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Honda HRB215SXA User's Manual

1. 3 Inspect the filters and replace them if they are damaged 4 Clean the filters Paper filter Tap the filter several times on a hard surface to remove dirt or blow compressed air not exceeding 207 kPa 30 psi through the filter from the inside Never try to brush off dirt brushing wil force dirt into the fibers Foam filter Clean in warm soapy water rinse and allow to dry thoroughly Or clean in nonflammable solvent and allow to dry Dip the filter in clean engine oil and squeeze out all excess oil 47 MAINTENANCE Excess oil will restrict air flow through the foam filter and may transfer to the paper filter soaking and clogging it 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 6 Reinstall the filters and cover Tighten the cover screw securely Spark Plug Service RESISTOR weer EPRA Incorrect spark plugs can cause engine damage For good performance the spark plug must be properly gapped and free of deposits 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area SPARK PLUG SPARK PLUG CAP 48 MAINTENANCE Remove the spark plug with a 21 mm 13 6 in spark plug wrench SPARK PLUG WRENCH Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the sp
2. Equipment Owner s Manual Rotary Mower HRM215SXA HRM215PXA HRB215SXA HRB21I5PXA Click here to save this manual to your computer Harmony 1994 American Honda Motor Co Inc All Rights Reserved Keep this owner s manual handy so you can refer to it any time and make sure the manual stays with the lawn mower if you sell it _ This owner s manual is considered a permanent part of the lawn mower and should remain with the mower if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Power Equipment Mfg Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Honda lawn mowers meet Consumer Product Safety Commission CPSC blade safety requirements for walk behind rotary mowers INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains the information on how to do that please read it carefully We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your deal
3. Check blade control mechanism dealer service Adjust blade control cable page 53 Adjust drive clutch cable page 54 Adjust shift cable if applicable page 55 Adjust throttle cable dealer service Refer to maintenance schedule on page 44 Maintenance HONDA 31VE2A20 pinied h 3009811 00X31 VE2 A020 Recycled Paper PRINTED IN U S A
4. 3 Move the handlebar up or down so the locating pins engage other holes on the handlebar mounting brackets 4 Tighten the handlebar locking knobs securely HANDLEBAR LOCKING KNOB 2 23 BEFORE OPERATION Grass Bag HRB215SXA amp HRB215PXA A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full Inspection Inspect the grass bag for tears holes and excessive wear The grass bag wears during normal use and will eventually require replacement Grass bag replacement is explained on page 59 Installation 1 Raise the discharge guard and hook the grass bag onto the DISCHARGE GUARD mower deck as shown GRASS BAG HANDLE 2 Release the discharge guard to secure the grass bag Removal 1 Raise the discharge guard grasp the handle of the grass bag lid and remove the grass bag 2 Release the discharge guard 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or you can remove it to the rear of the mower below the handlebar 24 BEFORE OPERATION DISCHARGE GUARD Mulching Plug The mulching plug contours the mower deck for efficient mulching You can quickly remove the pl
5. CONTROL CABLE ADJUSTMENTS 53 Blade Control Cable Adjustment 53 Drive Clutch Cable Adjustment HRM215SXA amp HRB215SXA 05 54 Shift Cable Adjustment HRM215SXA amp HRB215SXA 55 oe oer AND INSTALLATION 57 41 MAINTENANCE MAINTENANCE PRECAUTIONS Periodic maintenance and adjustments are necessary to keep your mower in good operating condition Service and inspect according to the MAINTENANCE SCHEDULE A WARNING If you do not follow these safety precautions you can be seriously hurt or killed Carefully read and follow all safety instructions The engine and exhaust system become hot enough to burn you and may cause a fire if flammable materials are nearby Allow the engine to cool for at least 15 minutes before maintenance or indoor storage Gasoline is highly flammable and explosive Refuel outdoors with the engine stopped Wipe up spills immediately Never use gasoline to clean parts To prevent carbon monoxide poisoning stop the engine before making any inspection or repair If you must run the engine do it outdoors or provide adequate ventilation If you start feeling drowsy stop the engine immediately and get fresh air Use genuine Honda parts or their exact equivalent for maintenance and repair Lower quality parts may damage the mower or reduce its performance Keep all nuts bolts and screws tight to be sure the equipment is in safe
6. clutch lever to stop the mower Operate the blade control lever with a quick and complete motion so A 7 g a A Oo A Aa D 4 the drive clutch is always either L GY BLADE fully engaged or released This will 7 CONTROL help to extend the service life of the NV LEVER clutch mechanism For self propelled mowing press the button on top of the blade control lever pull the blade control lever back then move the drive clutch lever against the handlebar Hold both levers against the handlebar Always release the drive clutch lever before starting the engine If the drive clutch is engaged the mower will move forward when you operate the starter Shift Lever HRM215SXA amp HRB215SXA Use the shift lever to select the forward speed at which you wish to mow GEAR SHIFT LEVER Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance You can shift gears without releasing the drive clutch lever but the transmission may not shift smoothly if the mower is pulling hard For smoother operation release the drive clutch lever before shifting gears To avoid incomplete gear engagement move the shift lever all the way forward or all the way back OPERATION STOPPING THE ENGINE 1 Release the drive clutch lever and blade control fever BLADE CONTROL LEVER EEN ESA a DRIVE CLUTCH LEVER HRB215SXA amp
7. fue tank and the carburetor 67 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the carburetor drain bolt with a 10 mm wrench and drain the carburetor bowl fuel into an approved container A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when handling fuel e Stop engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately 2 Move the throttle lever to the SLOW or FAST position to open the fuel valve This will allow fuel in the fuel tank to drain through the carburetor bowl DRAIN BOLT 3 Reinstall the drain bolt Engine Oil Change the engine oil see page 45 68 STORAGE Engine Cylinder Remove the spark plug see page 49 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug OIL SPARK PLUG HOLE 69 STORAGE Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs 1 Remove the grass bag if so equipped You can place it on top of the engine with the bag opening to the front 2 Loosen the handlebar locking knobs 3 Spread the lower ends of the handlebar struts to release the locating pins 4 Fold the handlebar forward over the top of the mower When folding the handlebar be careful to
8. speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda lawn mower dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse For oxygenated fuel information refer to page 80 51 MAINTENANCE EMISSION CONTROL MAINTENANCE Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog Carbon monoxide is an odorless colorless gas which is poisonous While it does not contribute directly to the formation of smog it is deadly American Honda Motor Co Inc uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons Tampering and Alteration Tampering with or altering the emission contro system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems that may Affect Emissions If you ar
9. the locations of controls and other important parts of your mower and it tells you how the controls work COMPONENT IDENTIFICATION 00 10 e eed 12 Throttle Lever cceececceeccecveeeeee 12 eee 13 13 14 15 CONTROLS COMPONENT IDENTIFICATION BLADE CONTROL BUTTON BLADE CONTROL LEVER DRIVE CLUTCH LEVER HRB215SXA amp HRM215SXA N DISCHARGE GUARD FUEL TANK CAP HANDLEBAR X 4 RECOIL STARTER AN A GRASS BAG HRB215 Z AS OIL FILLER CAP MUFFLER O MOWER DECK CUTTING HEIGHT ADJUSTMENT LEVER HRB215PXA Manually propelled high lift blade and grass bag HRB215SXA Self propelled high lift blade and grass bag HRM215PXA Manually propelled mulching blades and mulching plug HRM215SXA Self propelled mulching blades and mulching plug 10 CONTROLS GEAR SHIFT LEVER HRB215SXA amp HRM215SXA ENGINE FRAME SERIAL SERIAL NUMBER NUMBER THROTTLE S Z LEVER A SPARK PLUG CAP NDAN ZZ AIR CLEANER HANDLEBAR LOCKING KNOB CUTTING HEIGHT ADJUSTMENT LEVER CUTTING HEIGHT ADJUSTMENT LEVER CARBURETOR Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and when making technical or warranty inquiries see page 79 Frame serial number MZB__ Engine serial number GJAB 11 CONTROLS DESCRIPTION OF CONTROLS Throttle Lever x CHOKE
10. to the right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 2 Remove the two blade bolts with a 14 mm socket wrench Use a wooden block to prevent the blade s from turning when removing the bolts 3 Remove the biade s from the blade control assembly UPPER MULCHING BLADE standard for HRM215 BLADE BOLT 2 LOWER MULCHING BLADE standard for HRM215 SPECIAL WASHER 2 GEURT GLADE standard for HRB215 57 MAINTENANCE Blade Installation 1 Clean dirt and grass from around the blade mounting area 2 Instali the blade s using the two blade bolts and special washers as shown Be sure to install the special washers with the concave side toward the blade s and the convex side marked OUT toward the bolts The blade bolts are specially designed for this application and must not be replaced with other bolts 3 Tighten the blade bolts with a torque wrench Use a wooden block to prevent the blade s from turning when tightening the bolts Blade bolt torque 49 59 N m 5 0 6 0 kg m 36 43 ft lb If you do not have a torque wrench have an authorized Honda lawn mower dealer tighten the blade bolts before you use the mower If the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blade s to fly off while you are ope
11. up above the surface of the lawn lf the blade hits something or if the mower starts to vibrate stop the engine immediately and check for damage Striking objects may damage the blade bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blade regularly and do not operate the mower with a worn or damaged blade The Distributor s Limited Warranty does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the biade control lever to stop the blade before reaching areas with gravel loose stones or landscaping material 34 OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown t to 1 inch above their recommended height More frequent mowing is required for mulching than for bagging For best results you may need to mow the lawn twice a week during the growing season Cutting Height MANY a OE PANY Consult a local nursery or la
12. working order Wear heavy gloves to protect your hands when working on the mower especially when you work on or near the blade and disconnect the spark plug cap 42 MAINTENANCE MAINTENANCE RESPONSIBILITY Replacement Parts Honda recommends only the use of new genuine Honda parts or their equivalent The use of other replacement parts which are not of equivalent quality may impair the effectiveness of your emission control system Maintenance Follow the maintenance schedule Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 43 MAINTENANCE MAINTENANCE SCHEDULE Regular Service Interval First Every Every Every 20 50 100 300 Item Perform at every indicated interval Hours Hours Hours Hours Blade condition and Check biade bolt tightness Grass bag HRB215SXA amp HRB215PXA Check Engine oil Air cleaner Spark arrester optional equipment Fuel line Service more frequently when used in dusty areas These items should be serviced by an authorized Honda lawn mower dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual 44 MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine
13. 5 eo oe eee pe ae E E E 36 E ep eweeneeaeaaee een wenes 36 Dry Grass 36 36 36 36 37 27 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous section titled BEFORE OPERATION Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE Before starting always release the blade control lever and drive clutch lever so the blade will not turn and the mower will not move forward when you operate the starter 1 Move the throttle lever to the proper starting position FOR STARTING A COLD ENGINE Move the throttle lever to the CHOKE position FOR RESTARTING A WARM ENGINE Move the throttle lever to the FAST position THROTTLE LEVER 28 OPERATION 2 Place your foot on the mower deck step Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently STARTER GRIP 3 Move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the cho
14. EMS Excessive Possible Cause vibration 1 Check mower deck and Grass and debris lodged blade s under mower deck Clean out mower deck p 36 Blade s loose bent Tighten loose blade damaged or unbalanced bolts Replace damaged by improper sharpening blade s p 57 58 2 Take mower to Honda Mechanical damage such Take mower to Honda lawn mower dealer for as a bent crankshaft lawn mower dealer or repair refer to shop manual MOWING AND BAGGING PROBLEMS Poor Cut Quality Or Possible Cause Poor Mowing Bagging Performance 1 Check that the throttle Engine speed is too slow Move throttle lever to lever is in the FAST to cut well the FAST position position p 30 2 Reduce forward speed Mower is moving too fast Shift to slow speed for lawn conditions p 31 or push slower 3 Check cutting height Adjustment levers set Set all levers at the adjustment levers at different positions same cutting height position p 15 4 Check grass bag if Grass bag overfilled or Empty the grass bag equipped clogged Wash the grass bag if clogged with dirt p 59 5 Check mower deck and Mower deck clogged Clean out the mower deck p 36 Blade s dull worn or Sharpen or replace damaged blade s if necessary p 57 58 Wrong blade s installed Install correct blades p 57 58 63 STORAGE This chapter explains how to protect your mower from ru
15. For starting a cold engine y FAST For restarting a warm engine and for mowing lt m SLOW For idling the engine Q STOP For stopping the engine and closing the fuel valve THROTTLE LEVER 12 CONTROLS Blade Control Lever The blade contro lever starts and stops blade rotation BLADE CONTROL LEVER Drive Clutch Lever HRB215SXA amp HRM215SXA The drive clutch lever engages and disengages the transmission that drives the rear wheels SEE RL SRE Aen DRIVE CLUTCH LEVER HRB215SXA amp HRM215SXA 13 CONTROLS Shift Lever HRB215SXA amp HRM215SXA The shift lever selects the drive speed for the mower 1 SLOW For mowing thick grass or maneuvering in small areas 2 FAST For maximum self propelled speed in large open areas GEAR SHIFT LEVER HRB215SXA amp HRM215SXA 14 CONTROLS Cutting Height Adjustment Levers There are six settings to choose from as shown in the illustration The cutting height figures are approximate The actual height of cut grass will vary with lawn and soil conditions HRB215 19 mm 3 4 in 25 mm 1 in 38 mm 1 1 2 in 51 mm 2 in 64 mm 2 1 2 in 77 mm 3 in HRM215 25 mm 1 in 38 mm 1 1 2 in 51 mm 2 in 64 mm 2 1 2 in 77 mm 8 in 90 mm 3 1 2 in There is an adjustment lever on each wheel ADJUSTMENT LEVERS 15 9 BEFORE OPERATION This chapter explain
16. HRM215SXA 2 Move the throttle lever to the STOP position STOP S THROTTLE LEVER 32 OPERATION SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or shove the mower with your foot Use the handlebar to control the mower A WARNING The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes e Wear protective footwear e Keep your hands and feet away from the mower deck while the engine is running e Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose contro of the mower OPERATION Obstacles Use the side of the mower to cut close to large obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles Push the mower around obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything that sticks
17. Mowing TIPS cee eeeeeeeeees 35 Safe Mowing Practices 33 Leaves Bagging 36 M Maintenance Blade Removal and Installation eeeeee 57 Cable Adjustments 53 EN GING anassa 45 Grass Bag Cleaning amp Replacement 59 Owner s Responsibility 43 Precautions ecee esse eee 42 SCHOCUIC wacesssicatstanceeinetnges 44 84 Specifications 73 Mower Deck Clogging 36 Mowing Around Obstacles Gravel ODIECIS nunsio 34 Dry amp Wet Grass 36 Fallen Leaves annes 36 Patterns naa 37 SIODOS cirian eviews 33 TIDS sanaaa 35 When to Mow sessc0 35 Mulching Plug 000 25 O Oil for engine CRANGC sence eetiesieeeegsecs 45 Level Check 20 Recommendations 45 Operating the Controls for MOWING sissaiceteacileciesstiesctixs 30 P Pre Operation Check LAWN an 18 WOW GF aniran 19 Publications scccuittadicinien 78 S Safety Important Message to Parents cxcccsice eee 7 Safe Mowing Practices 33 Important Safety Information cescsee 6 Safety Label Locations 8 Safety Message Definitions 2 Serial NUMberPS ceeceeeeee 11 Shift Lever Cable Adjustment 55 Operation 14 amp 31 INDEX Spark Arrester Service W Optional Part ee 81 Washing Spark Plug Recommendations amp Service savorsnccieessectersee
18. SIVELY BENT CRACKED WORN A dull blade can be sharpened but a blade that is worn out bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda lawn mower dealer Or if you have a torque wrench you can remove and install a blade yourself see pages 57 58 Check that the blade bolts are tight see page 58 19 BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick FILLER CAP DIPSTICK 3 If the oil level is low add oil to _ _ FILLER CAP DIPSTICK reach the upper limit mark on the dipstick see page 45 4 After checking the engine oil level screw in the filler cap dipstick securely UPPER LIMIT LOWER LIMIT 20 BEFORE OPERATION Fuel Fuel tank capacity 1 0 2 0 26 US gal Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refer to page 51 for fuel recommendations and page 80 for information about oxygenated fuels Remove the tank cap and check the fuel level Refill the tank if the fuel level is low Refuel carefully t
19. andlebar extended Approximate Cutting Height adjustable HRM215 25 mm 1 in 38 mm 1 in 51 mm 2 in 64 mm 2 in 77 mm 3 in 90 mm 3 in Fuel Tank Capacity 1 0 0 26 US gal Engine Oil Capacity 0 6 0 63 US qt Grass Bag Capacity 83 2 4 bushels 2 9 cu ft 21 9 US gal 74 SPECIFICATIONS ENGINE DESIGN AND PERFORMANCE Engine Model GXV140K1 Engine Type 4 stroke overhead vaive single cylinder forced air cooled Displacement 135 cc 8 2 cu in Bore and Stroke 64 x 42 mm 2 52 x 1 65 in TRANSMISSION DESIGN AND PERFORMANCE HRB215SXA amp HRM215SXA Transmission Type 2 speed manual shift Mower Ground Speed 1 SLOW 3 17 km h 1 97 mph with engine at 3 300 rpm 2 FAST 5 00 km h 3 11 mph 75 SPECIFICATIONS MAINTENANCE Unleaded gasoline with a pump octane rating of 86 or higher See page 51 SAE 10W 30 SH SF for general all temperature use See page 45 NGK BP5ES or BPR5ES See page 48 ND W16EP U or W16EPR U Champion N12Y or RN12Y Maximum Governed Speed 3 150 3 300 rpm See shop manual Blade Control Cable Adjust for 20 25 mm 1iN Seepa ge 53 free play at blade control lever P i Drive Clutch Cable Adjust for 1 4 mm 46 3 6 in HRM215SXA amp HRB215SXA free play at drive clutch lever S00 pageot Shift Cable Adjust for smooth operation Throttle Cable Adjust for proper ch
20. ark plug with a wire brush if you are going to reuse it Measure the spark plug electrode gap with a suitable gauge The gap should be 0 7 0 8 mm 0 028 0 031 in Correct the gap if necessary i by carefully bending the side g electrode 0 7 0 8 mm 0 028 0 031 in Install the spark plug carefully by hand to avoid cross threading After the spark plug seats tighten with a 21 mm g in spark plug wrench to compress the washer if reinstalling the old spark plug tighten 1 to 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 turn after the spark plug seats to compress the washer A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head Install the spark plug cap on the spark plug 49 MAINTENANCE Carburetor Adjustment 1 Start the engine outdoors and allow it to warm up to normal i ann me operating temperature 2 Set the throttle lever in the S TET SLOW position SS Sy Mi 3 Turn the throttle stop screw to Bae RR obtain the standard idle speed A Wy CO gt Wr N a Standard idle speed i A 2 100 150 rpm THROTTLE STOP SCREW High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and ca
21. ation to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 80 ADDITIONAL INFORMATION _ SPARK ARRESTER SERVICE OPTIONAL EQUIPMENT The engine in your lawn mower is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations A spark arrester is available from authorized Honda lawn mower dealers The spark arrester must b
22. avoid kinking or pinching the contro cables HANDLEBAR LOCKING KNOB 2 70 STORAGE PLACING IN STORAGE lf your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank leave the throttle lever in the STOP position to close the fuel valve and reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage see page 70 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVING FROM STORAGE Check your mower as described in the BEFORE OPERATION chapter of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains onl
23. blications available to you and how to contact us if you have a question or a warranty repair problem peal sree Uv tees oneeseeaaeeeessecseees 83 Quick Reference Information inside back cover MOWER SAFETY This chapter explains what you need to know to operate your mower safely 6 6 ae ade eee ee cee wneedueeees 6 Keep Shields in Place 0 0 ee ee ee ee 6 P ee oF sduwe saneeaanence 6 Wear Protective Clotning 0 00 wee ee 6 eee 6 IMPORTANT MESSAGE TO PARENTS 7 Y LAE OCA TIONS cscesesc lt sdewa ewes te ks 8 MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stone
24. d releases properly if the drive clutch does not operate as it should with correct cable adjustment take the mower to an authorized Honda lawn mower dealer for repair 1 4mm As in Al Jj ts u M a 3e D a P ilit f 4 ie Mn b om l 2 a l AY Zo 40 OK j ADJUSTER np fiom Sa uiu 54 MAINTENANCE Shift Cable Adjustment HRMSXA amp HRB215SXA Shift cable adjustment is necessary if the shift lever does not operate smoothly or does not shift properly into a gear With the transmission in 1st gear pull the gear shift lever all the way back and release it the lever should be centered on the number 1 on the lever cover If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck lever alignment 3 Start the engine outdoors and operate the shift lever release the drive clutch lever before moving the shift lever Check that the transmission shifts properly and that the lever is approximately aligned with the numbers beside it If the transmission does not shift as it should with correct cable adjustment take the mower to an authorized Honda lawn mower dealer for repair 0 GEAR SHIFT LEVER N fh EN j y LOCK J NUTS ADJUSTER 55 MAINTENANCE THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does n
25. deene 48 T P oS es Speciications Rett Capacities sceceeeeeeee 74 Dimensions 000006 74 Engine Design and Performance 75 Maintenance c00 76 Transmission Design and Performance 0206 75 TUR GUD rausia 76 Weights sissicsisciiiesiceccicecenvece 74 Starting the Engine 28 Stopping the Engine 32 Storage Placing In Storage 71 Preparation 66 Removing From Storage 71 T Throttle Lever Cable Inspection 56 Operation essence 12 amp 30 Transmission Drive Clutch Cable Adjustment 0006 54 Drive Clutch Lever Operation 13 amp 31 Shift Lever Operation 14 amp 31 Specifications e 73 Transporting cceceseeeeeeeeeees 39 Troubleshooting Engine Problems 62 Mowing and Bagging Problems uieciesisneesineecdess 63 Vibration Problems 63 Tuneup Specifications 76 85 Quick Reference Information Fuel higher page 51 pae Regular NGK BP5ES ND W16WP U Champion N12Y Resistor NGK BPR5ES ND W163EPR U Type Spark Plug Champion RN12Y e Check blade s and bolt tightness pages 19 amp 58 Check grass bag page 24 amp 59 Check engine oil level page 20 Check air cleaner page 22 Before each use First 20 hours Change engine oil page 45
26. e aware of any of the following symptoms have your engine inspected and repaired by your authorized Honda lawn mower dealer e Hard starting or stalling after starting e Rough idle e Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption 52 MAINTENANCE CONTROL CABLE ADJUSTMENTS Blade Control Cable Adjustment Measure free play at the top of the lever while holding the button down Free play should be 20 25 mm 1 in If adjustment is necessary 1 Loosen the locknuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the locknuts and recheck free play 3 Start the engine outdoors and operate the blade control lever Check that the blade starts when you push the lever forward and stops quickly when you release the lever If the blade does not start or stop as it should with correct cable adjustment take the mower to an authorized Honda lawn mower dealer for repair ADJUSTER 53 MAINTENANCE Drive Clutch Cable Adjustment HRM215SXA amp HRB215SXA Measure free play at the top of the lever as shown Free play should be 1 4 mm 1 6 in If adjustment is necessary 1 Loosen the lock nuts with a 10 mm wrench and move the adjuster up or down as required 2 Tighten the lock nuts and recheck free play 3 Start the engine outdoors and operate the drive clutch lever Check that the drive clutch engages an
27. e can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following manufactures instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and leave the throttle lever in the STOP position This turns off the fuel valve between the
28. e serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the two nuts from the muffler shield using a 10 mm socket wrench 2 Remove the muffler shield identification plate muffler and gasket 3 Remove the spark arrester from the muffler 4 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away Be careful to avoid damaging the spark arrester screen 5 Install the spark arrester in the muffler 6 Install the muffler components on the engine and tighten the two nuts securely GASKET SPARK ARRESTER IDENTIFICATION PLATE SCREEN 81 ADDITIONAL INFORMATION 82 A Air Cleaner Inspection 22 Air Cleaner Service 47 B Blade Inspection ccceeeseseeeeeneneeee 19 Installation c ec eeeceeceees 58 Removal ccccceceeeseeeeeres 57 Blade Control Lever Cable Adjustment 53 Operation 13 amp 30 C Carburetor Adjustment cccecceeeeees 50 High Altitude Operation 50 ONOKE riroraa 12 amp 28 Clogged Mower Deck 36 Clothing Recommendations 26 Component Identification 10 CORICINS ovsini 3 Control Cable Adjustments Blade Control Cable 53 Drive Clutch Cable 54 Shift Cable cee eeeees 55 Customer Service Information ccecceeeeenee 79 Cutting Height Adjustment L
29. e temperature in your area is within the indicated range 5 After changing the engine oil and before starting the engine check the oil level with the mower on a level surface a Wipe the dipstick clean b Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick c If the oil level is low add oil to reach the upper limit mark on the dipstick Do not overfill If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air cleaner elements Running the engine with a low oil level can cause engine damage FILLER CAP DIPSTICK d Screw in the filler cap dipstick UPPER LIMIT securely LOWER LIMIT 46 MAINTENANCE Air Cleaner Service Dirty air filters will restrict air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filters more often than specified in the MAINTENANCE SCHEDULE Operating the engine without air filters or damaged filters will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty AIR CLEANER HOUSING PAPER FOAM COVER kenno FILTER FILTER Co c aa ae 7 eee COVER lt l KNOB 1 Unscrew and remove the air cleaner cover screw then remove the air cleaner cover 2 Remove the paper filter from the air cleaner housing Remove the foam filter from the cover
30. er When your mower needs scheduled maintenance keep in mind that your Honda lawn mower dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Power Equipment Division American Honda Motor Co Inc 1994 American Honda Motor Co Inc All Rights Reserved INTRODUCTION SAFETY MESSAGES Your safety and the safety of others is very important We have provided important safety messages in this manual and on the lawn mower Please read these messages carefully A safety message alerts you to potential hazards that can hurt you and others Each safety message is preceded by a safety alert symbol and one of three words DANGER WARNING or CAUTION These mean A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury DAMAGE PREVENTION MESSAGES You will also see other important messages that are preceded by the word NOTICE This word means NOTICE Your lawn mower or other property can be damaged if you don t follow instructions The purpo
31. evers 15 Recommendations 35 Cutting Width Recommendations 35 INDEX D Damage Prevention Message Definition ccccseceeseeeees 2 Description of Controls 12 Drive Clutch Lever Cable Adjustment 54 Operation 00 13 amp 31 E Emission Control System 52 Engine Fuel Recommendations 51 Maintenance sceeee 45 Oil Change eseseeceeees 45 Oil Level ccrtieciinetateesie 20 Oil Recommendations 45 RREPUCIING esceceereeeeeee 21 Serial Number 006 11 Specifications 73 SlAMING a 28 SIODPING ansinto 32 Troubleshooting 000 61 F Fallen Leaves Bagging 36 Frame Serial Number t1 Fuel Additive to Extend Storage eee ere meee ere E 67 Gasoline Recommendations 51 Draining eeneereerercerere erent ener 68 PIGIUGIING sesccvsatvenecee cetccashe 21 83 INDEX G Gasoline Recommendations 51 Grass Bag Cleaning sssini 59 amp 66 INSPECTION cccceseccneeceeees 24 Removal and Installation 24 Replacemert c006 59 H Handlebar Height Adjustment esenoeeeneeeses 23 Handlebar Folding 70 High Altitude Operation 50 l Inspection Before Mowing LAWN atann 18 MOWO oars 19 Introduction ccecceceeceneeceneees 1 L Lawn Inspection Before Mowing 18
32. irst question you ll need to ask is whether your youngster Is capable of operating this mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction The youngster also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your youngster Make sure you both understand all instructions and safety information Also be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower SUPERVISION is also very important Walk with your youngster during the first few minutes of mowing Even after the youngster has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained and kept in safe operating condition By always placi
33. is warm Warm oil drains quickly and completely 3 Place a suitable container next 1 Put the throttle lever in the STOP position to shut off the fuel valve This will reduce the possibility of fuel leakage see page 32 2 Wipe the oil filler area clean then remove the oil filler cap dipstick to the mower to catch the used oil then tilt the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely Please dispose of used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash or pour it on the ground or down a drain Fill with the recommended oil Do not overfill measure the oil level as shown on page 46 Engine oil capacity 0 6 0 63 US qt Running the engine with a low fog se ioe 02 aa o SI ae oil level can cause engine AMBIENT TEMPERATURE damage Use high detergent premium quality 4 stroke engine oil certified to meet or exceed U S automobile manufacturers requirements for API Service Classification SH SF 45 MAINTENANCE Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart previous page may be used when the averag
34. ke Set the throttle lever at FAST to mow or at SLOW to idle THROTTLE LEVER 29 OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blade rotates at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade could fracture and come apart When you need to empty the grass bag or leave the mower for any reason move the throttle lever to the stop position THROTTLE LEVER Blade Control Lever To start blade rotation press the BLADE CONTROL button on top of the blade control LEVER lever then pull the lever forward and hold it against the handlebar BUTTON Release the blade control lever to S f stop the biade Operate the blade control lever N with a quick and complete motion so the blade drive is always either ORE A A S fully engaged or stopped This will help to prevent stalling the FOR SELF PROPELLED MOWING engine and it will also extend the service life of the blade control mechanism Always release the blade control lever before starting the engine to prevent the blade from turning 30 OPERATION Drive Clutch Lever HRM215SXA amp HRB215SXA To propel the mower move the DRIVE CLUTCH LEVER drive clutch lever up and hold it HRB215SXA amp HRM215SXA against the handlebar Release the drive
35. ng safety first your youngster will acquire useful skills and a sense of accomplishment And you ll both get the best results from your lawn mower MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your mower So if a label comes off or becomes hard to read contact your dealer for a replacement A CAUTION UNDER NORMAL USAGE THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS TO A N S I STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD A WARNING Gasoline is highly flammable and explosive and you can be bumed or seriously injured When refueling E Keep heat sparks and open flame away E Fill fuel tank only outdoors E Wipe up spills before starting engine A WARNING MOWER BLADE CAN CUT OFF HANDS OR FEET E Stop engine before opening rear door M Always keep feet away from mower deck THROWN OBJECTS CAN CAUSE SERIOUS INJURY BLINDNESS OR PROPERTY DAMAGE W Inspect area and remove debris before mowing E Keep children and others away E Wear eye protection E Follow all Instructions In your Owner s Manual carefully D KEEP HANDS and FEET AWAY amp CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running CONTROLS This chapter shows
36. o avoid spilling fuel Do not overfill there should be no fuel in the filler neck After refueling tighten the fuel tank cap securely A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously muted when refueling e Stop engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately A FUEL TANK CAP FUEL FILLER NECK 21 is A m BEFORE OPERATION Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty Air Cleaner inspection Check that the air filters are clean and in good condition Dirty air filters will restrict air flow to the carburetor reducing engine performance Refer to page 47 for air cleaner service AIR CLEANER HOUSING PAPER FILTER FOAM FILTER Bi ea eens COVER LON 22 BEFORE OPERATION Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position 1 Loosen the lower handlebar locking knobs 2 Spread the lower ends of the handlebar to release the locating pins
37. of dust Besides being unpleasant to work in too much dust will clog the carburetor air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with a grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve off by moving the throttle lever to the STOP position With the spark plug cap disconnected tilt the mower so the carburetor side is up Clear a clogged deck with a stick not your hands 36 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use
38. oke See shop manual operation and maximum governed speed Blade Bolt Torque 49 59 Nem 5 0 6 0 kg m See page 58 36 43 ft lb TUNEUP Spark Plug Gap 0 7 0 8 mm 0 028 0 031 in See page 49 Idle Speed 2 100 150 rpm Valve Clearance cold Intake 0 15 0 02 mm 0 006 0 001 in Exhaust 0 20 0 02 mm 0 008 0 001 in No other adjustments needed Spark Plug Type See shop manual Other Specifications 76 ADDITIONAL INFORMATION This chapter contains additional information Honda publications available to you and tells you how to contact us if you have a question or a warranty repair problem HONDA PUBLICATIONS 0ccceeneuces 78 Shop Manual 0 0 ccc eee eee eee 78 Parts Catal0g 0 cc ccc cee een eee 78 CUSTOMER SERVICE INFORMATION 79 80 OPTIONAL EQUIPMEN 81 77 ADDITIONAL INFORMATION HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower You may order them from your Honda lawn mower dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 78 ADDITIONAL INFORMATION CUSTOMER SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals They sh
39. ot operate the choke properly You can inspect choke operation by observing the movement of the choke arm which is located on top of the carburetor 1 Move the throttle lever to the CHOKE position The choke arm should move counterclockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has moved as far as it will go 2 Move the throttle lever to the FAST position The choke arm THROTTLE LEVER should move clockwise until it contacts the stop post on the carburetor Push the choke arm with your finger to verify that it has CHOKE ARM moved as far as it will go 3 If the choke arm does not move all the way to its stop in either direction take the mower to an authorized Honda lawn mower dealer Throttle cable adjustment involves related control plate adjustments 56 MAINTENANCE BLADE REMOVAL AND INSTALLATION If you remove the blade s for sharpening or replacement you will need a torque wrench for installation Wear heavy gloves to protect your hands BLADE SHARPENING To avoid weakening the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda lawn mower dealer BLADE REPLACEMENT Use genuine Honda replacement blades or their equivalent Blade Removal 1 Put the throttle lever in the STOP position to close the fuel valve Disconnect the spark plug cap then tilt the mower
40. ould be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way if you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Service Office You can write American Honda Motor Co Inc Honda Power Equipment Division Customer Service Office 4475 River Green Parkway Duluth GA 30136 2565 Or telephone 404 497 6400 When you write or call please give us this information e Model and serial numbers see page 11 e Name of the dealer who sold the lawn mower to you e Name and address of the dealer who services your lawn mower e Date of purchase e Your name address and telephone number e A detailed description of the problem 79 ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this inform
41. rating the mower BLADE S SPECIAL WASHER 2 BLADE S OUT BLADE BOLT 2 BLADE CONTROL ASSEMBLY 58 MAINTENANCE GRASS BAG CLEANING AND REPLACEMENT HRB215SXA amp HRB215PXA Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent Bag Removal 1 Unclip the plastic edges of the bag from the frame 2 Remove the bag from the frame FRAME Bag Installation 1 Insert the bag frame into the bag as shown 4 PLASTIC ah amp EDGE 2 Clip the plastic edges of the bag onto the frame as shown 59 MAINTENANCE 60 TROUBLESHOOTING This chapter shows what to check if you have a problem with your mower ENGINE PROBLEMS 20eeseceeeeeeees 62 TTT eee eC eee rr ee 62 Poe ee ee ee ee eee ee eee 62 VIBRATION PROBLEMS 0 cece eee eee eee 63 MOWING AND BAGGING PROBLEMS 63 61 TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Possible Cause Start 1 Check throttle lever Throttle lever in wrong Move throttle lever to position position CHOKE position unless the engine is warm p 28 2 Check fuel Out of fuel Refuel p 21 Bad fuel mower stored Drain fuel tank and without treating or carburetor p 68 draining gasoline or Refuel with fresh refueled
42. s pieces of wire and other loose objects Never operate the blade over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine off 6 MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your youngster operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if when and how your youngster operates this equipment The f
43. s how to fuel and check your mower to be sure it is ready and it tells you how to prepare your lawn and yourself before you begin mowing 18 18 18 18 19 19 20 21 22 23 24 ESPET 24 e e vanes 24 eee eee eee 24 T 25 S 25 a 26 17 BEFORE OPERATION CHECK YOUR LAWN For your safety and for the safety of others always inspect the area before mowing Objects Anything which can be picked up by the blades and thrown is a potential hazard to you and others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects Clear the area of people and pets especially children Their safety is your responsibility Lawn Check the length and condition of the grass so you will know what cutting height and mowing speed to use Avoid mowing wet grass Not only will wet grass clog your mower deck and collect in clumps on the lawn it also gives poor traction increasing your risk of losing your footing 18 BEFORE OPERATION CHECK YOUR MOWER Blade With the throttle lever in the STOP position and the spark plug cap disconnected tilt the mower to the right so the carburetor side is up This will help to prevent fuel leakage and hard starting BLADE BOLTS BLADE S Inspect the blade s for wear and damage NORMAL EXCES
44. se of these messages is to help prevent damage to your lawn mower other property or the environment CONTENTS Turn to the beginning of each chapter for a complete list of subjects MOWER SAFETY 00cccc eee ee eee eeneee 5 Important information about some specific hazards and what you can do to prevent injury CONTROL Sin 5565 45 wa oie iice costae saee ss pees saa 9 Identification of components and information about how the controls work BEFORE OPERATION 0 02 c cece eeeecee 17 How to fuel and check your mower to be sure it is ready How to prepare your lawn and yourself before you begin mowing OPERATION c6s5s36405e0s0eu reiissi ninien eas 27 Starting and stopping the engine safe mowing practices and mowing tips E EEPE E A ee ee 39 How to load and carry your mower safely VIAINTENANCE 1 ee cc ee ee ce ee cece tenes 41 When and how to perform routine inspection service and adjustments to keep your mower in good operating condition TROUBLESHOOTING 0 ccc ccc eee cece e wees 61 What to check if you have a problem with your mower SS aires cee ed A eee esses teas eeseecseces 65 How to protect your mower from rust and corrosion and ensure that it will start easily when you want to use it again SPECIFICATIONS ocscsv ees sawesesencceascdeanaadu 73 Dimensions capacities and other technical information ADDITIONAL INFORMATION ccc ecuuunas 77 Additional information Honda pu
45. spraying water on it Never spray water ona hot engine Cooling the engine too quickly can cause damage 2 Wash the mower with a garden hose or other low pressure equipment 3 Try to keep water away from controls cable ends wheel hubs transmission and all other places that are difficult to dry if water enters as water may promote rust 4 After washing set the mower in an upright position again remove as much standing water as possible with a dry cloth start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine 5 With the engine running operate the blade control lever 4 or 5 times to expel water from the blade contro mechanism Allow the blade to spin for several minutes to ensure that no water remains 6 Stop the engine and allow it to cool 7 lf equipped with a grass bag wash the grass bag with a garden hose and allow it to dry completely 8 After the mower is clean and dry coat metal areas that may rust with a light film of oil Lubricate all control cable cores with a silicone spray lubricant 66 STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasolin
46. st and corrosion and ensure that it will start easily when you want to use it again STORAGE PREPARATION 0 ecee eee 66 op deaeebeeenisies seeeecuews Gy E 66 suede ease ee on aaneuphesuseeucasnseues 67 Adding fuel stabilizer to extend fuel storage life 67 Draining the Fuel Tank and Carburetor 68 baeesewad See e eee ee eh eeeee scan ea es 68 Engine Cylinder desea deeoeae anes eee eeeeers 69 Handlebar Folding 2 2 cece eee eee eee 70 PLACING IN STORAGE 2 00eceeeeeee 71 REMOVING FROM STORAGE 71 65 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good The following steps will help to keep rust and corrosion from impairing your mower s function and appearance and will make the engine easier to start when you use the mower again Cleaning Clean all surfaces of the mower including the underside of the mower deck Wear heavy gloves to protect your hands from the blade and disconnect the spark plug cap Before cleaning the underside of the mower deck be sure the throttle lever is in the STOP position to shut off the fuel valve Rest the mower on its right side so the carburetor side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 1 If the mower has been running allow the engine to cool for at least half an hour before
47. the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern lf the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise mowing patterns MULCHING PATTERN Bagging Use a clockwise mowing pattern This will give the best bagging performance leaving the least amount of clippings on the lawn Side Discharge Mowing requires optional side discharge chute Start mowing at the outer edges of the lawn and work toward the center ina circular pattern always discharging the clippings to the outside This will prevent clippings from pling up in the path of the mower BAGGING amp SIDE DISCHARGE PATTERN 37 OPERATION 38 TRANSPORTING This chapter explains how to load and carry your mower safely BEFORE LOADING cc eee eee nee eens 40 LOADING AND UNLOADING 02 20005 40 39 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 STOP minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Remove the grass bag Put the throttle lever in the STOP position to shut off the fuel valve This will prevent carburetor flooding and reduce
48. the possibility of fuel leakage LOADING AND UNLOADING lf a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 70 40 MAINTENANCE This chapter explains when and how to perform routine inspection service and adjustments for do it yourself maintenance More difficult maintenance tasks should be done by your dealer Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve MAINTENANCE PRECAUTIONS ccunee gt 42 MAINTENANCE RESPONSIBILITY 43 iaaedaesdaneneu aaa wanes ban 43 ha ued eee ew eed E ane een eee s 43 MAINTENANCE SCHEDULE 2ccecees 44 ENGINE MAINTENANCE ceceneeues 45 Engine Oli Change 1 ce ee ee wes 45 Air Cleaner Service La od wa ere eee eee wae Hee Ee 47 pA we Cate ea en ewe eee 48 Carburetor Adjustment 000 cece eee ee eas 50 ihe eee ele a gee eae 50 E N 51 EMISSION CONTROL MAINTENANCE 52 EEEE nee een 52 ee een 52 Problems that may affect Emissions 52
49. ug to install a grass bag or side discharge chute which are 2 available as optional equipment Raise the discharge guard to remove or install the mulching plug When installing be sure the plug is fully inserted and the discharge guard is closed MULCHING PLUG ADJUSTMENT LEVERS Cutting Height Check the mower deck cutting height settings and be sure that all four adjustment levers are set to the same cutting height position To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch lf you are not sure what cutting N height to select start with a high j setting and check the appearance of the lawn after mowing a small area J Then readjust cutting height if necessary 25 BEFORE OPERATION ARE YOU Ready to Mow Be sure to wear protective clothing Long pants and eye protection can lower your risk of injury from thrown objects Wear footwear that protects your feet and won t let you slip if you mow on slopes or uneven ground 26 OPERATION This chapter tells you how to operate the mower safely and effectively MOWING PRECAUTIONS 200ee cece eee 28 28 l 30 T E 30 E E E 30 eee re re ree 31 Shift Lever 0 0 0 cece cece eee eee eee eee 31 Uses de sone sseueeenneeus 32 SAFE MOWING PRACTICES 2 0200000 33 EOTS 33 EP EEE 34 PEE EE E EET EE 34 PE E EE 35 E seeyueeensss esp ceeds 7 35 EE a pee neon 35 E E 3
50. use hard starting High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 6 000 feet 1 800 meters have an authorized Honda lawn mower dealer perform this carburetor modification In any case engine horsepower will decrease about 3 5 for each 1000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 6 000 feet 1 800 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have an authorized Honda lawn mower dealer return the carburetor to original factory specifications 50 MAINTENANCE Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern if spark knock or pinging occurs at a steady engine
51. with bad gasoline gasoline p 21 3 Remove and inspect Spark plug faulty Clean gap or replace spark plug fouled or improperly spark plug p 49 gapped Dry and reinstall spark Spark plug wet with plug Start engine with fuel flooded engine throttle lever in FAST position Take mower to Honda lawn mower dealer or refer to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Loss Of Power Possible Cause Correction 1 Check throttle position Throttle not set to FAST Move throttle to FAST p 30 2 Check grass height Grass too tall to cut Raise cutting height p 15 cut narrower swath p 35 or cut more frequently 3 Check under mower Mower deck clogged Clean out mower deck deck p 36 4 Take mower to Honda lawn mower dealer or refer to shop manual 4 Check air filters Air filters clogged Clean or replace air filters p 47 5 Check fuel Bad fuel mower stored Drain fuel tank and without treating or carburetor p 68 draining gasoline or Refuel with fresh refueled with bad gasoline p 21 gasoline 6 Take mower to Honda Fuel filter clogged Take mower to Honda lawn mower dealer or carburetor malfunction lawn mower dealer or refer to shop manual ignition malfunction refer to shop manual valves stuck etc 62 TROUBLESHOOTING VIBRATION PROBL
52. wn RUMU and garden center for cutting height recommendations and TOO SHORT advice about specific types of grasses and growing conditions in your area If you look closely you ll see that most grass has stems and leaves VAN lf you cut off the leaves you ll scalp the lawn Let the grass LONG ENOUGH recover between mowings Your _ mower will work better and your lawn will look better lf your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 15 Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or thick use more overlap and a narrower mowing swath 35 OPERATION Blade Speed The blade must spin very fast to cut properly Always use the FAST throttle setting and keep the engine running at maximum rpm lf engine speed drops it could mean the engine is being overloaded by the blade trying to cut too much grass Mow a narrower swath move the mower slower or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn brown When your blade doesn t cut cleanly anymore have it sharpened or replaced Dry Grass If the ground is too dry mowing will stir up a lot
53. y fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 71 SPECIFICATIONS This chapter gives dimensions capacities and other technical information ee ee ee eee 74 n ANL AFAGCIIIICO rn 74 TETTE 75 ON DESIGN AND PERFORMANCE 75 AONE seen geeueesunsponeas 76 ee er re eee 76 73 SPECIFICATIONS MOWER MODEL HRB215PXA Manually propelled high lift blade and grass bag HRB215SXA Self propelled high lift blade and grass bag HRM215PXA Manually propelled mulching blade and mulching plug HRM215SXA Self propelled mulching blade and mulching plug DIMENSIONS WEIGHTS AND CAPACITIES Handlebar high 1 505 mm 591 in Handlebar mid 1 580 mm 626 in Handlebar low 1 635 mm 643 in Minimum Length l handlebar folded 1062 mm 4136 in Width at Mower Deck 580 mm 221346 in Overall height with cutting Handlebar high 1 040 mm 401546 in height set at 64 mm 212 in Handlebar mid 985 mm 381 in Handlebar low 925 mm 367s in Handlebar folded 483 mm 19 in Dry weight HRB215PXA amp HRM215PXA 40 0 kg 88 2 Ib HRB215SXA amp HRM215SXA 43 0 kg 94 8 Ib Cutting Width 530 mm 21 in HRB215 19 mm in 25 mm 1 in 38 mm 1 in 51 mm 2 in 64 mm 2 in 77 mm 3 in Maximum Length h

Honda HRB215SXA User's Manual

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