HP BH9004E User's Manual
Contents
1. 3103069 PD BH 2500 4500 PWR ASSY 2 UNITS SHIPPED REF PART DESCRIPTION 6500684 MOTOR BALDOR 3 4HP 115 230V 1 6703127 REDUCER 50 1 DBL SHAFT BH WINCH SPOOL SHEAVE LARGE SHEAVE SMALL BH FRAME BELT V SWITCH REVERSING 15A CORD 14 5 PVC BLACK DRUM SWITCH MTG PLATE GFCI 15A IN LINE W CORD amp PLUG 3103126 3 5405001 15 4 A i SS3NSUJ v 339NV XLEH p j SAINADI 839NVI OL S319Nv LHIIA LY 38V 5 10045 LVHL 05 3 111509 38 OL LIM AJAD 200H A 52018 379NIS NG TO SUIT BEAM BOA SPAC 33 31 8 HOLIMS AULOW 10045 H 19074 319000 ADOH A 39070 218100 33 7006 BH9004 Power Drive2. REIMANN amp GEORGER CORP HOISTING MARINE CONSTRUCTION BOATHOUSE BH9004E INSTRUCTIONS REIMANN amp GEORGER CORPORATION MARINE PRODUCTS BUFFALO NY 14225 P N 6112172 06 01 01 SAFETY PRECAUTIONS Please read and thoroughly understand the following safety precautions and instruction manuals before using your RGC Boathouse Lift If you have any questions contact the dealer who sold you the lift 1 Before allowing anyone to operate the lift be certain they fully understand the proper operating procedures 2 Becertain to install the lift as specified in instruction manual Not doing so can cause equipment damage and or personal injury 3 Always wear leather gloves when handling wire rope 4 All electrical equipment must be inspected and installed by a certified electrician in accordance with local electrical codes 5 Have your electrician ensure that a Ground Fault Circuit Interrupter G F C 1 is installed and working properly 6 Tighten all nuts and bolts securely before using the lift 7 Keep people and pets away from lift during its operation Do not allow swimming or playing around or on the lift 8 Do not exceed the maximum weight capacity of the lift that can lead to serious personal injury and or equipment failure 9 Completely remove all loads from the lift before performing any type of maintenance or repair on it 10 Do not work on or in the boat when it is attached to the lift 11 Perio
3. b Bend your knees and lift with your legs c Hold the equipment section close to your body when lifting WARNING USE A MINIMUN OF TWO PERSONS TO INSTALL THE POWER DRIVE INTO THE BOATHOUSE TO PREVENT PERSONAL INJURY AND OR EQUIPMENT DAMAGE LIFT ASSEMBLY Supporting beams must be installed to the spacing required by the boat to be lifted The hangers will fit beams 6 wide by 6 to 9 deep 1 Assemble 37X and 38X hangers and clamps to each corner of the boathouse beams about 6 wider than the beam of the boat 2 Using 2 x 6 or 2 x 8 pressure treated wood planks construct two mounting bases for the power drives Center them on the fore and aft beams between the hangers 3 Temporarily clamp the power drive to the wood mounting base and position it so that the centerlines of the speed reducers are askew to the centerlines of the two boathouse beams Ensure that the power drive is positioned to that the winch spools are at right angles to the wire rope line pull Refer to the reeving diagram 4 When the power drive is positioned properly drill two 1 2 holes through the wood mounting base using the power drive frame as a template Fasten the frame in place with the supplied 1 2 hardware reference part 8 9 and 10 5 Remove pipe plugs on sides of the reducers closest to the ceiling of boathouse and install supplied vent plugs CAUTION FAILURE TO INSTALL THE VENT PLUG CAN CAUSE PREMATURE FAILURE OF THE REDUCER
4. DANCE WITH LOCAL ELECTRICAL CODES BECAUSE WATER AND ELECTRICITY ARE POTENTIAL SAFETY HAZARDS THIS INSTALLATION MUST INCLUDE A PROPERLY WORKING GROUND FAULT CIRCUIT INTERRUPTER G F C I Use the following wire sizing guide in wiring the power drive WIRE SIZING GUIDE FOR REFERENCE ONLY Distance 3 50 feet 100 feet 150 feet 200 feet 250 feet 300 feet 350 feet 400 feet e amps Awg American Wire Gauge Amp Motor Full Load Current Feet Distance From MAIN Breaker Box to Ctrl Panel CAUTION THE ABOVE CHART IS ONLY A REFERENCE FOR WIRE SIZING DO NOT USE THIS INFORMATION TO ACTUALLY SIZE THE WIRE TO YOUR POWER DRIVE YOU MUST CONSULT A LICENSED ELECTRICAL CONTRACTOR WHO WILL DETERMINE THE ACTUAL WIRE SIZE REQUIRED TO SUIT YOUR PARTICULAR APPLICATION 2 Use plastic zip ties and any other supplies needed to tie off the electrical cords This protects the cords from abrasion sharp objects water contact and other harm WIRING PROCEDURES Salzer Reversing Switch 110VAC 3 4 HP Motors INCOMING POWER to SALZER SWITCH to MOTOR FEED to MOTOR JUNC BOX BLACK 3 3 7 11 jumpered na na WHITE 1 1 5 9 jumpered na na GREEN GROUND BAR GREEN BARE GROUND 2 YELLOW or WHITE T1 amp 4 T2 amp T4 8 6 8 jumpered BLACK TS 12 10 12 jumpered RED TS Note To reverse motor direction operation reverse wiring of Black T8 amp Red T5 at motor junction box For motors greater than 3 4 hp a higher rated switch
5. SEALS AFTER EXTENDED USE AND VOID YOUR WARRANTY 6 Mount the reversing switches in a suitable location protected from water and near enough to each other to allow for easy operation 7 Assemble safety latches to ends of hooks Attach hooks to plain double blocks with shackles 8 Attach pulley blocks to all hangers as shown in diagram 9 Reeve the wire rope through the blocks and spools as shown Be careful to wind the rope in tight even layers on the spools If the wire rope is wound properly from the beginning it will not kink or break the wire strands Secure cable ends with wire rope clamps 10 Attach the slings or I beam cradles to the lifting blocks per their instruction 11 Refer to Power Supply Connections Section Before Proceeding 12 Pull the boat into the lift and raise it up slowly If one comer tightens before the others lower the boat 13 Slide some wire rope through the loop in the spool from the loose corner toward the tight one to level the boat If the blocks twist on themselves when unhooked loosen the cable clamps at the block and unwind the wire rope until the block hangs straight Retighten the clamps POWER SUPPLY CONNECTIONS 1 Insure power supply is compatible with motor nameplate ratings The motor must be connected to a properly rated branch circuit to help minimize voltage drops during operation WARNING THE POWER DRIVE AND SUPPLY LINE MUST BE INSTALLED AND INSPECTED BY A CERTIFIED ELECTRICIAN IN ACCOR
6. dically inspect the wire rope for wear or damage Check the wire rope ends to ensure that they are securely fastened Immediately replace any worn or damaged wire rope 12 Inspect the pulleys and bearings to be certain that they spin freely Lubricate or replace them immediately 13 A boat with water in it from a rain storm may exceed the weight capacity of the lift Be certain to drain the boat before lifting it all the way up to its resting place Make sure you replace the plug before launching your boat RGC MARINE PRODUCTS PHONE 716 895 1156 INSTALLATION AND SETUP PRE INSTALLATION CHECKS 1 Insure you have received all specified parts as listed in supplied parts list 2 Consult licensed professional engineer to inspect and approve boathouse structure for this type of application and loading capacity WARNING INSURE BOATHOUSE STRUCTURE HAS BEEN DESIGNED FOR THIS TYPE OF APPLICATION AND CONSTRUCTED IN ACCORDANCE WITH LOCAL BUILDING AND ELECTRICAL CODES TO PREVENT PERSONAL INJURY AND OR EQUIPMENT DAMAGE 3 Do not install or use the lift if it shows any signs of damage 4 Do not weld or otherwise modify any part of the lift or power drive Such alterations may damage the lift and or power drive and void the associated warranties 5 Two people will be needed to mount the power drive into the boathouse The following precautions must be observed when lifting any part of this equipment sure of your footing
7. must be used Contact RGC for additional information Remote Control 110 VAC 3 4 HP Motors RC MOTOR FEED to MOTOR JUNC BOX GREEN BARE GROUND YELLOW or WHITE T1 amp T3 ORANGE T2 amp T4 BLACK 18 15 Note To reverse motor direction operation reverse wiring of Black T8 amp Red T5 at motor junction box Motor Specifications RGC PN 6500684 HP 3 4 RPM 1725 VOLTAGE 115 208 230 AMPS 8 2 4 5 4 1 BOATHOUSE 9000 LB PARTS LIST Each reference number in the following parts lists can be matched with the reference number referred to in both the text and illustrations 3103042 BH9004E BOAT LIFT 3103040 BH9004 COP 1 OF 2 REF PART DESCRIPTION 3106098 4 BH 37X HANGER 4 4 4 ESA ae ES 2 13106099 8 INE E DIRE NEN 1 2 4 7303112 BLK HOOK SGL W LATCH 5 7303115 BLK HOOK DBL W LATCH 6 7303116 4 BLK PLAIN DBL 3103041 BH9004 COP 2 OF 2 F5808314 16 S81IXI0UHHCS 13106810 1 X BH904BOB O consisting of po 7306460 12 SI6 WIREROPECLAMP 8 58062866 4 1213X2J27HHCS 00000 9 5806400 4 U2 WASHERFLATSAE 10 5806379 4 1 2 13 NUT HEX 5806380 12 S amp 1INUTHEX y O 113001511 4 HOOKG3XNI IDT 000000 1730054 4 LATCHLI2TG320 73011532 4 SHACKLETZI6SCREW
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