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Honda HRM215SXA User's Manual

1. 13 amp 32 Shift Lever Operation 14 amp 33 opecifications 77 Transporting 41 Troubleshooting Engine Problems 66 Mowing and Bagging PIODIeIms ie tr xoa 67 Vibration Problems 67 Tuneup Specifications 80 W Warranty Accessories Replacement Parts and Apparel 85 Distributor s Limited 83 Emission Control System 87 Service Information 90 Washing Grass Bag 64 amp 70 MOWED ceti Cosi dnte se vec 70 95 QUICK REFERENCE INFORMATION Fuel or higher page 55 DENSO W16EPR U Type Spark Plug Champion RN12Y Gap Gap o 0 028 0 031 in 0 7 0 8 mm page 53 Blade bolts 36 43 ft lb 5 0 6 0 kg m 49 59 Nem page 63 Idle speed 2 100 150 rpm blade control disengaged page 54 Check blade s and bolt tightness pages 19 amp 63 Before each use Maintenance First 20 hours Regular NGK BP5ES DENSO W16EP U Champion N12Y Resistor NGK BPR5ES Check grass bag page 24 amp 64 Check engine oil level page 20 Check air cleaner page 22 Change engine oil page 49 Check blade control mechanism dealer service Adjust blade control cable page 56 Adjust SXA drive clutch cable page 57 Adjust SXA shift cable page 58 Adjust HXA drive clutch cable page 59 Adjust throttle cable
2. Kan cogs ee CY Z iiih T JHE R hy ATR C ADJUSTER 96 MAINTENANCE Drive Clutch Cable Adjustment SXA Measure free play at the top of the lever as shown Free play should be 3 16 3 8 in 5 10 mm If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages and releases properly If the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair 3 16 3 8 in LOCK NUTS DRIVE CLUTCH ADJUSTER 57 MAINTENANCE Shift Cable Adjustment SXA shift cable adjustment is necessary if the shift lever does not operate smoothly does not shift properly into a gear or does not align with the numbers beside the lever With the shift lever in 2nd gear check that the lever throughout its free play range is well centered on the number 2 on the lever cover If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck lever alignment 3 Start the engine outdoors and operate the shift lever release the drive clutch lever before moving the shift lever Check that the transmission shifts properly and that th
3. Additive to Extend Storage JT TOUT 72 Gasoline Recommendations 55 Draining ias so sia inei ea Qu 13 Refueling 21 VAIVG m 12 INDEX G Gasoline Recommendations 55 Grass Bag Cleaning 64 amp 70 Inspection 24 Removal and Installation 24 Replacement 64 H Handlebar Height Adj 23 Handlebar Folding 75 High Altitude Operation 54 Inspection Before Mowing AWA euet teria 18 MOWO iocis a dre os eiionn 19 Introduction 1 L Lawn Inspection Before Mowing 18 Mowing Tips 37 Safe Mowing Practices 35 Leaves Bagging 38 M Maintenance Blade Removal and Installation 62 Cable Adjustments 56 ENGINE rnit REIR FIER 49 Grass Bag Cleaning amp Replacement 64 Importance 44 SAEY scis ona reU EE ue 45 Schedule is tete 48 Specifications 77 Mower Deck Clogging 38 94 Mowing Around Obstacles Gravel Objects 36 Dry amp Wet Grass 38 Fallen Leaves 38 Patterns ouo ctr 39 DIODES uic OM ERE PE Red 35 WANDS Ar 37 When to Mow 37 Mulching Plug 25 O Oil for engine Change eere 49
4. Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so e Read the instructions before you begin and make sure you have the tools and skills required e To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 45 MAINTENANCE EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The follow
5. Owner s Manual Rotary Mower HRM215SXA HRM215HXA HRB215SXA HRB215HXA Harmony 1991 1996 American Honda Motor Co Inc All Rights Reserved Keep this owner s manual handy so you can refer to it any time and make sure the manual stays with the lawn mower if you sell it This owner s manual is considered a permanent part of the lawn mower and should remain with the mower if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Power Equipment Mfg Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Honda lawn mowers meet Consumer Product Safety Commission CPSC blade safety requirements for walk behind rotary mowers amp WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by a NOTICE symbol That information is inten
6. 2 0 eee 37 E EE eyes necoedseeucs 37 Blade Speed 2 eese 38 VIVI 38 EET E EEE E RFEREREEERPEEE 38 ea a a 38 E 38 E E ee 38 V g FANCINS occ scwcd n sor rh RE 39 WENN 39 E a 39 TEPEE 39 27 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous chapter titled BEFORE OPERATION Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death 28 OPERATION STARTING THE ENGINE Before starting always release the blade control lever and drive clutch lever so the blade will not turn and the mower will not move forward when you operate the starter 1 Turn the fuel valve to the ON position FUEL VALVE 2 Move the throttle lever to the proper starting position COLD ENGINE Move the throttle lever to the CHOKE position WARM ENGINE Move the throttle lever to the FAST position 29 OPERATION 3 Place your foot on the mower deck step Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently STARTER GRIP 4 If the
7. 91 5 Ib 41 5 kg HRB215K4HXA 93 7 Ib 42 5 kg HRM215K4SXA 91 5 Ib 40 5 kg HRM215K4HXA 91 5 Ib 41 5 kg Cutting Width 21 in 530 mm Approximate Cutting Height HRB215 adjustable 3 4 in 19 mm 1 in 25 mm 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm HRM215 1 in 25 mm 1 1 2 in 88 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm 3 1 2 in 90 mm Fuel Tank Capacity 0 26 US gal 1 0 Engine Oil Capacity 0 63 US at 0 6 2 Grass Bag Capacity HRB 21 9 US gal 2 4 bushels 2 9 cu ft 83 78 SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model GXV140K1 Engine Type 4 stroke overhead valve single cylinder forced air cooled Displacement 8 2 cu in 135 cc Bore and Stroke 2 52 x 1 65 in 64 x 42 mm Ignition System Transistorized magneto Maximum Torque 7 6 ft lb 10 3 Nem at 2 700 rpm TRANSMISSION DESIGN AND PERFORMANCE HRB215SXA amp HRM215SXA Transmission Type 3 speed manual shift Mower Ground Speed 1 slow 1 7 mph 2 8 km h with engine at 3 300 rpm 2 medium 2 7 mph 4 3 km h 3 fast 3 3 mph 5 3 km h HRB215HXA amp HRM215HXA Transmission Type Hydrostatic Maximum Mower Ground Speed 3 2 3 8 mph 5 2 6 2 km h with engine at 3 300 rpm 79 SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump hl octane rating of 86 or higher he Pages
8. HRB215SXA Push the drive clutch lever BUTTON BLADE CONTROL forward to propel the mower Release the drive clutch lever to stop the mower s forward movement HRM215HXA amp HRB215HXA You can control self propelled speed with the drive clutch lever The mower will move gradually faster as you push the drive clutch lever forward If you push DRIVE CLUTCH the lever all the way forward to LEVER the handlebar the mower will move at the speed determined by the shift lever setting see page 33 When moving and using the drive clutch lever to change self propelled speed continue to fully hold the blade control lever against the handlebar This will help to extend the service life of the blade contro mechanism ALL MODELS For self propelled mowing press the button on top of the blade control lever push the blade control lever forward then push the drive clutch lever forward The drive clutch lever can be used to hold the blade contol lever against the handlebar Always release the drive clutch lever before starting the engine If the drive clutch is engaged the mower will move forward when you operate the starter 32 OPERATION Shift Lever Use the shift lever to select the forward speed at which you wish to mow Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance Otherwise cut quality suffers HRM215SXA amp HR
9. dealer service Refer to maintenance schedule on page 48 HONDA m amp POM51765D 31VE2640 om 150009907 00X31 VE2 6400 Recycled Paper UPD ep IN U S A
10. Equipment dealer in the United States Puerto Rico or the U S Virgin islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 90 for contact information 85 ADDITIONAL INFORMATION Exclusions THIS WARRANTY DOES NOT EXTEND TO ACCESSORIES PARTS OR APPAREL AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION IMPROPER INSTALLATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT MOWER BLADES AND MOWER DECK HOUSINGS ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT OR THE POWER EQUIPMENT ON WHICH THE PRODUCT IS INSTALLED TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED W
11. FILTER COVER k en eeo eaa e a HW AA M 1 Unscrew and remove the air cleaner housing cover screw then remove the air cleaner housing cover 2 Remove the paper filter from the air cleaner housing Remove the foam filter from the cover 3 Inspect the filters and replace them if they are damaged 4 Clean the filters Paper filter Tap the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers Foam filter Clean in warm soapy water rinse and allow to dry thoroughly Or clean in nonflammable solvent and allow to dry 91 MAINTENANCE 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 6 Reinstall the filters and cover Tighten the cover screw securely Spark Plug Service RESISTOR GK Bess BPhsES Resistor spark plugs reduce interference with radio and TV reception NOTICE Incorrect spark plugs can cause engine damage For good performance the spark plug must be properly gapped and free of deposits 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area SPARK PLUG CAP 52 MAINTENANCE 2 Remove the spark plug with a 1346 in 21 mm spark plug wrench SPARK PLU
12. Mower deck clogged Clean out the mower deck blade s p 38 Blade s dull worn or Sharpen or replace damaged blade s if necessary p 62 63 Wrong blade s installed Install correct blade s p 62 63 67 68 STORAG This chapter explains how to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again V DOCK is ae ye a ere eee ee ay eae dee eee 70 Grass Bag HRB215 0 0 020 eee 70 ee ee ee ee er 72 cam 72 ERR U ORT ens 73 Engine Oil l ononon een 73 Engine Cylinder cece eee ees 74 PEPPER 75 NG IN DRAGH Cosa wg ERG EEG dA AN EHE XR KR 76 OVING FHROI TTD 76 E 69 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good The following steps will help to keep rust and corrosion from impairing your lawn mower s function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1 Wash the lawn mower including the underside of the mower deck Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner e Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filters and can enter the carburetor or engine cylinder causing damage e Water contacting a hot engine can cause damage I
13. Operation 13 amp 31 C Carburetor Adjustment 54 High Altitude Operation 54 ONOKE ER 12 amp 29 Clogged Mower Deck 38 Clothing Recommendations 18 Component ldentification 10 GOnltenls eed vase doe 3 Control Cable Adjustments Blade Control Cable 56 Drive Clutch Cable SXA 57 Drive Clutch Cable HXA 59 Shift Cable SXA 58 Cutting Height Adjustment Levers 15 Recommendations 37 Cutting Width Hecommendations 37 INDEX D Damage Prevention Message Definition 2 Description of Controls 12 Distributor s Limited Warranty eeeeees 83 Drive Clutch Lever Cable Adjustment SXA 57 Cable Adjustment HXA 59 Operation 13 amp 32 E Emission Control System Information 46 Emission Control System Warranty 45e eite neve 87 Engine Fuel Recommendations 55 Maintenance 49 Oil Change 49 Oil Level 20 Oil Recommendations 50 Refueling 21 Serial Number 11 Specifications 77 SLAIN MUNERA 29 SIODDIDEG anean 34 Troubleshooting 65 F Fallen Leaves Bagging 38 Frame Serial Number 11 Fuel
14. S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any power equipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor If installed by anyone else accessories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser Apparel will be repaired or replaced under warranty without any charge To Obtain Warranty Service You must take the Honda Power Equipment accessory replacement part apparel or the power equipment on which the accessory or replacement part is installed and proof of purchase at your expense to any Honda Power
15. mower If the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blade s to fly off while you are operating the mower J M BLADE S Nu SPECIAL WASHER 2 BLADE S BLADE CONTROL ASSEMBLY CUN EE MN TORQUE WRENCH cm 63 MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT HRB215 Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent Bag Removal 1 Unclip the plastic edges of the BAG bag from the frame 2 Remove the bag from the frame Bag Installation 1 Insert the bag frame into the bag as shown 2 Clip the plastic edges of the bag onto the frame as shown PLASTIC EDGE 64 TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower NGINE PROE DOM 66 Engine will notstart seeee nn 66 ieee fae ene eee ewe ee eae 66 VIBRATION PROBLEMS 2 2c cence cacaee 67 3A PROBLEMS 67 65 TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Possible Cause Start 1 Check control positions Fuel valve OFF Turn fuel valve ON p 12 Throttle lever in wrong Move throttle lever to position CHOKE position unles
16. s or their equivalent Blade Removal 1 Put the throttle lever in the STOP position and turn the fuel valve OFF Disconnect the spark plug cap then tilt the mower to the right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a wooden block to prevent the blade s from turning when removing the bolts 3 Remove the blade s from the blade control assembly UPPER MULCHING BLADE standard for HRM215 BLADE BOLT 2 LOWER MULCHING BLADE standard for HRM215 SPECIAL WASHER 2 EIGHATESBUADE standard for HRB215 62 MAINTENANCE Blade Installation 1 Clean dirt and grass from around the blade mounting area 2 Install the blade s using the two blade bolts and special washers as shown Be sure to install the special washers with the concave side toward the blade s and the convex side marked OUT toward the bolts The blade bolts and washers are specially designed for this application When replacing bolts and washers use only genuine Honda replacement parts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blade s from tuming when tightening the bolts Blade bolt torque 36 43 ft lb 5 0 6 0 kg m 49 59 N m If you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the
17. slow speed for mowing thick grass or maneuvering in small areas FAST For maximum self propelled speed in large open areas and for transport STOP or SLOW VW SHIFT LEVER HXA 14 CONTROLS Cutting Height Adjustment Levers There are six settings to choose from as shown in the illustration The cutting height figures are approximate The actual height of cut grass will vary with lawn and soil conditions HRB215 3 4 in 19 mm 1 in 25 mm 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm ADJUSTMENT LEVER HRM215 1 in 25 mm 1 1 2 in 38 mm 2 in 51 mm 2 1 2 in 64 mm 3 in 77 mm 3 1 2 in 90 mm There is an adjustment lever on each wheel ADJUSTMENT LEVERS 15 16 BEFORE OPERATION This chapter explains how to fuel and check your mower to be sure it is ready and it tells you how to prepare your lawn and yourself before you begin mowing ARE YOU READY TO MOW 18 CHECK YOUR LAWN 0 0 ccc cece eee 18 Objeci eee nn 18 eT re er 18 18 T 19 Blade s sess 19 P 24 Mulching Plug HRM215 esses 25 T T REAPRSIRSRIREASIRRIE RATE 25 17 BEFORE OPERATION ARE YOU READY TO MOW Be sure to wear protective clothing Long pants and eye protection can lower your risk of injury from thrown objects Wear footwear that protects your feet and won t let you slip if you
18. thick use more overlap and a narrower mowing swath 37 OPERATION Blade Speed The blade must spin very fast to cut properly Always use the FAST throttle setting and keep the engine running at maximum rpm If engine speed drops it could mean the engine is being overloaded by the blade trying to cut too much grass Mow a narrower swath move the mower slower or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blade doesn t cut cleanly anymore have it sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the carburetor air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with a grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear An optional leaf shredder is available If you want to mulch
19. to an authorized Honda servicing dealer 60 MAINTENANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly You can inspect choke operation by observing the movement of the choke arm which is located on top of the carburetor 1 Move the throttle lever to the CHOKE position THROTTLE LEVER 2 The choke arm should move counterclockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go CHOKE ARM 3 Move the throttle lever to the FAST position The choke arm should move clockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go 4 If the choke arm does not move all the way to its stop in either direction take the mower to an authorized Honda servicing dealer Throttle cable adjustment involves related control plate adjustments 61 MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade s for sharpening or replacement you will need a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer BLADE REPLACEMENT Use genuine Honda replacement blade
20. will need these serial numbers when ordering parts and when making technical or warranty inquiries see page 90 Frame serial number MZB__ Engine serial number GJAB 11 CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor FUEL VALVE Throttle Lever CHOKE For starting a cold engine A d FAST For restarting a warm engine and for mowing gt SLOW For idling the engine Q STOP For stopping the engine THROTTLE LEVER 12 CONTROLS Blade Control Lever The blade control lever starts and stops blade rotation To start blade rotation the button must be pressed before pushing the blade control lever forward B R V LADE CONTROL LEVER BUTTON Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels BLADE CONTROL LEVER N amp 13 CONTROLS Shift Lever The shift lever selects and controls the mower s drive speed HRM215SXA amp HRB215SXA 1 slow For mowing thick grass or maneuvering in small areas 2 medium For intermediate self propelled mowing speed 3 fast For maximum self propelled transport speed SHIFT LEVER SXA HRM215HXA amp HRB215HXA STOP With the shift lever all the way back and the drive clutch a lever engaged the mower will move slowly or not at all SLOW i Use a
21. ARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 86 ADDITIONAL INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with both the U S EPA and State of California emission regulations American Honda provides the same emission warranty coverage for engines sold in all 50 states Your Warranty Rights And Obligations California The California Air Resources Board and American Honda Motor Co Inc are pleased to explain the emission contro system warranty on your Honda Power Equipment engine In California new utility and lawn and garden equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States In other areas of the United States your engine must be designed built and equipped to meet the U S EPA Phase Emission standard for spark ignited engines at or below 19 kilowatts All States American Honda Motor Co Inc must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper mainte
22. B215SXA SHIFT LEVER You can shift gears without releasing the drive clutch lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears For maximum mowing performance use 1st and 2nd gears for mowing and 3rd gear for transporting To avoid incomplete gear engagement be sure the shift lever is centered in one of the three detent positions HRM215HXA amp HRB215HXA For maximum mowing performance use the lower speed range for mowing and the higher speed range for transporting With the shift lever all the way back and the drive clutch lever engaged the mower will move slowly or not at all SHIFT LEVER OPERATION STOPPING THE ENGINE 1 Release the drive clutch lever and biade control lever BLADE CONTROL LEVER DRIVE CLUTCH LEVER 2 Move the throttle lever to the STOP position THROTTLE LEVER 3 When the mower is not in use turn the fuel valve to the OFF position 34 OPERATION SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or shove the mower with your foot Use the handlebar to control the mower A WARNING The blade is sha
23. CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the choke Set the throttle lever at FAST to mow or at SLOW to idle THROTTLE LEVER 30 OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blade s rotates at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade could fracture and come apart THROTTLE LEVER When you need to empty the grass bag or leave the mower for any reason move the throttle lever to the STOP position Blade Control Lever To start blade rotation press the button on top of the blade control ges hia dae BUTTON lever then push the lever forward quickly and hold it against the handlebar Release the blade control lever to e stop the blade s GLK f Operate the blade control lever yy Se 2 with a quick and complete motion so the blade control is always a gt either fully engaged or stopped JO This will help to prevent stalling j 9 the engine and it will also extend M the service life of the blade control mechanism Always release the blade control lever before starting the engine to prevent the blade s from turning 31 OPERATION Drive Clutch Lever HRM215SXA amp
24. E IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION OR ANY CAUSES OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT MOWER BLADES AND MOWER DECK HOUSINGS ARE SPECIFICALLY NOT WARRANTED AGAINST DAMAGE INCLUDING BUT NOT LIMITED TO ABRASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 84 ADDITIONAL INFORMATION Accessories Replacement Parts and Apparel Warranty PRODUCTS COVERED LENGTH OF WARRANTY BY THIS WARRANTY from date of original retail purchase MEER Noncommercial Nonrental Commercial Rental Replacement Parts 3 months To Qualify for this Warranty 1 The accessories replacement parts or apparel must be purchased in the United States Puerto Rico or the U
25. EET AWAY A CAUTION HOT MUFFLER CAN BURN YOU f Stay away if engine has been running CONTROLS This chapter shows the locations of controls and other important parts of your mower and it tells you how the controls work OMPONENT IDENTIFICATION 10 Drive Ciutch LeVer we es 13 Shift Leverl llle RR RR RI 14 HRM215SXA amp HRB215SXAl sese 14 HRM215HXA amp HRB215HXA eene 14 Cutting Height Adjustment Levers sisse 15 CONTROLS COMPONENT IDENTIFICATION HANDLEBAR SHIFT LEVER THROTTLE LEVER DISCHARGE GUARD FUEL TANK CAP DRIVE CLUTCH LEVER RECOIL STARTER GRASS BAG HRB215 CUTTING HEIGHT ADJUSTMENT LEVER OIL FILLER CAP MUFFLER CUTTING HEIGHT MONET BERE ADJUSTMENT LEVERS HRB215K3SXA Self propelled high lift blade and grass bag HRB215K3HXA Self propelled hydrostatic transmission high lift blade and grass bag HRM215K3SXA Self propelled mulching blades and mulching plug HRM215K3HXA Self propelled hydrostatic transmission mulching blades and mulching plug 10 CONTROLS BLADE CONTROL BUTTON BLADE CONTROL LEVER FRAME ENGINE SERIAL SERIAL NUMBER NUMBER on back of engine HANDLEBAR LOCKING KNOB 2 CUTTING HEIGHT ADJUSTMENT LEVER FUEL VALVE AIR CLEANER CUTTING HEIGHT CARBURETOR ADJUSTMENT LEVERS Record the frame and engine serial numbers in the space below You
26. Engine Oil SAE 10W 30 API SH or SJ See page 50 Transmission Oil HXA Honda hydrostatic fluid Spark Plug Type Regular NGK BP5ES DENSO W16EP U CHAMPION N12Y Resistor See page 52 NGK BPR5ES DENSO W16EPR U CHAMPION RN12Y Maximum Governed Speed 3 150 3 300 rpm See shop manual Blade Control Cable Adjust for 3 8 9 16 in 10 15 mm pedem free play at blade contro lever See pages Drive Clutch Cable SXA Adjust for 3 16 3 8 in 5 10 mm meme free play at drive clutch lever See page 57 Shift Cable SXA Adjust for proper operation See page 58 Drive Clutch Cable HXA Adjust for proper operation See page 59 Throttle Cable Adiust for proper choke See shop manual operation and maximum governed speed Blade Bolt Torque 36 43 ft lb 5 0 6 0 kg m See page 63 49 59 Nem TUNEUP Spark Plug Gap 0 028 0 031 in 0 7 0 8 mm See page 53 Idle Speed 2 100 150 rpm blade control disengaged mee Page wt Valve Clearance cold intake 0 15 0 02 mm Other Specifications No other adjustments needed 80 ADDITIONAL INFORMATION This chapter contains additional information Honda publications available to you warranty and tells you how to contact us if you have a question or a warranty repair problem HONDA F en ee aren eee ae 82 ShopManual een eee 82 er ee ee 82 pees akira O 83 NEUMNMNMMAMMMM 83 85 mission Control System Warranty Ls 87 Warranty S
27. G WRENCH 3 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it 4 Measure the spark plug electrode gap with a suitable gauge The gap should be 0 028 0 031 in 0 7 0 8 mm Correct the gap if necessary 0 028 0 031 in l by carefully bending the side 0 7 0 8 mm electrode 5 Install the spark plug carefully by hand to avoid cross threading 6 After the spark plug seats tighten with a 13 6 in 21 mm spark plug wrench to compress the washer If reinstalling the old spark plug tighten 1 to 1 4 turn after the spark plug seats If installing a new spark plug tighten V turn after the spark plug seats to compress the washer A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head 7 Install the spark plug cap on the spark plug 53 MAINTENANCE Carburetor Adjustment 1 Start the engine outdoors and Bo allow it to warm up to normal MERE operating temperature Pa 2 Set the throttle lever in the X s i oe SLOW position Er Sn SM 3 Turn the throttle stop screw to C AR obtain the standard idle speed LA amp WN 27 Na YO N 4 Standard idle speed y 2 100 150 rpm THROTTLE STOP SCREW Carburetor Modification for High Altitude Operation At high altitude the standard ca
28. INE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Put the throttle lever in the STOP position and turn the fuel valve OFF This will reduce the possibility of fuel leakage see page 34 2 Wipe the oil filler area clean then remove the oil filler cap dipstick 3 Place a suitable container next to the mower to catch the used oil then tilt the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or down a drain 4 Fill with the recommended oil Do not overfill measure the oil level as shown on page 50 Engine oil capacity 0 63 US qt 0 6 Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine MAINTENANCE 5 After changing the engine oil and before starting the engine check the oil level with the mower on a level surface a Wipe the dipstick clean b Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick C If the oil level is low add oil to reach the upper limit mark on the dipstick Do not o
29. Level Check 20 Recommendations 50 Operating the Controls for MOWING sore actor ase cieVeke 31 P Pre Operation Check LAWD NP 18 MOWOL aenieei 19 Publications 82 S Safety Important Message to Paten ocsidau 7 Safe Mowing Practices 35 Important Safety Information 6 Safety Label Locations 8 Safety Message Definitions 2 Serial Numbers 11 Shift Lever Cable Adjustment SXA 58 Operation 14 amp 33 opark Arrester Service optional part 92 Spark Plug Recommendations amp Service 52 Specifications Capacities 78 Dimensions 78 Engine Design and Performance 79 Maintenance 80 Transmission Design and Performance 79 Tuneup eeeeeeeeeeee 80 Weights 78 Starting the Engine 29 Stopping the Engine 34 Storage Placing in Storage 76 Preparation 70 Removing From Storage 76 T Throttle Lever Cable Inspection 61 Operation 12 amp 31 Transmission Drive Clutch Cable Adjustment SXA 57 Drive Clutch Cable Adjustment HXA 59 Drive Clutch Lever Operation
30. ORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methy Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 1596 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 596 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 596 methano by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resul
31. ally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer NOTICE Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse For oxygenated fuel information refer to page 91 55 MAINTENANCE CONTROL CABLE ADJUSTMENTS Blade Control Cable Adjustment Measure free play at the top of the lever while holding the button down Free play should be 3 8 9 16 in 10 15 mm If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the blade control lever Check that the blade starts when you push the lever forward and stops quickly when you release the lever If the blade does not start or stop as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair M j BLADE CONTROL LEVER 5 r 2 TOS IT 10 15 mm uj 2 7 Uil Re gt ei ets AB
32. an be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the blade control lever to stop the blade s before reaching areas with gravel loose stones or landscaping material 36 OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown to 1 inch above their recommended in Wea IN W NY height More frequent mowing is required for mulching than for bagging For best results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in LONG ENOUGH your area If you look closely you ll see that most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass AVA WL recover between mowings Your mower will work better and your TOO SHORT lawn will look better If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 15 Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or
33. anty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda Harmony lawn mower riding mower or lawn tractor and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 90 for contact information 83 ADDITIONAL INFORMATION Exclusions THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR FUEL CONTAMINATION US
34. bs 2 Spread the lower ends of the handlebar to release the locating pins 3 Move the handlebar up or down so the locating pins engage other holes on the handlebar mounting brackets 4 Tighten the handlebar locking knobs securely HANDLEBAR LOCKING KNOB 2 23 BEFORE OPERATION Grass Bag HRB215 A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 64 Installation 1 Raise the discharge guard and hook the grass bag onto the mower deck as shown GRASS BAG HANDLE DISCHARGE GUARD 2 Release the discharge guard to secure the grass bag BAG Removal 1 Raise the discharge guard grasp the grass bag handle and remove the grass bag 2 Release the discharge guard IS lc 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or you can remove it to the rear of the mower below the handlebar 24 BEFORE OPERATION Mulching Plug HRM215 The mulching plug contours the DISCHARGE GUARD
35. ct storage see page 75 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in the BEFORE OPERATION chapter of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 76 SPECIFICATIONS This chapter gives dimensions capacities and other technical information MOWER MODELS 1 ccc cc ccc ee eee eee 78 DIMENSION WEIGHTS AND CAPACITIES 78 T1 SPECIFICATIONS MOWER MODELS HRB215K4SXA Self propelled high lift blade and grass bag HRB215K4HXA Self propelled hydrostatic transmission high lift blade and grass bag HRM215K4SXA Self propelled mulching blade and mulching plug HRM215K4HXA Self propelled hydrostatic transmission mulching blade and mulching plug DIMENSIONS WEIGHTS AND CAPACITIES 70 1 4 in 1779 mm Width at Mower Deck 23 1 4 in 590 mm 46 12 in 1180 mm Dry Weight HRB215K4SXA
36. de it into sections where clippings will be discharged away from uncut areas This will prevent clippings from piling up in the path of the mower MULCHING PATTERN BAGGING amp SIDE DISCHARGE PATTERN 39 TRANSPORTING This chapter explains how to load and carry your mower safely BEFORE LOADING 0 cc cece eee eee 42 LOADING AND UNLOADING 42 41 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials 1 Turn the fuel valve to the OFF position This will prevent carburetor flooding and reduce the possibility of fuel leakage FUEL VALVE 2 If equipped remove grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 75 42 MAINTENANCE This chapter explains when and how to perform routine inspection service and adjustments for do it yourself maintenance More diff
37. ded to help you avoid damage to your mower other property or the environment We suggest you read the Distributor s Limited Warranty and Emission Control System Warranty to fully understand coverage and your responsibilities of ownership When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Power Equipment Division American Honda Motor Co Inc 1996 American Honda Motor Co Inc All Rights Reserved INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important And using this lawn mower Safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower You must use your own good judgment You will find important safety information in a variety of forms including e Safety Labels on the lawn mower e Safety Messages preceded by a safety alert symbol N and one of three w
38. e clothing when operating or handling the mower SUPERVISION is also very important Walk with your youngster during the first few minutes of mowing Even after the youngster has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained and kept in safe operating condition By always placing safety first your youngster will acquire useful skills and a sense of accomplishment And you ll both get the best results from your lawn mower MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your mower So if a label comes off or becomes hard to read contact your dealer for a replacement HRB215 A CAUTION UNDER NORMAL USAGE THIS 8AG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS TO A N S STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD INTENT te Objects thrown by blade can cause serious Injury B inspect area and remove debris before mowing B Keep children and others away B Wear aya protection B Follow all Instructions In your Owner s Manual DO NOT OPERATE UNLESS GUARD IS CLOSED OR BAGISIN PLACE KEEP HANDS and F
39. e lever is approximately aligned with the number beside it If the transmission does not shift as it should with correct cable adjustment take the mower to an authorized Honda servicing dealer for repair M j GEAR SHIFT LEVER gt dif am up td A rms A gea ACA KS e I LA i r NS XE3 gro TINS eS po SS O A ADJUSTER 58 MAINTENANCE Drive Clutch Cable Adjustment HXA 1 With the engine stopped position the control cable bands as shown CONTROL CABLE 2 Pull the shift lever all the way back to the neutral position 3 Start the engine and move the throttle lever to the FAST position 4 Engage the drive clutch lever and confirm the following a Mower does not self propel b Mower begins to self propel or creeps very slowly forward when the shift lever is moved one notch forward If the mower does not operate as outlined above go to step 5 DRIVE If the mower does operate as paving outlined above adjustment is not required 59 MAINTENANCE 5 Loosen the top and bottom drive clutch cable lock nuts with a 10 mm wrench Move the adjuster up or down as required until the mower operates as outlined in step 4 Tighten the lock nuts 1 W ET ud SS 2 ELD r eZ TOP LOCK NUT MCG f Y es 153 E l BOTTOM LOCK NUT ba ADJUSTER If the mower will not operate correctly take the mower
40. en just to inspect the lawn ahead always turn the engine OFF 6 MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your youngster operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if when and how your youngster operates this equipment The first question you ll need to ask is whether your youngster is capable of operating this mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction The youngster also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your youngster Make sure you both understand all instructions and safety information Also be sure your youngster wears sturdy shoes and other protectiv
41. ervice Information lesse 90 81 ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower You may order them from your Honda lawn mower dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 82 ADDITIONAL INFORMATION WARRANTY Distributor s Limited Warranty PRODUCTS COVERED LENGTH OF WARRANTY BY THIS WARRANTY from date of original retail purchase Harmony Lawn Mowers Harmony Il Lawn Mowers Harmony Riding Mowers 24months 3months Harmony Lawn Tractors Attachments for above products 24months 3month s LENGTH OF WARRANTY Batteries supplied with applicable products as standard original equipment are covered by this warranty for a period of 12 months noncommercial use or 3 months commercial rental use from the date of original retail product purchase To Qualify for this Warranty The product must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warr
42. f the engine has been running allow it to cool for at least half an hour before washing Mower Deck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the throttle lever is in the OFF position and the fuel valve is in the OFF position Disconnect the spark plug cap Rest the mower on its right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blade s Grass Bag HRB215 Remove the bag from the mower and wash it with a garden hose or pressure washing equipment Allow the bag to dry completely before storage 2 After washing the lawn mower wipe dry all accessible surfaces 70 STORAGE With the mower in an upright position start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine While the engine is running operate the blade control lever 4 or 5 times to expel water from the blade control mechanism Allow the blade s to spin for several minutes to ensure that no water remains Stop the engine and allow it to cool 6 After the lawn mower is clean and dry touch up any damaged paint and coat other areas that may rust w
43. fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve to the OFF position With the spark plug cap disconnected tilt the mower so the carburetor side is up Clear a clogged deck with a stick not your hands 38 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching HRB215 requires optional mulching kit Use a counterclockwise mowing pattern If the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns Bagging HRM215 requires optional grass bag kit Use a clockwise mowing pattern This will give the best bagging performance leaving the least amount of clippings on the lawn Side Discharge Mowing requires optional side discharge chute Where possible use the same mowing pattern recommended for bagging If the lawn has an irregular shape or many obstacles divi
44. g condition TROUBLESHOOTING 65 What to check if you have a problem with your mower eee 69 How to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again ISPEUIFICATIUNS uu usi dese px gee EK UR 85a 77 Dimensions capacities and other technical information ADDITIONAL INFORMATION sees 81 Additional information Honda publications available to you warranty and how to contact us if you have a question or a warranty repair problem PP 93 AUICK F HEN NFOHMATION inside back cover MOWER SAFETY This chapter explains what you need to know to operate your mower safely IMPORTANT SAFETY INFORMATION 6 LISSE le ous ey BAe ae EE 6 P 6 Keep ields in Place 2 0 ce ee ee eee 6 ee ee ee ee ee eee 6 Wear Protective Clothing eee 6 wae ade 2e4 eee 6 IMPORTANT MESSAGE TO PARENTS 7 SAFETY LABEL LOCATIONS 8 MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers
45. hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade s Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blade s over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason ev
46. he valves so moisture can not enter the engine cylinder OIL i PLUG HOLE 74 STORAGE Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar tocking knobs 1 Remove the grass bag if so equipped You can place it on top of the engine with the bag opening to the front LOCKING KNOBS 2 Loosen the handlebar locking knobs Spread the handlebar struts to release the locating pins then swing the handlebar forward Prevent the cables from getting pinched or kinked When unfolding the handlebar be sure to tighten the locking knobs to secure the handlebar in the mowing position 75 STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank turn the fuel valve to the OFF position to close the fuel valve and reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compa
47. icult maintenance tasks should be done by your dealer Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve ce ee ee ee 46 TOT 46 ee en ee ee 46 Problems that may Affect Emissions 46 Gd ares te ee aes RP S ES ES 47 V Bi ok cae be RR M ek a ee Se wee 47 VAINTENAN AEDULEL 22a XE EEERAS PRAES tae 48 NGINE MAINTENANCE een nnn 49 e STE E rd Eewa Qua RA AE EXT 49 naine Oil Hecommendations llle 50 D 51 Spark Plug SEFVICE eee ee 52 una oie em eee eae eae ee 54 Carburetor Modification for High Altitude Operation 54 TT o T 55 BLADE REMOVAL AND INSTALLATIO Blade Hemovall cen RR RR RR 62 Blade Installationl eere 63 RASS BAG CLEANING AND REPLACEMENT HRB215 64 43 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution A WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules n this owner s manual To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand
48. ing instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems that may Affect Emissions if you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer e Hard starting or stalling after starting e Rough idle e Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption 46 MAINTENANCE Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the Original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the res
49. ith a light film of oil Lubricate the control cable cores with a silicone spray lubricant 71 STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during sto
50. lusions FAILURES OTHER THAN THOSE RESULTING FROM DEFECTS IN MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY THIS WARRANTY DOES NOT EXTEND TO EMISSION CONTROL SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE NEGLECT IMPROPER MAINTENANCE MISUSE MISFUELING IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE ITEMS MADE IN CONNECTION WITH REQUIRED MAINTENANCE SERVICES AFTER THE ITEM S FIRST SCHEDULED REPLACEMENT AS LISTED IN THE MAINTENANCE SECTION OF THE PRODUCT OWNER S MANUAL SUCH AS SPARK PLUGS AND FILTERS Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA MOTOR CO INC DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY THIS WARRANTY IS APPLICABLE ONLY WHERE THE CALIFORNIA OR U S EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN EFFECT Emission Control System Warranty Parts SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTION Fuel Metering Carburetor assembly Fuel injection pump Fuel injection nozzle Fuel regulator Exhaust System Catalyst Air Induction Ai
51. move the fuel tank cap and check the fuel level Refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not overfill there should be no fuel in the filler neck After refueling tighten the fuel tank cap securely A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately NOTICE Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fue is not covered under warranty O FUEL TANK CAP FUEL FILLER NECK 21 BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition Dirty air filters will restrict air flow to the carburetor reducing engine performance Refer to page 51 for air cleaner service AIR CLEANER HOUSING PAPER FILTER FOAM FILTER COVER COVER KNOB 22 BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position 1 Loosen the handlebar locking kno
52. mow on slopes or uneven ground CHECK YOUR LAWN For your safety and for the safety of others always inspect the area before mowing Objects Anything which can be picked up by the blade s and thrown is a potential hazard to you and others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects Clear the area of people and pets especially children Their safety is your responsibility Lawn Check the length and condition of the grass so you will know what cutting height and mowing speed to use Avoid mowing wet grass Not only will wet grass clog your mower deck and collect in clumps on the lawn it also gives poor traction increasing your risk of losing your footing 18 BEFORE OPERATION CHECK YOUR MOWER Blade s 1 Move the throttle lever to the STOP position and move the fuel valve to the OFF position see page 12 2 Disconnect the spark plug cap from the spark plug see page 52 3 Tilt the mower to the right so the carburetor side is up This MED will help to prevent fuel leakage BLADE BOLTS p and hard starting BLADE S 4 inspect blade s for wear and damage A WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause seriou
53. mower deck for efficient mulching an an a os RY You can quickly remove the plug to install a grass bag or U5 side discharge chute which are available as optional equipment f f gt Raise the discharge guard to remove or instali the mulching plug When installing be sure the A gt plug is fully inserted and the Sd discharge guard is closed MULCHING PLUG Cutting Height ADJUSTMENT LEVERS Check the mower deck cutting height settings and be sure that all four adjustment levers are set to the same cutting height position ADJUSTMENT LEVER To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust cutting height if necessary 29 26 OPERATION This chapter tells you how to operate the mower safely and effectively MOWING PRECAUTIONS 28 STARTING THE ENGINE 29 ee eee ee 32 E 32 A Models icesssssssse rere 32 E A 33 SEEI dna wanes dees 33 Sete eeeeeaeaneses 33 STOPPING THE ENGINE 20ccceee 34 ak are 35 segue seeut eden suaeseueeecsesonceuees 35 T 36 VRSERIRTRESBEARRSRUENES 36 37 When to Mow sseeeer Rh 37 Cutting Height
54. nance of your power equipment engine Where a warrantable condition exists American Honda Motor Co Inc will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by American Honda Motor Co Inc Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual American Honda Motor Co Inc recommends that you retain all receipts covering maintenance on your power equipment engine but American Honda Motor Co Inc cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware that American Honda Motor Co Inc may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equi
55. or malfunction components as necessary servicing dealer or ignition malfunction refer to Shop manual valves stuck etc Loss of Power Check throttle position Check grass height 66 TROUBLESHOOTING VIBRATION PROBLEMS Excessive Possible Cause Vibration 1 Check mower deck and Grass and debris lodged Clean out mower deck blade s under mower deck p 38 Blade s loose bent Tighten loose blade s damaged or unbalanced bolts Replace damaged by improper sharpening blade s p 62 63 2 Take the mower to an Mechanical damage such Replace or repair faulty authorized Honda as a bent crankshaft components as necessary servicing dealer for repair MOWING AND BAGGING PROBLEMS Poor Cut Quality or Possible Cause Poor Mowing Bagging Performance 1 Check that the throttle Engine speed is too slow Move throttle lever to lever is in the FAST to cut well the FAST position position p 31 2 Reduce forward speed Mower is moving too fast Shift to slow speed for lawn conditions p 33 or push slower 3 Check cutting height Adjustment levers set Set all levers at the adjustment levers at different positions same cutting height position p 15 4 Check grass bag if Grass bag overfilled or Empty the grass bag equipped clogged Wash the grass bag if clogged with dirt p 64 5 Check mower deck and
56. ords DANGER WARNING or CAUTION These signal words mean A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions e Safety Headings such as Important Safety Reminders or Important Safety Precautions e Safety Chapter such as MOWER SAFETY e Instructions how to use this mower correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS Turn to the beginning of each chapter for a complete list of subjects MOWER SAFETY eee 5 Important information about some specific hazards and what you can do to prevent injury CONTROLS c2 s cos ccrdewecee eee eeen ences 9 Identification of components and information about how the controls work BEFORE OPERATION 0 cece cece neneens 17 How to fuel and check your mower to be sure it is ready How to prepare your lawn and yourself before you begin mowing DUPERATIOI E cone 3o CORAN OOo dee ee Ree oe 27 Starting and stopping the engine safe mowing practices and mowing tips TRANSPORTING 0 ccc eee eee ees 41 How to load and carry your mower safely MAINTENANCE eee ee eee 43 When and how to perform routine inspection service and adjustments to keep your mower in good operatin
57. pment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should write or call the Honda Power Equipment Customer Relations Department Refer to page 90 for contact information 87 ADDITIONAL INFORMATION Warranty Coverage Honda power equipment engines manufactured after January 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts replaced under this warranty become the property of American Honda Motor Co Inc A list of warranted parts is on the reverse side of this warranty statement Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only American Honda Motor Co Inc is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any
58. ponsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule on page 48 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 47 MAINTENANCE MAINTENANCE SCHEDULE Perform at every indicated interval ITEM Blade condition and blade bolt tightness a Grass bag Engine oil Air Cleaner Spark arrester optional equipment Idle speed Check Adjust Blade control Blade control cable Adjust b qlo Drive clutch SXA 57 Shift cable SXA Adjust NE NNI Throttle cable Adjust E EE Valve clearance Adjust DIA d X 3 O 2 Fuel tank Clean E Lr Fuel line Replace Emission related items Replace the paper filter only 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals 48 MAINTENANCE ENG
59. r filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto Ignition pulse generator Ignition control module Ignition coil assembly Spark plug cap Spark plug Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the maintenance schedule in the owner s manual 89 ADDITIONAL INFORMATION Warranty Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not soive to your Satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information e Model and serial numbers see page 11 e Name of the dealer who sold the lawn mower to you e Name and address of the dealer who services your lawn mower e Date of purchase e Your name address and telephone number e A detailed description of the problem 90 ADDITIONAL INF
60. rage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Move the throttle lever to the STOP position Turn the fuel valve to the OFF position see page 12 72 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the carburetor drain bolt with a 10 mm wrench and drain the carburetor bowl fuel into an approved container A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately 2 Turn the fuel valve ON see page 12 This will allow fuel in the fuel tank to drain through the carburetor bowl DRAIN BOLT 3 After the fuel is completely drained reinstall the drain bolt Engine Oil Change the engine oil see page 49 T3 STORAGE Engine Cylinder Remove the spark plug see page 53 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark piug Pull the starter rope slowly until resistance is felt then return the starter grip gently This will close t
61. rburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 6 000 feet 1 800 meters have an authorized Honda servicing dealer perform this carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 6 000 feet 1 800 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have an authorized Honda servicing dealer return the carburetor to original factory specifications 54 MAINTENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasion
62. rp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes e Wear protective footwear e Keep your hands and feet away from the mower deck while the engine is running e Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower OPERATION Obstacles Use the side of the mower to cut close to large obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles Push the mower around obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything that sticks up above the surface of the lawn If the blade hits something or if the mower starts to vibrate stop the engine immediately disconnect the spark plug cap and check for damage see page 19 Striking objects may damage the blade s bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble The Distributor s Limited Warranty does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material c
63. s the engine is warm p 29 Outoffue Refuel p 21 Bad fuel mower stored Drain fuel tank and without treating or carburetor p 73 draining gasoline or Refuel with fresh refueled with bad gasoline gasoline p 21 Spark plug faulty Clean gap or replace fouled or improperly spark plug p 53 gapped Spark plug wet with Dry and reinstall spark fuel flooded engine plug Start engine with throttle lever in FAST position Replace or repair faulty components as necessary Check fuel Remove and inspect spark plug Take the mower to an authonzed Honda servicing dealer or refer to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Possible Cause Correction Throttle not set to FAST Move throttle to FAST p 31 Grass too tall to cut Raise cutting height p 15 cut narrower swath p 37 use slower ground speed p 14 or cut more frequently 3 Check under mower Mower deck clogged Clean out mower deck deck p 38 4 Check air filters Air filters clogged Clean or replace air fiters p 51 5 Check fuel Bad fuel mower stored Drain fuel tank and without treating or carburetor p 73 draining gasoline or Refuel with fresh refueled with bad gasoline gasoline p 21 6 Take mower to an Fuel filter clogged Replace or repair faulty authorized Honda carburet
64. s injury Inspect the blade regularly and do not operate the mower with a worn or damaged blade NORMAL EXCESSIVELY BENT WORN CRACKED A dull blade can be sharpened but a blade that is worn out bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer Or if you have a torque wrench you can remove and install a blade s yourself see pages 62 63 Check that the blade bolts are tight see page 63 19 BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick FILLER CAP DIPSTICK 3 If the oil level is low add oil to reach the upper limit mark on the dipstick See page 50 FILLER CAP DIPSTICK 4 After checking the engine oil level screw in the filler cap dipstick securely UPPER LIMIT LOWER LIMIT 20 BEFORE OPERATION Fuel Fuel tank capacity 0 26 US gal 1 0 Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refer to page 55 for fuel recommendations and page 91 for information about oxygenated fuels Re
65. ting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 91 ADDITIONAL INFORMATION SPARK ARRESTER SERVICE optional equipment The engine in your lawn mower is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations A spark arrester is available from an authorized Honda servicing dealer The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the two nuts from the muffler shield using a 10 mm socket wrench 2 Remove the muffler shield identification plate muffler and gasket 3 Remove the spark arrester from the muffler 4 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid damaging the spark arrester screen 5 Install the spark arrester in the muffler 6 Install the muffler components on the engine and tighten the two nuts securely MUFFLER NE MUFFLER SHIELD SS SS SPARK ARRESTER IDENTIFICATION PLATE SCREEN 92 A Air Cleaner Inspection 22 Air Cleaner Service 51 B Blade Inspection 19 Installation 63 Remowval seeses 62 Blade Control Lever Cable Adjustment 56
66. tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 44 MAINTENANCE MAINTENANCE SAFETY some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this owner s manual Safety Precautions e Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts
67. verfill If the engine is overfilled the excess oil may get transferred to the air FILLER CAP cleaner housing and air DIPSTICK cleaner filters NOTICE Running the engine with a low oil level can cause engine damage UPPER LIMIT LOWER LIMIT d Screw in the filler cap dipstick securely Engine Oil Recommendations Cil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities Ea sl 20 0 20 140 60 80 100 F LLLA a a es es ce Ss 30 20 10 0 10 20 30 40 C shown in the chart may be used AMBIENT TEMPERATURE when the average temperature in ha your area is within the recommended range The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SH or SJ oil with the ILSAC starburst certification mark displayed on the container 50 MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filters more often than specified in the MAINTENANCE SCHEDULE Operating the engine without air filters or with damaged filters will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty AIR CLEANER HOUSING PAPER FILTER FOAM
68. warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied To Obtain Warranty Service You must take your Honda Power Equipment engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by American Honda Motor Co Inc to sell and service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty service or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc 88 ADDITIONAL INFORMATION Exc

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