Hobart FASTRACK F-8018 User's Manual
Contents
1. gt V I Z Q lt ar m S F 8018 FastRack Warewashing Systems Page 1 of 8 FastRack WAREWASHING SYSTEMS 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com SPECIFICATIONS E DESIGN Fully automatic rack transport warewashing system utilizing any Hobart C Line A dishwasher or combination thereof Design incorporates tables and rack transport system providing continuous closed circuit operation OPERATION Direction of operation may be specified either clockwise or counterclockwise determined by facing doors on C Line machine Inspection doors on dishmachine may be specified to face either in or out CONSTRUCTION As Applicable Dishwasher Any Hobart C Line A Dishwasher or combination thereof selected according to production requirements Use portion of separate specifications for C Line A model s selected FastRack dishwasher is standard with stainless steel front panel frame legs amp feet Tables Table surface is 14 gauge stainless steel with structural cross supports Table sections are designed with positive alignment and sealing bolted table joint connections All H frames and other supporting members of 1 diameter stainless steel tubing with stainless steel adjustable feet Inside width of tabling 22 Radius to outside of curved sections 36 Loading section of table incorporates a 11 4 high rack rest Rack is disengaged from transpo2. a prewash in the curve is specified a 4 x 16 vent opening is standard equipment but can be covered if desired VAPOR CONDENSER OPTION Eliminates the need of overhead watertight ducting and performs the neces sary exhaust function from the dishmachine Condenser is mounted over vent at discharge end of machine On larger machines two condensers may be used one at each end Not recommended where temperature of tap water exceeds 55 F Refer to separate Condenser Spec Sheet Form F 8102 for more complete details on condenser selection Condenser is not a make up air unit nor should it be used as a source of supply for make up air If the optional Hobart Condenser is not specified condensation tight water tight forced exhaust system to the outside air is necessary to carry off the humidity laden drying air and thus maintain desirable working conditions within the dish room Such exhaust system to be supplied by the user or general building contrac tor at time of installation SPECIAL NOTE These specifications cover the dishwashing machine rack transport system and over shelving only Supporting equipment such as soiled dish holding shelves carts rack dollies silverware containers silver sorting tables soak sinks self leveling dispensers and other related equipment must be furnished by others to complete the warewashing system SHIPMENT AND ASSEMBLY System shipped in sections Installation and connection of all utilities
3. curved Width 14 optional length from 3 feet to 7 feet in 1 foot increments TRAY LOOPS at soiled dish area Tray Loops Three sizes are available 16 x 20 21 x 23 amp 23 x 32 Sliding Loops are used on units with a disposer or waste equipment trough mounted on front edge of table Tray loop quantity is optional HANGING SHELF Accessory for clean dish table straight or curved to facilitate unloading and sorting Supported at top by rolled edge which hooks onto table edge and diagonal braces 12 width optional straight length from 3 feet to 8 feet 1 foot increments Optional curved shelf 45 90 amp 120 NOTE All tables and accessories conform to NSF Standard No 2 Page 3 of 8 FastRack WAREWASHING SYSTEMS 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com SPECIFICATIONS Continued E HOSE AND REEL Optional A spring loaded self coiling hose reel with 40 feet of high pressure hose with quick opening valve spray nozzle conveniently mounted under table used for table clean up or scraping dishes at soiled table section BLOWER DRYER Optional Equipment DESIGN To promote rapid drying of tableware and trays by forced circulation of high velocity heated air through the unloading section of Hobart FastRack automatic dishwashing system Unit is built in straight section only Blower dryer covers 5 foot 6 inches length of straight section to provide adequate drying
4. of trough permits locking of trays under the 14 table lip specified at the loading section Tubular sliding tray loops in 3 various sizes may be specified from front mounted trough Number of tray loops determined by trough length Waste Equipment System A food waste trough 10 12 or 16 inside width with or without double skatewheels may be connected to a Hobart Waste Equipment System and should be sized by your local Hobart Representative Trough lengths start at 4 feet in 6 increments OPTIONAL SHELVES AND TABLE ACCESSORIES GLASS AND CUP RACK ADJUSTABLE SLANT OVERSHELF Constructed of 14 gauge stainless steel turned up on back and both ends with depressed front drain gutter and drain tube Adjustable three ways height angle of tilt or slant toward operator and front to back Supported by extensions of stainless steel H frame Optional length from 4 feet to 9 feet in 1 foot increments EMPTY RACK STORAGE SHELF Flat constructed of stainless steel tubing with tubular back and ends Mounts above Glass and Cup Rack Overshelf on same extensions of H frame Adjustable height and front to back with Cup and Glass Rack Overshelf Optional length same as slant shelf OVERHEAD BOX SHELF CLEAN DISH AREA Constructed of 14 gauge stainless steel turned up on back and both ends down on front Mounted on stain less steel tube extensions of H frame usually on clean end of tabling straight or
5. relief valves for both water and steam water pressure reducing valve and pressure gauge for outlet water Maximum operating steam pressure 50 p s i For steam pressure below 20 p s i consult Hobart steam booster sizing chart for proper size Booster hot water outlet connected to fill and final rinse Electric amp Gas Hobart electric and gas boosters are generally mounted under clean dish table and hot water outlet is connected to fill and final rinse For proper gas ventilation see the National Fuel Gas Code and Hobart Installation Manual FOODWASTE REMOVAL The FastRack system may be equipped with a Hobart Food Waste Disposer or a Hobart Waste Equipment System FOOD WASTE DISPOSER AND TROUGH LOADING SECTION when specified Disposer Specify Hobart food waste disposer accord ing to size required Your Hobart Equipment Dealer or Hobart Representative can help with sizing Disposer supplied with magnetic starter and push button station F 8018 FastRack Warewashing Systems having NEMA 12 enclosures also solenoid valve vacuum breaker and trough flushing nozzle s These components factory mounted wired and plumbed as applicable Control station for disposer conveniently located Food Waste Trough 10 12 or 16 inside width on front of straight soiled dish table external of table Trough lengths start at 4 feet in 6 increments Silver saver in trough with cover over food waste disposer opening Height
6. to be supervised by a factory trained Hobart Service Technician Optional features in this specification sheet are available at extra cost F 8018 FastRack Warewashing Systems 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com FastRack WAREWASHING SYSTEMS TYPICAL LAYOUTS Glean Dish Area with Support Equipment AS Prewash in curve Trough A typical thru the wall layout with triangular system isolating soiled ware from the clean ware Typical L Shaped system designed to fit around columns or other physical obstruc tion Incorporates large soiled and clean CPW i24A Another of the many various types of layouts that may be incorporated using a FastRack system dish areas Typically supplied with two drive units FRC A SERIES B B MIN 3 0 A CLOCKWISE OPERATION r MIN 3 0 TELOCKWISE OPERATION 64 GAS FLUE T AS 22 CONTINUOUS CHAIN DRIVE 7 oe R OUTSIDE Law 2A T 1 3 4 R OUTSIDE DRIVE CONTINUOUS CHAIN DAIVE 7 30 R OUTSIDE a7 2 v4 A 1 1 3 4 R OUTSIDE FIGURE 1 Shows an FRC A Series System with a front mounted trough cross trough and end mounted disposer Trough shown with removable sliding grid Prewash in the curve with 90 or 120 hood with vent FIGURE 2 Shows an FRC A Series System with a prewash in the straight section Front mounted trough cross trough wit
7. Item Quantity C S I Section 11400 701 S Ridge Avenue Troy OH 45374 WAR EWAS H l N G SYSTE M S 1 888 4HOBART www hobartcorp com STANDARD FEATURES MODEL E Top mounted controls QO FastRack Dishwasher E Stainless steel anti clogging wash arms E Stainless steel front panel OPTIONS AND ACCESSORIES E Stainless steel frame and legs AT EXTRA COST E Automatic fill E Scrap screen and bucket system E Stainless steel pump and impeller E Pump intake screen E Door actuated drain closure E Door interlock switch in all doors E Vent fan control E Convertible hot water or low temp final rinse Q Single point electrical connection Q 6 higher than standard chamber Q Conveyor dwell Blower dryer Prewash on curve 90 or 120 Q Stainless steel vent hoods Extra push button stations QO Tray loops em o a Hose reel DIRECTION OF OPERATION Q Food waste trough Q Clockwise Doors In L R QO Glass and cup rack shelf Q Clockwise Doors Out R L Q Empty rack storage shelf Q Counter Clockwise Doors In R L Q Straight or curved hanging shelves Q Counter Clockwise Doors Out L R Disposer or pulper system Specifications Details and Dimensions on Inside and Back VOLTAGE Q 208 60 3 Electric Heat Q 240 60 3 Electric Heat Coo Q 208 240 60 3 Steam Heat or Gas Heat ntl Q 480 60 3 with 20 V Pilot Circuit oo JJ amp O gt JJ
8. are not limited to oval configurations The drawings on the previous page show examples of other typical SOILED DISH TABLE arrangements such as a triangle and L shaped LOADING AREA CURVED SOILED j CURVED CLEAN DISH TABLE DISPOSER DISH TABLE UNLOADING AREA Page 6 of 8 F 8018 FastRack Warewashing Systems 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com FLEXIBILITY CUSTOM DESIGNED TO MEET YOUR NEEDS Each FastRack System is custom designed and configured to best meet your exact productivity and space requirements oval triangular L shaped rectangular and other unique shapes FULL LINEUP OF C LINE A MODELS FROM WHICH TO CHOOSE Available in a full range of sizes and configurations to meet your specific warewashing needs See our C Line A brochure for complete details on the most popular warewasher in the world BREAKDOWN AND SCRAPPING DESIGNED TO FIT Scrapping Troughs are available in specific lengths and widths and can be specified with skatewheels if needed Waste goes directly into the trough and flows to a disposer or optional waste pulping system In table cross troughs available with or without drain to keep food soil out of machine SPACE UTILIZATION BEST USE OF AVAILABLE SPACE FastRack Systems offer flexibility to meet specific space con straints They can be configured to fit in restricted and odd shaped spaces and or work around obstructions For example tabling ca
9. area Heavy duty squirrel cage type industrial fan draws room air through two 22 x 21 steam heated finned type heat exchangers and large area ducting Optional electri cally heated unit also available Heated air directed downward to drying area through rectangular orifice covering full width of conveyor Baffles below conveyor redirect air upward within drying area Any object which will pass through the machine will be handled at the dryer area without necessity of readjusting blower orifice upward or downward CONSTRUCTION All sheet metal construction is 16 gauge stainless steel heliarc welded and bolted Large sliding inspection door provides access to dryer section at rectangular orifice area Vent is 4 x 22 inside dimension and contains a locking type control damper Vent stack rises at entrance end of dryer chamber for connection to dishroom exhaust stack Motor mounted to permit V belt adjustment Stainless steel wrap around encloses entire external component assembly consisting of both steam coils vent stack motor and blower Adds approximately 217 to height of machine STEAM COILS Two double row heavy duty high efficiency finned tube type heat exchangers set in tan dem Copper tubes and aluminum fins with galvanized steel frame 11 2 female P S brass steam connection and P S brass condensate return connection for each coil Steam requirements are 110 pounds per hour at 20 P S I or about 4 5 bo
10. h pulper system Trough with removable sliding tray loop Overall dimensions indicated on the chart below are minimums required for individual C Line A dishwasher models These dimensions may be increased if desired by adding additional lengths of straight table Model Dim Dim Model Dim Dim Model Dim Dim No A B No c D No C D C 44A 3 8 Add A CRS 66A 5 6 Add A CPW 80A 6 8 Add C C 54A 46 pm CRS 76A 6 4 amen CPW 90A 76 omm C 64A 5 4 that of CRS 86A 7 2 that of CPW 100A 8 4 that of the curved the curved the curved C 88A 7 4 sections CRS 110A 9 2 sections CPW 124A 10 4 sections F 8018 FastRack Warewashing Systems Page 5 of 8 WAR EWASH l N G SYSTE M S 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com BASIC FASTRACK COMPONENTS CONDENSOR RACK SHELF EXT HOOD STORAGE PREWASH POWER DRIVE UNIT SLIDING TRAY LOOP FRC 124A BD 2 CD 3 HANGING with WS 800 Pulper SHELF Steam Blower Dryer amp 1 Condenser Clockwise Doors In Shown Above HOBART C LINE A HOT WATER OR LOW TEMP DISHWASHER The basic components at left show a clockwise arrangement counterclockwise may be specified using a C Line A Dishwasher TYPICAL curved clean dish table straight soiled dish table with disposer in CLOCKWISE OPERATION trough and curved soiled dish table However FastRack Ware washing Systems
11. iler H P Maximum allowable steam pressure is 25 P S I ELECTRIC HEAT 12 3500 watt Incoloy electric heaters are used for a total of 42 KW heating capacity Thermostatic control and separate over temperature protection are standard Electrical specifications are 208 60 3 240 60 3 and 480 60 3 BLOWER Industrial fan type with squirrel cage type wheel Wheel shaft supported by two heavy duty ball bearings Housing of welded construction throughout 2 H P Blower V belt driven delivering 1384 CFM at 2200 FPM velocity Exhaust requirement is 1200 to 1400 CFM Page 4 of 8 Motor 2 H P grease packed ball bearings splash proof enclosure ventilated design Furnished only in three phase electrical specifications of the basic C Line A Model in 200 240 60 and 400 480 60 Above 250 volts the controller circuit operates on reduced voltage supplied by the transformer on the dishwasher PREWASH TEMPERATURE CONTROL Control of prewash tank temperature is accomplished by adding cold water automatically through jet type fill with suds trap and airbreak or vacuum breaker The control components are installed on the prewash unit and consists of a thermostat easy open line strainer and solenoid valve Prewash temperature control is required on units with RS or PW prewash when a Blower Dryer is specified AUXILIARY VENTING An extended hood with a 4 x 16 vent opening can be mounted on the entrance or exit end of the warewasher If
12. n be laid out to go around pillars or through walls You don t have to shoehorn an existing machine into a challenging space and working environment Instead we help design the ideal system to make a problem space a productive space The result is improved work flow and maximum productivity to make the most efficient utilization of your dishroom space F 8018 FastRack Warewashing Systems FastRack WAREWASHING SYSTEMS PREWASH SECTION MEETS YOUR SPACE NEEDS Curved Prewash Sections save space and are available in 90 degree and 120 degree vented chambers to best fit your space requirements Straight through prewash also available CONVEYORS SPEED WORK FLOW Highly reliable closed loop conveyors are a proven design config ured to meet any operational need Conveyors are integrated into the total design to maximize work flow pi Prewash sections can be straight or curved CHOICE OF SHELVING OPTIONS ADDS CONVENIENCE Single or double overhead Slant Shelves are available in specific lengths for glass and cup racks and are adjustable for height angle and tilt Box Overhead Shelves are also available Conveyors are designed for maximum productivity Page 7 of 8 FastRack WAREWASHING SYSTEMS 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com Variety of storage systems helps clear working area Hanging Shelves can be attached to curved or straight tabling and are offered in s
13. ntinued product improvement is a policy of Hobart specifications are subject to change without notice Page 8 of 8 F 8018 REV 12 07 F 8018 FastRack Warewashing Systems LITHO IN U S A H 01 amp Printed On Recycled Paper
14. pecific lengths to add storage convenience Removable racks for easy thorough clean up LABOR SAVINGS MAXIMIZE LABOR EFFICIENCY Versatile flexible FastRack Systems help you reduce labor hours and plan labor requirements to meet changing needs The system can bring the ware directly to each of the operators no running back and forth to load racks and unload clean ware Result significant time saving reduced handling less breakage Plus the load and unload sections are custom designed and configured for optinum working space to make best use of your people no idle hands during slower periods fewer people doing more during peak rush hours HIGH PRODUCTION HIGH SPEED HIGH VOLUME Hobart FastRack Systems handle high volumes with production up to 367 racks per hour or 9 175 pieces of ware per hour RAPID DRYING PUTS WARE BACK IN SERVICE QUICKLY Available Blower Dryer concentrates air on clean ware not over the unloading table or employee work area Promotes rapid drying of ware especially trays and other plastic ware speeds operation reduces total ware inventory requirement Steam or electric blower dryers ensure fast ware drying OPTIONAL PULPER CUTS WASTE VOLUME UP TO 85 Integrated Waste Equipment systems reduce handling costs while addressing environ mental concerns These Hobart systems cut foodservice waste volume up to 85 percent Waste Pulper cuts solid waste volume up to 85 As co
15. rt chain when placed on lip permitting stationary loading PREWASH Straightaway Unit RS 22A or PW 36A prewash unit in straightaway to be specified as part of companion C Line A dishwasher Refer to individual machine specifications On Curve RS type prewash unit mounted in 90 or 120 hooded curved section of soiled dish table PW 36A prewash available in straightaway only Recirculating prewash with a stainless steel spray arm above with special jets designed to effectively prewash all type of tableware Spray arm easily removed without use of tools Integral pump motor and drain control mounted externally on end of tank below table level Large removable perforated stainless steel strainer screens sloped downward towards a deep perforated stainless steel scrap basket Basket and screens removable at front of prewash The scrap basket can be removed and emptied without shutting machine down Prewash tank filled and replenished with overflow water from companion machine No fill valve required MOTORS Refer to individual Hobart C Line model specifications CONTROLS A stainless steel control center with power on off and start stop switches is mounted on top of machine Machine control circuitry components will be operated from a 120 volt control circuit transformer Electrical components are completely wired with 105 C Page 2 of 8 600V thermoplastic insulated wire with stranded conductors routed through Lis
16. s and operating controls Separate electrical connections required for electric tank heat electric booster electric blower dryer disposer and waste system in front trough RACKS Racks are not furnished as standard equip ment A study of customer requirements must be made to determine the number and type of racks required Hobart racks are recommended however most plastic racks available from various rack suppliers with Hobart indexing could be used on the FRC system For further information see Warewashing Rack specification sheet Form F 7861 FILL Fill water line is equipped with vacuum breaker on downstream side of electrically operated solenoid valve in common piping system for automatic mainte nance of tank level Fill is interrupted whenever a door is opened OPTIONAL EQUIPMENT AT EXTRA COST WASH TANK HEATING ELECTRIC Electric incoloy sheathed immersion heaters removable from inside tank Tank water temperature is controlled by solid state thermostat with positive low water protection and magnetic contactor Disconnect switches not furnished Heating elements F 8018 FastRack Warewashing Systems 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com FastRack WAREWASHING SYSTEMS are additionally protected by a high limit device mounted on the surface of the element STEAM One inch stainless steel steam injectors or stainless steel steam coils for contaminated steam Tank water
17. ted electrical conduit or covered wireway built into the front of the machine above tank water level Extra push button station s may be specified for other locations at extra cost FRC MODEL RACK TRANSPORT SYSTEM Racks are delivered through dishwashing machine by means of 8 500 Ib tensile strength stainless steel endless chain with oval driving lugs and stainless steel rollers The drive system transports racks without permanent attachment permitting instant engagement and disen gagement of racks for cleaning loading substitution of different racks etc TRANSPORT CHAIN DRIVE H P ball bearing motor drives a speed reducer Supplied in same electrical specs as dishwasher Speed reducer power train is lubricated and cooled by an oil bath A friction drive clutch installed in low speed shaft of speed reducer and directly connected to the drive sprocket shaft Motor has built in overload protection with manual reset DRAIN CONNECTION Single 2 female connection for dishmachine May be specified at either clean or soiled dish end Separate female drain connection for disposer s and waste system BUILDING HOT WATER CONNECTION Single 1 pipe female connection It is recommended that the building water temperature be 140 F STEAM CONNECTION If steam booster is specified single 11 2 female connection for steam injector s or steam coil s and steam booster ELECTRICAL CONNECTION Single electrical connection for all motor
18. temperature controlled by solid state thermostat with positive low water protection Steam supplied to machine through high temperature steam solenoid valve and line strainer Each tank supplied through common steam connection GAS Regulated power immersion tube gas burner system Tank water temperature is controlled by solid state thermostat and a blower with a centrifugal switch Positive low water protection is provided Immersion tube is additionally protected by a high limit device mounted on the surface of the tube A solid state ignitor board controls the gas valve and provides flame ignition for each tank A transformer steps the control circuit voltage down from 120 volts to 24 volts to power the ignitor board and gas valve For natural gas gas pressure to burner customer connection not to exceed 7 W C For LP gas gas pressure to burner customer connec tion not to exceed 11 W C If gas pressure is higher than 7 W C natural or 11 W C LP a pressure regulating valve must be supplied by others in the gas line to the dishwasher FINAL RINSE WATER BOOSTER HEATER A steam booster electric booster or gas booster heater may be mounted under the clean dish table or freestanding on the floor in center of the dish tables Steam A four pass straight tube heat exchanger having removable headers Equipped with solenoid valve and thermostatic control wired in flexible liquid tight conduit Bucket type steam trap pressure
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