Home

Hitachi Marine Battery inverter User's Manual

1. are se lected as intelligent input terminals Multispeed 1 to Multispeed 7 can be set When the frequency command from the normal operator or terminal is combined with them up to 8 stages of running are available When the control terminal is set at each Speed by the switch the numerical value displayed at 2 indicates the output frequency at the time of each multispeed Set the speed as shown below D Tum the running command off Tum each switch on and set it to Multispeed n Display the data section of 9 Set an optional output frequency by pressing the and keys Function No 0 4 to be set Precautions When the running command is inputted via the forward running terminal FW and reverse running terminal REV at the same time the running command enters a state which is the same as stop When the power is turned on when the running command is on the motor starts rotation and itis dangerous Before turning the power on confirm that the running command is not on Note that when the REV terminal is set to b contact the running automatically starts Function No to CT 4 to be set 17 A 71 Press the key once so as to store the set frequency If this occurs indi cates the output frequency of Multispeed n Press the and keys once Confi that the indication is the same as the set frequency When the operations in 1
2. e Tea F2 Lapa am Lea 9mm 9 L9 27 External frequency setingend _ 27 o 18 9 08 ew ure 9 t2 F3 p Oren pv mi ial am mee uox Oeioad imi conen seci m sae EAD sop finedon seuing on 82s at 9 8A F3 seein amn 8 EE eee 82 C37 Weervolagrssingtor scnior A RENTRER y 823 baking ormana S _ 825 1 Lil 7 8 5 8 32 T m Input terminal setting 4 Input terminal setting 5 terminal setting gt Display ital Seuable f Ref Bde Extended function name Jem vali d pe Remarks hage roo 1825 Reverse rotation ma Sene 1 826 wm _____ EOLO T TOE OANE 3 19 de moe eA _ e ast ona ase DEN pesa 28 50 DC braking ON OFF selection __ 55 omic o
3. 13 Normal operation Failwedisplay E Alarm content takes precedence over all ERROR Over V other displays i three alarms 15 Trip history 7 ERR COUNT 000 ibis voltage monitor and current upon alarm 13 3 NOTE When data is changed be sure to press key Otherwise the changed data may not be stored The following functions can be obtained with connection of J 100 series to the remote operator DOP or the copy unit DRW However selection is limited within the terminal functions Function mode Display content Standard Setting Function mode 2 seuing range SLVI SLV2 High starting torque SLV1 SLV2 or VF standard starting torque VF Adjustment against the 010 15 0 Set the maximurn and minimum 0 to 375 Hz set frequency Both F03 and F04 are 0 0 to 375 Hz Not valid 0 to 375 Hz Setting the multistage speed Remarks um os Function name E VF pattern setting CONTROL VF Maximum frequency ay 000 0 Hz adjustment 2 2 Start frequency adjustment Maximum frequency limiter setting 04 Minimum frequency L LIM F 0000 Hz limiter setting SH 01 0 5 02 Emin 000 5 Hz TS H LIM F 000 0 Hz FI Uv mn Bn 5 Multistage speed Speed 1 000 0 Hz first speed setting d e Multistage speed 7 06 second speed Speed 2 000 0 Hz 0 to 375 Hz setting Multistage speed
4. ON 1999142 ON 0 pued eii poiuud Buipnyour 42942 uou penao uorioodsur enstA 21q189 ON 1 peas 51634 uonesodo 51994 c uongurojop JO ON uonoodsut penstA 00150102 18241815 ON 7 J0 OO 8 JO ON 1 uonsodsut Jensi A Kejdsirp uon UOT 9910Jd AP 5202 OU 399 01d 1o119AUt 9191 AMS pug Jo 1591 uonesodo 01591024 Aue moy 3122940 7 aeus 7 9ouonbos v 12 7 AA pue A speuruium ndino IAU jo s seyd oui 199 194 BBEI OA 21nseoy 1 puopuodoput JouoAut ou Sunviodo uoym soseud yenpratpur jo JO ouejeq oui 42042 1 yy uoneodo jonuo soseyd U29 19q 92U219 JIp 7 UPIM 1 D P A pouod uontoo uourooejdor 2119129 uonoodsu 1491409 015945 wa 0029450 uonoadsu 91242 6 5 uoroedsu pug Apieg 11 6 11 3 Measurement Method for I O Voltage Current and Power General measuring instruments for I O voltage current and power are indicated below The v
5. Level operation Edge operation This command sets level of an electronic thermal sensorSet a thermal sensor level according to the rated current value of te motor Electronic Notes thermal 1 Even when a thermal level of more than 100 is set do not operate the motor continuously with more than the rated level current or the life of the capacitor will shorten If the ambient ternperauire rises overheat of the motor will cause the adjustment power module protection and also will cause a trip 2 Lf the thermal level is greater than the rated current of the motor the motor cannot be protected by the electronic thermal function Use a thermal relay or the like to protect the motor against overloading Rated current of motor ee X100 Rated current of inverter Adjustable thermal level Time sec 2 120 7 Rated current of inverter bud FUNC 20 100 150 Inverter current value Range of clectronic thermal level adjustment This command selects an electronic thermal characteristics Set a thermal characteristic fit for the load Constant torque 100 for output characteristic frequencies of 60Hz or higher E Initial S T 0 set valis FUNC 0 Reduced torque characteristic Electronic thermal characteris tic selection 8 e Reduced torque i characteristic Output curr
6. 5 screw 13 FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR 13 1 Connecting the remote operator Be sure to turn the power supply off when connecting the connector Digital operator 1 Insert the connector straight into the remote operator and inverter unit printed circuit board 2 Tum on the power supply 3 Make sure that the liquid crystal display of the remote operator is lit When the power supply of the inverter is turned on ES000 0 jof the monitoring mode will be displayed If however any of the following is displayed when the inverter is turned off they will be displayed when power is turned on again Frequency setting multi speed setting or other frequency displays motor rotational speed display frequency conversion display or output current dispiay 13 1 NOTE See the operation manual of the remote operator for instructions In addition see the following pages for details on its various functions Set the dip switches mounted on the backside of the remote operator and copy unit as below When tumed ON read out is inhibited If pushing down key with ON RD LOCK is displayed Set as below When setting status do not match model the correct function can not be attained bium J100 series 13 2 Y Setting can be changed during operation N Setting can not be changed Monitoring mode displays during operation when
7. 2 3 Possible to change during run Only integers are displayed when the frequency exceeds 100 Hz Display example is 60 Hz Only integers are displayed when the current exceeds 10 A Display example is 1 6A Only the first and second digits are displayed Display example is 270 V F Forward run r reverse run Fixed display Fixed display Fixed display Motor rotation direction Fixed display When the A key is pressed in the 2 second interval automatic monitoring state an optional monitor can display fixed values radon Ope Pressed frequency 2 second interval once automatic monitoring Any display is available Pressed once rotation direction Stop 8 7 Pressed 4 mes 777 second interval automatic monitoring Eig Operation frequency Pressed 4 times n Contents and display i Remarks This command sets the output frequency Possible to set duning run 5100 Set frequency from 0 to 99 9 Hz by 0 1 Hz Set frequency from 100 to 360 Hz by 1 Hz NOTE 1 SSA To push down Or once changes one digit Keeping pushing down changes continuously The output frequency in the multispeed mode can be set as specified below 1 Connect the multispeed terminal for setting the frequency to PV24 The relationship between multispeeds 1 to 7 and
8. HITACHI INVERTER J100 E4 SERIES INSTRUCTION MANUAL Single phase input 200V class Three phase input 400V class NBS24XA Definitions and Symbols A safety instruction message is given with a hazard alert symbol and a signal word WARNING or CAUTION Each signal word has the following meaning throughout this manual A This is the Safety Alert Symbol This symbol is used to call your attention to items or operations that could be dangerous to your or other persons operating this equipment Read these messages and follow these instructions carefully WARNING WARNING personal danger Warning notes indicate any condition or practice which if not strictly observed could result in personal injury or possible death CAUTION CAUTION Possible damage to equipment Caution notes indicate any condition or practice which if not strictly observed or corrected could result in damage or destruction of the equipment NOTE NOTE Notes indicate an area or subject of special merit emphasizing either the product s capabilities or common errors in operation or main tenance DANGER HIGH VOLTAGE A N Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there might be exposed components with cases or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it
9. 18 22 eu e A mc TI s eer E _ _____ 8 16 A68 meront e ae DERE ES 59 Frequency command adjust voltage 80 Lus e ______ 60 Frequency command adjust curen agi 0255 le f6 Allowable undervoltage t time setting A82 T 62 Undervoltageremy waing ume A83 03395 100 829 Software lock selection A84 c m Ga Deiene me eing ABS 10 3u0cinvalid 823 Ta pul amas ET spee EE ET 68 69 po 8 8 5 Input terminal and b contact sening 20 00 1F 001 NOTE 1 The most applicable motor capacity of the inverter is set NOTE2 The initial setting of each inverter is adjusted when shipping from the works 8 6 8 5 1 Explanation of the Mode Monitor mode and Function mode Contents and display This command monitors the run state Frequency output current DC voltage and direction of revolution are displayed sequentially During run Running state monitoring Run frequency 2 seconds Output current 2 seconds DC voltage of inverter 2 seconds not output voltage Direction of the motor 2 seconds 2 second interval automatic monitoring Operation frequency Output current Inverter DC voltage zQ g T 3
10. Intelligent output terminal Analog meter 0 10 VDC 1 mA full scale Selection of the digital Frequency monitoring frequency signal or analog output current monitor Fault alarm contact ON when the inverter is abnormal 1c contact Change of V F patter curve accel decel upper lower limiter output current signal DC voltage monitoring output frequency display trip history monitoring memorable up to 3 times etc Other characteristics Protection functions Overcurrent overvoltage undervoltage electronic thermal temperature abnormality ground fault overcurrent upon starting overload limit 12 2 noo noo noo ico noo Mogel designation M eed O15HFE4 D2HFE 10 to 40 C 10 to 50 C C10 b Soc when cover removed with cover without cover Options Remote operator copy unit cable for digital operator regenerative resistor reactor for improving power factor noise filter for inverters L type fitting Estimated mass kg for connection of electric tube With use of a remote operator or a digital operator the functions can be expanded See Chapter 13 NOTE 1 Protective structure is based upon JEM1030 1977 NOTE 2 The applicable motor is a Hitachi standard four pole motor When using another motor make sure that the rated motor current does not exceed the rated inverter current NOTE 3 T
11. Level operation Running command DB terminal Inverter output frequency Y Y DB terminal ON The frequency is outputted again to releasc the DB terminal Level operation 2 Running command DB terminal Inverter output frequency pagan Y The DB output ends when the DB terminal is tumed off Y DB terminal ON 7 6 Terminal name External DC damping DB Function No 0 to to be set A 21 A 22 When the operation type is a level operatio Output DC braking when the switch be tween DB and PV24 is on Time setting is not related to it When DB is allocated to the terminal 3 Precautions As the DC braking force and DC braking time are increased overload protection E 5 is easily generated Terminal setting method Digital operator Set the set value __ 4 Jin one of the input terminals CT 0 to Edge operation 1 Running command DB Invener y 27 output frequency Y terminal The frequency is outputted again because the DB operation time expires Edge operation 2 Running command 00 DB terminal Invener output frequency Y The DB output ends because the DB operation time expires Y terminal ON Terminal name Initialization Function No to factory delivery state STN to be set When returning the
12. NOTE 1 For EMC directive do not remove the front cover 5 WIRING The terminal board will be exposed when the front cover is removed Wire the inverter in this state 5 1 Wiring the power supply and motor Control circuit 222020202028 5 Motor Power supply The inverter will be damaged if the power supply is connected to the motor terminals U V and W so be sure not to make any mistakes If multiple motors are to be connected be sure to attach a thermal relay to each motor See the page 5 8 on the terminal dimensions Make sure that the wiring is Single phase 220 to 240 V 50 60 gt L1 N terminals Three phase 380 to 415 V 50Hz 400 to 460 V 60 Hz L1 L2 L3 8 8 g E a 8 E 9 52 5 lt a z A u gt So GR ps HO g 8 5 Frequency setter m E gt 5000 to 2 E 9 S 25 20 e 259 g 9 E 5 5 2 cc 2 NOTE j OTE See page 5 9 for changing 27 VDC terminal function sO mA maX Control circuit terminal diagram NOTE 1 When changing the power supply of the motor between the inverter and commer cial power be sure to install mechanically interlocked switches Mgl and Mg2 L1 L1 L2 Inverter BN Power oN supply VV NOTE 2 Install an earth leakage breaker at th
13. Purchased date Manufacturing No MFG No Malfunction symptoms If the contents are unclear due to an old nameplate give only the clear items To reduce the non operation time it is recommended to stock a spare inverter 1 3 Warranty The warranty period under normal installation and handling conditions shall be one 1 year after the date of delivery The warranty shall cover the repair of only the inverter to be delivered Service in the following cases even within the warranty period shall be charged to the pur chaser a Malfunction or damage caused by misoperation or remodelling or improper repair b Malfunction or damage caused by a drop after purchase and transportation c Malfunction or damage caused by fire earthquake flood thunderbolt or other natural calamities pollution or abnormal voltage When service is required for the product at your worksite all expenses associated with field repair shall be charged to the purchaser Always keep it handy Please do not loose it We are sorry but this manual can not re issued 14 1 Appendix J100 series data setting values J100 series inverters provide many functions and their parameters can be set by the user It is recommended to record the parameters that have been set by the user in order to speed the investigation and repair in the event of a failure Inverter model 1100 This information is written on the nameplate located on the side
14. po third speed setting Speed 3 000 0 Hz 0 to 375 Hz Mult stage speed 9 Fo fourth speed setting Speed 4 000 0 Hz 0 to 375 Hz Multistage speed F 09 fifth speed setting Speed 5 000 0 Hz 0 to 375 Hz Mulustage speed 2 10 speed setting Speed 6 000 0 Hz 0 to 375 Hz Multistage speed _ Speed 7 000 0 Hz 0 10 375 Hz seventh speed setting ct X N DC braking 7 Set the starting frequency to 78 EDCB 100999 perform DC braking equency adjustment Set the DC braking force 2 pak DC braking force yv DCB 000 adjustment U 1 tent 13 4 s NO 16 15 18 Q Function name DC braking ume adjustment Electronic thermal level adjustment CA H m w 4 Acceleration selection a gt Linear S curve Deceleration selection Linear S curve External frequency setting start External frequency setting end Switch selection 1 Display content Function mode 2 000 0 5 100 5 3 ACCline Linear DECline Linear E START 000 0 Hz E END 000 0 Hz SWITCHI fmax 120 Standard setting 0 s 100 25 0 Hz 0 Hz SWITCHI DCB OFF SWITCHI ANA SWITCHI1 PWER ALM See the left SWITCH DIOP FWD SWITCHL FWD ON SWITCH1 REV ON SWITCHI OLMT ON 1 cn Setting Remarks range Set the DC bra
15. terminal E 0 to 9 6 V 10 V nominal can be switched by comman a frequency E Frequency E command E Sedet 3 terminal 9 voltage command VRO 0 to 4 8 VDC nominal 5 V 410 19 6 mA DC 5 500 2 to 2 0 to 9 6 VDC nominal 10 V nominal 20 mA 8 Frequency Input impedance 30 Input impedance 250 Q command TA ol terminal NOTE When an inconvernience occurs in the abov characteristics adjust it using and 218 1 The sum of both analog input signals is outputted When selecting one of analog input current and voltage make sure that the other is not inputted current command Frequency command common FM Frequency Analog frequency monitor Digital frequency monitor Analog output current monitor monitor Command terminal for the operation software lock and monitor terminals Input monitor signal common Monitor terminal When AR is selected as a terminal at the ume of constant speed arrival two types of methods for outputting frequency more than an optionally set frequency can be executed Output terminal specification Frequency Frequency Frequency Open collector arrival signal 2 Output 27 V DC max H ER Time AR terminal this period RUN signal When RUN is selected as a terminal the inverter outputs when the
16. to 4 are re peated the frequency of Multispeed n can be set It can be set also by one of A IZ to and Terminal setting method Digital operator Set the set values C L1 LIZ and in one of the input terminals CT 0 to CT 4 7 4 Example of output terminal connection Precautions Up to the third speed of the muluspeed can be set by initialization When CF3 allo cated to the terminal 3 in this case is set by the extended function mode C T 2 up to the seventh speed can be set After any data is changed be sure to press the amp key every time and then set the FUNC next one Note that when the key is not pressed no data will be set When a frequency more than 120 Hz is to be set itis necessary to switch the maxi mum frequency 64 8th speed Frequency command from the operator or terminal 7 5 Function content When the terminal DB is turned on the DC braking DB operation can be per formed Necessary setting items when the external DC braking terminal is used Set the following when the external DC braking terminal is to be used DC braking type selection Q DC braking force setting DC braking time setting DC braking execution method When the operation type is an edge opera tion Tum the switch between DB and PV24 on and output DC braking only for the time of A 22 DC braking time selection at the time of stop
17. will not be stored if it is over the upper limit or below the lower limit When a value over the upper limit or below the lower limit is entered from a frequency command terminal the frequency will not change over the upper limit or below the lower limit Limit setting condition The specified limit values are valid only when the upper limit value is not smaller than the lower limit value The upper and lower limits are not valid for a frequency of OHz Initial set value EUN frequency limit 6 Initial set value sit Setting of lower Example of setting upper and lower limits Seuing of an upper limit of 45Hz and a lower limit of 20Hz Output frequency 60Hz Upper limit 45 5418 Lowerlimit 20 Frequency command F SET These commands can jump a loads The frequencies to bej To jump a frequency specify seting 1 2 3 Setting of jump frequency 1 Setting of jump frequency 2 A 8 Setting of jump frequency 3 9 Fi 68 Jump frequency range setting Setting of a jump frequency range maximum of three frequencies to avoid unwanted resonances with umped can be specified and executed in any order the frequency and its allowance allowable frequency range Setting examples Jump frequency 1 Jump frequency 2 30Hz Jump frequency 3 45Hz Jump frequency range 0 5Hz 10Hz Ourput frequency f Initial set value When
18. 1 14 1 16 EMI filter Inverter Power Noise Ground the Piping frame t0 be grounded Fe _ T xe or shielded wire Completely ground the shield made of metal screen enclosed panel etc with as short a wire as possible EFFECTS OF DISTRIBUTOR LINES ON INVERTERS In the cases below involving a general purpose inverter a large peak current flows on the power supply side sometimes destroying the converter module Where such situations are foreseen or the paired equipment must be highly reliable install an AC reactor between the power supply and the inverter A The unbalance factor of the power supply is 3 or higher B The power supply capacity is at least 10 times greater than the inverter capacity and the power supply capacity 500 kVA or more C Abrupt power supply changes are expected Examples 1 Several inverters are interconnected with a short bus 2 A thyristor converter and an inverter are interconnected with a short bus 3 An installed phase advance capacitor opens and closes In cases B or C we recommend installing an AC reactor of 3 in a voltage drop at rated current with respect to the supply voltage on the power supply side When occurring an EEPROM error be sure to confirm the setting value again When setting b contact to the reverse command REV terminal the inverter state automatically Do not set to b contact 1 4 2
19. F control Pay attention not to cause the motor to burnout and an inverter trip torque bost sewing Setting is effective only when V F control is selected In the case of adjustment in real time press the key after data is changed Output Code voltage 100 Setting and changing is About 21 done with keys Change setung mode ry Running command command to NOTE 1 The multi speed output frequency can be set for one of See page 8 8 5 E Frequency command setting 5 n 5 5 m Uy 8 12 Contents and display 7 2 The voltage which is outputted to the FM monitor terminal can be adjusted When the equipment starts running which is proportional to Uie output data is MEI outputted between the terminals FM and CM1 Adjust the meter so that it indicates the highest point when the output is maximized Possible to set during run t Analog gt meter adjustment 1 x Changed gt Maximum level of analog meter Frequency monitor Maximum frequency Current monitor 20096 of rated current of inverter NOTE This function is valid only when the analog monitor is used Analog frequency monitor current monitor The command sets the supply voltage for the motor Set the
20. ON Eos Overload limiter constant 155805 0 O ee E26 S dbyEmeaferumdervolgeseung 001009 braking usage ratio setting See icy amval sete PAE DEC 100 ACE DEC frequency setting Input voltage setting 0 AVR voltage setting for deceleration 220 V 380 5 EAEC C el on _ 34 Jump E35 Jump p xg e eer E 36 Jump frequency width ESSE 37 Overload previous notice level 1508 is F 38 ee iom munere NS oe Cubes see ae input terminal setting MInputterminal Haouttenninal z NONG sening NO I Hnputterminal sening NO FInpurtemmial4NO NCseung NO Inputtemminal SNO NCseung ce Output terminal 11 NO setting Neu ete output terminal setting ATarm output NO NC setting ae oes et sampling count setting 6 Appendix 3 Capacitor Life Curve Ambient temperature CO 40 UG Operation for 12 hours day 30 1 20 Rem Mange sisse ets 00 4 e E Operation foc 24 hours day 10 1 2 3 4 5 6 7 8 9 10 Capacitor life year When the inverter is stored in the panel the ambi
21. a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power whenever possible before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on an electronic controllers or rotating electrical equipment PRECAUTIONS WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personal familiar with the construction and operation of the equipment and the hazards involved Failure to observe this precaution could result in bodily injury WARNING The user is responsible for ensuring that all driven machinery drive train mechanism not supplied by Hitachi Ltd and process line material are capable of safe operation at an applied frequency of 150 of the maximum selected frequency range to the AC motor Failure to do so can result in destruction of equipment and injury to personnel should a single point failure occur WARNING For protection install a leak breaker type with a high frequency circuit capable of large currents to avoid an unnecessary operation The ground fault protection circuit is not designed to protect personal injury WARNING HAZARD OF ELECTRICAL SHOCK DISCONNECT INCOMING POWER BEFORE WORKING ON THIS CONTROL WARNING SEPARATE MOTOR OVERCURRENT OVERLOAD AND OVERHEAT NG PROTECTION IS REQUIRED TO BE PROVIDED IN ACCORDANCE
22. cover MFG No ofthe inverter For the digital operator CHE aie ELSE ANS frequency uo O 99 _ m 5 ____ wm Tre swmgaceendm dme Wadi deceleration ime 100050 emeemebes E9 Switch over of the digital operator and terminal mode Setting input voltage 220 380 NOTE The value in the parentheses is for 400 V A 1 2 Extention Function Mode display Control method Al Motor capacity setting A2 Motor poles setting A3 Maximum frequency adjustment A4 Start frequency adjustment 5 Upper frequency limiter setting A6 Lower frequency limiter setting A7 Jump frequency setting 1 ump frequency setting A9 Jump frequency setting 3 A10 Carrier frequency setting All Frequency command sampling setting A12 Multispeed first speed setung A13 Multispeed second speed setting Al4 Multispeed third speed setting 15 Multispeed forth speed setung Al6 Multispeed fifth speed setting Al7 Multispeed sixth speed setting A18 2 stage acceleration time setting 19 2 stage deceleration time setting DC braking frequency setting DC braking force adjustment DC braking time adjusunent Electronic thermal level adjustment Electronic thermial characteristic selection External frequency setting start External frequency setung end Acceleration selection Linear S curve Deceleration selection Linear S curv
23. equipment to the initial state at factory before shipment for some reason follow the following procedure O Allocate STN set value 5 to one of the input intelligent terminals Use to in the extended function mode to set an intelligent terminal Tum the switch between the STN and PV24 terminals on and then turn the power off and on or perform the reset operation as shown in Note 1 After the power is turned off do not turn the power on again before the charge lamp of the logic substrate goes off When 6 seconds or more pass after the power is turned on or the reset operation is performed turn the switch between the STN and PV24 terminals off When the key operation reset operation or power turning operation is performed before 6 seconds pass the equipment may not be initialized NOTE 1 For resetting turn the switch between the RS and PV24 terminals of the terminal block on and then off NOTE 2 When the software is locked the equipment cannot be initialized 7 7 Terminal name 2nd setting function SET Function content When the terminal SET is turned on it is possible to set two types of motor constants and execute running by one inverter Select the second setting function when the equipment is stopped Functions which can be set by the second function F2 F5 F6 FT F8 AQ Al A2 18 19 62 A63 Function switching method While the switch between the se
24. frequencies is very small the arrival signal may chatter 60 ms 60ms when an analog frequency command is given Seuing frequency arrival This command selects a method of outputting a frequency arrival signal when the signal is selected for the output terminal Initial set value 14 x FUNC Initial set 2 Setting frequency arrival at constant value speed mW The frequency for the A49 value of 1 can be specified by 39 Acceleration or Deceleration command Note 1 Set the command to assign the F requency Arrival signal to the intelligent terminal These commands respectively specify forward rotation and reverse rotatio Specification of forward rotation Initial set value 2 8E 2 x3 IE Disables rotation in the specified direction Specification of m Vackwind Initial set Enables rotation in the value specified direction Same as the above 8 26 Command Contents and display This command enables or disables the STOP key function of the digital or remote o perato 4 run command is sent to the terminal board Stop key EN ON OFF selecuon E Initial set value 019 12 Initial set value FUNC 1 Disable 1 When the STOP key function is disabled the STOP key is locked You can neither stop the motor nor release Uipping The Disable seuing is not valid when the run command is
25. relation ship between external frequency commands and inverter output frequencies is brokenand the control function is disabled Use this function only when the external commands are not related to output frequencies adequately In case the output frequency is smaller than the externalcommand increase the data value In case the output frequency is greater than the externalcommand decrease the data value These commands respectively set an allowance time of an undervoltage and a reentry wait time after power recovery 130 110 0 ma za Initial set value A nitial set value a alja ala 103 0103 An undervoltage event occurs when power is A preset reentry wait time later after power is shut of or the voltage falls under a preset recovered retrying starts value while the inverter is in service When the undervoltage event ends within a preset time period the inverter can be restarted When the under voltage event lasts over the preset time period tripping occurs with the Undervoltage Protection error Allowable undervoltage time Power supply Running status of the inverter minute of the Rotations per pe a i motor Note 1 To use the retry function set the command to Restart with 082 8 29 Contents and display This command enables or disables rewriting of data B section Cl eo o Eee n T 9 Re Initial set value FUNC Note 1 When you
26. second acceleration and deceleration time and control system can be changed in a batch SET 2nd setting fuaction Intelligent input terminals 1 to 5 When the terminal 2CH is turned on the acceleration and deceleration can be executed 2CH 2 stage by the 2 stage acceleration and deceleration time acceleration and deceleration FRS Free run stop When the terminal is tumed on the inverter stops output and the motor enters the free run state External trip When the terminal EXT is turned the inverter enters the trip state stops output and displays E12 USP Powerreclos When the terminal USP is tumed on the restart when the power is turned on with ing restart the running command kept on can be prevented prevention S Reset When the terminal RS is turned on the trip state can be canceled During running the output is stopped NOTE The function cannot be used in the b contact state SET Software lock When the terminal SFT is turned on the data of each function is locked However the running monitor and frequency setting are valid PV24 24V DC Common terminal for running terminal or intelligent terminal power source CM1 Common Common terminal for monitor terminal terminal 1 7 1 Standard setting for external voltage signal is 0 to 4 8 V 5 V nominal Voltage input Function Power supply Terminal symbol H L
27. the control circuit terminals as shown below Mulispeed 1 ON OFF OFF Mulispeed 4 ON OFF Mulispeed 5 OFF ON The above example is the case when the intelligent input terminals 1 2 and 3 are set to the terminals CF1 CF2 and CF3 respectively Set using of the extention function mode 2 Set an optional output frequency using the or key SW3 SW2SW1 3 Press the key once to store the set output frequency NOTE 2 dFL 2 is displayed 4 Press the key once Check whether the output frequency which is set is displayed 5 By repeating 1 to 4 the output frequency in the multispeed mode can be set NOTE 1 When setting to over 120 Hz the changing over maximum frequency is necessary BE NOTE 2 Whenever any data is changed be sure to press the key before starting the next setting Note that when the key is not pressed the data will not be set The multi speed output frequency can be set by the above method independently of the setting status of the command 9 2100 The setting frequency blinks during stop and does not blink during running This distinguishes two conditions RUN and STOP Brinking during stop Running direction setting Contents and display Set the motor direcuon Set the motor direction when running by pressing key Forward run Switching can be done by pressi
28. 00 037 HFE4 current mance 0 4 0 75 1 5 2 2 XE nep EE 3 Environment condition When using a filter IFJ100 series keep the following condition D Ambient temperature and carrier frequency Carrier frequency can be changed by function 10 see page 8 18 of inverter instruction menual 0 5 8 16 cf kHz Humidity 20 to 90 RH no dew condensation Vibrations 5 9 m s 0 6G 10 55Hz 4 Location 1000 meter or less altitude indoor no corrosive gus dust 3 Installation and wiring AZA WARNING Failure to observe this precaution could result in bodily injury Disconnect power before servicing and wait for minute Be sure lamp located on the side of control terminal is off and inside come cool down l Installing the filter The filter IFJ100 series are exclusively designed for J100E4 inverters and follow the installation instruction Remove the cover of filter and inverter and fix the filter to the inverter Fix the filter and inverter to a metal panel or cabinet wall and make the wiring to the inverter and filter as shown Fig 1 2 or 3 2 Wiring Wiring method is relevant for emission noise and noise immunity keep the folicwing Power supply and motor wiring Screened cable lengzh is less than 20m Noise filter Note 1 L is less than 5cm and put an insulation tube to screened wire sulation tube ss than Signal wiring I
29. 08 Sulpunois 21515425 01 Ins og INO 1 Sulpunois payloads 291 yl suns 29 ALON NOTE 6 NOTE 7 NOTE 8 NOTE 9 NOTEI10 NOTEII When the frequency setting signal is turned on and off with a contact use a relay which will not cause contact malfunctions even with the extremely weak cur rents and voltages such as crossbar twin contacts etc Use relays which do not have contact defects at 24 V DC 3 mA for the other terminals Separate the main circuit wiring from the relay control circuit wiring If they must cross be sure that they cross at a right angle Main circuit power line ao L1 L2 L3 N U V and W P RB etc Right angle Signal input line H O L FW FM 1 2 3 4 5 CMI PV24 Separate by 10 cm or more Insulate frequency analog command input terminal L from the common terminal for peripheral devices such as the programmable controller Do not short circuit the terminals PV24 and 1 by mistake The control power supply cause a failure Do not short circuit the terminals H and L The control power supply may cause a failure 5 4 Connection to the Programmable Controller 1 When the internal interface power source is used INVERTER Regenerative resistor Alarm output contact Inverter common YTS48 type transistor output module 2 When the external interface power source is used INVERTER Regenerative res
30. A c AE 5 Y 191J9AUI 499194 A ANSELIN uonoodsut 1eme pue poyow uori2odsug y SNOVA JO 20 42042 6 552095001 20 2045 7 Teuruuo pue syeutwo u92419q 1591 9200151521 uonv nsu 1 HEIA UEN o3e10 our ndur 99 43940 Ajddns pue SUONVIQIA 10 42045 SIJAN 210 1 1 10 9588 9A1501100 1 Aupiwny JUOWUOIAUD uro WUDIqWe 2045 uonoodsu uontoo 1191109 uonoodsu uonoodsuj T uon edsuj uorj dsug Aeq 11 4 510901750 pouod 7194 9984 91 tU ISNP 20 2240 2 8 8 ISVU 7 jo 25100 PUL SUOTIVJQIA eunouqe 20 12943 1 311009 20102 ut 5980002 20 42819 98 10 42940 1 SJOISISOM uon Sunvsodo uou oodsu jemy 1 asiou guuonnis 20 42942 1 S RY amoy 1 Suis 20 32917 0 sonoedes 20 3294 1 311410015 WNIND MONT Uone o uonoodsu 5 11 SAIN T xipuaddy veg o1mvroduro juotqrure oui Aq po1223J Jo oj ou ALON
31. Enter the value of a desired terminal by pressing A Jor key Ak List of Output Terminal Functions Symbol Name of function Frequency Arrival signal a Running signal Overload Precaution signal 8 32 Command Contents and display This command changes setting of contacts a and b for input intelligent terminals 1 to 5 Input terminal a and b contact setting Initial set value List of Contact Functions for input terminals 1 An input terminal to which the RS function is assigned can be contact only Even when contact Setting procedure Press the Al or key once while this command is displayed The currently set value is displayed Press key repeatedly until a desired set value appears in reference with the List of Contact Functions then press th key Return to the command display status and make sure that a new terminal function has been set Setting example Using input terminals 1 3 and 5 as contact a and input terminals 2 and 4 as contact b Set value A Press the or key repeatedly until the desired set value appears FUNC Initial set value Input terminal a Contact specification ON when short connected b Contact b specification ON when opened b is assigned to the terminal contact is automatically set to the terminal 8 33 Contents and display This command c
32. INSPECTION UPON UNPACKING Before installation and wiring be sure to check the following Make sure that there was no damage during transportation the unit After unpacking the unit make sure that the package contains one inverter and one operation manual Make sure that the product is the one you ordered by checking the specifications label on the front of the cover Modal abbreviatioa The example is for tha J100 0078PB4 HITACHI OO7SFE4 INPUT OUTPUT aput power an rere VOLTS VOLTS MAX 220 240 amp Output Voltage phase and frequency f gt Freq 5084 S082 CAPACITY o lt Maximum applicable notor 4Pkw Phase PHaSE D AMP s 4 Rated output curraat Production year gt 1995 11001 00754 10 lt Productioa aumber and factory control syubol C 8455011 Gel Bitaohl Ltd wage 1 If you discover any problems contact your sales agent immediately Description of Inverter Model 007 4 Version number European version Structure type F with digital operator Series name Input voltage S Single phase 200V class H Three phase 400V class Applicable motor capacity 4P kW 004 0 4 kW 007 0 75 kW 015 1 5 kW 022 2 2 kW 037 3 7 kW 2 1 3 APPEARANCE AND NAMES OF PARTS 3 4 Removing and rea
33. Selection of frequency FARV 1 2 arrival 2 Set frequency 1 Any Frequency DEBG OFF ON 4 be OFF CNT CLR S Trip history clear selection Monitoring selection MON FM Frequency monitoring FM CUR CUR Current monitoring 1 RUN signal output selection RUN 1 2 1 Output during operation 2 Output during operation and DC braking AVR value delection for deceleration The AVR value is the same as the V SET value OFF An optional AVR value can be delected by DEC V 3 LAD stop function selection ON LAD stop sunction 4 OFF No LAD stop function RVS ON OFF 4 Reduced voltage start ON OFF LAD ON OFF Seting range 50 to 150 0 3 to 31 0 5 0 3 to 3 0 S Display content Standard Function mode 2 setung 150 23 constant setting LM CONS 150 01 0 Allowable under 2 voltage time set ng IPS T 001 05 1 0 5 Function name Overload limiter 26 t2 oo 0 1 to 31 0 25 Dynamic braking Hn Remarks Set the overload limit level and deceleration time 0 3 to 100 0 S et the allowable usage of regenerative resistor to over 100 seconds ACC or DEC 0 to 100 ACC 100 Standby time after 27 undervoltage setting IPS R T 0010 0 S 10 0 S ag Frequency arva son ARV 100 CARRIER 16 kHz seuing 22V 38 220 1 000V 380 440 460 480 500 540 000 50 to 150 96 Carrie
34. WITH THE AFETY CODES REQUIRED BY JURISDICTIONAL AUTHORITIES CAUTION These instructions should be read and clearly understood before working on J100 series equipment CAUTION Proper grounds disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi Ltd CAUTION Be sure to connect a motor thermal switch or overload device to the J100 series controller to assure that the inverter will shut down in the event of an overload or an overheated Inotor CAUTION DANGEROUS VOLTAGE EXISTS UNTIL CHARGE LIGHT IS OFF CAUTION Rotating shafts and above ground electrical potentials can be hazardous There fore itis srongly recommended that all electrical work conform to the National Electrical Codes and local regulations Installation alignment and maintenance should be performed only by qualified personnel Factory recommended test procedures included in the instruction manual should be followed vays disconnect electrical power before working on the unit PRECAUTIONS FOR EMC Electro Magnetic Compatibility It is required to satisfy the EMC directive 89 336 EEC when using J100 inverter in EU country To satisfy EMC directive and to comply with standard the followings should be kept WARNING This equipment should be installed adjusted and serviced by qualified personal familiar with construction and operation of the equipment and the ha
35. al 1 11 When inspecting the unit after turning the power supply off be sure to wait unitl the CHARGE lamp beside the control terminal is off before opening the cover If the lamp is lit or still flickering then the internal capacitor s residual voltage is still dangerous 1 12 MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER FOR THE 400 V CLASS In a system using an inverter of the voltage control PWM system a surge voltage caused by the cable constants such as the cable length especially when the distance between the motor and inverter is 10 m or more and cabling method may occur at the motor terminal A dedicated filter of the 400 V class for suppressing this surge voltage is available Please order one 113 PROTECTION AGAINST NOISE INTERFERENCE FROM INVERTER The inverter uses many semiconductor switching elements such as transistors and IGBTs Thus a radio set or measuring instrument located near the inverter is susceptible to noise interference To protect the instruments from erroneous operation due to noise interference they should be installed well apart from the inverter It is also effective to shield the whole inverter structure Addition of EMI filter on the input side of the inverter also reduces the effect of noise from commercial power line on external devices Note that external dispersion of noise from the power line can be minimized by connecting an EMI filter on the primary side of inverter
36. ator is The function is used to erase the trip CE However the inverter is normal history data Set trip history clear To return the display to the original one selection open the terminal RS and press one of the keys of the operator Terminal setting method When the RS terminal is tumed off from on it becomes valid The pue key of the digital operator Set the set 11 in one of the is valid only when an alarm occurs Only a contact NO can be set to the input terminals to CT 4 RS terminal The terminal cannot be used Function switching method in the b contact NC state Even when the power is turned off or on When the switch between the set termi the function of the terminal is the same as nals RS and PV24 is turned on and off that of the reset terminal the equipment executes the reset opera ARE tion Reset RS is allocated to the control terminal 4 by initialization RS La lali s 4 Digital operator RS terminal Alarm output Canceling of uip When RS is allocated to the terminal 4 Initialization Terminal name Terminal software lock SFT Function No 0 to to be set Function content Function switching method When the terminal SFT is turned on the When the switch between the set terminals data of all the functions except the output SFT and PV24 is turned on the equip
37. cceleration deceleration ume 999 9 seconds are possible when the remote operator is used Starting torque NOTE 5 Braking Dynamic braking NOTE 6 torque Feedback to capacitor Approx 20 Dynamic braking using external regenerative resistor Braking is ON at the min frequency or less Braking can be selected by the remote operator Min frequency operative frequency brake time and brake force can be set DC injection braking 12 1 Donat J100 7100 J100 J100 J100 J100 004SFE4 007SFE4 015SFE4 022SFE4 a ed Input Frequency Digital operator Settings with signals setting External signals 0 5 VDC nominal 0 10 VDC nominal Input impedance 30 kQ 4 20 mA nominal Input impedance 2502 Potentiometer 5000 to 2 2 W Variable resistor Forward Digital operator STOP switch The forward run FW when shipped from reverse the factory run Intelligent input terminal REV Reverse run command CF1 Change of multi stage first speed CF2 Change of multi stage second speed CF3 Change of multi stage third speed DB External DB input STN Initial setting SET Change of second setting function 2CH Change of 2 accel decel speed FRS Free run input EXT External trip terminal USP USP function RS Reset SFT Software lock input AR Frequency arrival signal RUN RUN signal OL Overload previous notice siganl
38. cies maximum frequencies and control methods Vif f control or sensorless vector control when they are stored To use this function you must store the first and second settings in advance After switching to the control method V f control or sensorless vector control the first or second sening specify frequencies by the and A 63 commands Data for the settings are stored 5 When a maximum frequency by the A 63 command smaller than a base frequency by the A 62 is specified the base frequency is changed Available frequency range This command changes the maximum frequency This command sets an inverter output starting frequency The frequency can be in the range of 0 5Hz to 5 0Hz at steps of 0 1Hz 125 0 5 Initial set value FUN Notes Output voltage M Adjustable range Maximum frequency 1 The acceleration deceleration time becomes shorter as the starting frequency goes higher 2 Asthe starting frequency goes higher an overcurrent uipping is apt to occur These commands respectively set upper and lower limits to the frequencies specified by Start Frequency Adjustment 0 0 99 9Hz 0 1Hz 100 375Hz Notes Maximum Frequency Setting and 6 Maximum Frequency Adjustment commands 1 When setting upper and lower limits set an upper limit by the command first 2 A value entered from the operator ROP or DRW
39. current flows through the inverter and causes a fault NOTE 1 When the current flowing through the power module or a temperature abnormality of the main devices comes to certain level the output is cut off Overload When a motor overload is detected by the electronic thermal function the protecuon output of the inverter is cut off NOTE 1 Braking When regenerative braking resistor exceeds the usage time ratio an overvoltage resistor overload caused by the stop of the BRD function is detected and output of the inverter is cut off Overvoltage When the converter voltage exceeds a certain level due to regenerative energy from protecuon the motor this protection function engages and the output of inverter is cut off EEPROM error When the memory built in has problems due to noise or excessive temperature rise NOTE 2 this protective function engages and the output of inverter is cut off A decrease of the input voltage of an inverter results in improper function of the control circuit It also generates motor heat and causes low torque Output is cut off when the input voltage goes down to less than 150 V to 160 V 200 V class 300 V to 320 V 400 V class Undervoltage protection When a large noize source is near the inverter or an abnormality occurs on built in CT the output of the inverter is cut off CPU error Malfunction or abnormality on built in CPU and the output of the inverter is cut off An abnor
40. d by the terminal 3 in the same way as with the J100E2 series it is necessary to switch the terminal See page 7 14 5 9 6 OPERATION 6 1 Before Starting Operation Prior to the test run check the following 1 2 3 4 5 6 7 8 9 Make sure that the power lines input power supply L1 L1 L2 and L3 N and output terminals U V and W are connected correctly Make sure that there are no mistakes in the signal line connections Make sure that the inverter case is grounded Make sure that terminals other than those specified are not grounded Make sure that the inverter is installed vertically on a wall and a nonflammable mate rial such as a steel plate is used as a mounting surface Make sure that there are no short circuits caused by stray pieces of wire solderless terminals or other objects left from wiring work Also make sure that no tools have been left behind Make sure that the output wires are not short circuited or grounded Make sure that there are no loose screws or terminals Make sure that the maximum frequency setting matches the machine specifications 10 With the digital operator removed do not operate the inverter Make sure that the digital operator or remote operator is connected before operating the inverter Be sure to refer to page 11 2 when conducting insulation resistance and withstand voltage tests Never test terminals other than those which are in
41. d disconnect the RS Trip history Reset terminal The history of tripping is cleared clear selection BN Initial set value 9 7 Counts trippings Clears the history of tripping AT 57 0 Initial set value FUNC This command enables or disables soft start of a reduced voltage Set 0 Disables soft start with reduced voltage for this command to make the start response quicker In this situation an Overcurrent Protection error is apt to occur Accordingly when a Ee starting torque is required e g becauseof a heavy load etc set 1 for this command Start selection Initial set value ape EUNC I T 9 Initial set value Set Set value Disables soft start EE M reduced voltage Enables soft start with reduced voltage Frequency SM Setting of Disables soft start with reduced voltage Setting of Enables soft start with reduced voltage 8 28 Frequency command adjust voltage current Allowable under voltage time Under voltage retry waiting ume setting Contents and display These commands adjust the relationship between external frequency commands and inverter output frequencies 80 Voltage command O L Current command 01 1 It is not recommended to use this function so often If thisfunction is used so often the
42. dicated 6 1 6 2 TestRun An example of a general connection diagram is shown below Operating with digital operator Running from extemal command When setting frequency run and stop When setting frequency run and stop with digital operator from external command FW RV Terminal The same way as remote operator The following shows run from the operation box OPE 4MJ2 OPE 8MJ2 DOP or copy with DRW ELB Inverter ELB Inverter Three aN phase Lo Motor Motor power 9 supply Regenerative Regenerative braking unit braking unit 400V class terminal Three phase class 380 to 415V 50Hz ree phase 400 to 460V 60Hz Frequency 380 to 415V 50Hz 400 to 460V 60Hz 200V class Single phase Fault alarm signal 200 class 22010 240 V Normal Singi 50 60H to 60Hz ALO AL1 ON Abnormal Power off 8 Ground Procedure Operating with digital operator 1 Tum on ELB to supply power to the inverter Make sure that the POWER LED on the digital operator goes ON 2 Make sure that F is changed to 3 Press twice and display 4 Set frequency with Check the output frequency and direction of revolution 5 Press and start to run Short circuit FW to PV24 5 RV to PV24 when is set to 6 Press and decelerate to a stop 6 2 Check the following after the test run is complete Was the direction of the motor cor
43. e Overload previous notice signal setting 150 31 Overload limit level setting 50 A32 Overload limit content selection 33 LAD stop func on setting A34 Trip retry function selection A35 Trip ignorance selection A36 AVR voltage setting for deceleration A37 Motor voltage setting for decelerauon A38 Dynamic braking usage ratio A39 Opuonal arrival frequency for accelerauon Remarks 3 tA NOTE 1 ON 10 0 10 0 in gt N oo 3 4 t3 gt to C e ke 220 380 100 A 2 Command display Funcuon name Standard setting A40 Optional arrival frquency for deceleration 100 A42 Reverse rotation 1 2 gt v 3 Stop key ON OFF selection Frequency arval sigoal oupu meod __ Araloghigial meer seleciona DC braking edge level selection 1 Trip history clear selection 63 80 A82 8 84 35 ci Input terminal setting 5 0 21 Output terminal and b contact setung EE 2 gt A68 A71 oo NOTE 1 The most applicable motor capacity of the inverter is set NOTE 2 The initial setting of each inverter is adjusted when shipped from the factory NOTE 3 The value in the parentheses is for 400 V standard setting A 3 Appendix 2 J100 series data setting values For the remote operator J100 series inverter
44. e current is around 30 mA km NOTE 2 When using CV wire and metal tube the leakage current becomes eight times because IV wires have a high dielectric constant This part is used when the unbalance voltage ratio is 3 or more and power supply is 500 KVA or more and there is a rapid change in the power supply It also improves the power factor Part description AC rcactor for improving the power factor ALI OOH Using the inverter may cause noise on the peripheral equipment through the power lines This part reduces noise Radio noise filter Zero phase reactor ZCL A This part reduces common noise generated between the power supply and the ground as well as normal noise Put it in the primary side of inverter EMI filter for inverter 1 100 0 C NOTEI This part is used for applications that needs to increase the brake torque of the inverter or to frequently turn on and off and to run high inertia load Regenerative resistor RBOOO 0 This part reduces noise generated at the output of the inverter It is possible to use for both input and output Radio noise filter Zero phase reactor ZCL A Running motors with the inverter generates vibration greater than that with commercial power supply This part installed between the inverter and motor reduces torque ripple When the cable between the i
45. e canceled Reset the equip ment or turn the power off and on again to cancel the trip state CT 9 to CT 4 Terminal name External trip EXT Function content When the terminal EXT is turned on the inverter enters the trip state by an indica tion of E 12 and stops output Terminal setting method Digital operator EXT 2 m Set the set value 9 in one of the input terminals C 0 to Q Running command FW REV EXT terminal Motor revoludon speed RS terminal Alarm output terminal 7 11 Terminal name Prevention function of restart upon power on USP Function content If the running command is set when power is turned on the inverter starts running immediately after it is activated The USP function prevents it so that the inverter will not execute sudden running To reset an alarm and restart running turn CT 0 4 Function No to be set Function switching method While the switch between the set terminals USP and PV24 is on the equipment ex ecutes the USP operation If the power is turned on when the running command is inputted the equipment enters the USP trip state the running command off Note 1 or perform a reset operation by the terminal IRS or the E Refer to the time chart indicated below When USP is allocated to the terminal 3 Precautions Note that when a USP error occurs and it is ca
46. e input of the inverter Select an earth leakage breaker whose sensitive current levelis raised in high frequency range When the cable between the inverter and motor is more than 10 m long the thermal relay may malfunction due to high frequency waves To prevent this install an AC reactor on the output side of the inverter or use a current Sensor rather than a thermal relay 5 2 24 28 eumJj 94 01129u002 Kress22ou 8 ON 0815 4 20 onuoo 30W31 404 onuoo i dde asn 950314 5191211 QZ 19800 24 1 IYI J 5521 JO 1919 QZ st 815 Jo uiSuo oui IBY aims IJEN ut UMOYS SE SULIZAOD at IND pug 60318 y 20 5 pue pasimi 25 S ALON Indino yy ay eewep 440 10 5208 UIM poiea1o 1 28105 IYI asimIoyIO 291 e Tered ut 31910548 28105 v e1su1 01 220 29 1 0815 peau AQuanbay gt JOUIAU Burpunol8 215 16 3109 3urpunoj5 doo 915249 Op suonoeuuoo SurpunojJ yey INS pasn 1 11 dumU Jy sojod 8 13 Suisn ou122 2 AAvay 12410 Jo 2501 21
47. ecrease the frequency parameter they are automati cally memorized RUN key STOP RESET key This key is used for starting This key is used for stopping the motor or When terminal run is selected resetting errors this key does not work When either operator or terminal is selected this key works If the extension function is used this function is void 82 Operation Procedure Example that the frequency is set and the equipment starts PINE G UI 4Fl Tum power on Set frequency by Press twice using Up key or Down key NOTE Display example is 60 0 Hz Repeat the same ie Automatic Press FUNC ke RUN when changing other 2 monitor v andgetFlonthe Press the key once commands display to um The data is stored to monitoring 8 1 83 Key Description wx Function key This key allows the selection of commands and memorizes param FUNC eters When each time the key is pressed the display changes as follows Running state monitoring Set running command frequency command Set the output frequency Analog meter adjustment Set the direction of motor run Set V F pattern Set the acceleration time 1 Set the deceleration time 1 Trip monitor 4 Displays only when there is trip history Set the manual torque boost 1 D Up key Down These keys change the values of data and parameters Pushing down this key once u
48. ence of the motor In general forward should be in the sequence U V and W Are the connections of output terminals U V and W correct Is the phase sequence of the motor forward or reverse in respect to U V and W motor is reversed Terminal FW for forward and RV for Are the terminals on the printed circuit reverse board correct Is the mode key set correctly 10 1 The rpm After checking the wiring of Replace the frequency setter of the the frequency setter the rpm still does not increase when the setter is turned Are terminals 1 and PV24 terminal 2 and PV24 terminal 3 and PV24 ON Turn off terminal 1 2 and 3 When the frequency and multistage speed are fixed at a given frequency the speed potentiometer will be invalid Decrease the load When the load is too great the limiting function will be activated so that the rotational speed will be lower than the setting Is the load too great Increase the capacity Both of the motor and inverter Decrease the fluctuation Change the output frequency slightly s the fluctuation in load too great Is the power supply voltage fluctuating Is some peculiar frequency causing the problem Check the V F pattern against the motor specifications Check the speed change ratio Is the maximum f
49. ent AA e Output frequency Hz Initial set m Constant torque characterisuc 8 22 Command Contents and display 28 These commands respectively select liner or S curve acceleration 28 and liner or S curve deceleration 5 29 gu Set value Funcuon value Deceleratio Selection of linear or Jr S curve Linear S s curve acceleration Em Sd 3 soe Sats Initial set value frequency Selection of linear or S curve deceleration Same as the above This command sets the ratio of the output level of theoverload limiting signal to the rated current of the motor Overload signal Overload Initial set value precaution em signal level t i i 1 D 1 i D i 1 i t 0 t 1 second 0 50 Overload precaution ZZ ignal Notes cus 1 The overload precaution signal is retained for at least one second 2 Sethe 10 command to 2 pae assign the Overload Precaution signal to the intelligent terminal These commands respectively set an overload limition level and a deceleration rate for overload limitation Setting of an overload limitation level Setting of a deceleration rate for overload limita tion Initial set value ala Ba gt T19 IB 0 50 ES Overload 010 1 limitation n The Overload Limiting fu
50. ent temperature is the temperature in the panel
51. f Issue August 1995 xi Operation Manual No 524 10 11 12 13 14 TABLE OF CONTENTS SAFETY PRECAUTIONS INSPECTION UPON UNPACKING 4 reete APPEARANCE AND NAMES OF PARTS sse enn INSTALLATION ns dee erigi _____ WIRING OPERATION eese sheet nein ene nennen FUNCTION OF CONTROL CIRCUIT TERMINAL OPERATION OF THE DIGITAL OPERATOR eee PROTECTIVE FUNCTIONS 0 TROUBLESHOOTING tenente enne nnne MAINTENANCE AND STANDARD SPECIFICATIONS 7 eene eee nennen FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR APPENDIX 1 1100 SERIES DATA SETTING VALUES FOR THE DIGITAL OPERATOR eene eene APPENDIX 2 7100 SERIES DATA SETTING VALUES FOR THE REMOTE APPENDIX 3 CAPACITOR LIFE CURVE isses nene xii Page 1 1 1 SAFETY PRECAUTIONS 11 12 13 14 15 Input voltage Make sure that the input voltage is Single phase 220 to 240 V 50 60 Hz Three phase 380 to 415 V 50 Hz 400 to 460 V 60 Hz e Be sure to install an earth leakage breaker The gr
52. g shown as below upon power on Grounding Main circuit NOTE 1 Common terminal for each terminal is different Terminal name FW 1 2 3 4 5 NOTE 2 The regenerative resistor has a temperature sensor When it works turn off power supply to the inverter or set the deceleration time longer 12 5 power supply NOTE 4 Operation command Output frequency Number of revolutions of motor NOTE 3 When the operation command is input first and the main circuit power is turned ON a direct start results and a wip occurs NOTE 4 Do not input the operation command simultaneously when the main circuit is tumed on NOTE 5 Do not turn OFF the main circuit power during running Dimension Diagram J 100 004SFE4 007SFE4 Control circuit terminal 4 9 5 5 M3 1 7 x 3 0 Spot facing 10 5 D Digital operation panel a 3 8 17 Wiring hole Main circuit terminal 5 2 x 5 2 IwIW PTcT5 Joose 145 150 103 69 185 12 6 J 100 0 LSSFE4 022S FE4 0 SHFE4 022HFE4 037HFE4 Control circuit terminal 4 4 5 5 M3 1 7 x 3 0 Spot facing 10 5 220 M3 146 C 7 5 Air inlet Main circuit terminal M4 5 2 x 5 2 Digital operator Boss for extensive 25 cable This section can be knocked out and mounted with an M3 screw 7020 2 6540 2 Hole position when knocked 7 out 3 2 mm diameter 2 M3 or 3 2 12 7 3 3 30
53. halted 5 When the deceleration time is set to 31 0 by F 25 LM CONS this function will not be performed 6 When F 28 BRD ED is set to 31 the damping circuit will not be operated 7 When F 24 switch 5 AVR is ON the value of F 32 DEC V is forcibly set to the value of F 31 V SET 13 8 Function mode operation when using the remote operator 1 After data is changed be sure to push down the E key 2 Change data when the inverter is stopped No data can be changed when the inverter is tripped and stopped 3 Inthe function mode the motor can not be started running Select the monitor mode beforehand Function name V F pattern setting Function No to be set F 00 Set the control system of the inverter Example of setting d 00 CONTROL NOTE 1 Do not set 0 for motor constants A B C Motor constant gt 0 NOTE 2 Ask the motor manufacturer about motor constants B C when setting SLV2 NOTE 3 Set the motor capacity and motor pole number for running at a high start torque If the motor constants do not match the motor adequate performance can not be obtained NOTE 4 When running multiple motors high start torque can not be used F050 050 F050 050 bere eda Setting items rar cowmoL eowmot a FUN Standard torque CONTROL VC Constant torque Basic frequency Maximum frequency Reduced torque to the 1 5th powe
54. hanges setting of contacts and b forthe output intelligent terminal and the alarm output terminal Output Setting procedure terminal and Press the 4 9 key once while this command is displayed b Thecurrently set value is displayed Press 9 key repeatedly until a desired contac set value appears in reference with the List of Contact Functions then press th hes a setting p key Retum to the command display status and make sure that a new terminal function has been set Setting example Using both the output terminal 11 and the alam terminal as contact b Set value 0 Press the key repeatedly an until the desired set value A appears List of Contact Functions for output and alarm terminals we 3 2 0 a Contact a specification ON when short connected b Contact b specification ON when opened Initial set value _ 03 The leading 0 is always required 8 34 9 PROTECTIVE FUNCTIONS The 1100 series inverters are equipped with protective functions against overcurrent overvoltage and undervoltage which protect the inverter If the protective functions are engaged the output is shut down motor runs free and holds that condition until it is reset Power module When output of an inverter is short circuited or the motor is locked protection a large
55. he output voltage will decrease if input voltage decreases NOTE 4 Confirm with the motor manufacturer the motors maximum rpm when using a motor running at frequency higher than 50 60 Hz NOTE 5 When using the Hitachi standard four pole motor running at frequency higher than 50 60 Hz NOTE 6 Torque will be reduced when the base frequency exceeds 50 60 Hz 12 3 High starting torque Sensorless vector control High starting torque Standard torque V F control ontinuous usage torque when the high starting torque 1s selected we Output frequency Hz NOTE Using the Hitachi standard four pole motor Diode 600 V 0 01 A min Diode 600 V 0 01 A min 200 V class 200 V class 1000 V 0 1 A min 1000 V 0 1 A min 400 V class Additional resistor 300 V 200 V class 300 200 V class 600 V 400 V class Fundamental wave effeaive value 600 V 400 V class moving coil type VAC 1 1xVDC moving coil type 12 4 Terminal Connection Diagram EF Inverter Single phase power supply 220 to 240 V ua 50 60 Hz cu eT suppl gt 30 B 41s V dis y 1300 24 VDC 50 Hz 400 to 460 V 60 Hz ALO ALI AL2 Fault alarm signal Normal ALO AL1 ON 5 24 VDC 3 CM2 Frequency setter L gt a 8 500 to 2 pa E 4 to 20 mA SL Follow the timin
56. ime 2 deceleration time 2 Acceleration and deceleration time for operation Between terminals 2CH and 1 Acceleration ume 1 Deceleration me 1 Acceleration time 2 Deceleration time 2 Precautions When a time of more than 1000 seconds is set by the remote operator the indication of the digital operator becomes However the operation during the set time will be ex ecuted Running command FW REV 2CH terminal Output frequency Terminal name Free run stop FRS Ponchon No to be set Function content Terminal setting method When the terminal FRS is turned on the Digital operator inverter stops output and the motor enters the free run state Set the set value _ 8 in one of the input terminals CT CT 4 Function switching method e While the switch between the set termi nals FRS and 24 is on the equip ment operates the FRS operation Ls gt bvd Q When is allocated to the terminal 3 NOTE contact is set by initialization When b contact is to be used switch the contact setting by LC 20 The contact setting cannot be switched only by selecting FRS by switching to 7 10 Function No to be set Function switching method When the switch between the set terminals EXT and 24 is turned on the equipment enters the trip state Even when the switch is turned off the trip state will not b
57. in level due to regenerative energy from the motor this protection function engages and the output of inverter is cut off This is an error display when the voltage supplied to the inverter ex ceeds the specified value When the memory built in has problem by noise and excessive tempera ture rise protective function works and output of inverter is cut off A decrease of the input voltage of an inverter results in improper func tion of the control circuit It also generates motor heat and causes low torque Output is cut off when the input voltage goes down to less than a 150 to 160V 200V class 300 to 320V 400V class When a large noize source is near the inverter or an abnormality occurs on built in CT the output of the inverter is cut off Malfunction or abnormality on built in CPU and the output of the inverter is cuts off n abnormality signal from external equipment cuts off the output of the inverter When the external trip function is selected It indicates an error when power is turned on while the inverter is being run When USP function 15 selected The inverter is protected by detection of ground fault between the inverter output and the motor upon power on There may be the possibility of power module failure Ifa trip occurs press the reset key after an elapse of 10 seconds to restore the inverter 13 10 Remote operator Copy unit Dimension unit mm Remote operator DOP 0A Copy
58. istor Alarm output contact V Inverter common YTS48 type transistor output module NOTE 1 Do not short circuit the terminals PV24 and CM1 by mistake The control power supply may cause a failure 5 5 52 Wiring Equipment Options CAUTION Provide the wiring equipment in accordance with the safety codes required by jurisdictional authorities The table below is an example selected out of the Hitachi s standard distribu tion equipment If specified in the standard or laws and regulations follow their instructions Applicable equipment lines lines breaker ELB contactor EX30 10A EX30 15A EX30 20A 20 EX30 30A H Power supply 22 17100 0225 4 a pese aee 3 1 1100 037HFE4 NOTE 1 The applicable equipment is for a Hitachi standard four pole squirrel cage motor NOTE 2 Be sure to consider the capacity of the circuit breaker to be used NOTE 3 Be sure to use bigger wires for power lines if the distance exceeds 20 m NOTE 4 Install an earth leakage breaker at the input EX30 10A H10C H20 H20 EX30 15A EX30 15A Magnetic contactor Use 1 25 mm wire for the alarm signal wire Classify the detective current of the earth leakage breaker depending on the total distance between the inverter and the motor Detective current mA 100 m and less 300 mand ies 10 300m andiess 3 NOTE 1 When using CV wire and metal tube the leakag
59. king ume 0010 600 5 IFO is set no DC braking 120 to 20 Set the relationship of the output 010375 Hz frequency against the frequency setung from the terminal IDE 6 DCB ON OFF DC braking Yes No 2 Frequency monitor Analog PM Switch the maximum Imax 120 360 frequency 120 360 Hz Trip Retry function Restart PWER upon undervoltage 2 dH f Switch the motor revolution Direction of the motor revo FVDONOFF Direcuon of the motor revo REV ONOFF OLMT ON OFF 8 Overload limiter SWITCH2 SLOK OFF SWITCH2 AIN 5V SWITCH2 DB SWITCH2 STOP ON SWITCH2 Ethm 100 21 Switch selection 2 SWITCH3 SOFTFREE 1 SWITCH3 FARV 2 SWITCH3 TRIP OFF 22 23 SWITCH3 DEBG OFF 22 Switch selection 3 SWITCH3 TCNT CNT 25 24 SWITCHS LAD ON SWITCHS RVS ON 13 6 Displa x am Display content Standard quence Funcuon name Function mode 2 set ng SWITCH2 AIN TER AIN TER PAN 6 Be sure to select TER SWITCHS AVR ON AVR ON OFF Switch selection 5 D DC braking edge level DB EDG LVL selection 2 STOP key is effective when STOP ONOFF 3 Electronic Thermal relay is lt r 4 Setting frequency in software SLOK OFF ON Mock invalid from the terminal Setting voltage for analog input NOTE Even if either VOL or CUR is selected the total output frequency of both analog input signals is displayed 2
60. l Open collector output Precautions A value of 150 is set by initialization To change the level change overload advance notice level Power running set value 7 5 Function Contents of Alarm Terminals Terminal name Alarm terminal Function No AL1 AL2 AL0 to be set Function content Precautions Holding of an alarm signal When an alarm signal is outputted the alarm content will be stored even if the When an alarm occurs the function outputs an alarm signal from the terminals ALO AL1 and 12 via th F 2 Hs TW x PA input power is turned off Therefore by e is occurs the operator displays turning the power on again the content can the alarm content be confirmed However when the input power is turned off the alarm output will b Terminal setting method reset canceled when the power is tumed on again next Therefore to hold the alarm output hold the alarm once by the external sequence and then turn the power switch of m 7 the inverter off a contact or b contact can be When the alarm contact output is set ON selected by C 21 during normal running b contact a time The initialization is b contact delay occurs until the contact is closed when the power is turned on Therefore when the alarm contact output is to be used set a delay of about 2 seconds when the power is turned on In the case of b con tact the contact may chatter when the powe
61. ma 2 Seingranes 529 100 999 sec sec alja aE NC N EAMES o 0 1 010 1 The command sets a frequency at which the D C braking operation starts ala braking Initial set 0 0 5 value R d frequency TE un command setting FUNC beg 0 0 99 9Hz 0 1Hz 1Hz braking force Inverter output adjusunent 1 D C braxng LI DC Pisis The 21 command adjusts a D C The command adjusts a D C braking force braking time adjustment 2 36 ri cud ma ms Initial set i set value value Setting range Sep 56 3595 ise 100 2600 sec 1 gt Weak Strong Notes 1 During D C braking an Overload Protection error 15 is apt to occur 2 Thecarrier frequency in the D C braking operation is always SkHz regardless of the carrier frequency setting by AT 10 8 21 Contents and display Command EN em Initial e OFF raking 5 vi HERE ME ON OFF ll selection UT FRE 1 Set 1 to use the D C braking function FUNC Initial set value Set value Function 0 Edge operation This command selects a level of D C braking operation e es E met Braking time set by FUNC X ies pm
62. mality signal from external equipment cuts off the output of the inverter USP error It indicates an error when power is turned on while the inverter is being run When USP function is selected Ground fault The inverter is protected by detection of ground faults between the inverter output protecuon and the motor upon power on There may be the possibility of power module failure This protection is provided for the inverter not for humans NOTE 1 If a trip occurs press the reset key after an elapse of 10 seconds to restore the inverter NOTE 2 If an EEPROM error occurs be sure to confirm the setting value again 9 1 Other display It is displayed when the registered data in F3 is different from the respective data For example it is displayed when confirming V F data in F5 after was selected in F3 It is displayed when the fault happens between digital operator and the inverter or short circuit RS PV24 for four seconds or more Pushing down any one of the TEA keys recovers If not tum off and on power again It is displayed when power is shut off It displays the rest time of retry waiting time after the power recovery of undervoltage when selecting the retry mode example shows restart after 10 seconds For display contents when the remote operator or copy unit is used see page 13 1 and the subsequent pages 9 2 10 TROUBLESHOOTING Countermeasure Probable cause lt Is powe
63. me adjustment time or standby time after undervoltage does not mean the second setting 8 3 84 Initialization List of Digital Operator 1 Monitor mode function mode The initialized value and settable range of each mode are displayed For extended function setting of the extended functions shown on pages 8 5 and 8 6 can be set Screen display Applicaton Initializa of 2nd Display Funct T Command Seuable order uncuon name ype display during Range of set values tion setting running function Running state monitoring Monitor Fl Frequency current DC ing voltage rotational direction 0 1 to 99 9 seconds NOTE 2 100 to 999 seconds 3 N 200 to 240 V 380 to 460 V NOTE 4 NOTE3 0 to 85 0to 21 NOTES 0 Deceleration ume 1 Setting co 4 5 F 5 3 Acceleration time 1 F6 Q 1 to 99 9 seconds NOTE2 100 to 999 seconds p Manual torque boost setting Setting 8 Running command Seuing frequency command setting 9 Analog meter adjustment 10 Motor receiving voltage setting Extended function setting Seuing Setting F10 14 Setting M NOTE 1 08 for 200 V class 00 for 400 V class NOTE 2 10 seconds for 200 V class 15 seconds for 400 V class NOTE 3 For the 200 V class one of 200 220 230 and 240 can be selected For
64. ment frequency is locked by initialization enters the software lock state When the data is locked no data can be changed Terminal setting method Digital operator When SFT is allocated to the terminal 3 Set the set value _ 12 in one of the Precautions input terminals CT 0 to CT 4 When the SFT terminal is tumed on by initialization only the output frequency can be changed Software lock can be made possible also fo the output frequency by 53 Software lock by the operator is also possi ble without the SFT terminal being used 184 7 14 umaa is p contact NC state Terminal name Frequency arrival signal AR Function C 139 to be set A 40 Function content Terminal setting method Digital operator When AR is selected as an intelligent output terminal at the time of constant speed arrival two types of methods for Set the set value O in the output outputting a frequency more than an terminal optionally set frequency can be executed Select the output method by 49 Set an optionally set frequency by setting at the time of acceleration or Atthe time of acceleration an output signal A 40 setting at the time of decelera at a frequency between the set frequency tion 0 5 Hz to 1 5 Hz is turned on Atthe time of deceleration an output signal Connection example of output terminal at a frequency between the set fre
65. motor is driven Overload When OL is selected as a terminal a current more than the PM nouce set current rate to the rated current is outputted sign RUN Intclligent output terminal 11 Note Output signal Common terminal for intelligent output terminal common terminal In the normal state ALO and AL 1 are closed In the abnormal state or when power is turned off ALO and AL2 are closed At the time of initialization Contact rating 250 AC 2 5 A resistance load 0 2 cosa 0 4 30VDC 3 resistance load 0 7 0 4 Minimum 100V 10mA 5 V DC 100mA NOTE b contact is set by initialization for terminal 11 When a contact is to be used switch the contact setung by 7 2 72 Function Contents of Monitor Terminal Terminal name Monitor terminal FM Function No Analog digital to be set and Function contents Setting contents Monitor output frequency signal or the 1 Select Frequency Monitor or Current Moni current of the inverter is output from the tor by control circuit terminal Monitor output current signal is output as an When Frequency Monitor is selected select analog signal only Analog Meter or Digital Meter by A 50 When Current Monitor is selected analog data is outputted even if Digital Meter is D Analog Frequency Monitor Signal selected The meter outputs duty cycle in propor tion to the outp
66. nceled by resetting in the state that the running command from the terminal is inputted the inverter restarts running imme diately Even when the trip state is canceled by turning the terminal RS on and off after an insufficient voltage protection E T 9 occurs this function will be performed When the running command is inputted immediately after the power is turned on a USP error will be caused When this func tion is used input the running command two 2 seconds after the power is tumed on NOTE 1 When the running command is turned off the indication is switched to but the trip state will not be canceled Set content Digital operator Set the set value 10 in one of the input terminals CT 4 Inverter power supply Running command FW REV USP terminal Alarm output Inverter output frequency Canceling of unning start running command R 8 Alarm display Canceling of alarm 7 12 CT 0 to 4 Function No to be set Function content Precautions The tip content can be canceled When the control terminal RS is kept on The function is used to return each setting continuously for more than 4 seconds Terminal name Reset RS to the initialization state which is set at before using it the display of the remote factory before shipment See page 7 7 operator becomes R ERROR COMM 2 Initialization the display of the digital oper
67. nction Overload limit level setting Deceleratio rate setting for overload limit level reduces the output frequency and suppresses the Deceleration rate for overload limitation Tae output current when the motor Ou requency is overloaded Specify the Frequency Preset acceleration overload limitation level and the deceleration rate considering the Time load status and inertia of the machine used time 8 23 Command Contents and display This command sets the content of overload limitation Condition of enabling the function Overload Initial sct limit value Under acceleration and at constant speed At constant speed only seiecuon Mum cut gt 10 RE FUNC Initial set value Note 1 The Overioad Limitation function is disabled during deceleration This command enables or disables the LAD Stop function LAD ici ___ sting EY SS I 0 Current Ld Initial set value 150 FUNC Fixed j 1 1 Stop of 1 acceleration Note 1 This function is enabled also during deceleration This command selects a retry operation of the inverter whenthe inverter trips i 1 focus um Set value value Function lr oc D A co bos Initial set value Note 1 This function always restarts the inverter with a frequency of OHz This command enables or disables tripping by an undervoltageof
68. nd output power W Output power factor Wo Pf x 100 NOTE 1 Use a meter indicating a fundamental wave effective value for voltage and meters indicating total effective values for current and power NOTE 2 The inverter output waveform is a distorted wave and low frequencys may cause errors However the measuring instruments and methods indicated above provide comparatively accurate values NOTE 3 tester general purpose may not be suited often to measurement of a distorted wave 12 STANDARD SPECIFICATIONS ae roo noo noo 100 100 _ 1100 Model designation O07SFES O1SSFES 022SFE4 O15HFE4 022 O37HFEs protective structure NOTE 1 Maximum capacity kVA Rated input AC voltage V Single phase 220 to 240 V 10 Three phase 380 to 415 400 to 50 60 Hz 5 460 V 10 50 60 Hz 5 Rated output voltage V NOTE 3 Three phase 220 to 240 Three phase 400 to 460 Corresponds to input voltage Corresponds to input voltage Output frequency range NOTE 4 0 5 to 360 Hz Frequency accuracy 0 01 of the maximum frequency Analog 0 2 25 1090 any type possible High starting torque standard starting torque constant torque reduced torque Voltage frequency characteristics Overload current capacity 150 60 seconds 0 1 to 999 seconds individually set independent settings from 0 1 to A
69. nd setting function switching 2CH 2 stage acceleration and deceleration switching USP USP function RS Reset input SFT Software lock input NO a contact display remains but the sett ing is returned to NO MTS Display content Standard E Output terminal 11 QUT TM 1 AR AR RUN OL AR Speed arrival signal RUN During on line signal ii OL Overload previous notice 55 5 5 c E NO NC NO a contact i arm outpu QUT TM O C A NC NC b contact When the frequency is low the external frequency command may malfunction due to noise 08 1 to 8 times 1 Inthe case of standard setting up to 135 Hz 120 Hz 15 Hz can be set When 3 the maximum frequency to be switched by Switch Selection 1 in the standard mode F 20 is set to 360 Hz up to 375 Hz 360 Hz 15 Hz can be set When a high frequency is to be selected please sufficiently examine the mechanical strength of the motor and load Particularly the general purpose motor is designed at 50 or 60 Hz Therefore when the running frequency is more than it contact the manufacturer of motor beforehand 2 Inthe case of retry the starting frequency is 0 3 Even in the enabled state when the software lock terminal SFT is on the equipment is in the disabled state 4 When the current becomes more than 150 of the rating of load current the acceleration and deceleration will be
70. nder to condition moves to the data state ERE RAE aim SS NOTE After the data is changed be sure to press the 8 19 RUN This key starts the run The set value of determines a forward run or a reverse run Rm STOP RESET This key stops the run When a trip occurs this key becomes the reset key 8 2 Screen transfer for extended commands When an extended command is to be used select the extended function command No from by using the keys so as to enter the extended function mode Extended function Extended function setting command command display No v the case of the command ELH m In the case of the command C the decimal point in the high order SIE position lights tike 0 FUNC FUNC Ce mes gt lt T Extended function data IRAE Display of extended function command Explanation of screen display D When the inverter is turned on the display which is outputted when the power is turned off before it is turned on appears However when the data display section for the commands F4 to F14 is turned off the command display F4 to F14 at that time appears Atthe time of second setting the decimal point in the first position of the data display section is displayed like 27 However a display of more than 100 of the set frequency acceleration and deceleration time DC braking ti
71. ng A v Cb Reverse run 8 9 Contents and display Im T This command sets V F pattern L possible J When combining V F patterns other than the following using the control method A0 to set the basic frequency A62 and the maximum frequency A63 of the extention function during run V f pattern mode the display shows EmA setting mozo 380 400 440 460 0400 st sco 8 10 Contents and display Special V F panem Output voltage op 03020 380 400 440 460 Uses for V F pattern Constant torque chracteristics Conveyor Reduced torque characteristics Fan pump 50 51 52 53 V F pattem NOTE When sensorless vector control SLY1 SLY2 is selected as a control system and this command is changed in design V F control is forcibly selected Be careful in this regard 8 11 Contents and display Remarks These commands set and display Acc time 6 and Dec ume Fl n In the case of adjustment in real time press d key after data is changed 15 0 0 1 99 9 Every 0 15 100 to 999 Every 1s When a time of more than 999 seconds is set by the remote operator T is displayed on the digital operator S Set torque boost Motor torque can be adjusted to increase the output voltage when the starting torque is not sufficient in V
72. nstant output range i d Output voltage Adjustable range 0 15 Hz 5 0 f Maximum frequency These ccommands set a base frequency A 62 amaximum frequency respectively Setting examples Setting 1 base frequency Setting a maximum 54 AE frequency 50 Hz 50 Hz 120 Hz AG2XAG f Base frequency A62 Base frequency 50Hz Maximum frequency If the specified base frequency is greater 50 Hz A63 Maximum frequency 120Hz than the specified maximum frequency the Notes system forcibly resets the base frequency to the maximum frequency at the start of 1 When a base frequency exceeding 60Hz is specified the motor is operation and operates the motor with this used as a special purpose motor instead of a general purpose frequency motor Accordingly the maximum ratings of the motor vary and the capacity of the inverter must be increased even when the motor has the identical KW indication 2 Either the setting by this command or the sewing by me F T 5 command V f Pattren Setting which is specified last is used preferentially When a V f pattem is set by the command after a base or maximum frequency is set by thi command the setting of the frequency is cancelled Set the frequency again 3 When a base or maximum frequency exceeding 120Hz is set the maximum frequency must be set to 360Hz by the A 64 com mand 4 You can switch between the first and second settings of base 360 Hz frequen
73. nverter and moter is too long this part also prevents the thermal relay from malfunctioning AC reactor for preventing thermal relay maltfuncuion and reducing vibration ACL L 107 acc BIO NOTE 1 IFJ100 series filter is required for EMC directive but others are not for this purpose Reactor and others of the above table except EMI filter are for general use for noise reduction 5 3 Terminal Main circuit terminal P RB L1 12 L3 U W 4 L1 N Control circuit terminal 5 2 G Ts D esI DT Teo Er Te Tere ende Tuae e Dimension Main circuit Terminal description 0 Function L2 B3 7 8 L1 N Main power Connect the power supply Inverter output Connect the motor Regenera tive resistor External regenerative Connect regenerative resistor option Power supply Ground connect grounding to avoid electric shock Tightening torque Tightening torque 0 5 Nem max 0 7 Nem M4 12 1 5 Nem 5 8 Control circuit Terminal Terminal description and funcuon symbol Monitor FM Analog frequency monitor Digital frequency Analog frequency signal monitor Analog output current monitor monitor Power supply for frequency command Input impedance MN d 2500 0 10 nominal Input impedance 30 DC 4 20 mA Output Intelligent outp
74. nverter logic PCB Connect a screened wire to scree A B or C with insulation tube No connection of screened wire on signal sourse side is required Signal source vii PA a Fixing a filter to inverter Fig 1 5686668885 ei 98699990 ZERU RR KI EA RAT ALUA Control cable screened cable Motor cable screened cable Main input cable b Wiring to an inverter Control cable screened cable Installation auu wiring for J100 004 007SFE4 c Motor cable screened cable Main input STIT a Fixing a filter to inverter AU 7 PIR m Control cable Main input screened cable cable b Wiring to an inverter Motor cable screened cable pov Control cable screened cable 100 Main input Motor cable screened cable c PIAHLEO STO OOTf 103 Burst pue 01331193591 314 5 JOVIOAUT UV 03 3UIJIA Q 03 19111 9 3utxr V 91439 15 9 q92 9Tq99 pausasos 91482 1 5 eqpqeo 1485 pausasos 91490 2919 jndur 91485 1013409 91490 10304 Mdu 91485 1013409 SSS Mita JBA a E 68858555550 We cap eseosesse bem T A CV X Revision History Table Revision Contents Addition of precaution for EMC The Date o
75. ny key is pressed or the reset operation is performed or the power is turned off within 6 seconds correct data may not be set 2 1018 Changing the data and pressing the key to store the data Q Operating the key when copying another inverter data using the copy unit DRW See page 13 12 Returning to the initialization the factory settings See page 7 7 10 3 11 MAINTENANCE AND INSPECTION 11 1 Maintenance and Inspection Precautions Be sure to turn off the power supply during maintenance and inspection After the power supply has been turned off start maintenance and inspection after the CHARGE lamp on the printed circuit board has gone out Immediately after the lamp has gone out there will be a residual voltage of about 50 V DC in the DC bus intermedi ate circuit Perform the work after the CHARGE lamp has stopped flickering When removing connectors never pull the wires Wires for cooling fan e General precautions Always keep the unit clean so that dust or other foreign matter does not enter the inverter Take special care in regard to breaking lines and connection mistakes Firmly connect terminals and connectors Keep electronic equipment away from moisture and oil Dust steel filings and other foreign matter can damage insulation causing unexpected acci dents so take special care 11 2 Inspection Items 1 Daily inspection 2 Periodic inspection Approximately once a year 3 Ins
76. oards is necessary be sure to follow the precautions below Prevent damage caused by static electricity The MCUs and ICs on a printed circuit board can be destroyed by static electricity so be sure to ground work benches soldering irons and yourself before working on a printed circuit board We recommend that the following parts be stocked to reduce down time Recommended Spare Parts Remarks Used Main circuit P C board assembly POWER PCB 1 1 Main circuit device circuit parts fin assembly Used for O15SFE4 and 022SFE4 Smoothing capacitor P C board CB PCB 1 1 Used for O15SFE4 to O22SFE4 assembly O15HFE4 to 037HFE4 Store this part at a temperature ranging from 20 C to 30 Digital operator D OPE Applicable for all models Logic P C board LOGIC PCB 1 1 Same as above Input kw data Part description uttjodojA 5812 A 005 19152 INIWOIBA NVW SyuouTysuy UPNSUI 860 9W U N 860 600 UPN 860 9jnpoui PW UN 60 650 oporq EW 342014 20 1d25x2 onbJoi 301021431 0 pue 1 ur sonijeuuouqe ZH 09 A 09 01 00 ZH OS STP 01 08 ZH 09 05 A 1 OCC sonieuuouqe ON uonesuopuoo MOP OU 06 01 OZ Aupruny BUNI OU Oo0p 01 01 1 1 juorqury pouod 14941998491 uonoodsutr Jenst
77. oltage to be measured is the fundamental wave effective voltage and the power to be meas ured is the total effective value Power supply Power supply Table 3 Parts to be measured Measurement Parts to be Measuring instrument Remarks item measured Supply voltage Between L1 and L2 L2 Moving iron type Fundamental E and L3 L3 and L1 ER voltmeter or rectifier wave effective Es ET t type voltmeter value Reference value Commercial supply voltage 18 200 V class 220 240 V 50 60 Hz 3 400 V class 380 415 V 50 Hz 400 460 V 60 Hz Supply current L1 L2 L3 Moving iron type Total effective I 18 15 1 ammeter value Between L1 and L2 L2 Electrodynamic type Total effective NE Supply power Wi and L3 W11 W12 EZJ wattmeter Calculate the supply power factor from the measured supply voltage supply current I and supply power Supply power factor Pf Wi Pf 100 c voltage Between U and V V Rectifier type Total effective and W W and U voltmeter value EUXEV Ew us current U V W Moving iron type Total effective ammeter value Output power Between U Electronic type Total effective value EZJ and V V and W Wo1 Wo2 Wo Calculate the output power factor from the output voltage E output current I a
78. om the state of ON or OFF of the terminal Terminal setting method Set the set 6 Jin one of the input terminals C 0 to C 4 Precautions 7 8 Connect and turn on the SET terminal before the running command terminals FW and REV terminals When they are con nected and turned on at the same time the setting may not be switched to the second set ng Terminal name Second stage acceleration and deceleration 2CH Function content When the terminal 2CH is turned on the equipment can be accelerated or deceler ated acceleration time 2 deceleration time 2 by the 2 stage acceleration and deceleration time Function switching method While the switch between the set termi nals 2CH and PV24 is on the equip ment operates by the 2 stage acceleration and deceleration time acceleration time 2 deceleration time 2 When the terminal is turned off the equipment is returned to the original acceleration and deceleration time accel eration time 1 deceleration time 1 2CH When 2 is allocated to the terminal 3 Terminal setting method Digital operator Set the set value 7 in one of the input terminals to 7 9 A T13 119 Function No to be set 2 stage acceleration and deceleration dme setting method Use acceleration time 2 and A 19 deceleration time 2 to set the 2 stage accel eration and deceleration time acceleration t
79. operate key on the operator in the Soft Lock status data on the display changes but will neither be changed nor stored 8 30 Command c 0 Input terminal setting 1 2 3 4 and 5 Contents and display These commands respectively assign terminal functions to terminals 1 to 5 a total of five terminals When changing the initial functions assigned to the terminals or changing the order of the terminals reassign the functions respectively to the terminals by these commands The time to input a signal to an input intelligent terminal should be 12 msec or more Assignment of commands to intelligent terminals pep 3 T C1 llnputterminal setting 2 2 LEM M5 pu Li Setting procedure Press the or key once for a desired terminalsetting command The preset value of the terminal is displayed Press cel A key repeatedly until the desired value appears on the display in reference with the List of Functions then press the key Retum to the command display status assigned Setting example Assigning the SFT Terminal Soft Lock function to the RS Reset temninal Enter the value of a desired terminal by pressing key Loud List of Terminal Functions Name of function Backward rotation Speed 1 Speed 2 Speed 3 External D C braking TN Initial setting ET Secondary setting function 2CH 2 step acceleration decelerauon and make s
80. ound fault protection is designed to detect current flowing to the ground upon power on This function is to protect the inverter not people Install the earth leakage breaker to protect against the ground fault on wires betweeen the inverter and the motor Use a breaker whose sensitive current level is raised in the high frequency area so as not to cause malfunction Installation locations and surfaces Avoid installing this unit in locations which are subjected to high temperatures high humidity or dew condensation Also avoid locations exposed to dust and dirt corrosive gases coolant mist The installation location should be a well ventilated room which is not exposed to direct sunlight Be sure to install the unit on a perpendicular wall which is not subjected to vibrations The installation wall should be made of steel sheeting or other nonflammable material Do not connect the power supply to the output this will damage the inverter INPUT OUTPUT Power supply Do not touch the interior of the inverter or put rods or other objects inside it when power is applied Such action can lead to electrocution and can cause malfunctions When operating a general purpose motor at a high frequency exceeding 60 Hz be sure to verify with the manufacturers the maximum rpm of the motor and machine 1 6 17 1 8 Withstand voltage tests and insulation resistance tests megger tests are executed before the units are shipped
81. ow Initial set value Control AT 0 VC VPI VP2 VP3 Ei IN uti High starting torque SLV1 for HITACHI general motors 2 High starting torque SLV2 Mods for dedicated general motors 1 The SLV2 control method has a mode for setting control constants such as motor constants This mode requires a remote operator DOP oc DRW 2 If you change E 5 V F Pattern Setting after setting SLV1 SLV2 with this command the control method is forcibly reset to V f control This command sets the capacity and the number of poles of the motor Maximum applicable ratings of 4 pole motors for each inverter are set initially Motor capacity Number of poles Initial set value Notes 1 If the values set by this command are not fit for the motor running in the Sensorless Vector mode the expected motor performance will not be obtained 0 55 2 In the sensorless vector operation a motor whose ratings are lower than the maximum applicable ratings will not do its best performance operation of two or more motors 3 The sensorless vector function is not available for a simultaneous 0 37 4 If the rating for the motor in the V f control mode is not the maximum applicable rating set a correct rating for the motor Maximum frequency switching This command increases the maximum frequency at steps of 0 1Hz Adjust the maximum frequency in the co
82. power is turned off within six seconds the data may not be copied 13 12 NOTE 1 The following settings cannot be copied by the copy function Note that the current set data is saved as it is Monitor mode Analog meter adjustment Trip history monitor Counts of latest three alarms e Function mode F 23 Switch selection 4 F 24 Switch selection 5 F 32 AVR voltage selection for deceleration F 33 Jump frequency F 34 Jump frequency 2 F 35 Jump frequency 3 F 36 Jump frequency width F 37 Overload previous notice level F 38 Intelligent input terminal setting F 39 Intelligent output terminal setting F 40 Setting of exterminal frequency command sampling times NOTE 2 Do not copy the setting from the 200 V class to the 400 V class or from the 400 V class to the 200 V class When the setting is copied to different voltage class by mistake reset F 31 V SET motor voltage setting NOTE 3 Do not copy the setting from the Japanese version to the European or American version or from the European or American version to the Japanese version NOTE 4 When the V f control setting data is copied from a different capacity for example copied from J100 004SFE3 to 7100 0225 FE3 change the kW setting of F 00 CONTROL to the kW value of the applied motor 13 19 When inquiring about inverter trouble please be ready to inform the shop where you purchased your unit or the nearest service station the following 1 2 3 4 Type
83. quency Open collector output 0 5 Hz to 1 5 Hz is tumed on 50 mA max DC 27 V max Output f 1 5 Hz qi 1 EL Z set ite A 39 set value Al 40 set value 7 60 ms 60 ms 60 ms At the time of constant speed arrival More than optionally set frequency NOTE When an arrival signal is outputted a delay of about 60 ms occurs 7 15 Terminal name Run signal RUN Function No 10 to be set Function content Terminal setting method When RUN is selected as an intelligent Digital operator output terminal the inverter outputs a RUN signal when the motor is driven Set the set value T the output terminal C 10 Connection example of output terminal Open collector output Precautions RUN signal is outputted simultaneously when a gate signal of the power module is outputted Therefore when the frequency of the RUN signal is less than the start frequency adjustment value 4 it will a ES not be outputted RUN signal can be outputted even during DC braking by FW REV setvalue Invener output frequency RUN Terminal name Overload advance notice Function No signal to be set Function content Terminal setting method When an output current more than the set Digital operator current rate to the rated current flows the terminal outputs a signal Set the set value in the output terminal Connection example of output termina
84. r VP2 Reduced torque to the 1 7th power VP3 Reduced torque to the 2nd power High start torque SLV1 F Set basic frequency Maximum frequency Hitachi general purpose motor K Motor capacity etting P Motor pole count A B Motor constants High start torque SLV2 Dedicated purpose motor Motor stabilization constants Load inertia constant Protective function displayed when using the remote operator Power module protection Over current protection NOTE1 Overload protection NOTE Braking resistor overload Over voltage protection EEPROM error Under voltage protection External trip Ground fault protection When output of an inverter is short circuited or the motor is locked a large current flows through the inverter and causes a fault When the current flowing through the power module or a temperature abnormal ity of the main devices comes to certain level the output is cut off The output current of the inverter is detected When it exceeds the specified value the output is turned off When a motor overload is detected the inverter s built in thermostat detects it and the output of the inverter is cut off When regenerative braking resistor exceeds the usage time ratio an overvoltage caused by the stop of the BRD function is detected and output of the inverter is cut off When the converter voltage exceeds a certa
85. r being supplied to terminals Check terminals L1 L2 and L3 N L1 L2 and L3 N U V and W If itis the POWER lamp should be on Turn on the power supply The inverter outputs U V and W are not supply ing voltage The motor will not run Press and check the content Then press the reset key Is the display Set to ON Connect terminal PV24 to terminal FW or RV on the printed circuit board When the terminal mode is selected Push down keys and set When terminal mode is selected connect the potentiometer to H O and L and then set 15 the operation instruction RUN ON Is terminal FW or RV connected to terminal PV24 Has the frequency setter been tumed on by pushing key to select and then key Are the printed circuit board terminals OandL connected to the potentiometer Is the mode key setting correct Read the instruction manual again 8 10 Release seizure or lighten the load Test the motor independently Has the motor seized or is the load too great Check the operation of the optional remote Are the operational settings between operator copy unit the remote operator and inverter unit correct on 1234 oe OFF 2 ON Same as 1300 Make the connections according to the phase sequ
86. r frequency sewing 3 200 220 230 240 V 400 415 440 460 480 200 220 230 240 250 270 0 Input voltage setting 0 F 31 32 AVR voltage selec 220V tion for deceleration 3 3 DEC V Uu 3 gt ump frequency 1 JUMP Fl 000 092 ump frequency 2 JUMP F2 000 0Hz ump frequency 3 JUMP F3 000 0 nn frequ IMP WID 0 5 2 ut termi lt 3 3 3 4 5 7 8 39 3 uU QLalam 150 IST IN TM 2 3 CF1 REV CF1 CF2 CF3 DB STN SET 2CH FRS EXT USP RS CF 2 Same as lefi IN TM 3 2CH RS Input terminal 5 IN TM 5 REV Input terminal 1 NO NC setting IN TM O C 1 NO Input terminal 2 NO NC setting IN TM O C 2 NO Input terminal 3 NO NO NC setting IN TM O C 3 NO IN Intelligent terminal input terminal setting inal 4 Input terminal O C 4 NO NO NC setting Input terminal 5 IN TM O C 5 NO NO NC setting 13 7 Rate to the maximum frequency hich is set in Item F 00 or F 01 et the motor voltage 7 This is effective when AVR OFF is selected in Item of Switch selection 5 When AYR OFF is selected the cursor will not move 7 Up to 3 locations can be set 0 means invalid ON level of overload previous notice signal REV Reverse running command CF1 1st multispeed switching CF2 2nd multispeed switching CF3 3rd multispeed switching DB External DB input STN Initialization SET 2
87. r is turned on or off If a fault may be caused by this provide an interlock in the external circuit Digital operator Contact specification Tie Minimum SE 250V 2 5A load 0 2A 0 4 AC 100 V 10 mA DC 30 Vm 3 0A load R 0 7A 0 4 DC5 V 100 mA The alarm output terminals are connected as shown in Fig a at the time of initialization They can be changed as shown in Fig b by setting C 121 a b contact at the ume of iniualizauon b a contact When an alarm occurs During normal running or when power is tumed off When an alarm occurs During normal running or power is tumed off Power ug sae ALO ALT Esas Power ming sae ON Abnormal Open Cosed ON value For Che Gr Open Close 7 18 8 OPERATION OF THE DIGITAL OPERATOR 81 Name of Keys Monitor LED display This display shows frequency motor current DV voltage motor direction and type POWER Lamp Power lamp of control circuit NOTE Use the charge lamp on the right of the terminal block to confirm the DC voltage after power is turned off FUNC Function key ws Up key Down key This key is used for changing s These keys are used to commands When pressing SELLY change data and increase key after setting data and or d
88. rect Was the inverter tripped during acceleration or deceleration Were the rpm and frequency meter correct Were there any abnormal motor vibrations or noise When overcurrent tipping or overvoltage tripping occurs during the test run increase the acceleration time or deceleration time Factory settings Maximum frequency 50 Hz Forward operation 6 3 7 FUNCTION OF CONTROL CIRCUIT TERMINAL 71 List of Control Circuit Terminals The initialization of the intelligent input terminals is a contact they turn on when short circuited When they are to be used in the b contact state it is necessary to switch the setting by 190 Terminal symbol Function Contents SWF Contact close UT Forward run open Stop 4 4 SWR Contact close SIN NN por Reverse run open Stop Terminal 5 Both contacts SWF and SWR are close stop 593 52571 SWFSWR Condition SW2 gt d Multistage speed SW3 Extemal DC When the terminal DB is turned on the DC braking operation can be performed braking Initialization This function is used for initialization state which is set at factory before shipment When the terminal STN is turned on and the equipment is reset or the power is turned on again the equipment will be initialized When the terminal SET is turned on the set frequency torque boost acceleration and deceleration time
89. requency setting correct the number of motor poles the gear ratio and pulley ratio correct EE Input the data and push the key once Was the power turned off without pushing the key after the data was changed with keys The data is memorized upon power off Is the time from power OFF to ON less than six seconds The data has not changed The data Take six seconds or more when turning power OFF and ON after changing the data Copy again and turn the power off six seconds Is the power turned off for six seconds or more after copying or more after the display changed from REMT to INV 10 2 Probable cause Countermeasure The data Frequency The change of the terminal mode and Confirm the change in setting mode setung can digital operator mode were correct See page 8 12 Is software lock ON Open SFT terminal and PV24 Is software lock ON with software Change the data of d tj lock selection date 1 Turn the switch OFF s the switch 4 mounted on the back of the remote operater copy unit ON See page 13 2 Note If software lock is ON because of use with an explosion proof motor do not release the software locks Precautions for data setting When changing any set data by one of the following methods to keep the equipment unoperated for 6 seconds or more after the selected method is executed When a
90. rror occurs IE Content of the function Braking 22 me zm FUNC ats t1 2 0 0 1 100 seconds Notes um 1 When a rate of 31 0 is specified the braking resistor BRD function is disabled 2 When the value T exceeds a preset value the BRD function 3 When an extemal resistor is used its resistance must not be smaller than the minimum resistance shown below The wire between the extemal resistor and the inverter should be a maximum of 5 meters long 8 25 Frequency arrival signal output method Contents and display These commands respectively set the frequency of the output signal when the motor is acceler ated and the frequency of the output signal when the motor is decelerated A 40 at steps of 1 These commands are valid wheal 1 of 2 is selected for the command Frequency Arrival Signal Output Method Seuing of the frequency Output of the output signal for A Initial set value frequency Hz i AAT S gt FUNC of the frequency Arrival signal of the outpat signal for pet Frequency setting or more deceleration Output Same as the above frequency Hz Setting valus Note 1 In esse the specified acceleration arrival frequency is equal to N Time or less than the specified deceleration arrival frequency or the siel difference between the specified acceleration and deceleration H arrival
91. s provide many functions and their parameters can be set by the user It is recommended to record the parameters that have been set by the user in order to speed the investigation and repair in the event of a failure Inverter model Ree ee all This information is written on the nameplate located on the MFG No DECEM side cover of the inverter Monitor mode name Frequency setting and output frequency Display content e o Setvalue EU Los __ Fever sng command Terai 13 Analog meter adjustment M ADJ 72 14 Trip display 27ERROR_ Over V NOTE The value of 400 V class is 15 0s Multistage speed setting and output frequency Expansion multistage speed E per gu mfr In case of over 4 Function mode oe Function name Standard seuing Sct value F 00 V F pattern setting V F VC 050 050 Maximum frequency limiter setting Minimum frequency limiter setting Multistage speed first speed setting Multistage speed second speed setting Multistage speed third speed setting Multistage speed fourth speed setting Multistage speed fifth speed setting Multistage speed sixth speed setting Mul
92. sent to the digital operator This command changes a monitor s method of output ng to the teminals FM and CMI Initial set value ww i igi 50 1 sm forte digital meter selection FUNC for the analog meter T 9 This command changes a type of monitor which outputs to theterminals FM and CMI L saaa ze Frequency monitor Current monitor Frequency Current Initial set monitoring value selection g Initial set value N This command selects an output mode of the RUN signal when the output terminals select the RUN signal Run signal 12 output selection He Initial set al 52 Initial set value Set value Outputting during running Outputting during running and during D C braking Note 1 Set 10 command 10 assign the RUN signal to the intelligent terminal 8 27 Command Contents and display This command enables or disables change of a frequency setting in the Soft Lock status Set value Set value Function Initial set change of t i Enables change of setting frequency Disables change setting the soft lock TEES Initial set value status FUNC This command is used to clear the history of tripping After setting 1 for this command tum off and on power or connect an
93. so that there is no need to conduct these tests before operation When conducting megger tests as a part of daily inspection be sure that these tests are only executed between the main circuit and the ground Do not execute megger tests on the control circuit egohm meter Do not attach or remove wiring or connectors when power is applied Also do not check signals during operation Do not stop operation by switching off the electromagnetic contactors on the primary or secondary sides of the inverter Earth leakage Turn ON and OFF Good example When there has been an instantaneous power failure and if an operation instruction has been given then the unit may restart operation after the power failure has ended If there is a possibility that such an occurrence may harm humans then install an electromagnetic con tactor Mgo on the power supply side so that the circuit does not allow automatic restarting after the power supply recovers If the optional remote operator is used and the retry func tion has been selected this will also cause automatic restarting when an operation instruction has been input so please be careful 1 2 1 9 Do not insert leading power factor capacitors or surge absorbers between the output terminals of the inverter and the motor Earth leakage breaker Surge absorber Power gt supply e jeading power factor capacitor 1 10 Besure to ground the grounding termin
94. supply voltage for the motor as shown below Motor wee ee seuing Initialized value Initialized value 8 13 Contents and display Setting of extended functions L IU The command selects the item of each extended function When the setting ends T 1 the screen is returned to the code display screen When any data is changed be sure Ce HKE dn Exuaded Dess the key to store the new data m function Changing setting Code selection of set value EL 100 Ca NOTE During running the code display of each extended function can be changed However each data setting of the extended functions cannot be changed However the double acceleration and deceleration times E 8 79 can be changed Trip history monitor Displays only when there is trip history Possible to check Display method of monitoring trip history during run history Command Alarm cause Display for 4 sec monitor 1198 Alarm current mja 799 Alarm voltage IE c Cause of alarm is displayed mie NOTE The alarm voltage display at the time of EEPROM error or CT error is 0 V Display for 2 sec bg Sq Function key retums to the original display When the trip occurrence count is less than 3 Es is displayed 2 Extension Function Mode Contents and display Command This command sets a control method Select one of the control codes shown bel
95. t terminals SET and PV24 is on the equipment is operated by the setting of the second func tion Output frequency setting V f pattern setting Acceleration time 1 setting Deceleration time 1 setting Manual torque boost setting Control method Motor capacity setting Motor poles setting 2 stage acceleration time setting 2 stage deceleration time setting Base frequency setting Maximum frequency setting When the terminal is turned off the setting is returned to the original setting first func tion When SET is allocated to the terminal 3 Function No to be set How to set the monitor and function modes when the second function is executed To set the second set data change the setting in the state that SET and PV24 are turned on Even when the SET terminal is switched during data display the digital operator displays the same value and does not dis play the switched set data When the dis play code is displayed switch the SET terminal e In the digital operator at the time of second setting a decimal point is displayed in the first digit place of the data display section such as 22 However when the acceleration and deceleration time DC braking time adjustment time and standby time after undervoltage display more than 100 it does not mean the second function setting When the remote operator is used for setting there is no distinction display of the second setting Confirm it fr
96. the 400 V class one of 380 400 415 440 460 and 480 can be selected NOTE 4 220 V for 200 V class 380 V for 400 V class NOTE 5 No extended function can be set during running However the set value of each function can be monitored 8 4 2 Extension function mode Each function name and settable range to the extension function mode are shown below Set the extension function code to be changed by F 4 Screen display order EM function page 1 Controtmethod pe 1 8 Mtr pols seing Ex em i318 Maximum frequency adjustment 8 16 San fequenay adusmen ___ aa 0s 5 L5 p Umetewemr wersum ome 0 as S555 amp i7 o Si E21 TempteqensumpT TAS 21 IR UN Ei Canter trequeneysauing wawm ga meme iS Mulspeod fest speed sting AG 359m 0 20 lus NECI Aa Io is Matispeed forth speed ais 588 0 sete ae reu d cd 277 sah peat eng A 19_ 2 stage acceleration time sewing arg 01 999 100 Changeable dwing RUN 8 21 21 DC braking frequency setting A20 os o 821 22 DC braking force adjustment A21 8 21 F5 De brkinguimeadusinent
97. the inverter when the inverter stops ignorance selection _____ Disables tripping by an undervoltage 1 Enables tripping by an undervoltage FUNC mual set value 8 24 Contents and display This command selects a receiving voluge AVR of the motor during deceleration EN EXT a se ois value e value qu ue yfe 5 UT o nae Any AVR value set by 37 1 Initial set value To increase the regenerative torque of the decelerated motor set this command to 1 and increase the value of or reset th 37 value to 0 In this situation if the Overvoltage Protection error E 7 occurs use an external regenerative braking resistor AVR setting for deceleration i i t i This command sets the receiving voltage of the decelerated motor Set the receiving voltage of the decelerated motor as shown below Initial set value gt lt Motor voltage setting for deceleration xcu A scov aass moor 3 804 00 4 15 4 40a 60 805 00 140 01 00 Initial set value When a value is set the AVR function is disabled during deceleration This command sets the rate of use in percentage of theregenerative braking resistor for 100 E 4 Dynamic braking usage ratio seconds When the resistor is used more than this rate the Braking Resistor Overload Trip e
98. the jump frequency range of 0 5Hz is specified total frequency range of 1Hz is jumped a Paix oe value 1 A frequency command value specified by Jump Frequency Setting command is jumped f Output frequency Output frequency Command frequency Output frequency This command sets a switching frequency carrier frequency of the power module Select one of the following carrier frequencies Carrier frequency setting Notes Initial set value 16 a 19 Hr Initial set value 1 When a smaller carrier frequency is selected the magnetic noise of the motor becomes louder 2 The carrier frequency is always 5kHz regardless of setting of this command in the D C Braking ope ration Command This command chang Contents and display 8 19 Contents and display These commands set output frequencies for Ist to 7th speeds Each speed setting becomes valid when the intelligent inputterminals CF2 to PV 24 are combined adequately io sist 18 7 1 When using multispeed commands of 4th to 7th assign the multispeed terminal CF3 to the input terminal Em Bih Frequency commands entered from the operator or terminals 8 20 Command Contents and display 2 stage accelera tion deceleration time setting These commands respectively set a 2 step acceleration ume Al 18 and a 2 step deceleration u
99. the remote operator is used Display only Setting and Monitor name Display content Standard Setting change are Remarks range possible ON EON FS00 0 C73 000 0Hz Frequency setting and output frequency Y 1 displays the setting 2 displays the output e 1 displayed when run instruction is ON 000 0 15005 02 000 0Hz 25020 03 000 0Hz Multistage speed seting and out put frequency Forward run Reverse run 35040 0 3 000 0Hz 45000 0 13 000 0Hz Displayed during multistage Expansion multistage speed 65000 0 C2 000 0Hz 75000 0 3 000 0Hz Acceleration time 10 0 0 1 to setting ACCEL 1 0010 05 15 0 2999 9 Deceleration time 10 0 0 1 to setting DECEL 1 _ 0010 05 150 29999 2 stage acceleration 0 1 to 4 time setting ACCEL2 001005 2999 9 Z stage deceleration DECEL 2 001095 100 29009 Frequency setting Remote command Terminal 7 Operation command method Revolution speed RPM 4p 000008 lt erminal iu Terminal inal 2 to 48 a Remote display 4 1 displays the rated Output current CO LO display 1 A Im000 095 c ro Manual torque 01 to 99 gain adjusument Analog meter 72 adjustment Output voltage V Gain 100 100
100. tistage speed seventh speed setting DC braking frequency adjustment DC braking force adjustment DCB OFF p 14 DC braking ume adjustment r 15 Electronic thermal level adjustment EH Xcosleration selection Linear Curve Linear p 17 Deceleration selection Linear Curve Linear F 18 External frequency setting start T p 10 External frequency setting end FM ANA Switch of frequency monitor Switch of the maximum frequency Switch of trip and retry Switch of the motor direction when using the digital DIOP FWD Operator Direction of the motor Forward Direction of the motor Reverse Overload limiter DC braking edge level selection TStoplkey is effective when extemal run is selected STOP ON Selection of electronic thermal characteristic Ehm 100 j og nN F 21 Selection of software lock SLOK OFF Setting voltage for analog input AN 5y Selection of analog input AIN TER a F 22 Selection of data change SOFTEREE Selection of frequency arrival Ber SAIS eee Selection of neglect of trip TRIP OFF DEBG OFF Debug mode displa D TCNT CNT selec tion 4 F 24 RUN signal output selection RUN I d ess AVR value selection for deceleration AVR ON ooo o LAD stop function selection taD ON election of reduced voltage start RYS
101. ttaching the front cover Removing NS Reattaching 3 2 Names of parts Front cover Digital operator A set screw 5 x 30 min Conuol circuit terminals Charge lamp LED 4 INSTALLATION For cooling purposes be sure that the inverter is installed vertically In addition be sure that it is separated from other components and walls If foreign matter is introduced into the interior of the inverter this may cause malfunctions so make sure that no foreign matter can enter it Flow of air Wall 5 NOTE Install the inverter vertically Do not install it on the floor or horizontally Be sure that the wall surface is a nonflammable material such as steel plate 4 1 During wiring or other work do not allow any wire scraps welding fragments iron scraps dust etc to enter into the inverter therefore be sure to cover the of the inverter before working Vent Be sure to check the ambient temperature 10 to 40 Up to 50 C with the front cover removed NOTE 1 The higher the ambient temperature inside the inverter the shorter its life will be If a heat generating unit is used near the inverter try to keep it as far away as possible Also when installing the inverter in a box be sure to carefully consider ventilation and the dimensions See the mounting dimension diagram for details PAGE 12 6 Be sure to install the inverter in the box for use
102. ulation resistance tests withstand voltage tests Conduct these tests by short circuiting the terminals as shown below and by following the conditions described In regard to insulation resistance tests measure the terminals below and the groundin gat 500 VDC and make sure that 5 M ohms or greater is indicated Do not perform the withstand voltage test When it should be done in regard to withstand voltage tests supply the terminals below and the grounding with 1500 VAC 200 V class 2000 VAC 400 V class for one minute and make sure that there are no abnormalities Do not conduct insulation resistance tests and withstand voltage tests for terminals other than those indicated below Increase or decrease the applied voltage for the withstand voltage test slowly and turn the equipment 0 V again Bad example 0 1 sec or more 0 1 sec or more Insulation Resistance Tests and Withstand Voltage Tests NOTE 1 If the inverter is used under high temperature and heavy load conditions its oper ating life will be significantly reduced NOTE 2 If the inverter has been stored for three years or more apply the following condi tions Apply 80 of the rated voltage of the capacitor for 1 hour at normal tempera ture Increase the voltage to 90 and apply it for 1 hour Apply the rated voltage for 5 hours NOTE 3 Precautions in handling printed circuit boards When maintenance and inspection of printed circuit b
103. unit DRW 0A Panel cut out Rl Ka Panel cut out ii J100 CABLE Extension cable for connector between the 1100 and the remote operator or the copy unit Extension cable for connector between the J100 and the remote operator ICA 1J ICA 3J 1 1 1 1 3 1118 HB lt NOTE 1 Shape ofthe cable for the 1100 series is different from that of the VWS3A and VWA Only the cable can be provided when changing the cable 13 11 Copy unit function Set data is read out from the inverter A It is stored into the memory inverter and remove the cable turn on the power written to inverter B M Cut off the power supply to inverter B 1 Perform the above processes from 3 to 5 sequentially for inverters C and D That is the same process as at for inverter B S S C Inverter D Connect the cable and press the remote key Change the data of the inverter IRE 2 py unit InverterA with copy unit Data change Read out the data from inverter It is stored into the memory area of the copy unit i The following procedures are the Neo same those of the operation 1 Inverter A unit Change the data setting first 1 When pressing any key or resetting the unit after the key is pressed be sure to wait for at least six seconds When any key is pressed the unit is reset or the
104. ure thata new terminal function has been lt amp lt 6 e fal a 3 8 CF 2 CF 3 Free running stop PP External tripping USP RS Resetting Terminal Soft Lock E mle we m1 Notes on terminal setting Donotenter identical values 0 C 4 commands When moving a terminal function from a terminal to anotherterminal first assign a set value of a terminal function toa terminal from which its function is moved then assign the value of a function to be moved to the destination terminal Do not enter a value of the function to the destination terminal first 8 31 Command This command assigns a terminal function to the output intelligent terminal 11 Use this com mand when changing the terminal function assigned to the terminal Output terminal setting Assignment of commands to intelligent terminals Output intelligent terminal Setting procedure Press the 4 or key once for a desired terminal setting command The preset value of the terminal is displayed Press oV key repeatedly until the desired value appears on the display in reference with the List of Functions then press t RE the BE Retum to the command display status and make sure that a new terminal function has been assigned Setting example Changing the RUN Run signal function to the AR Frequency Arrival signal functiony
105. ut frequency with full scale at the maximum frequency When the analog meter is used adjust the meter so that the needle of the meter indi cates the maximum value at the time of maximum frequency by analog PIN meter adjustment C 0 to 10V Full scale NOTE This is a dedicated indicator so that it cannot be used as a line speed signal Indication accuracy after adjust ment About 596 The accuracy of some meters may exceed this value Q Digital Frequency Monitor Signal Pulse train of a frequency which is the same as the output frequency is output The duty is about 50 Output frequency Analog Current Monitor Signal The duty cycle in proportion to the output current with full scale at 200 of the rated current of the inverter Specification of analog meter follows the analog frequency monitor specifications 7 3 Function Contents of Intelligent Input Terminals Terminal name Reverse running stop terminal REV When the running command is inputted via the terminal REV the terminal executes the reverse running command or stop command Terminal setting method Digital operator REV terminal setting This is set in the terminal 5 at the time of initialization Set the set value Reverse running com mand 1 one of the input termi nals CT 0 to CT 4 Terminal name Multispeed CF1 CF2 CF3 Function content When CF1 CF2
106. ut terminal Frequency 27 VDC One of frequency arrival signal RUN signal arrival signal and Overload advance notice signal is Initial setung Dry contact Close ON run Open OFF stop Forward operation Reverse running command Reset input Note 2 2 stage acc dec ume Multistage speed Second stage Intelligent input terminals 1 to 5 X Note 1 Reverse running Ini alization USP function command Min ON time 12 ms or more Multistage speed 2nd setting Reset First stage function Input Multistage speed 2 stage acc dec Terminal sign Second stage ume software lock Note 3 Multistage speed Multista d F t Mu ge spee ree run stop Fist stage Third stage External DC External trip Damping one of the above is selected Frequency command input Voltage frequency command OI Current frequency command nominal Normal ALO ALI close Contact ra ng Abnormal Power off 250 2 5 Resistor load Min 100 VAC ALO ALI open 0 2 0 4 10 Initial setting 30 VDC 3 0 A Resistor load 5 VDC 0 7 A cosa 0 4 100mA NOTE 1 USP Prevention function of restart upon power on NOTE 2 The reset terminal cannot be changed from a contact NO to b contact NC NOTE 3 When the software is to be locke
107. zards involved Failure to observe this precaution could result in bodily injury 1 Power supply to J100 inverter 1 Voltage fluctuation 10 or less 2 Voltage unbalance 3 or less 3 Frequency variation 4 or less 4 Voltage distortion THD 10 or less 2 Installation 1 Use filter designed for J100 inverter 2 Fix the filter and inverter to metal panel 3 Wiring 1 Shielded wire screened cable is required for motor wiring and length is less than 20m 2 Separate the main circuit wiring from signal process circuit wiring ue 1 Appearance and names of parts J100 004SFE4 Note 1 Plastic cover with conductive paint 4 Noise filter Note 1 Do not operate an inverter with no cover Inverter operation with no cover cakes high radiation noise and less noise immunity 2 Model name and specifications l Description of filter model name Tu Esc current of applied inverter Comply with emission class ds voltage Single phase 200V class Three phase 400V class Le m Applicable inverter J100 JLOOE4 series as Series name 2 Specification and applicable inverter Single phase 200V class 250V max Input Perfor Motor Three phase 400V class 506V max Input IFJ100 HA8 17 2 Perfor pee pum class A 1 9 J100 015 HFE4 Motor p 09 9 7100 022 HFEA mm kW 3 7 J1

Hitachi Marine Battery inverter User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents