Hubbell 14" User's Manual
Contents
1. Company rwv Printed in USA GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 039453 b2. Failure to relieve all spring tension prior to removing cable could result in damage to equipment or personal injury Follow instructions carefully US Install new cable following directions below CABLE INSTALLATION Use the following procedure to replace cable or if reel was ordered without cable Refer to CABLE INSTALLATION REFERENCE DRAWING below US Unspool new cable from shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong cable life Remove slip ring cover Loosen counter nut on cable connector nut is inside slip ring housing Feed one end of the cable through cable connector in spool and into the slip ring side See drawing below Connect individual conductors to appropriate collector brushes on slip ring assembly using crimp fitting or similar connection method US 5 Tighten cable connector in spool Do not over tighten D e Wind the cable onto the reel spool by hand rotating spool in direction it turns free of spring tension Normally counter clockwise when viewed from junction box side Replace slip ring cover and gasket Complete working end connections Adjust cable stop Pretension reel and complete installation as described in INSTALLATION section SPRING ADJUSTMENT Adjust tension by adding wraps increasing tension or removing wraps decreasing tension from the spool AA WARNIN
3. G If machine pull reel move machinery to position closest to reel before adjusting spring tension Adjusting tension with cable extended may result in damage to reel or personal injury 1 Pull about 10 of cable allowing spool to rotate INCREASE TENSION Without allowing spool to rotate hand feed cable through hose guide until loop is large enough to slip onto spool Add two or three wraps until desired tension is achieved See Figure 3 DECREASE TENSION Without allowing spool to rotate hand feed cable back trhough guide to provide slack Remove one or two wraps from spool See Figure 4 2 Test reel operation Figure 3 ge g TO INCREASE TENSION ADD WRAPS TO SPOOL TENSION REMOVE WRAPS FROM SPOOL CABLE INSTALLATION REFERENCE DRAWING MOUNTING BASE NPT n SPOOL JUNCTION PAYOFF DIRECTION OPTIONAL CABLE GUIDE LOCATION s 7 Es NEIN PAYOFF LINE ENTRANCE GC SUPPLY CABLE ATTACH TO LEADS FROM SLIP RING IN JUNCTION BOX SLIP RING ASSEMBLY SLIP RING COVER gt REMOVE SPRIN ATTACH INDIVIDUAL L MOTOR DISTRIBUTION CABLE Ps CONDUCTORS TO BE DIRECTION CABLE SLIP RING BRUSHES MOST OPTIONAL CONNECTOR SPOOL ROTATION DIREC CABLE GUIDE DISTRIBUTION COMMON TION TO WIND CABLE LOCATION CABLE CABLE GUIDE WHEN VIEWED FROM POSITION INSTALL CABLE JUNCTION BOX SIDE THIS DIRECTION Gai RLA Dec A Hubbell
4. INSTALLATION and MAINTENANCE INSTRUCTIONS 14 16 19 SPRING OPERATED ELECTRIC CABLE REELS Rs NOTE These instructions are written for machine pull reels If installing or servicing hand pull reel use only those steps marked with hand IS All units are provided with right hand rotation unless otherwise specified This means that spool rotates counter clockwise to wind cable when viewing reel from slip ring side Clock type springs provide power for cable take up Spring must be pretensioned at time of installation to insure that tension is applied to cable at all times INSTALLATION 1 If reel is supplying power to a machine insure that machinery is at position closest to reel AA CAUTION If mounting overhead provide safety chain between reel base and mounting surface to prevent accidental reel drop US Securely mount reel in desired position using 3 8 M10 bolts Be sure spool centerline is aligned with cable run US 3 Position cable guide Guide must be oriented so cable pays off reel in a straight line without bends US A Remove cable stop Rotate spool counter clockwise when viewed from slip ring side until all cable is wound on reel not extending through cable guide See fig 1 Figure 1 Figure PRE TENSION f N ROTATE SPOOL WIND ALL 360 TURNS IN CABLE LAST TWO ONTO DIGITS OF SPOOL MODEL Wy A NUMBER ON SERIAL PLATE ZS US 5 Pre tension reel by rotating spool in clockwise direction when v
5. asket 14 amp 16 Reel 1 Cover Gasket 19 Reel 1 Slip Ring Assembly 1 4 Pole 30A 1 Slip Ring Assembly 5 8 Pole 30A 1 Slip Ring Assembly 9 12 Pole 30A 1 Slip Ring Assembly 1 4 Pole 55A 1 Slip Ring Assembly 1 4 Pole 75A 1 19 Reel Only Lock Nut M5 x 0 8 14 amp 16 Reel 4 Lock Nut M5 x 0 8 19 Reel 6 Slip Ring Cover 1 4 Pole 14 amp 16 1 Slip Ring Cover 5 8 Pole 14 amp 16 1 Slip Ring Cover 9 12 Pole 14 amp 16 1 Slip Ring Cover 1 4 Pole 19 Reel 1 Slip Ring Cover 5 8 Pole 19 Reel 1 Slip Ring Cover 9 12 Pole 19 Reel 1 Grounding Lug 1 Lockwasher Internal Tooth 1 Lock Nut M5 x 0 8 1 Gasket Junction Box 1 Junction Box 1 Hex Head Capscrew M10 x 20L 3 Cover Gasket 1 Junction Box Cover 1 Taptite Screw M6 x 1 6L 4 Lock Nut M10 x 1 5 3 Lockwasher M6 4 Cable Model Number 1 OPTIONAL ACCESSORIES Cable Stop 0 38 0 50 Dia Cable Option Cable Stop 0 50 0 75 Dia Cable Option Cable Stop 0 75 1 00 Dia Cable Option Swivel Base 14 Reel Option Swivel Base 16 Reel Option Swivel Base 19 Reel Option MODEL NUMBER CODE Number Pretension Conductors Spring Required 03 B11 02 CABLE CHART B 14 AWG C 12 AWG D 10 AWG Remove cable from spool by looping over spool flange and slip ring cover Remove slip ring cover Disconnect cable leads from slip ring brush terminals Loosen counternut on cable connector in spool and pull cable out AA CAUTION
6. cal ordinances If in doubt contact a local electrical contractor or electrical inspector COLOR SEQUENCE FOR TYPE SO CABLE THREE CONDUCTOR CABLE 3t 1 BLACK 2 WHITE 4 3 GREEN ground FOUR THRU TWELVE CONDUCTOR CABLE 1 BLACK 2 WHITE RED GREEN ground ORANGE BLUE WHITE W BLACK TRACER ED W BLACK TRACER REEN W BLACK TRACER RANGE W BLACK TRACER LUE W BLACK TRACER LACK W WHITE TRACER 14 16 19 DIRECT DRIVE ELECTRIC CABLE REEL REPLACEMENT PARTS LIST ITEM Kei 10 10 10 10 10 10 10 10 10 11 11 12 12 12 13 13 13 14 14 14 15 16 16 17 18 19 20 20 20 KIT NO 021456 028059 021646 021484 025032 604093 028132 028138 021527 028075 023417 024466 028071 024473 028144 028144 05059801 05059802 05059803 05059804 05059806 05059809 05059810 05059811 05059813 021494 022734 027445 028060 027401 027412 02806603 027408 027444 028061 027409 028144 107185 027406 027456 021513 104336 022805 021510 021511 DESCRIPTION Frame Assembly 14 Reel Frame Assembly 16 Reel Frame Assembly 19 Reel Clamp Nut V Ring Seal Locking Dog Repair Kit Includes mounting hardware Hex Head Capscrew M10 x 25L Lockwasher M10 Mount Bracket 14 Reel Mount Bracket 16 Reel Mount Bracket 19 Reel Roller Guide Assembly 14 Reel Roller Guide Assembly 16 Reel Roller Guide Assembly 19 Re
7. el Lock Nut M5 x 0 8 14 amp 16 Reel Lock Nut M5 x 0 8 19 Reel Spring Assembly A11 14 Reel Spring Assembly B11 14 Reel Spring Assembly C11 14 Reel Spring Assembly D11 16 amp 19 Reels Spring Assembly E11 16 amp 19 Reels Spring Assembly G11 16 amp 19 Reels Spring Assembly H11 16 amp 19 Reels Spring Assembly J11 16 amp 19 Reels Spring Assembly K11 16 amp 19 Reels Spring Gasket 14 amp 16 Reels Spring Gasket 19 Reel Shaft 14 Reel Shaft 16 Reel Shaft 19 Reel Spool Assembly 14 Reel Spool Assembly 16 Reel Spool Assembly 19 Reel Flange Bushing 14 Reel Flange Bushing 16 Reel Flange Bushing 19 Reel Lock Nut M5 x 0 8 Retaining Ring 14 amp 16 Reel Retaining Ring 19 Reel Thrust Washer 14 amp 16 Reel Counter Nut O Ring Cable Connector 0 38 0 50 Cable Dia Cable Connector 0 50 0 70 Cable Dia Cable Connector 0 70 1 00 Cable Dia QTY all ITEM KIT NO 21 018042 21 021494 22 602733 22 602734 22 602735 22 602736 22 602737 23 028144 23 028144 24 02149603 24 02149604 24 02149605 24 02270501 24 02270502 24 02270503 25 01555101 26 028139 27 028144 28 021479 29 021480 30 028131 31 018042 32 018043 33 028136 34 028146 35 028140 36 See Nameplate 022450 022451 022452 022217 028056 022220 Reel Series Cable C14 A A 16 AWG E 8 AWG Type W F 8 AWG Grounded DESCRIPTION QTY Cover G
8. iewed from slip ring side Full 360 turns should match last digit in model number on serial plate See fig 2 Engage ratchet lock to prevent spool from unwinding Feed cable end out through cable guide and pay out cable to maximum working length At least one turn of cable should remain on spool If spool locks up prior to reaching required length either reel was over tensioned during step 5 or reel capacity has been exceeded Failure to correct this condition will result in shortened spring life and possible damage to other reel components Attach and adjust cable stop Complete cable working end connections 9 If machine pull application or if no lock operation is desired disengage ratchet lock See following section I 10 Remove slip ring cover and connect individual supply conductors to slip ring leads Replace cover 03 44 Turn on power to reel RATCHET LOCK Reel is shipped with ratchet lock engaged If constant spring tension is required lock may be disengaged by locating and removing the selector plate anchor screw on the frame rotat ing the selector plate to disengage position and replacing and tightening the selector plate screw MAINTENANCE Bearings and springs are prelubricated and require no periodic maintenance SPRING REPLACEMENT The unique SAFETYCHANGE spring motor consists of a spring sealed within a housing A preplacement spring is supplied sealed in its housing and the old unit shou
9. ld be discarded completely DS Turn off all electric power US Disconnect cable from working end connections US 3 Wind cable onto reel to relieve all spring tension USA Using a 3 16 Allen wrench loosen socket head screw in main shaft clamp nut Support spool and spin nut off shaft WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury Remove entire spool and spring motor assembly from frame Remove V Ring seal from spring assembly Remove nuts holding spring assembly and slide spring assembly off main shaft Slide new spring assembly onto shaft and reassemble reel by reversing above steps Adjust spring tension Refer to INSTALLATION Step 5 SLIP RING REPLACEMENT Turn off all electric power Remove cover from junction box Disconnect input wiring Engage ratchet lock to prevent spool from rotating Remove locknuts holding slip ring cover and gasket Remove cover Disconnect cable leads from slip ring terminals Loosen two set screws in collar using 1 8 Allen wrench Pull slip ring assembly off shaft Install new slip ring assembly on shaft and re assemble reel by reversing above steps CABLE REMOVAL Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable 1 Move machine serviced by reel to a positio
10. n closest to reel Spring will still be under pre tension at this point UD Turn off all electric power US 3 Disconnect cable from machine or other fixtures Remove cable stop and allow cable to retract onto spool Ensure all tension is off spring by manually rotating spool normally counter clockwise when viewed from junction box side CONTINUED ON BACK PAGE mmm ILLUSTRATED PARTS LIST 14 16 19 DIRECT DRIVE ELECTRIC CABLE REEL Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts TYPE SO CABLE RATED 600V 90 C ELECTRICAL CONNECTIONS CABLE LEADWIRES SGH MOVING END OUTPUT WIRING TO T GONNEOTIONS EE i B GROUND LUG d f BRUSH TERMINAL CONNECTIONS Exc fe LS ee NUMBER TAGGED i JUNCTION BOX AND COVER REEL INPUT WIRING f TO SLIP RING LEADWIRE CONNECTIONS SLIP RING l SLIP RINGS i COVER n hb N il al SPOOL SLIP RING ENCLOSURE 600 VOLT AC 250 VOLT DC WATERTIGHT DUST TIGHT SLIP RING AMPACITY RATED AT 30 AMP MAX PER RING DO NOT EXCEED AMPERAGE RATING OF CABLE CONDUCTORS NUMBER OF CIRCUITS MAY VARY FROM TWO MINIMUM TO TWELVE MAXIMUM FOUR CIRCUITS SHOWN LEADWIRE INPUT FIXED END CUSTOMER SUPPLIED NOTE Wire size wire connectors connection sequence and connection methods must comply with National Electrical code and Local Electri
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