHEMATICS NOTE 1 SEAT UNOCCUPIED 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT 4 PTO IN OFF POSITION SOLENOID em HE RED BLK tE RED BLK ue BRAKE SW En TO 5 a ENGINE X 5 ON FOAME RIGHT MOTION TA en PIGTAIL a CONTROL LEVER BRN e GRY C IPUR T YEL RED Lo WHT 2 ea RED YEL BLK BRN WHT GRN J LEFT MOTION NEW CONTROL LEVER a PUR BLK s fo BLK BRN BRN De BRN PUR SEAT SW sig I PUR UR p d PTO SW 7 5 AMP HOURMETER BLK BLK Y ELECTRIC Y ACCESSORY CLUTCH 7 OUTLET ENGINE BLK GROUND KEY SWITCH POSITIONS POSITION 1 OFF P 2 RUN1 a PS cae
27. g interval is frequent 31 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Disengage the mower deck by depressing the blade switch 2 Raise the mower deck by pressing the button on the lever and pulling backward to the transport position 3 When the machine is standing still activate the parking brake by pushing the lever button and pulling the lever upward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position 5 Move the steering controls outward 6 Remove key Always remove key when leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged 32 E AE ee E QU J 8052 001 Disengage the mower deck and move throttle to minimum 8058 019 8061 026 Place controls in neutral position OPERATION Moving Machine by Hand ZT 2800 Bypass Linkages When pushing or pulling the mower engage the Z1 2800 bypass linkages The ZT 2800 hydro release levers are located on the rear of the frame below the rear engine guard 1 Raise the deck into the highest cutting position 2 Pull the ZT 2800 release leve
28. ghten caster bolt Hardware Check daily Inspect the entire machine for loose or missing hardware 42 MAINTENANCE Cleaning Regular cleaning especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the debris sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean the underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water For models fitted with a cleanout port attach the quick connect from the accessory packet to any garden hose After mowing snap the hose to the cleanout port and turn on water supply Restart the mower and engage the blades to use the spinning action to wash away debris Make sure the hose is away from the mower blades Do not rinse hot surfaces with cold water Let unit cool before washing 0000 000 Clean regularly IMPORTANT INFORMATION Use protective glasses when cleaning and washing 43 LUBRICATION 2 1211 52 1 365 25h 50h 100h 200h 300h TA Tal AS on A ES E A 1 2 0 UW qu 2 A 2 2x mi les 12 12 Every year 1 52 Every Week 1 365 Every day Oil change
29. gth 742 189 cm 74 189 cm 53 CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents 54 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the ma
30. ired ground or must be replaced Balance the blades after sharpening Check the blade mounts WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Blade replacement 1 Remove blade bolt by turning counterclockwise 2 Install new or resharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing 3 Install and tighten blade bolt securely 4 Torque blade bolt to 90 ft lbs 122 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Husqvarna bolt if required Do not use lower grade hardware than specified 40 8011 604 1 Check the blades 8061 022 1 Blade 2 Blade bolt special 3 Cutter housing Blade attachment MAINTENANCE Adjusting the Mower Deck Leveling deck Adjust the deck while the mower is on a level surface Make sure the tires are inflated to the correct pressure See Technical Data under Transmission If tires are under or over inflated the deck cannot be properly adjusted The deck should be adjusted slightly higher in the rear NOTE To insure accuracy of leveling procedure mower deck drive belt must be installed prior to leveling deck 1 Wear heavy gloves Turn each outer blade tip to align front to rear with the deck 1 or side to side 2 2 Measure from the floor surface up to the bot
31. k damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury or damage Make sure that the equipment is in good condition and that all nuts and bolts especially those fastening the blade attachments are properly tightened and torqued 8011 515 Never drive the machine in an enclosed space A WARNING Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable i AAN normally negative black is removed from the battery ES WARNING Avoid electrical sparking and its consequences by the following routines e Use protective goggles e Ensure that the fuel filler cap is mounted tightly
32. l towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position 8052 001 Set blade engagement and throttle control Operating On Hills Read Driving on Slopes in the Safety section WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills 8061 026 e f stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly 8058 020 Parking brake released 30 OPERATION Mowing Tips WARRING e Observe and flag rocks and other fixed objects to avoid collisions Clear the lawn of stones and other e Begin with a high cutting height and reduce it until objects that can be thrown out by the the desired mowing result is attained blades The average lawn should be cut to 2 64 mm during the cool season and over 3 76 mm during the hot months For he
33. lace the air filter paper filter 2 An an Check the caster wheels every 200 hours Oo Replace the air cleaner pre filter 2 foam a Check adjust the mower deck Check the engine valve clearance Perform the 300 hour service 4 4 D First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 9 Performed by authorized service workshop O Described in this manual Not described in this manual E Refer to the engine manufacturer s manual WARNING Before performing any service or adjustment checklist e Engage the parking brake e Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug 35 MAINTENANCE Battery The mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e See chart for charging times CAUTION Always wear eye protection when around batteries Cleaning battery and terminals Corrosion and dirt on the battery and termin
34. lers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface The anti scalp rollers can be set in three positions e Upper position 1 to 2 38 to 64 mm grass 8050 830 e Middle position 2 to 4 64 to 102 mm grass i e Lower position 4 to 6 102 to 128 mm grass The rollers should be approximately 1 4 6 5 mm from ground Do not adjust the rollers to support the deck To avoid deck damage the anti scalp rollers must not be adjusted to support the deck IMPORTANT INFORMATION Caster Wheels Check every 200 hours Check that wheels rotate freely If wheels do not rotate freely take the unit to your dealer for service Foam filled tires or solid tires will void the warranty IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires Removal and installation 8011 619 4 1 Remove nut and caster bolt 1 Caster yoke 2 Pull the wheel out of the yoke and retain the 2 Caster long spacer spacer for reuse Caster wheels 3 Install in reverse order 4 Ti
35. machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted 18 8058 022 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other gt 8011 7912a 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever right side CONTROLS Parking Brake IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower The parking brake is found on the left of the machine Push button and pull the lever backward to activate the brake and push button and push forward to release it Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging Blade Switch In order to engage the mower deck pull the knob out the mower blades are dis
36. min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding Y LINA x N LY 8050 109 Remove battery hold down to replace battery MAINTENANCE Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check tha
37. mpounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Husqvarna ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require
38. ne only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Wear proper Personal Protective Equipment PPE while operating this machine including at a minimum sturdy footwear eye protection and hearing protection Do not mow in shorts and or footwear with open toes Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch the hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris causing buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to caus
39. nstructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service Husqvarna s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This manual belongs to the machine with the Engine manufacturing number Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment Stated on the plate from the top are e The machine s type designation I D e The manufacturer s type numbe
40. omponents with water 8009 728 Risk of sparking 8011 514 Regularly clean deck 15 SAFETY Transport e The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer e Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting e Do not operate this machine on public roadways e Check and abide by local traffic regulations before transporting the machine on any road e Do not tow this machine it may cause damage to the drive system e Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand e When loading or unloading this machine do not exceed the maximum recommended operation angle of 10 Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other
41. ontainer Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Store the fuel away from any open flame or source of ignition Never use gasoline for cleaning Use a degreaser and warm water To ready the machine for storage 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn ov
42. pproved gasoline containers e Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before you begin refueling minimize the risk of 8011 516 Never fill the fuel tank indoors static electricity by touching a metal surface WARNING e Never fill containers inside a vehicle or on a truck The engine must not be started or trailer bed with plastic liner Always place when the driver s floor plate or any containers on the ground away from the vehicle protective plate for the mower deck s when filling drive belt is removed e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Iffuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e Ifleaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel le
43. r Model e The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e The engine s model e The engine s type e Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX A Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual R N Y A P CE Warning Parking Brake CE conformity marking Only for European market Battery acid is corrosive explosive and flammable N Use protective glasses IMPORTANT INFORMATION XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly NI f Choke Slow Fuel Warning Rotating blades ke
44. r to the fuel line IMPORTANT INFORMATION Always raise the deck to the highest position for transport Cutting Height Adjuster The deck cutting height is obtained by pressing the button and moving the lever forward to the correct cutting height on the cutting plate The cutting height range is from 1 88mm to 4 102mm in Y 13mm increments The heights are measured from the ground up to the blade tip with the engine not running IMPORTANT INFORMATION In order to obtain an even cutting height it is Y awe le i Za ho Ey AL ZALLA important that the air pressure in all tires is 15 psi 103 kPa 1 bar The mower decks lifting lever Seat Adjustment Lever The seat can be adjusted lengthways When making adjustments the lever under the right front side of the seat is pulled to the side after which the seat can be moved backward or forward 8061 228 Lengthways adjustment 22 CONTROLS Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour W AN NAS ZA O a 2 YW NSP after the interval The CHG OIL icon will come on M eps ODIN lt w and shut off automatically The hour meter cannot be manually reset 8052 001 Hour meter Tracking Knob If the mower is not tracking straight check the tire air pressures Recommended
45. rator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them e Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the area Never allow children to operate the machine e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child 8011 517 8011 518 Keep children away from work area 12 SAFETY Safe Handling of Gasoline WARNING The engine and the exhaust system become very hot during operation There is risk for burns if touched Allow engine and exhaust system to cool before refueling To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only a
46. rged battery 5 Remove RED cable last from both batteries 28 OPERATION Running 1 Release the parking brake by pushing the button and moving the lever downward NOTE The mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 2 Move the steering controls to the neutral position N 8058 020 Parking brake released 3 Set retaining pin into selected cutting height and secure the opposite side with a cotter hairpin WARNING Make sure that no one is near mower when engaging blade switch Make sure the work area is free from objects that could be thrown by the rotating blades 4 Push the release button on the cutting height lever and move lever to the pin release the button 8058 019 Mower deck lifting lever 29 OPERATION 5 Move throttle control to full throttle 6 Engage the mower deck by pulling out the blade switch The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still LO N By moving both controls an equal amount forward i N EN or backward the machine moves in a straight line MITE ON Moc SN forward or backward respectively In order for example to turn right while moving forward move the right contro
47. rs up and out of the keyhole slots Release the levers with the head outside the frame and held in the bypass position 3 To re engage the ZT 2800 to drive reverse the above procedure Load the machine into truck or trailer by driving up ramps in low gear DO NOT LIFT The machine is not intended to be lifted by hand WARNING Use extreme caution when loading the machine into a truck or trailer using ramps There is the possibility of serious injury or death if the machine falls off the ramps WARNING Make no adjustments without e the engine stopped e the ignition key removed the parking brake activated ZT 2800 engaged Bypass linkage ZT 2800 locked in the bypass position 8058 032 8058 033 33 MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation Read Maintenance in the Safety section MAINTENANCE Daily Before After At least once each year Maintenance interval in hours 25 50 100 300 Check the parking brake Check the engine s oil level every refueling Check the safety system Check for fuel and oil leakages 8
48. sed fuel Damage to engine and components may occur WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to insure good cold weather starting 8058 021 Fuel tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur 21 CONTROLS Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The valve is off when the handle tab is turned perpendicula
49. stacles e Choose alow ground speed so that you will not have to stop while on the slope e Do not mow on wet grass Tires may lose traction e Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope e Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause machine to roll over e Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine e Do not use on steep slopes 8011 670a Personal protective equipment Lika 6003 004 Mow up and down not side to side WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across any slopes 11 SAFETY e Do not try to stabilize the machine by putting a foot on the ground e Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in WARNING CHILDREN CAN BE INJURED BY THIS EQUIPMENT The American Academy of Pediatrics recommends that children be a minimum of 16 years of age before operating a riding lawn mower Keep children out of the 8011 519 mowing area and in the watchful care Be extra cautious when driving on slopes of a responsible adult other than the operator Children Tragic accidents can occur if the ope
50. t the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat Parking Brake Visually check that no damage is found on the lever cables or switch belonging to the parking brake Perform a standstill test and check that there is sufficient braking action To adjust the parking brake contact the Husqvarna service workshop WARNING Faulty adjustment will result in reduced braking ability and can cause an accident IMPORTANT INFORMATION The machine must be absolutely standing still when applying the parking brake Tire Pressures All tires should be at 15 psi 103 kPa 1 bar 8058 026 Steering controls locked in neutral IMPORTANT INFORMATION In order to be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop 8058 020 Parking brake 37 MAINTENANCE V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt Removal 1 Park on a level surface Apply parking brake 2 Lower the deck into the lowest cutting position 3 Remove bolts from belt shields and remove m
51. that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on the towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these i
52. the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position complete the turn OPERATION Before Starting 1 3 4 Read the sections Safety and Controls sections before starting the machine Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section Check that there is sufficient fuel in the fuel tank Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started 1 2 3 The blade switch for engaging the mower blades must be depressed The parking brake must be on Both steering controls must be in the locked outer neutral position Starting the Engine 1 2 3 4 Sit on the seat Raise the mower deck by pushing the releas
53. tom of the blade tip on the discharge side of the mower deck Record the measurement 3 Move to the opposite side check that measurement is the same If adjustment is required with a 9 or adjustable wrench turn the lift link adjustment nuts on either side counter clockwise to lower or clockwise to raise Adjust until both measurements are equal 4 Turn any blade to align with the deck in front to rear manner If the front blade tip does not measure s to Y higher in the rear with a s or adjustable wrench turn the nuts on the front suspension linkage Clockwise raises the front of the mower counterclockwise will lower the front Adjust nuts until rear of mower deck is positioned level to s higher in the rear than the side to side measurement NOTE This will place the mower deck ina standard measurement position Depending on the type of grass being mowed or environmental conditions additional adjustments may be required to achieve the desired cut 8058 030 Align blades to begin measurements 8058 030 Lift link adjustment nut D q sio q 1 8058 031 Deck front adjustment nuts 41 MAINTENANCE Anti Scalp Rollers Anti scalp rol
54. urface 5 Reinstall the filter guard Torque screws to 65 in lbs each 6 Repeat steps on the opposite side 7 Drain old oil filters of all free flowing oil prior to disposal Place used oil in appropriate containers and dispose of it in accordance with laws in your area 8 Remove the top port plug see illustration from the left side and right side of the transaxles prior to filling with oil This will allow the transaxles to vent during oil fill 9 Remove the cap from the transaxles expansion tank located on the vehicle frame 10 Fill with 20W50 motor oil until oil just appears at the bottom of each transaxles top port approximately 2 quarts per transaxle 4 quarts total Install the top port lug into each transaxle as the oil level reaches the port 11 Install and torque the top port plugs to 180 in Ibs 12 Continue to fill the transaxles through the expansion tank until the FULL COLD line is reached this will take approximately 23 additional ounces 13 Reinstall the expansion tank cap by hand Be careful to not overtighten 46 1 Filter guard 2 Transaxle filter 3 Top port plug EZT filter change 8019 010 gt C 1 Expansion tank 2 Transaxles EZT filter change H
55. vel before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow 13 SAFETY General Maintenance 14 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you ris
56. verhead valve engine direction and speed Transmission from the engine is made via a belt Control Locations 1 Steering control levers 8 Fuel tank cap 2 Parking brake 9 Fuel shut off valve 3 Throttle control 10 Deck lift 4 Blade switch 11 Seat adjustment lever 5 Ignition switch 12 Hour meter 6 Choke control 13 Tracking adjustment 7 Fuses 14 Bypass linkages 17 CONTROLS Steering Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the
57. with the throttle Allow the engine to run at a moderate speed approximately mid throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING no choke If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section 8052 001 Set the engine speed 27 OPERATION Weak Battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section Jumper Cables 1 Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery 8011 642 3 Connect the other end of the BLACK cable to a Jumper cable connection good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order 4 Remove BLACK cable first from chassis and then from the fully cha
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