Hobart HGD35F ML-126953 User's Manual
Contents
1. to select a language when complete to select melt options see Melt Options when complete when complete to scroll through options see Filter when complete to scroll through options see Dispose when complete 22 SELECT OPTIONS ENGLISH Factory Default LANGUAGE ENGLISH ESPANOL FRANCAIS DEUTSCH HOLLAND PROGRAM SELECT OPTIONS NO MELT LIQUID SOLID NO MELT LIQUID SOLID PROGRAM SELECT OPTIONS RECOVERY PROGRAM OPTIONS PROG 0000 PROG 0000 ACT 0000 TIME 00 00 OPTIONS PROG 00 PROG 00 ACT00 Melt Options HGC Series When using solid shortening in the fryer the SOLID melt option must be used Solid shortening must be gently warmed to a liquid state before heating to frying temperatures Melting solid shortening without using this option will damage the fry tank and scorch the shortening The controller has three options for bring shortening up to temperature Upon startup the fryer will display the selected melt option in the window when heating HEATING NO MELT For immediately bringing shortening up to fry temperature MELT L LIQUID For slowly bringing liquid shortening up to temperature MELTS SOLID For slowly melting solid shortening If the LIQUID or SOLID melt option is selected and the shortening temperature is below 135 F 57 C MELT L or MELT S is displayed in the window and the fryer cycles to b2. 35 ua naspa 35 Seil ed Gish HG Nera Male a a 35 Troubleshooting 35 Alarms and Error Messages HGD HGC Series L anna 36 INSTALLATION OPERATION AND CARE OF MODELS HGS HGD AND HGC SERIES GAS FRYERS PLEASE KEEP THIS MANUAL FOR FUTURE USE GENERAL Hobart HG Series Gas Fryers are produced with quality workmanship and material Properinstallation usage and maintenance of your fryer will result in many years of satisfactory performance It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided The Mobile Filter used for filter readv fryers is covered in a separate instruction manual Fryers equipped with Filter In A Drawer are covered in a separate instruction manual Follow the instructions in the appropriate manual for filtering draining and dumping shortening Hobart HG Series Gas Fryers are available in various sizes with an array of features and options for arange of commercial fryer applications The overall tank widths on the 35 and 45 models are the same The 45 models are deeper and have a larger tank capacity than the 35 models The 65 models have a larger tank capacity than the 45 models The 65 and 85 models are the same width The 85 models are deeper and have a larger tank capacity than the 65 models The HGS models have a mechanical thermostat
3. Eoo ERE ars cr nuo 29 MEME 29 Extended E 29 Frying Guidelines 30 Fry Basket G delifeSu u ukum se 30 Recommended Basket Capacities 30 Daily m 31 Filtering Guidelines All Models L r 31 Filter Ready Fryers For Use With Mobile Filter 31 Battery Interplumbing Available Only Filter In A Drawer 32 Filtering Procedures Non Filter Ready 32 High Limit Device All Models 33 Drainnterlock HGD and S ries u a a ke 33 Shortening Life 33 tes 35 33 Weekly or As Reg lred uuu rtr ip l acne dea e Eu 34 MAINTENANCE iii i a d L 35
4. Eck tua ses ib RE Ger deae 19 Using the Fryer After 20 Models Without Basket Lift Option il sidi ii iii ie Enc e vede d raptu denies MER nee RARE uE 20 Models With Basket Lift Option seen nnns nnne 20 S ititdowmi iii eee M 20 Extended Shutdown 0 DERE 20 TABLE OF CONTENTS Cont SETS gansta ei ee ein 21 eM M 21 Control Guide ou HEIN IN Ru ESI IUD IRI HUE 21 a EE SEES ra EIL LOT DD T RS e 22 Programming Le TU o UE 22 Melt Options Series eene nnne nnns 24 gi 24 EC T 24 Temperature and Time Programming LULU decernere cta evo Enn cuu EXE a ETUR kaska EXER Run 25 u I L O 25 TIMO a A i 25 Advanced Time dizi E 26 Setting Advanced Time Features e coepere ie Alea 27 Time Programming Quick Chart eene eene 28 Using the Fryer After StartUp iii is bo De b HEU eet ERE Ce REDE LAXE S 29 Models Without Basket Lift Option nennen rna nent nennen nnne etnies n nnns 29 Models With Basket Lift Option ue ciii
5. Seasoning Light seasoning of the backsplash area is required after every cleaning to avoid possible surface corrosion Apply a thin layer of cooking oil over the entire backsplash area with a soft lint free cloth FILLING FRY TANK WITH SHORTENING Liquid shortening may be used in all HG Series Fryers Solid shortening can only be used in fryers equipped with a melt cycle Melting solid shortening without using a melt cycle will damage the fry tank and scorch the shortening See Melt Options in this manual under your particular model for more information Make sure the gas valve is off when draining or filling 1 Fill the fryer tank 2 Shortening level should be between the MIN and MAX lines in fry tank Fig 4 Shortening will expand when heated do not fill the fry tank past the MAX line 3 Add fresh shortening as needed STARTUP WITH MANUAL PILOT CAUTION BEFORE TURNING THE BURNERS ON THE FRY TANK MUST BE FILLED WITH LIQUID OR MELTED SHORTENING 1 2 Plug power cord into appropriate grounded receptacle and turn the main gas valve Fillthe fry tank with shortening If using solid shortening the fryer must be equipped with a melt cycle Open access door push the gas valve extension arm in and turn to OFF Fig 5 Wait 5 minutes for the unburned gas to vent PL 50579 Fig 5 Push the gas valve extension arm in and turn to PILOT Fig 5 While depressing the gas valve
6. The time is displayed in the window After Enter the desired time using keys through OD OD entering the time press SELECT PRODUCT is displayed in the window and the LED s ti e through 9 are lit on timers roug are IIT 5 Repeat steps 3 and 4 to program the remaining timers or press to exit the program completely 25 e Timers through QE 1 Press and enter the program mode PROGRAM is displayed in the window are lit and SELECT PRODUCT is displayed through el 2 Press The LED s on timers in the window To select timer press one of the lit timer numbers 00 00 and TIME are displayed in the window through ok The time is displaved in the window After Z 4 Enter the desired time using keys entering the time press SELECT PRODUCT is displayed in the window and the LED s ti e through 2 are lit on timers roug are IT 5 Repeat steps 3 and 4 to program the remaining timers or press to exit the program completely Advanced Time Features Each timer has additional timing functions that can be programmed to fit your particular operation e DUTY TIME Notifies the operator during a fry cycle to perform a particular task shake a basket flip a product etc When the remaining cook time is the sa
7. Copies may be obtained from The American Gas Association Inc 1515 Wilson Blvd Arlington VA 22209 In Canada 1 Local codes 2 CAN CGA B149 1 Natural Gas Installation Code latest edition 3 CAN CGA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 ASSEMBLY When installed the fryer must be restrained to prevent tipping to avoid the splashing of hot The means of restraint may be the manner of installation such as connection to a battery of appliances or installing the fryer in an alcove or by separate means such as adequate ties Fryers Mounted on Legs Non Batteried Fryers Fryers serviced from the rear must have a minimum clearance of 18 46 cm from the wall when mounted on legs 2 3 4 Position fryer in an open space near the final installation area Tilt fryer on its side Be careful not to scratch the finish Thread legs into mounting holes provided on bottom of fryer then tighten Carefully raise fryer to its normal position Fryers Mounted on Casters Separate instructions for installing casters to the fryer are included with the casters The fryer must be installed with a connector not supplied by Hobart complying with either ANSI Z21 69 latest edition or CAN CGA 6 16 latest edition and a quick disconnect device complying with either ANSI Z21 41 latest edition or CAN1 6 9 lates
8. Press Sor Sto enter time DOWN Press or to enter UP DOWN temperature For service only Press or select melt UP DOWN option Press or to lock or UP DOWN unlock program entry Press or to DOWN select Fahrenheit or Celsius LED is lit above the left basket icon The time value is displayed in window LED is lit above the right basket icon The time value is displayed in window The temperature value is displayed in window CY L Liquid shortening or CY S Solid shortening or CY O No melt LoC Unlock Parameter or Lock Parameter 18 Press and scroll to next item Press and scroll to next item Press and scroll to next item Press and scroll to next item Press and scroll to next item Press and scroll to next item Press and scroll to next item Melt Options HGD Series When using solid shortening in the fryer the CY S solid shortening option must be used Solid shortening must be gently warmed to a liquid state before heating to fryingtemperatures Melting solid shortening without using this option will damage the fry tank and scorch the shortening The controller has three options for bring shortening up to temperature CY L Liquid shortening For slowly bringing liquid shortening up to temperature CY S Solid shortening For slowly melting solid shortening CY O No melt For immediately bringing liquid shorte
9. The HGD models have digital controls and a solid state thermostat The HGC Fryers have a microprocessor computer control and timer SPECIFICATIONS s No Model Size BTU Hr Lbs of Fry 60 000 10 1 27 25 30 11 14 kg 90 000 15 1 39 35 40 16 18 kg 150 000 21 53 cm 65 75 29 34 kg 150 000 21 53 cm 70 85 32 39 kg OPTIONS AND FEATURES Stainless Steel Tank Standard Lift with Timer D and C series Tri Twin or Single Basket D and C series Manual Pilot or Electronic Ignition D and C series Manual Pilot S series only Filter Ready Stand alone fryers only Filter In A Drawer Model numbers ending in F BATTERY CONFIGURATIONS Batteries can be configured with any HG Series Fryer or Frymate Dump Station only one Frymate Dump Station per battery Fig 1 All fryers can be free standing or arranged in batteries of 2 to 5 units except the HGFS25 and HGFD25 which are only free standing Thenumber preceding the model number of your HG Series Fryer refers to the number of units in a battery All options and accessories can be used in any battery configuration A D AJIBI D BLU LJ LLID DILILILI L el Ll L L pil OAOD p T JL EL pel LL IL gen LIL L IL el LILILIL II Fig 1 D Dump Station Fryer Indicates interplumbing is not applicable FIELD INSTALLED ACCESSORIES FACTORY I
10. ew 3 Continue to the next step or press to choose another timer C Compensated or Straight Time 1 Press either arrow on CRD COMP or STRAIGHT is displayed in the window 2 Press to select COMP or STRAIGHT 3 Press to choose another timer or press to exit program mode completely 27 Time Programming Quick Chart Press to enter the program mode Press 65 for Press for timers to timers to Z Select a Timer Enter Time Using Exit Program continue to Press C Set DUTY Time Press O gt Set HOLD Time Press CRD Select COMP or STRAIGHT 28 USING THE FRYER Startup Models Without Basket Lift Option 1 2 Load the fry basket s do not overfill See Recommended Basket Capacities on page 30 Carefully lower basket s into shortening Press the desired number to start the timer Timers gt through are for the left basket and through L are for the right basket roug are tor tne asketi When the timer s time out a beeper sounds REMOVE is displayed in the window and the timer number flashes Press the flashing timer number to silence the beeper Models With Basket Lift Option 1 2 Place basket s lift arm Load the fry basket s do not overfill are for the left basket and Press the desired
11. off and the actual set temperature is displayed in the window The fryer then cycles on and off to maintain the set temperature 15 HGS SERIES CONTROLS N The thermostat controls the temperature of the shortening in the frytank Turn the knob to set the desired temperature i PL 56429 USING THE FRYER After Startup 1 Load basket do not overfill See Recommended Basket Capacities on page 30 2 Carefully lower baskets into the shortening SHUTDOWN 1 Turn the thermostat knob to OFF 2 Turn the gas valve extension arm to PILOT the pilot will continue to burn 3 To shut off all gas to the system including the pilot turn gas valve extension arm to OFF EXTENDED SHUTDOWN 1 Turn the main gas shutoff valve off Turn the thermostat knob to OFF Unplug the fryer Turn the gas valve extension arm to OFF Drain the fryer p gu de d Mm Allow the fryer to cool then apply a thin coat of cooking oil to tank interior and tank back to prevent rust 16 HGD SERIES CONTROLS HGD Series Fryers are equipped with digital controls and a solid state thermostat u BOIL PROGRAM DOWN Control Guide CONTROL DESCRIPTION Power switch for turning the fryer off For cleaning purposes when the fryer is filled with water Temperature is maintained approxmiately 192 F 89 C For entering and exiting the program mode For scrolling thr
12. E INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE HOBART CORPORATION 2002 2 TABLE OF CONTENTS RECEN 5 mm 5 Options and Features u 6 Battery 6 Field Installed Fi vorez trop 7 Factory Installed 7 HGF Series Frymate Dump Station 2 arcet tees cete a 7 HGFO Series Frymate Finish 7 Series Frymate Features aenea ia obses pau Ee opea 7 INSTALLATION Z ul HM N 8 UNPACKING x 8 OCA ON Mec E 9 Installation Codes and Standards ni cies ERR EN aed PARERE dace 9 In the United States of America r 9 InCanada c M 9 10 Fryers Mounted Legs Non Batteried 10 F
13. HOBART HG SERIES GAS FRYERS WITH OR WITHOUT FILTER IN A DRAWER MODELS HGFS25 HGFS35 HGFS45 HGFS65 HGFS85 HGFD25 HGFD35 HGFD45 HGFD65 HGFD85 HGFC35 HGFC45 HGFC65 HGFC85 ML 126410 ML 126411 ML 126412 ML 126413 ML 126414 ML 126415 ML 126416 ML 126417 ML 126418 ML 126419 ML 126420 ML 126421 ML 126422 ML 126423 HGS35F HGS45F HGS65F HGS85F HGD35F HGD45F HGD65F HGD85F HGC35F HGC45F HGC65F HGC85F CORPORATION 701 S RIDGE AVENUE TROY OHIO 45374 0001 937 332 3000 www hobartcorp com ML 126952 ML 126955 ML 126958 ML 126961 ML 126953 ML 126956 ML 126959 ML 126962 ML 126954 ML 126957 ML 126960 ML 126963 FORM 34773 June 2002 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAG
14. MAX line Add fresh shortening as needed Fry Basket Guidelines Shake the basket gently to avoid splattering the shortening Do not overfill baskets see Recommended Basket Capacities below Hang baskets on rear basket hangers when frying is complete To help reduce batter buildup dip the basket into shortening before loading Recommended Basket Capacities Total Lbs of Product Total Lbs of Product Total Lbs of Product 1 Basket 2 Baskets 3 Baskets gt 0 7 kg gt 0 7 3 14 10 7 4 9 20 DAILY FILTERING WARNING HOT AND PARTS CAN CAUSE BURNS USE CARE WHEN OPERATING CLEANING AND SERVICING THE FRYER Filtering Guidelines All Models Stand alone fryers are available filter readv and non filter ready versions Battery interplumbing is available only on fryers equipped with Filter In A Drawer Acoldfryer will not drain properly Always filter shortening in a liquid state The shortening under the cold zone area will remain hard even if the heat is on for a few minutes If necessary use the cleanout rod to carefully stir the hard shortening to an area above the cold zone Fig 7 where it will melt Filter shortening at least once a day see Shortening Life on page 33 COLD ZONE PL 50580 Fig 7 Filter Ready Fryers For Use With Mobile Filter Only The MobileFilter is coveredin a separate instruction manual Follow the ins
15. NSTALLED ACCESSORIES Casters e Basket Lift Twin Baskets S S Sides Tri Baskets 65 and 85 models only Battery Configuration Single Baskets Battery Interplumbing Model numbers ending in F e Heat Lamp I Electronic Igniter Flex Hose 4 1 2 m Gas Connection Flex hose S S 5 1 5 m Gas Connection bo e Vat Cover e Battery Tray e Tank Skimmer e Tank Scoop HGF SERIES FRYMATE DUMP STATION Model HGFO Frymate Dump Station can be configured a battery with fryers 15 1 2 39 cm or 21 53 cm in width Frymate provides a final prep area where excess oil drains away and product is seasoned packaged and kept ready for sale HGFO Series Frymate Finish Options HGFO15 HGFO21 HGFO21S Stainless Steel Stainless Steel Stainless Steel Legs Model HGFO15 is for use with all 35 and 45 Series Fryers Model HGFOZI is for use with all 65 Series Fryers Model HGFO21S is for use with all 85 Series Fryers HGFO Series Frymate Features Tops Heat Lamp Drain Sold Pan Solid Pan Perforated Side Liners INSTALLATION Before installing the fryer verify that the type of gas natural or propane agrees with the specifications on the fryer data plate which is located on the inside of the door panel Ensure the fryer is configured for the proper elevation UNPACKING This fryer was carefully inspected before leaving the factory The transportation company assumes full respon
16. ONNECTIONS WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL CODES WARNING APPLIANCES EQUIPPED WITH ELECTRICAL SUPPLY CORD S ARE PROVIDED WITH A THREE PRONG GROUNDING PLUG WHICH MUST BE CONNECTED TO A PROPERLY GROUNDED RECEPTACLE IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE CONTACT AN ELECTRICIAN DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG Some fryers depending on options are equipped with a 120 V 60 Hz 1 phase cord and plug Do not connect fryer to electrical supply until after gas connections have been made 12 OPERATION WARNING HOT AND PARTS CAN CAUSE BURNS USE CARE WHEN OPERATING CLEANING AND SERVICING THE FRYER WARNING SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS DO NOT MOVE FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK BEFORE FIRST USE Clean the protective metal oils from all surface parts and the tank interior using a noncorrosive grease dissolving commercial cleaner Follow the cleaner manufacturer s directions Rinse thoroughly and drain open the front door to access the drain valve NOTE On frvers equipped with Filter In A Drawer do not drain cleaning solution into the pump or filter system See Filter In A Drawer manual for information on cleaning Wipe tank completely dry with a soft clean cloth Clean all fryer accessories Rinse all accessories thoroughly after cleaning and wipe dry
17. can also be programmed to alert the operator to dispose of the shortening by counting the number of times the shortening is filtered When the actual filter count is the same as the programmed filter count DISPOSE is displayed in the window PROG 00 Enter the number of filter counts you want the controller to count before giving a dispose alert To disable the dispose reminder enter 99 e ACT 00 Leave at 00 unless editing This is the actual number of times the shortening has been filtered 24 TEMPERATURE AND TIME PROGRAMMING Temperature 1 Press to enter program mode PROGRAM is displayed in the window 2 Press to enter temperature mode 000 F and TEMP are displayed in the window to enter desired fry temperature The fry temperature is displayed in the OD 3 Press through window 4 Press to exit the temperature mode Press again to exit program mode completely Time There are ten timers with advanced timing features on the HGC fryer for setting fry times on multiple products a Timers through imers GJ throug 1 Press and enter the program mode PROGRAM is displayed in the window are lit and SELECT PRODUCT is displayed GIe m Press e C3 The LED s on timers through in the window select a timer press one of the lit timer numbers 00 00 and TIME are displayed in the window
18. extension arm light the pilot Hold the extension arm in for several seconds until the pilot stays lit If the pilot does not stay lit repeat steps 3 through 5 If the pilot fails to light after several repeated attempts contact your local Hobart Service office Turn the gas valve extension arm to ON Set the thermostat to the desired temperature When the set temperature is reached the burners shut off The fryer then cycles on and off to maintain the set temperature 14 STARTUP WITH ELECTRONIC IGNITER CAUTION BEFORE TURNING THE BURNERS ON THE FRY TANK MUST BE FILLED WITH LIQUID OR MELTED SHORTENING 1 2 Plug power cord into an appropriate grounded receptacle and turn the main gas valve Fill the fry tank with shortening If using solid shortening the fryer must be equipped with a melt cycle Open access door turn the gas valve extension arm located inside the cabinet doorto OFF Fig 6 Wait 5 minutes for unburned gas to vent lt PL 50578 Fig 6 Turn the gas valve extension arm to ON Press the power switch on If pilot fails to light within 90 seconds press power switch off and repeat steps 3 through 5 until the pilot lights If the pilot fails to light after several repeated attempts contact your local Hobart Service office Thirty seconds afterthe pilot ignites the fryer begins heatingto the programmed fry temperature When the set temperature is reached the burners shut
19. lot turn the gas valve extension arm to PILOT the pilot will continue to burn To shut off all gas to the system including the pilot turn gas valve extension arm to OFF For models with electronic igniter turn the gas valve extension arm to OFF EXTENDED SHUTDOWN 1 IO Turn the main gas shutoff valve off Press the power switch off Unplug the fryer Turn the gas valve extension arm to OFF Drain the fryer Allow the fryer to cool then apply a thin coat of cooking oil to tank interior and tank back to prevent rust 20 HGC SERIES CONTROLS HGC Series Fryers have a microprocessor computer thermostat and timer HOBART OIL TEMP O 1 99800 995 G ERI TIMER Control Guide CONTROL DESCRIPTION Power switch for turning the fryer on or off For setting fry temperature For viewing actual shortening olo temperature and set temperature For entering and exiting the program mode For selecting program parameters For starting timers 1 through O For entering temperature and time values For toggling through the selections under program parameters For setting time on timers 1 through 5 in the program mode For setting time on timers 6 through 0 in the program mode For cleaning purposes when the fryer is filled with water Temperature is maintained at approxmiately 192 F 89 C 54 PROGRAMMING Temperature time and other parame
20. lot until the shortening temperature is below 300 F 149 C If this situation persists contact your local Hobart Service office DRAIN INTERLOCK HGD and HGC Series Prevents the burners from operating when the drain valve is open SHORTENING LIFE All Models Shortening life can be extended by following these guidelines Do not salt foods over the fryer Use good quality shortening Filter shortening daily at a minimum Replace shortening if it becomes poorly flavored Keep equipment and surroundings clean e Remove excess moisture and particles from food products before placing in fryer CLEANING All Models WARNING HOT OIL AND PARTS CAN CAUSE BURNS USE CARE WHEN OPERATING CLEANING AND SERVICING THE FRYER Daily Clean all exterior surfaces of your fryer at least once daily Use a damp cloth with warm water and a mild soap or detergent Rinse thoroughly then polish with a soft dry cloth Keep the fryer exterior clean and free of accumulated grease to prevent stubborn stains from forming If regular cleaning is neglected grease will be burned on and discolorations may form Remove discolorations by washing with any detergent or soap and water Use a self soaping nonmetallic scouring pad for particularly stubborn discolorations Always rub with the grain of the stainless steel Do not use a scouring pad or harsh cleaners on the keypad or display area Cleaning instructions for fryers equi
21. me as the Duty Time a beeper sounds and DUTY displays in the window Press the flashing timer number to silence the beeper The beeper cancels after 5 seconds if not silenced e HOLD TIME Starts after the initial timer beeper is silenced HD XX XX is displayed in the window After timing out a beeper sounds Press the flashing timer number to silence the beeper The beeper cancels after 5 seconds if not silenced COMPENSATED TIME Automatically adjusts the time for variations in load sizes e STRAIGHT TIME Does not adjust time for variations used for regular timing operations 26 Setting Advanced Time Features 1 Press and enter the program mode 2 fe 2 e e e Press eC for timers G through OE or press ec for timers through ok The LEDs are lit on the timers available for programming and SELECT PRODUCT is displayed in the window Select a timer the programmed time is displayed in the window A Duty Time 1 Press either arrow on e 3 DT 00 00 is displayed in the window 2 Enter the desired time using keys C through e 9 The time is displayed in the window 3 Continue to the next step or press to choose another timer B Hold Time 1 Press either arrow on e 3 HD 00 00 is displayed in the window 2 Enter the desired time using keys through
22. ning up to fry temperature Upon startup if the CY L or CY S melt option is selected and the shortening temperature is below 135 F 57 C CY is displayed in the window and the fryer cycles to bring the shortening up to temperature If the shortening temperature is over 135 F 57 C HEAT is displayed in the window and the fryer quickly heats up to set temperature The temperature is displayed in the window when the fryer has reached the set temperature After the first initial startup the fryer always defaults to the last entered melt option 19 USING THE FRYER After Startup Models Without Basket Lift Option 1 2 3 4 Load the fry basket s do not overfill See Recommended Basket Capacities on page 30 Carefully lower basket s into shortening Press to start the left timer Press to start the right timer When the timer times out a beeper sounds Press silence the left timer beeper Press to silence the right timer beeper Models With Basket Lift Option 1 2 3 Place the fry basket s on the lift arm Load the fry basket s do not overfill Press to lower the left basket Press to lower the right basket The timer s begin counting down When the timer times out a beeper sounds and the basket s automatically raise Press to silence the left timer beeper Press to silence the right timer beeper SHUTDOWN 1 2 Press the power switch off For models equipped with a manual pi
23. number to start the timer Timers through GIe e through are for the right bask sj through r5 are for the right basket When the timer s time out a beeper sounds and REMOVE is displayed in the window The timer number flashes and the basket s automatically raise Press the flashing timer number to silence the beeper NOTE To cancel a timer after it has started press and hold the timer number for 5 seconds SHUTDOWN 1 2 Press the power switch off For models equipped with a manual pilot turn the gas valve extension arm to PILOT the pilot will continue to burn To shut off all gas to the system including the pilot turn gas valve extension arm to OFF For models with electronic igniter turn the gas valve extension arm to OFF EXTENDED SHUTDOWN SS wg Turn the main gas shutoff valve off Press the power switch off Unplug the fryer Turn the gas valve extension arm to OFF Drain the fryer Allow the fryer to cool then apply a thin coat of cooking oil to tank interior and tank back to prevent rust 20 FRYING GUIDELINES All Models Heat shortening to set temperature Fry pieces of product that are about the same size together Drain or wipe dry raw or wet foods to minimize splatter when lowering into the hot shortening Keep shortening between the MIN and MAX lines Shortening will expand when heated do not fill the fry tank past the
24. ough BBC program parameters GRAM Raises and lowers left fry basket optional Starts and stops the timer um Silences the alarm after the timer times out For entering temperature and time values in the program mode WN Raises and lowers right fry basket optional 8 Starts the timer O Silences the alarm after the timer times out For entering temperature and time values in the program mode For viewing actual shortening temperature and set temperature TEMP 17 PROGRAMMING Temperature time and other parameters must be set before operating Once these parameters are set the fryer can be operated at the touch of a button Press to enter the program mode and scroll through the parameters If the Parameter Lock feature is on LoC is displayed in the window and program entry cannot be accessed To access the program mode while LoC is on press UP UP DOWN within 6 seconds of pressing DOWN Parameter Lock feature off see Program Guide below Programming Guide To turn the Once in the program mode the parameters are displayed in the order listed below To exit the program and save changes press and hold for approximately 2 seconds PARAMETER SELECT DISPLAY SCROLL Left Timer Right Timer Set Temperature Offset Calibration Melt Options Liquid shortening Solid shortening No melt Parameter Lock Fahrenheit or Celsius Press Or 82 to enter time UP DOWN
25. oved Dry the tank thoroughly Close the drain valve and add shortening Shortening level should be between the MIN and MAX lines Shortening will expand when heated do not fill the fry tank past the MAX line The fryer is now ready for use 34 MAINTENANCE WARNING HOT OIL AND PARTS CAN CAUSE BURNS USE CARE WHEN OPERATING CLEANING AND SERVICING THE FRYER WARNING SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS DO NOT MOVE FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK Fryers should be kept on a regulator preventive maintenance schedule Contact your local Hobart Service office for details LUBRICATION Motors used on basket lifts are permanently lubricated VENT When the fryer is cool inspect annually Check the flue and clear any obstructions SERVICE Contact your local Hobart Service office TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSES No power when switch is Tripped external breaker external fuse blown Verify fryer is plugged in and or turned on check external circuit breakers and or fuse Problem with power switch call service Problem with high limit call service Fryer will not heat Gas supply not on or partially on Verify external gas supply valve is on Check hose connection if applicable Power not on Verify power is on Gas valve in fryer not on Verify gas valve is on in fryer verify pilot comes on Problem with electrical system Turn off gas supply and call se
26. pped with Filter In A Drawer are covered in a separate instruction manual Follow the instructions accordingly 33 Weekly or As Required Drain shortening NOTE Fryers equipped with Filter In A Drawer are covered in a separate instruction manual Follow the instructions accordingly Flush out scraps and sediment with a small amount of warm shortening Allow the tank to drain thoroughly Close the drain valve and fill the tank with a noncorrosive grease dissolving commercial cleaner Follow the manufacturer s instructions Boil the solution for 15 to 20 minutes If the cleaner is a water based chemical temperature may be 190 F to 212 F 88 C to 100 C Set the temperature as low as possible Follow the manufacturer s instructions Monitor boiling to prevent overflow NOTE For fryers equipped with the BOIL feature fill the tank with water and cleaner and press BOIL Fryer will automatically set the boil temperature Drain the cleaning solution from the tank NOTE On frvers equipped with Filter In A Drawer do not drain cleaning solution into the pump or filter system See Filter In A Drawer manual for information on cleaning Close the drain valve and refill the tank with water Add 1 cup 235 mL of vinegar to neutralize alkaline left by the cleaner Bring the solution to a boil and allow to stand a few minutes Drain the tank Rinse the tank thoroughly with clear hot water all traces of cleaner must be rem
27. ring the shortening up to temperature If the shortening temperature is over 135 F 57 C HEATING is displayed in the window and the fryer quickly heats up to set temperature The temperature is displayed in the window when the fryer has reached the set temperature After the first initial startup the fryer always defaults to the last entered melt option Filter The Filter parameter can be programed to alert the operator to filter the shortening by counting the number of cook counts When the actual cook count is the same as the programmed cook count FILTER flashes in the window It also can be programmed to time the filtering process e PROG 0000 Enter the number of cook counts you want the controller to count before giving a filter alert each time a timer times out is equal to one cook count To disable the filter reminder enter 9999 e ACT 0000 Leave at 0000 unless editing This is the actual number of cook counts TIME 00 00 Enter the amount of time for timing the filtering process Leave at zero if you do not wish to use the timer Pressing either arrow on starts the filter timer after the drain valve is opened Afterthe timer times out FILTER DONE is displayed in the window and a beeper sounds for 5 seconds The filter prompt and actual cook count are reset to zero After the beeper stops CLOSE DRAIN is displayed in the window see Daily Filtering on page 31 for more information Dispose The controller
28. ropane gas If incoming pressure exceeds 7 gt psig 3 45 kPa additional pressure regulator must be installed TESTING THE GAS SUPPLY PIPING SYSTEM When test pressures exceed 7 2 psig 3 45 kPa the fryer and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures are psig 3 45 kPa orless the fryer must be isolated from the gas supply piping system by closing its individual shutoff valve 44 LEVELING FRYER 1 Place spirit level on top of the fryer after gas connections have been made 2 Adjustthe legs to ensure that the fryer is level front to back and side to side in the final installed position FLUE CONNECTIONS The fryer must be located under a hood with adequate connection to an exhaust duct The hood must extend 6 15 cm beyond fryer sides Adequate ventilation must be provided and comply with Vapor Removal from Cooking Equipment ANSI NFPA Standard 96 latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 Clearance above the fryer should be adequate for combustion byproducts to be removed efficiently An 18 46 cm minimum clearance should be maintained between the flue vent and the filters of the hood venting system Never make flue connections directly to the fryer Do not obstruct the flow of the flue gases from the appliance Proper air balance should be maintained in the room ELECTRICAL C
29. rvice Fryer continues to heat Combination valve is stuck in open position turn off gas supply and call service Problem with electrical system call service Fryer heats but will not reach Gas supply pressure inadequate call service desired temperature Fryer stops during operation Tripped external breaker external fuse blown Verify fryer is plugged in and or check external circuit breakers and or fuse Check gas supply Verify pilot is on Shortening is too hot high limit switch is open call service 85 ALARMS AND ERROR MESSAGES HGD Series Pilot Out If the pilot is out the control displays the following message HGD Series FIrE OUt HGC Series PILOT OUT If no action is taken after 90 seconds an alarm sounds continuously the heat demand is disabled and any running cooking cycles are cancelled The control displays the following message HGD Series Ign LoC HGC Series IGNITION LOCKOUT The fryer must be turned off then back on before the pilot can be relit and normal fryer functions resumed See pages 14 and or 15 under Startup for lighting instructions pertaining to your particular model Open Probe If an open probe is detected the heat demand is disabled and any running cooking cycles are cancelled All operator buttons are disabled The control displays the following message HGD Series Prob HGC Series OPEN PROBE The alarm sounds continuously until the fault clear
30. ryers Mounted on Casters asas 10 Gas Connections issir han ant aint iets ste eis een 11 Gas Pressures Orifices sss 11 Testing the Gas Supply Piping System L ai ai ae u Qusquqa L DER E ce e nada 11 12 Gonne tionsi size 12 Electrical 12 EE 13 USO u uuu 13 SEASONING ra deed B Lei ed ua 13 Filling Fry Tank With Shortening sss 13 Startup With Manual nuna asas kaa alas idu uta DeL a uka de eed EU du 14 Startup With Electronic Igniter aaa 15 HGS rpe CE 16 soa O 16 Using the Fryer After Startup ier iicet Dci er pe cades iate seri ek ERE FEY 16 ShtdoWE incedentes Ld 16 Extended Shutdown ici acids Kasil Addn iene denn itd eae asa 16 HGD S rieS 17 a a 17 E 17 u 18 Programming iuas 18 Melt Options dei rot erben
31. s or the fryer is turned off then back on If the problem persists call service Shorted Probe If a shorted probe is detected the heat demand is disabled and any running cooking cycles are cancelled All operator buttons are disabled The control displays the following message HGD Series Hi HGC Series SHORTED PROBE The alarm sounds continuously until the fault clears or the fryer is turned off then back on If the problem persists call service Hi Temperature If the actual temperature is greater or equal to 415 F 212 C the heat demand is disabled and any running cooking cycles are cancelled All operator buttons are disabled The control displays the following message HGD Series Hi HGC Series SHORTED PROBE The alarm sounds continuously until the fault clears or the fryer is turned off then back on Normal fryer operations resumes when temperature drops below 415 F 212 C If the problem persists call service FORM 34773 June 2002 36 PRINTED IN U S A
32. sibility for safe delivery upon acceptance of the shipment Immediately after unpacking the fryer check for possible shipping damage If the fryer is damaged save the packaging material and contact the carrier within 15 days of delivery Do not use the door or its handle to lift the fryer Remove tiedown straps from the burners Fig 2 PL 41712 1 LOCATION The equipment area must be kept free and clear of combustible substances Minimum clearance from combustible construction is 6 15 cm fromthe sides and 6 15 cm fromthe back ofthe fryer Minimum clearance from noncombustible construction is 0 from the sides and 0 from the back At least 16 41 cm clearance must be between the fryer and any open top flame units Adequate clearances for servicing and proper operation must be allowed The unit may be installed on combustible floors Install the fryer in an area with sufficient air supply for combustion of the gas at the fryer burners Provide adequate clearance for air openings into the combustion chamber Do not obstruct the flow of combustion and ventilation air Do not permit fans to blow directly on the fryer Avoid wall type fans which create cross currents within a room Avoid open windows next to the sides or back INSTALLATION CODES AND STANDARDS The fryer must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 latest edition
33. t edition The fryer must be installed with restraining means to guard against transmission of strain to the connector as specified in the manufacturer s instructions Fig 3 The fryer must be installed with the casters provided Turn the gas supply off before disconnecting the restraint STRAIN RELIEF FITTING FOR GAS LINE THIS SIDE ONLY To be supplied by others PL 51194 Fig 3 GAS CONNECTIONS CAUTION ALL GAS SUPPLY CONNECTIONS AND ANY PIPE JOINT COMPOUND MUST BE RESISTANT TO THE ACTION OF PROPANE GASES The gas inlet is located on the lower right rear of the fryer Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer The gas supply line must be at least the equivalent of 2 iron pipe for single units and 1 1 4 for batteries If using the optional quick disconnect flex hose 4 iron pipe for single units 1 1 4 iron pipe for batteries Make sure the pipes are clean and free of obstructions dirt and piping compound A battery requires one or two connections of appropriate size and type for the gas requirement WARNING PRIOR TO LIGHTING CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS USE SOAP AND WATER SOLUTION DO NOT USE AN OPEN FLAME After piping has been checked for leaks fully purge gas pipes to remove air GAS PRESSURES AND ORIFICES The gas pressure should be set at 4 W C Water Column 1kPa pressure for natural gas and 10 W C 2 46 kPa pressure for p
34. ters must be set before operating Follow the Program Guide to configure the fryer to your particular operation Programming Guide Press to enter into the program mode then follow the steps under each parameter to enter the desired information To exit the parameter and save changes press exit the program completely press again PARAMETER STEPS LEFT DISPLAY RIGHT DISPLAY Fahrenheit or Celsius to select Fahrenheit or Celsius 990 a a when complete No Password Required to select NO PASS C when complete Password Required to select PASS REQ and enter numeric code when complete e 0 to select volume odao a q 70 n o when complete 22 DEGREES or C DEGREES F or C PROGRAM SELECT SET PASS NO PASS PROGRAM SELECT SET PASS PASS REQ CODE XXXX PROGRAM SELECT OPTIONS VOLUME 1 20r3 PROGRAM OPTIONS ForC ForC OPTIONS NEW PASS NEW PASS OPTIONS NEW PASS NEW PASS NEW PASS OPTIONS BEEPER BEEPER Programming Guide cont PARAMETER STEPS LEFT DISPLAY RIGHT DISPLAY Melt Options Recovery During a cold start the controller measures the time the fryer takes to heat from 200 F to 250 F 93 C to 121 C and compares it with factory default values
35. tructions accordingly 31 Battery Interplumbing Available Only on Filter In A Drawer Models A battery of fryers equipped with optional interplumbing connects the fry tanks to a common drain Each tank has an individual drain valve Only one tank can be filtered at a time Instructions for the Filter In A Drawer are covered in a separate manual Follow the instructions accordingly Filtering Procedures Non Filter Ready Fryers T 2 3 4 5 Shut down the fryer Slowly remove basket s Open fryer door and attach the drain pipe to the drain valve Select a container that will hold all the liquified shortening and place it below the drain pipe If using a filter bag tie it securely to the drain pipe If a different filter medium is used place it in the container Open drain valve carefully so the oil stream is directed through the filter See Filtering Guidelines on page 31 for draining tips Flush out scraps and sediment in the fry tank with a small amount of warm shortening Drain the tank thoroughly and wipe clean Should it be necessary to clean the tank more thoroughly see Cleaning on page 33 Close the drain valve Pour the filtered shortening back into the fry tank Shortening level should be between the MIN and MAX lines 32 HIGH LIMIT DEVICE All Models If the shortening becomes overheated a high temperature shutoff device will close the gas valve off and extinguish the pilot DO NOT relight the pi
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