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Husqvarna 6522SH User's Manual

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1. LOCK WASHER Fi mm Y it Wy af ae CRANKSHAFT BOLT HARDENED WASHER BLADE TRAILING EDGE FIG 10 TO SHARPEN BLADE NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause eventual damage to lawn mower or engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e To check blade balance drive a nail into a beam or wall Leave about one inch of the straight nail exposed Place center hole of blade over the head of the nail If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced GEAR CASE e To keep your drive system working properly the gear case and area around the drive should be kept clean and free of trash build up Clean under the drive cover twice a season e The gear case is filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on the gear case e If lubricant is required use only ELF Multis EP00 Do not substitute GRASS CATCHER e The grass catcher may be hosed with water but must be dry when used e Check your grass catcher often for damage or dete rioration Through normal use i
2. Oil Capacity Spark Plug Gap 030 Blade Bolt Torque CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your lawn mower e Follow the instructions under Maintenance and Stor age sections of this owner s manual TABLE OF CONTENTS SAFETY RULES 0 ccssesseeeeseeeeeeeeeceseeneeesessneesneesee 2 3 PRODUCT SPECIFICATIONS csccsssessessessterseeeees 3 CUSTOMER RESPONSIBILITIEG cssceseeeseeees 3 ASSEMBLY A E A T 4 OPERATION cscs cosccioccctscssnctsceccsccescesceorcenceecadeseceesscevece 5 8 MAINTENANCE SCHEDULE ccseessesseesseesereees 9 MAINTENANCE 2 ccescesseceseeesnessseeseeesseenseneeeensnes 9 11 SERVICE AND ADJUSTMENTS ccssseeseeeees 12 13 STORAGE A A E T 13 14 TROUBLESHOOTING cessceseeeeseesseessneesseessneeseneeses 15 REPAIR PART Sy i cnescceccucescce teageatefiecectadidcacenccteatenste 16 19 WARRANT csceccceee sete eeseneeeseseeesneneeeeseeessnaeeeneneneneas 20 ASSEMBLY Read these instructions and this manualin its entirety before you attempt to assemble or operate your new lawn mower IMPORTANT THIS LAWN MOWER IS SHIPPED WITH OUT OIL OR GASOLINE IN THE ENGINE Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts
3. LOWER HANDLE Ox lt x xi SX Xi lt 2 SoS 2 oss gt lt gt oses a gt MOWING OPERATOR _ POSITION PRESENCE CONTROL gt UPPER HANDLE HANDLE KNOB LOWER HANDLE STORAGE ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual 14 CYLINDER 1 Remove
4. 2 Slip vinyl bindings over frame NOTE If vinyl bindings are too stiff hold them in warm water for a few minutes If bag gets wet let it dry before using a ae A pew OPENING FIG 2 TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher To convert mower to bagging or discharging see TO CONVERT MOWER in the Operation section of this manual OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference These symbols may appear on your lawn mower or in literature supplied with the product Learn and understand their meaning ABOGwoam i Gs amp CAUTION a ENGINE FAST SLOW CHOKE FUEL OIL DANGER KEEP HANDS OR WARNING OFF AND FEET AWAY OPERATOR PRESENCE CONTROL BAR DRIVE CONTROL LEVER STARTER HANDLE GRASS X ie a i A MUFFLER DRIVE COVER WHEEL GASOLINE ADJUSTER FILLER CAP ON EACH AIR FILTER IMPORTANT This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine MEETS CPSC SAFETY REQUIREMENTS Our rotary walk behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U S Consumer Product Safety Commission The blade turns when the engine is running STARTER HANDLE used for starting the engine
5. 532 18 05 52 532 14 27 48 532 06 16 51 532 16 22 33 532 19 06 22 532 17 71 32 532 19 70 29 532 14 66 30 532 15 50 47 532 17 57 35 DESCRIPTION Upper Handle Includes Foam Grip Engine Zone Control Cable Bracket Upstop Mulcher Plug Wire Tie Handle Knob Screw Control Bar Rear Door Assembly Includes Springs Pop Rivet Screw Self Tapping 10 24 x 5 8 Screw Hex Hex Head Sems 1 4 20 x 1 2 Hubcap Back Plate Side Baffle Discharge Baffle Rear Baffle Keps Locknut 1 4 20 Rope Guide Rear Skirt Spring Rear Door LH Spacer Engine Washer Flat Spring Rear Door RH Nut Hex Flanged Bolt Rear Door Wheel Rear Bolt Shoulder 3 8 16 x 1 Washer Belleville Axle Arm Assembly Selector Knob Selector Spring Mulcher Door Spacer Wheel Adjusting Bracket Hinge Bracket Assembly KEY NO 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 68 69 70 PART NO 532 15 00 78 532 19 70 30 532 19 71 51 532 19 71 50 532 85 09 99 532 19 30 00 873 80 04 00 532 19 63 98 532 17 56 50 532 18 70 37 532 14 11 14 532 85 10 74 532 85 02 63 532 17 96 17 532 17 00 31 532 10 73 39 817 60 04 06 532 08 83 48 532 75 15 92 532 08 86 52 532 05 17 93 532 15 50 44 532 19 15 74 874 76 06 12 532 75 15 92 532 19 60 48 532 19 23 25 532 18 81 52 532 19 34 98 532 19 36 96 532 19 27 70 532 18 27 48 532 16 23 00 532 19 64 02 DE
6. Replace spark plug at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFIC ATIONS section of this manual CLEANING IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH USE CAUTION Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug e Clean the underside of your lawn mower by scraping to remove build up of grass and trash e Clean engine often to keep trash from accumulating A clogged engine runs hotter and shortens engine life e Keep finished surfaces wheels free of gasoline oil etc We do not recommend using a garden hose to clean lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in shortened engine life CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season Scrape un derside of cover with putty knife or similar tool to remove any first Service air cleaner more often under dusty conditions 44 build up of trash or grass on underside of drive cover SERVICE AND ADJUSTMENTS CAUTION TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Release control bar and stop engine 1 A 2 Make sure the blade and all moving parts have completely stopped 3 Disco
7. 4 Husqvarna 6522SH Owner s Manual Printed in U S A 532 19 64 02 01 15 05 BY SAFETY RULES A Safe Operation Practices for Walk Behind Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs WARNING Engine exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling CAUTION Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas I GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual s before starting Be thor oughly familiar with the c
8. EACH WHEEL ENGINE OIL MULCHER DOOR HINGE PIN O HANDLE BRACKET MOUNTING PINS SPRAY LUBRICANT 9 SEE ENGINE IN MAINTENANCE SECTION MAINTENANCE LAWN MOWER Always observe safety rules when performing maintenance TIRES e Keep tires free of gasoline oil or insect control chem icals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely The wheels not turning freely means trash grass cuttings etc are in the drive wheel area and must be cleaned to free drive wheels If necessary to clean the drive wheels be sure to clean both front wheels 1 Remove hubcaps locknuts and washers 2 Remove wheels from wheel adjusters 3 Remove any trash or grass cuttings from inside the dust cover pinion and or drive wheel gear teeth 4 Put wheels back in place NOTE If after cleaning the drive wheels do not turn freely contact a qualified service center BLADE CARE For best results mower blade must be kept sharp Replace a bent or damaged blade CAUTION Use only areplacementblade approved by the manufacturer of your mower Using a blade not approved by the manufacturer of your mower is hazardous could damage your mower and void your warranty TO REMOVE BLADE See Fig 10 1 Disconnect spark plug wire from spark plug an
9. OPERATOR PRESENCE CONTROL BAR must be held PRIMER pumps additional fuel from the carburetor to the oe handle to start the engine Release to stop cylinder for use when starting a cold engine MULCHER DOOR allows conversion to discharge or bagging operation DRIVE CONTROL LEVER used to engage power pro pelled forward motion of lawn mower OPERATION WEAR YOUR The operation of any lawn mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your lawn mower or per Pere forming any adjustments or repairs We recommend standard safety glasses or a wide vision safety mask THAN NO SIGHT over spectacles HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for optimum per formance Speed is not adjustable ENGINE ZONE CONTROL CAUTION Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury Do not under any circumstances attempt to defeat the function of the operator control The blade turns when the engine is running e Yourlawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the mower handle to start and operate the mower DRIVE CONTROL See Fig 3 e Self propelling is controlled by holding the operator presence control bar down to the handle and
10. a 90 day warranty from the date of the customer s original purchase for defects in material and workmanship Normal wear tear or abuse is not covered under warranty Prod uct must be returned to Charlotte with a warranty claim form All care and maintenance instructions must be followed as stated by the manufacturer on the care label The fit of the protective apparel boot is not covered under warranty 30 Day Warranty Replacement parts accessories including bars and chains tools and display items SECTION 2 HUSQVARNA S OBLIGATIONS UNDER THE WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period SECTION 3 ITEMS NOT COVERED BY THIS WARRANTY The following items are not covered by this warranty 1 Normal customer maintenance items which become worn through normal regular use including but not limited to belts blades blade adapters bulbs filters guide bars lubricants rewind springs saw chain spark plugs starter ropes and tines 2 Natural discoloration of material due to ultraviolet light 3 Engine and drive systems not manufactured by Husqvarna these items are covered by the respective manufacturer s warranty as provided in writing with the product information supplied at the time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are
11. minutes before attempting to start and do not repeat priming steps TO START ENGINE NOTE Due to protective coatings on the engine a small amount of smoke may be present during the initial use of the product and should be considered normal 1 To start a cold engine push primer three 3 times before trying to start Use a firm push This step is not usually necessary when starting an engine which has already run for a few minutes 2 Hold operator presence control bar down to the handle and pull starter handle quickly Do not allow starter rope to snap back MOWING TIPS CAUTION Do notuse de thatcher blade attachments on your mower Such at tachments are hazardous will damage yourmowerandcouldvoidyourwarranty e Under certain conditions such as very tall grass it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings It may also be necessary to reduce ground speed and or run the lawn mower over the area a second time e For extremely heavy cutting reduce the width of cut by overlapping previously cut path and mow slowly e For better grass bagging and most cutting conditions the engine speed should be set in the fast position e Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass To prevent this regularly hose catcher off with water and let dry before
12. oil more often under dusty dirty conditions See TO CHANGE EN GINE OIL in the Maintenance section of this manual OPERATION GASOLINE ENGINE FILLER 5 OIL CAP CAP PRIMER FIG 8 ADD GASOLINE See Fig 8 e Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel sys tem of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO STOP ENGINE e To stop engine release operator presence control bar NOTE In cooler weather it may be necessary to repeat priming steps In warmer weather over priming may cause flooding and engine will not start If you do flood engine wait a few
13. on this lawn mower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain mower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your unit At least once a season check to see if you should make any of the adjustments described in the Service and Ad justments section of this manual e Atleast once a year replace the spark plug clean or replace air filter element and check blade for wear A new spark plug and clean new air filter element assure proper air fuel mixture and help your engine run better and last longer e Follow the maintenance schedule in this manual BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners LUBRICATION Keep unit well lubricated See LUBRICATION CHART IMPORTANT DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY 1 Change more often if operating under a heavy load or in high outdoor temperatures 2 Service more often if operating in dirty or dusty conditions 3 Replace blades more often when mowing in sandy soil 4 Charge 48 hours at end of season 5 And after each 5 hours of use LUBRICATION CHART WHEEL ADJUSTER ON
14. proof must include date purchased model number serial number and complete name and address of the selling dealer To obtain the benefit of this warranty the product believed to be defective must be delivered to an au thorized Husqvarna dealer in a timely manner no later than thirty 30 days from date of the operational problem or failure The product must be delivered at the owner s expense Pick up and delivery charges are not covered by this warranty An authorized Husqvarna dealer can be normally located through the Yellow Pages of the local telephone directory or by calling 1 800 HUSKY62 for a dealer in your area HUSQVARNA 7349 Statesville Road Charlotte NC 28269 531 83 81 23 2002
15. pulling the drive control lever rearward to the handle The farther toward the handle the lever is pulled the faster the unit will travel e Forward motion will stop when either the operator pres ence control bar or drive control lever are released To stop forward motion without stopping engine release the drive control lever only Hold operator presence control bar down against handle to continue mowing without self propelling NOTE If after releasing the drive control the mower will not roll backwards push the mower forward slightly to disengage drive wheels e To keep drive control engaged when turning corners push down on the handle to lift the front wheels off the ground while turning lawn mower OPERATOR PRESENCE CONTROL BAR ADJUSTMENT TURNBUCKLE ON UNDERSIDE CONTROL DISENGAGED FIG 3 DRIVE CONTROL ADJUSTMENT See Fig 3 Over time the drive control system may become loose resulting in decreased speed There is a turnbuckle on the underside of the drive control housing to increase tension on the drive cable Proceed as follows 1 Turn unit off and disconnect spark plug wire from plug 2 Turnnuton underside of drive control to increase drive speed 3 Operate mowertotestdrive speed Readjustas required 4 If condition fails to improve after the above steps for ward speed remains the same your drive belt is worn and should be replaced TO ADJUST CUTTING HEIGHT See Fig 4 Raise whe
16. 0 14 532 18 94 03 532 18 41 72 16 532 06 77 25 17 532 16 99 11 18 532 19 64 01 19 532 17 51 04 20 532 18 82 91 21 532 17 50 98 22 532 17 51 05 23 532 17 51 03 24 532 17 51 02 25 532 19 60 54 26 532 18 80 40 27 532 17 52 62 28 532 19 60 56 29 532 1452 12 OAONDOARWN 6L a DESCRIPTION Drive Control Assembly Includes Cable Cover Drive Control Top Pulley Lever Drive Control Cover Drive Control Bottom Screw Torx Head 8 x 5 8 Mounting Bracket Drive Control Cable Drive Control Cap Drive Control Bottom Decal Drive Control Wheel amp Tire Assembly E Ring Pinion Assembly RH Dust Cover Seal Friction Washer Flat 3 8 Bearing Wheel Adjuster Selector Knob Disc Drive Spring Torsion Pawl Retainer Drive LH Gear Pinion Retainer Drive RH Belt Guide Bracket Screw Pan Head Tapping Screw 10 24 x 2 3 4 Drive Cover Locknut Hex KEY PART NO 30 32 33 34 35 36 38 40 41 54 55 57 61 62 63 66 67 69 70 72 73 75 76 77 78 NO 532 18 06 26 532 19 40 18 532 18 99 22 532 18 83 31 532 18 09 15 532 18 93 80 873 80 04 00 532 18 22 26 532 18 09 14 532 19 63 96 532 08 60 12 532 18 96 80 532 18 75 25 532 18 75 26 532 18 34 99 532 18 75 27 532 18 75 28 532 18 35 05 532 18 35 06 532 18 35 08 532 18 35 09 532 18 35 11 532 19 28 77 532 18 35 13 532 18 35 14 DESCRIPTION Hubcap Drive Pulley V Belt Pinion Assembly LH Kit Wheel Adjust
17. HE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SECTION 5 CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care maintenance operation storage and general upkeep as written in the maintenance section of the Owner s Operator s manual Should an operational problem or failure occur the product should not be used but delivered as is to an authorized Husqvarna dealer for evaluation Proof of purchase as explained in section 6 rests solely with the customer SECTION 6 PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner s and Dealer s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest amp Garden Company This card should be mailed within ten 10 days from the date of purchase in order to confirm the warranty and to facilitate post sale service Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser vice This
18. HINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more LAWN MOWER When lawn mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire lawn mower See CLEANING in the Maintenance section of this manual 2 Lubricate as shown in Maintenance section of this manual 3 Be sure that all nuts bolts screws and pins are se curely fastened Inspect moving parts for damage breakage and wear Replace if necessary 4 Touch up all rusted or chipped paint surfaces sand lightly before painting HANDLE See Figs 17 and 18 You can fold your lawn mower handle for storage 1 Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket then move handle forward 2 Loosen upper handle mounting bolts enough to allow upper handle to be folded back IMPORTANT WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES e When setting up your handle from the storage position the lower handle will automatically lock into mowing position SQUEEZE TO ADJUST
19. MULCHING 1 Mulcher plug installed 2 Mulcher door closed FOR REAR BAGGING 1 Mulcher plug removed 2 Grass catcher installed 3 Mulcher door closed FOR SIDE DISCHARGING 1 Mulcher plug installed 2 Discharge deflector installed 7 CAUTION Do not run your lawn mower without mulcher plug or approved grass catcher in place Never attempt to op erate the lawn mower with the rear door removed or propped open TO EMPTY GRASS CATCHER See Fig 7 1 Lift up on grass catcher using the frame handle 2 Remove grass catcher with clippings from under lawn mower handle 3 Empty clippings from bag NOTE Do not drag the bag when emptying it will cause unnecessary wear FRAME HANDLE BEFORE STARTING ENGINE ADD OIL See Fig 8 Your lawnmower is shipped without oil in the engine Fortype and grade of oil to use see ENGINE in the Maintenance section of this manual 1 Be sure lawnmower is level 2 Remove oil dipstick from oil fill spout 3 Engine holds 20 ounces of oil For type and grade of oil to use see ENGINE in the Maintenance section of this manual 4 Pour oil slowly Do not overfill Wait one minute to allow oil to settle Insert and tighten dipstick then remove it to check oil level IMPORTANT e Check oil level before each use Add oil if needed Fill to full line on dipstick e Change the oil after every 25 hours of operation or each season You may need to change the
20. SCRIPTION Screw Sems Thread Cutting 5 16 18 x 3 4 Discharge Deflector Handle Bracket Assembly LH Handle Bracket Assembly RH Screw Hex Head Threaded Rolled 3 8 16 x 1 1 8 Spring Torsion Nut Hex Nylock Kit Lawn Mower Housing Includes Key Numbers 14 15 and 51 Rod Hinge Blade Adapter Pulley Blade 22 Washer Hardened Washer Helical Screw Machine Hex Head 3 8 24 x 1 3 8 Grade 8 Front Baffle Danger Decal Screw Washer Locknut Hex 3 8 16 Screw Hinge 1 4 20 x 1 1 4 Hairpin Cotter Lower Handle Handle Bolt Bolt Nut Debris Shield Screw Debris Shield Engine Briggs amp Stratton Model Number 123K02 Order parts from Engine manufacturer O Ring Kit Bushing High Wheel Bushing Nylon Black Clip Cable Foam Grip Warning Decal not shown Owners Manual English French NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your lawn mower and void your warranty ROTARY LAWN MOWER MODEL NUMBER 6522SH 96143000900 PRODUCT NUMBER 961 43 00 09 ROTARY LAWN MOWER MODEL NUMBER 6522SH 96143000900 PRODUCT NUMBER 961 43 00 09 KEY PART NO NO 532 19 62 72 532 19 57 61 532 18 70 03 532 19 00 39 532 19 57 62 532 18 16 98 532 18 70 97 532 19 61 81 532 18 62 97 10 532 18 90 74 11 532 18 07 75 12 81200 00 58 13 532 18 83 3
21. covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply with CARB TIER II and EPA regulations which are manufactured by third party engine manufacturer WARRANTY STATEMENT SECTION 4 EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following 1 Accident abuse misuse negligence and neglect including stale fuel dirt abrasives moisture rust corrosion or any adverse reaction due to incorrect storage or use habits 2 Failure to operate or maintain the unit in accordance with the Owner s Operator s manual or instruc tion sheet furnished by Husqvarna 3 Alterations or modifications that change the intended use of the product or affects the product s per formance operation safety or durability or causes the product to fail to comply with any applicable laws or 4 Additional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO T
22. cutters clearing saws snow blowers handheld blowers backpack blowers hedge trimmers electrical products and power assist collection systems for noncommercial nonprofessional noninstitutional or nonincome producing use except as herein stated Emission control system components necessary to comply with CARB TIER II and EPA regulations except for those components which are part of engine systems manufactured by third party engine manu facturers for which the purchaser has received a separate warranty with product information supplied at time of purchase 1 Year Warranty Power cutters stump grinder pole pruners and pole saws for non commercial non pro fessional non institutional or non income producing use All trimmers brushcutters clearing saws hover ing trimmers stick edgers backpack blowers hand held blowers hedge trimmers power assist collection systems used for commercial institutional professional or income producing purposes or use Batteries have a one year prorated limited warranty with 100 replacement during the first 6 months 90 Day Warranty Automatic Mower Chain saws power cutters stump grinders pole saws pole prun ers snow throwers model series 580 amp 600 walk behind mowers and commercial turf equipment or any Husqvarna product used for commercial institutional professional or income producing purposes or use except as otherwise provided herein Husqvarna Safety Apparel carries
23. d place wire where it cannot come in contact with plug 2 Turn lawn mower on its side Make sure air filter and carburetor are up 3 Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt NOTE Protect your hands with gloves and or wrap blade with heavy cloth 4 Remove blade bolt by turning counter clockwise 5 Remove blade and attaching hardware bolt lock washer and hardened washer NOTE Remove the blade adapter and check the key inside hub of blade adapter The key must be in good condition to work properly Replace adapter if damaged TO REPLACE BLADE See Fig 10 1 Position the blade adapter on the engine crankshaft Be sure key in adapter and crankshaft keyway are aligned 2 Position the blade on the blade adapter aligning the two 2 holes in the blade with the raised lugs on the adapter 10 3 Besurethe trailing edge of blade opposite sharp edge is up toward the engine 4 Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft 5 Use block of wood between blade and lawn mower housing and tighten the blade bolt turning clockwise e The recommended tightening torque is 35 40 ft Ibs IMPORTANT BLADE BOLT IS HEAT TREATED IF BOLT NEEDS REPLACING REPLACE ONLY WITH APPROVED BOLT SHOWN IN THE REPAIR PARTS SECTION OF THIS MANUAL BLADE ADAPTER KEY CRANKSHAFT KEYWAY BLADE
24. e that an area be mulched a second time to completely hide the clippings When doing a second cut mow across perpendicular to the first cut path e Change your cutting pattern from week to week Mow north south one week then change to east west the next week This helps prevent matting graining of lawn MAINTENANCE BEFORE MAINTENANCE r0r SCHEDULE USE Check for Loose Fasteners Clean Inspect Grass Catcher Check Tires Check Drive Wheels Clean Lawn Mower Clean under Drive Cover Check Drive Belt Pulleys Check Sharpen Replace Blade Lubrication Clean and Recharge Battery kkk Check Engine Oil level Change Engine Oil Clean Air Filter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer Check for Loose Fasteners f Y Clean Inspect Grass Catcher f Y CheckTires Cd v Check DriveWheels vY Clean Lawn Mower f o Clean under Drive Cover f Check Drive Bett Pulleys f Check Sharpen Replace Blade Lubrication ooo o o Clean and Recharge Battery A Check Engine Oillevel v Change Engine Oil Clean Air Filter o ooo o o Inspect Muffler _ _ f o Replace Spark Plug f Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer f x if so equipped xx Electric Start mowers xxx Power Propelled mowers xxxx Use a scraper to clean under deck GENERAL RECOMMENDATIONS The warranty
25. e Mow only in daylight or good artificial light e Donot operate the machine while under the influence of alcohol or drugs e Never operate machine in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run e Disengage the self propelled mechanism or drive clutch onmowerssoequippedbeforestartingtheengine motor e If the equipment should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble e Always wear safety goggles or safety glasses with side shields when operating mower ll SLOPE OPERATION Slopes are a major factor related to slip and fall accidents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope do not mow it DO e Mowacross the face of slopes never up and down Exer cise extreme caution when changing direction on slopes e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Tall grass can hide obstacles DO NOT e Do not trim near drop offs ditches or embankments The operator could lose footing or balance e Do not trim excessively steep slopes e Donotmow on wet grass Reduced footing could cause slipping lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will
26. ed inside of engine 4 Wipe off any spilled oil from mower or side of engine B See FIG 11 5 Slowly pour oil down the oil fill spout stopping every few ounces to check the oil level with the dipstick 6 Stop adding oil when you reach the FULL mark on the dipstick Wait a minute to allow oil to settle 7 Continue adding small amounts of oil rechecking the dipstick until oil level settles at FULL DO NOT overfill or engine will smoke heavily from the muffler on startup 8 Alwaysbesuretoretightendipstickbeforestartingengine 9 Reconnect spark plug wire to spark plug AIR FILTER See Fig 12 Your engine will not run properly and may be damaged by using a dirty air filter Replace the air filter cartridge every 100 hours of operation or every season whichever occurs TO CLEAN AIR FILTER 1 Loosen screw and tilt cover to remove 2 Carefully remove cartridge 3 Clean by gently tapping on a flat surface If very dirty replace cartridge CAUTION Petroleum solvents suchas kerosene are not to be used to clean cartridge They may cause deterioration of the cartridge Do not oil cartridge Do not use pressurized air to clean or dry cartridge 4 Install cartridge then replace cover making sure the tabs are aligned with the slots in the back plate Fasten screw securely BACK PLATE MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG
27. els for low cut and lower wheels for high cut adjust cutting height to suit your requirements Medium position is best for most lawns e Tochange cutting height squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements Be sure all wheels are in the same setting NOTE Adjuster is properly positioned when plate tab inserts into hole in lever Also 9 position adjusters if so equipped allow lever to be positioned between the plate tabs LEVER BACKWARD TO LOWER MOWER LEVER FORWARD TO RAISE MOWER FIG 4 TO CONVERT MOWER Your lawn mower was shipped ready to be used as a mulcher To convert to bagging or discharging REAR BAGGING See Fig 5 e Openreardoorand remove mulcher plug Store mulcher plug in a safe place e You can now install the grass catcher or optional clip ping deflector e To convert to mulching or discharging operation install mulcher plug into rear discharge opening of mower MULCHER PLUG FIG 5 OPERATION SIDE DISCHARGING See Fig 6 e Mulcher plug must be installed into rear discharge opening of mower e Open mulcher door and install discharge deflector under door as shown e Mower is now ready for discharging operation e Toconvertto mulching or bagging operation discharge deflector must be removed and mulcher door closed OPEN MULCHER DOOR DISCHARGE DEFLECTOR FIG 6 SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER FOR
28. er LH Includes Knob and Bearing Gear Case Assembly Complete Locknut Hex 1 4 20 Spring Kit Wheel Adjuster RH Includes Knob and Bearing Grassbag Assembly Driveshaft Cover Frame Grassbag Case Lower Case Upper Gear 27 Teeth Shaft Input Spacer Wire Formed Bearing Ball Seal Output Shaft Washer Bushing Shaft Output Screw Seal Input Shaft Use Dow Corning 709 to reseal Gear Case Halves NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your lawn mower and void your warranty oz Husqvarna SECTION 1 LIMITED WARRANTY Husqvarna Forest amp Garden Company Husqvarna warrants Husqvarna product to the original pur chaser to be free from defects in material and workmanship from the date of purchase for the Warranty Period of the product as set forth below Lifetime Warranty All tiller tines against breakage trimmer shafts ignition coils and modules on hand eld product 3 Year Warranty Spindles on Zero Turn Riders and Commercial Walk Behinds 2 Year COMMERCIAL Warranty Husqvarna Commercial Turf Equipment zero turn riders wide area walks and ground engaging commercial equipment 2 Year NON COMMERCIAL Warranty Automatic Mower Riding lawn mowers yard and garden tractors walk behind mowers tillers chain saws trimmers brush
29. etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your lawn mower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness TO REMOVE LAWN MOWER FROM CARTON 1 Remove loose parts included with mower 2 Cut down two end corners of carton and lay end panel down flat 3 Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle 4 Roll lawn mower out of carton and check carton thor ougly for additional loose parts HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE See Fig 1 IMPORTANT UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES 1 Raise handles until lower handle section locks into place in mowing position 2 Remove protective padding raise upper handle sec tion into place on lower handle and tighten both handle knobs 3 Remove handle padding holding operator presence control bar to upper handle Your handles may be adjusted for your mowing comfort Refer to ADJUST HANDLE in the Service and Adjustments section of this manual OPERATOR PRESENCE CONTROL BAR MOWING _POSITION LOWER FIG 1 TO ASSEMBLE GRASS CATCHER See Fig 2 1 Put grass catcher frame into grass bag with rigid part of bag on the bottom Make sure the frame handle is outside of the bag top
30. ket mounting pin 3 Squeeze lower handle into remove from mounting pins Turn lower handle over to raise or lower handle 5 Squeeze lower handle in and position holes onto mounting pins on handle bracket 6 Reassemble upper handle and all parts removed from lower handle P SQUEEZE TO ADJUST gt LOWER HANDLE zy lt x XI SSSI SSSI SS SSI MOUNTING PIN ze RIK SSS SS 2S2 e lt lt Xx lt gt lt gt HANDLE I BRACKET OS SSSsse lt lt 2S2 SS esese SS IX SMS SSS SS RRS Ls 2s 2S ls 23S xx IX MOWING POSITION MOWING POSITION HAIRPIN COTTER HANDLE MOUNTING BRACKET PIN HIGH POSITION LOW POSITION FIG 15 SERVICE AND ADJUSTMENTS LOWER HANDLE ROTATE FIG 16 ENGINE ENGINE SPEED Your engine speed has been factory set Do not attempt to increase engine speed or it may result in personal injury If you believe that the engine is running too fast or too slow take your lawn mower to an authorized service center for repair and adjustment CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your lawn mower to an authorized service center for repair and or adjustment IMPORTANT NEVERTAMPERWITHTHE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU T
31. n 8 Depress control bar to handle 9 Control bar defective 9 Replace control bar 10 Fuel valve lever if equipped in OFF position 10 Turn fuel valve lever to the ON position 11 Weak battery if equipped 11 Charge battery 12 Disconnected battery connector if equipped 12 Connect battery to engine Loss of power 1 Rear of lawn mower housing or cutting 1 Raise cutting height blade dragging in heavy grass 2 Cutting too much grass 2 Raise cutting height 3 Dirty air filter 3 Clean replace air filter 4 Buildup of grass leaves and trash under 4 Clean underside of mower housing mower 5 Too much oil in engine 5 Check oil level 6 Walking speed too fast 6 Cut at slower walking speed Poor cut 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt uneven 2 Wheel heights uneven 2 Set all wheels at same height 3 Buildup of grass leaves and trash under 3 Clean underside of mower housing mower Excessive 1 Worn bent or loose blade 1 Replace blade Tighten blade bolt vibration 2 Bent engine crankshaft 2 Contact a qualified service center Starter rope 1 Engine flywheel brake is on when control 1 Depress control bar to upper handle before hard to pull bar is released pulling starter rope 2 Bent engine crankshaft 2 Contact a qualified service center 3 Blade adapter broken 3 Replace blade adapter 4 Blade dragging in grass 4 Move lawn mower to cut grass or other hard surface befo
32. nnect spark plug wire from spark plug and place where it cannot come in contact with plug LAWN MOWER TO ADJUST CUTTING HEIGHT See TO ADJUST CUTTING HEIGHT in the Operation section of this manual REAR DEFLECTOR The rear deflector attached between the rear wheels of your mower is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator s mowing position If the deflector becomes damaged it should be replaced TO REMOVE DRIVE BELT See Fig 13 1 Remove drive cover and belt keeper 2 Remove belt from gearcase pulley by pushing down on pulley and rolling belt off it 3 Turnlawn mower on its side with air filter and carburetor down 4 Remove blade and debris shield 5 Remove belt from engine pulley on crankshaft BELT KEEPER FIG 13 TO REPLACE DRIVE BELT See Fig 13 1 Install new belt on engine pulley 2 Reinstall debris shield and blade 3 Return mower to upright position 4 Install new belt on gearcase pulley 5 Reinstall belt keeper and drive cover NOTE Always use factory approved belt to assure fit and long life TO ADJUST HANDLE See Figs 14 thru 16 The handle can be mounted in a high or low position The mounting holes in the bottom of lower handle are off center for raising or lowering the handle 1 Remove upper handle and all wire tie s securing cable s to lower handle 2 Remove hairpin cotters from lower handle brac
33. on engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any effective working order by the operator A spark arrester for the muffler is available through your nearest authorized If a spark arrester is used it should be maintained in CONGRATULATIONS on your purchase of a new lawn mower Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this lawn mower Please read and retain this manual The instructions will enable you to assemble and maintain your lawn mower properly Always observe the SAFETY RULES SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON ADECAL ATTACHED TOTHE REAR OF THE LAWN MOWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE PRODUCT SPECIFICATIONS 1 6 Quarts Unleaded Regular Only SAE 30 above 32 F SAE 5W 30 below 32 F 20 Ounces Champion J19LM or RJ19LM 35 40 ft Ibs 47 54 N m Gasoline Capacity and Type Oil Type API SG SL
34. ontrols and the proper use of the machine before starting Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Only allow responsible individuals who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire bones sticks etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area Do not operate the mower when barefoot or wearing open sandals Always wear substantial foot wear Do not pull mower backwards unless absolutely nec essary Always look down and behind before and while moving backwards Never direct discharged material toward anyone Avoid discharging material against a wall or obstruc tion Material may richochet back toward the operator Stop the blade when crossing gravel surfaces Do not operate the mower without proper guards plates grass catcher or other safety protective devices in place See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by the manufacturer e Stop the blade s when crossing gravel drives walks or roads e Stop the engine motor whenever you leave the equip ment before cleaning the mower or unclogging the chute e Shutthe engine motor off and wait until the blade comes to complete stop before removing grass catcher
35. re starting Grass catcher 1 Cutting height too low 1 Raise cutting height not filling 2 Lift on blade worn off 2 Replace blade if so equipped Catcher not venting air Clean grass catcher Hard to push Grass is too high or wheel height is too low Rear of lawn mower housing or cutting blade dragging in heavy grass Grass catcher too full Handle height position not right for you AOU Raise cutting height Raise rear of lawn mower housing one 1 setting higher Empty grass catcher Adjust handle height to suit Loss of drive or slowing of drive speed Belt wear Belt off of pulley Drive cable worn or broken Loose drive control system 15 hon Check replace drive belt Check reinstall drive belt Replace drive cable Adjust drive control ROTARY LAWN MOWER MODEL NUMBER 6522SH 96143000900 PRODUCT NUMBER 961 43 00 09 ZI ROTARY LAWN MOWER MODEL NUMBER 6522SH 96143000900 PRODUCT NUMBER 961 43 00 09 KEY NO OONDORWN PART NO 532 18 97 40 532 18 35 67 532 12 51 62 532 16 66 49 532 06 64 26 532 19 18 56 532 75 06 34 532 19 06 20 532 19 36 79 532 12 84 15 532 15 00 50 532 05 45 83 532 19 18 53 532 19 70 76 532 13 88 60 532 17 71 33 532 14 89 41 532 13 20 04 532 17 95 85 532 18 90 08 532 17 09 38 532 70 13 13 532 05 39 98 532 17 09 39 532 08 39 23 532 18 41 93
36. remain where you last saw them e Keep children out of the trimming area and under the watchful care of another responsible adult e Be alert and turn machine off if children enter the area e Before and while walking backwards look behind and down for small children e Never allow children to operate the machine e Useextracare when approaching blind corners shrubs trees or other objects that may obscure vision IV SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline Gasoline is ex tremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only an approved container e Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling e Never refuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as a water heater or on other appliances e Never fill containers inside a vehicle on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank orcontainer opening atall times until fueling is complete Do not
37. spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your unit indoors and cover it to give protection from dust and dirt e Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM CAUTION Never store the lawn mower with gasoline in the tank inside a build ing where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Does not start 1 Dirty air filter 1 Clean replace air filter 2 Out of fuel 2 Fill fuel tank 3 Stale fuel 3 Empty fuel tank and refill tank with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank and refill tank with fresh clean gasoline 5 Spark plug wire is disconnected 5 Connect wire to plug 6 Bad spark plug 6 Replace spark plug 7 Loose blade or broken blade adapter 7 Tighten blade bolt or replace blade adapter 8 Control bar in released positio
38. t will wear If catcher needs replacing replace only with approved replace ment catcher shown in the Repair Parts section of this manual Give the mower model number when ordering MAINTENANCE ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Multi viscosity oils 6W30 10W30 etc improve starting in cold weather and you should check your engine oil level frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Tighten oil plug securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 11 NOTE Before tipping lawn mower to drain oil empty fuel tank by running engine until fuel tank is empty 1 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 2 Remove engine oil cap lay aside on a clean surface 3 Tip lawn mower on its side as shown and drain oil into a suitable container Rock lawn mower back and forth to remove any oil trapp
39. use a nozzle lock open device e If fuel is spilled on clothing change clothing immedi ately e Never overfill fuel tank Replace gas cap and tighten securely V GENERAL SERVICE e Never run a machine inside a closed area e Never make adjustments or repairs with the engine motor running Disconnect spark plug wire and keep wire away from plug to prevent accidental starting e Keep nuts and bolts especially blade attachement bolts tight and keep equipment in good condition e Never tamper with safety devices Check their proper operation regularly e Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing e Stop and inspect the equipment if you strike an object Repair if necessary before restarting e Never attempt to make wheel height adjustments while the engine motor is running e Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary e Mower blade is sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing it e Donotchange the engine governor setting or overspeed the engine e Maintain or replace safety and instruction labels as necessary service centre AWARNING This lawn mower is equipped with an internal combusti
40. using e Keep top of engine around starter clear and clean of grass clippings and chaff This will help engine air flow and extend engine life MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH SEE CLEANING IN MAINTENANCE SECTION OF THIS MANUAL e The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biode grade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades e Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried yet the newly cut area will not be exposed to direct sunlight e For best results adjust the lawn mower cutting height so that the lawn mower cuts off only the top one third of the grass blades See Fig 9 If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass For extremely heavy mulching reduce your width of cut by overlap ping previously cut path and mow slowly FIG 9 e Certain types of grass and grass conditions may requir

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