Husqvarna CG46A User's Manual
Contents
1. e Line up holes in mounting bracket with holes in support posts and insert support post clevis pins Secure with retainer springs e Install the four 4 tubing end caps onto container support Tapeachend cap onto container supporttubes to seat securely COVER ASSEMBLY RETAINER SPRINGS SUPPORT POST MOUNTING BRACKET DRAWBAR Fig 5 CONTAINER ASSEMBLY See Fig 6 No hardware required e Place bottom half inside of top half as shown e Place one foot inside bottom half and lift top half to meet bottom half e Press halves tightly together while lifting top to lock into place as shown IMPORTANT BEFORE LOCKING THE TABS HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET e Repeat for second container CONTAINER BOTTOM HALF 7 CONTAINER TOP HALF CONTAINER BOTTOM HALF PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF Dus TAB ASSEMBLY CHECK Squeeze sides of lower half of con tainer and check that there is no gap between upper and lower halves If a gap appears unlock tabs to separate container halves and repeat instructions above Fig 6 ASSEMBLY 6 CONTAINER MOUNTING See Fig 7 7 LOWER CHUTE See Fig 8 amp 9 No hardware required Use Hardware GROUP D e Install one container to left side first with warning to e Press weld nut into rubber latch and install two latch outside of unit Install another container to c2. OWNER SMANUAL Model No CG46A 46 Inch Mower Grass Catcher Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts 532151673 06 28 99 REV 2 MH Printed in U S A SAFETY RULES Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERALOPERATION Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e Be sure the area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers e 0 not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engine before removing grass catcher or unclogging
3. 532134496 532134639 532128600 532127534 532129585 532129586 532134637 532130895 532155857 871141008 532145326 532145892 532104419 532151673 DESCRIPTION Locknut 5 16 x 18 Spring Retainer Bolt Hex 5 16 18 x 3 4 Bolt Hex 5 16 18 x 2 1 4 Bagger Support Post Bracket Mounting Plug Tubing End Bagger Frame Pin Hinge Gasket Cover Container Top Container Bottom Seal Cover Latch Handle Cover Strip Reinforcement Screw 10 24 x 1 2 Pin Clevis Plate Reinforcement Bag 3 0 mil 30 Gallon Trash not included with bagger Owner s Manual crou frein 5 16 x 18 Ressort de retenue Boulon H 5 16 18 x 3 4 Boulon H 5 16 18 x 2 1 4 Support du ramasse herbe Support de montage Capuchon d extr mit de tuyau Cadre de ramasse herbe Goupille de charni re Garniture de couvercle Bac gazon sup rieur Bac gazon inf rieur Sceau de couvercle Poign e de loquet de couve Bande Vis 10 24 x 1 2 Axe de chape Plaque de renforcement Sac poubelle 3 0 mil 30 gallon N y pas compris avec le ramasse herbe Manuel de propri taire
4. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in e Do not mow on wet grass Reduced traction could cause sliding se Do not try to stabilize the machine by putting your foot on the ground e Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Neverassume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with the safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed
5. WASHERS indicator 10 x 1 1 8 SCREW 3 16 x 3 4 x 16 GA e Push in and turn upper chute until it is in line with lower chute SPLIT e Align the bosses on lower chute with alignment slots on SPACER upper chute and slide together e Secure with rubber latch by hooking hole in latch over latch pin ACORN NUT FULL BAGGER UPPER INDICATOR HANDLE CHUTE UPPER CHUTE 10 x SCREW LOWER CHUTE WASHER NUT 3 16 x 3 4 x 16 GA LOCK WASHER Fig 10 Fig 11 ALIGNMENT LATCH PIN BOSSES Fig 12 1 0 LEVEL MOWER DECK No hardware required e Be sure deck is properly leveled for best mower perfor mance See your tractors owner s manual for instruc tions OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your tractor owners manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher e Always run throttle at full speed when bagging e Select a gear low enough to give good mower cutting performance good quality cut and good bagging per formance NOTE It may be necessary to overlap width of cut to suit
6. area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Lookforthis symbolto point outimportant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS IN VOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs CONGRATULATIONS on your purchase of a Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact you
7. chute e Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the machine into a trailer or truck ll SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes not across Hemove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability e Use extra care with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT e Donotturnon slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments
8. your conditions lfgrass is extremely tall it should be mowed twice The first time relatively high the second time to desired height e Use left hand side of mower for trimming e Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Raise seat Unlatch and raise cover b Remove one container at a time by grasping con tainer handles and pulling toward the rear off of the tube rails c With the container resting on the ground close and secure the top of the plastic lawn bag d Tipthe container onits side and slide the filled bag from the container e Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS f Repeatfor other containers 9 Reinstall containers making sure right container overlaps left container at center supports Closecoverand secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging Your bagger is equipped with a dump bag indicator As the bags become full movement of the wheel will slow down and or stop indicating that the bags are full or the chutes have become clogged Care should be taken not to damagethe parts andthatt
9. PAIR PARTS PI CES DE RECHANGE GE KEY NO NOOB W GRASS CATCHER MODEL NUMBER CG46A RAMASSE HERBE NUMERO DE MODELE CG46A PRODUCT NUMBER 954 04 00 06 07 NUMERO DE PRODUIT 954 04 06 07 PART NO 032069180 592127533 032134678 532126840 818021008 532140572 932087175 819061216 032007206 032060867 810071000 032109808 532125004 032130760 032130759 532145578 8 1161010 032132796 532140809 032132983 8 4780712 DESCRIPTION Nut Crownlock 10 24 Screen Cover Cover Chute Upper Screw Special 10 14x1 2 Dump Bagger Indicator Screw 10 24 x 1 1 8 Washer 3 16x3 4x16 Ga Spacer Split Nut Acorn 10 24 Washer Lock Latch Chute Nut Weld Latch Hook Rubber Latch Chute Lower Screw 10 24 x 5 8 Spring Cover L H black Spacer Cover Spring Cover R H gray Bolt 7 16 14 x 3 4 crou auto serrant 10 24 cran de couvercle Couvercle Glissi re sup rieure Vis sp ciale 10 14x1 2 Indicateur du sac de d chargement Vis 10 24 x 1 1 8 Rondelle 3 16x3 4x16 Ja Entretoise fendue crou borgne 10 24 Hondelle frein Loquet de glissi re Axe de loquet Crochet de loquet Loquet de caoutchoc Glissi re inf rieure Vis 10 24 x 5 8 Ressort de couvercle C G Entretoise de couvercle Ressort de couvercle C D Boulon H 7 16 14 x 3 4 KEY NO 26 27 28 29 31 Sek 39 41 42 PART NO 032063124 532124670 8 4760512 874760536 532144840 532144839
10. SSEMBLY to LOWER cmure mmm Q 1 Screw 10 x 5 8 1 Washer Lock 10 1 Washer 3 16 x 3 4 x 16 Ga 1 Nut Weld 10 ASSEMBLY PARTS IDENTIFICATION UPPER CHUTE LOWER CHUTE GRASS CATCHER CONTAINERS LOWER CHUTE ATTACHING STRAPS DUMP BAG INDICATOR NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the tractor in the operator s position 1 2 Wrench 1 3 or longer Extension THESE ARE THE TOOLS YOU WILL NEED TO 1 2 Socket 1 Short Handle ASSEMBLE YOUR GRASS CATCHER 5 8 Socket Phillips Screwdriver Drive Ratchet CAUTION BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blade and all moving parts have completely stopped ie spark plug wire from spark plug and place wire where it cannot come in contact with plug ASSEMBLY REAR MOUNTING BRACKET and 1 SUPPORT PLATE See Figs 1 amp 2 Use Hardware GROUP e Install support plate to inside of drawbar as shown using two 2 7 16 14 x 3 4 hex bolts and the two threaded upper holes in the plate Do not tighten at this time NOTE Be sure to align the four 4 lower threaded holes of the support plate with the holes in the drawbar e Assemble t
11. enter hook assemblies to lower chute using screw washer position and one in right position and lock washer as shown NOTE Right container should always overlap left container e Tighten hardware securely at center supports e Raise and hold deflector shield in upright position e Close cover and lock latch handles over center support e Place rear of chute over rear of mower deck opening tubes Push chute down and forward to guide extended edge of chute between discharge guard and mower deck e Hook front latch into tab hole on front of mower deck e Hook rear latch into flange hole on back of mower deck COVER LATCH HANDLES CAUTION Donotremove discharge guard from mower Raise and hold guard when attaching lower chute and allow it to rest CONTAINER on chute while in operation WARNING CENTER SUPPORT TUBES LOCK WASHER CONTAINER HANDLE CONTAINER WARNING Fig 7 DEFLECTOR J SHIELD ASSEMBLY 8 CHUTE LATCH ASSEMBLY 9 UPPER CHUTE See Fig 11 amp 12 See Fig 10 No hardware required Use Hardware GROUP E amp F e Assemble hardware shown latch pin to upper chute e Press weld nut into rubber latch and assemble rubber latch to lower chute as shown e Lower mower deck to its lowest cutting position e Assemble upper chute by inserting curved end into hole in back of cover e Tighten all hardware securely NOTE Handle carefully so as not to damage full bagger
12. for a period of time clean it thoroughly remove all dirt grass leaves etc Store ina clean dry place CAUTION Do not leave grass in bagger containers Empty containers after each use BLADE CARE A and before storing Failure to do so may For best results mower blades must be kept sharp Replace result in spontaneous combustion which bent or damaged blades could develop into a fire e See BLADE CARE instructions in your tractor owner s manual TO REMOVE GRASS CATCHER CAUTION BEFORE PERFORMING ANY Reverse appropriate steps in ASSEMBLY section of this MAINTENANCE SERVICE OR ADJUST manual MENTS Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEU TRAL position Place clutch control in DISENGAGED po sition Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deteriora tion which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary SERVICE NOTES REPAIR PARTS PI CES DE RECHANGE GRASS CATCHER MODEL NUMBER CG46A RAMASSE HERBE NUM RO DE MOD LE CG46A PRODUCT NUMBER 954 04 00 06 07 NUM RO DE PRODUIT 954 04 06 07 Pl RE
13. he mounting bracket as shown to the outside of the drawbar using four 4 7 16 14 x 3 4 hex bolts and the four 4 lower threaded holes of the support plate Tighten all hardware securely HEX BOLTS THREADED UPPER HOLES SUPPORT DRAWBAR MOUNTING SUPPORT BRACKET PLATE DRAWBAR THREADED LOWER HOLES Fig 2 COVER SEAL See Fig 3 No hardware required e Align mark on seal with mark at cover opening e Worksealinto opening so cover sits between flanges of ALIGNMENT SUPPORT POST See Fig 4 Use Hardware GROUP B CAUTION Container supportis spring loaded and locked tothe cover Handle cover assembly carefully so as not to unlatch the cover from the container support e Rotate cover assembly onto its side as shown e Secure supporttubes to cover assembly using short hex bolts long hex bolts and locknuts as shown Tighten all hardware securely COVER ASSEMBLY N SHORT HEX BOLTS Su HEX BOLTS LOCKNUTS SUPPORT POSTS ASSEMBLY MOUNTING TO TRACTOR See Fig 5 Use Hardware GROUP C NOTE For ease of assembly you may wish to obtain the assistance of another person for mounting assembly to tractor e Raise seat on tractor to allow assembly to be mounted e With cover closed lift assembly and place support posts into mounting bracket Allow assembly to rest on bottom of mounting bracket
14. he wheel spins freely atthe beginning of each use If the grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full Usually this is indicated by the stopped movement ofthe dump bag indicator a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chutes Reassemble and latch chutes c Checktoinsure dump bag indicator has notbecome clogged The air passage hole must be clear of debris Gently insert a small twig or wire into passage way to clear A CAUTION Do not operate mower with grass catcher partially installed Disengage blades and stop engine before leaving tractor seat to empty containers unclogging chutes etc Close cover before starting Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard Do not attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any mainte nance e Before each use check for loose fasteners e Clean unit thoroughly after each use When grass catcher is to be stored
15. r nearest autho rized service center They have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES NOTE To make debris disposal easier 30 gallon plastic trash bags may be inserted in plastic grass containers To order see repair parts section of this manual TABLE OF CONTENTS OAFEFY deiere Ee 2 CUSTOMER HRESPONSIBILITIES 12 BAG OF PARTS eie rre ms 4 5 5nccgqMm 12 ASSEMBLY 0n ons 6 10 REPAIR PARTS eere center of manual OPERATION 11 Know Your Grass Catcher HEAD THIS OWNER S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure properfunctioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tractor and while mowing Ze T Werecommend a wide vision safety mask for over the spectacles or s
16. tandard safety glasses THAN NO SIGHT UNPACKING INSTRUCTIONS CARTON CONTENTS e Remove all parts and packing materials from carton E uM np SE e Foldflaps to inside of carton and turn carton upsidedown 1 Upper Chute 1 Cover Seal on floor of work area To protect grass catcher cover 1 Lower Chute 1 Bag of Parts during assembly place coverupsidedown on overturned 1 Support Post 1 Owner s Manual carton 1 Mounting Bracket e Check carton contents againstlist Be sure all parts are there NOTE Forease of assembly aside of your work area lay out all hardware in the following groups Each step of the assembly instructions will identify the group needed for that step ASSEMBLY LOCATION GROUP A REAR MOUNTING BRACKET AND SUPPORT PLATE TO 6 Bolt 7 16 14 x 3 4 Self Tapping DRAW BAR HARDWARE SHOWN ACTUAL SIZE SUPPORT POSTS m 2 Bolt 5 16 18 x 2 1 4 ASSEMBLY 2 Bolt 5 16 18 x 3 4 4 Locknut 5 16 18 BAG OF PARTS CONTENTS continued g SUPPORT 2 Support Clevis Pin POSTS TO MOUNTING BRACKET 2 Retainer Spring 4 Tubing End Caps GROUP D 2 Latch Hook Assembly LOWER CHUTE ASSEMBLY ke o d 2 Screw 10 x 5 8 2 Washer Lock 10 2 Washer 3 16 x 3 4 x 16 Ga 2 Nut Weld 10 CHUTE LATCH AseEweLy iii 1 Screw 10 x 1 1 8 1 Spacer Split 10 2 Washer 3 16 x 3 4 x 16 Ga 1 Nut Acorn 10 1 Rubber Latch CHUTE LATCH A
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