HILTI WSR1200-PE User's Manual
Contents
1. CD Bedienungsanleitung GB Operating instructions CF Mode d emploi CD Istruzioni d uso CS Brugsanvisning ria El 1 7 9 15 17 23 25 31 33 38 WSR 1200 PE reciprocating saw It is essential that the operating instructions are read before the tool is operated for the first time Always keep these operating instructions together with the tool Ensure that the operating instructions are with the tool when it is given to other persons WSR 1200 PE operating controls El Blade clamp blade holder Function selection switch Stroke rate regulator Switch interlock O Control switch Contents Page General information 9 Description 9 Technical data 10 Safety precautions 11 Preparation for use 12 Operation 12 Sawing 12 Blades and accessories 13 Care and maintenance 14 Warranty 14 Disposal 15 Troubleshooting 15 Declaration of conformity See cover General information In these operating instructions this symbol indicates points of particular importance to safety The instruc tions at these points must always be observed in order to avoid the risk of serious injury A A Caution high voltage EE The numbers refer to the illustrations The illustra tions can be found on the fold out cover pages Keep these pages open while you read the operating instruc tions In these operating instructions the power tool to which these operating instructions apply is refe2. When using electric tools the following fundamental safety precautions must always be observed in order to avoid the risk of injury electric shock and fire hazards Please read and observe the instructions below before using the tool Safety precautions 1 Use protective equipment Wear ear Wear goggles Wear protective Wear respiratory protection gloves protection when the work causes dust 2 Wear suitable working clothing Don t wear loose clothing loose long hair or jewellery as it can become caught up in moving parts of the elec tric tool Wear non slip shoes 3 Make the working area safe Objects which could cause injury should be removed from the working area Ensure that the area is well lit When working keep other persons outside the range of the tool you are using 4 Take the influences of the surrounding area into account Don t expose the tool to rain or snow and don t operate it in the vicinity of flammable liquids or gases 5 Check the tool each time before use Check the condition of the tool the supply cord and mains plug Don t use it if it is damaged incomplete or if the controls cannot be operated correctly Before fur ther use of the tool a guard or other part that is dam aged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment or moving parts free running of moving parts breakage of parts mounting and any
3. b Turn the locking sleeve and pull out the blade D A O Wear protective gloves The insert tool may be very hot after long periods of use Sawing Setting the stroke rate The recommended stroke rate can be pre selected by turning the stroke rate adjusting wheel EA to the desired setting When the operating switch is pressed the saw will then run at the pre selected stroke rate The pre selected stroke rate remains almost constant even under load thanks to the tool s built in constant speed elec tronics which also prevent overheating of the machine when working with the pipe cutting adaptor The machine switches itself off automatically as soon as the motor is overloaded It can be restarted by pressing the operat ing switch again The recommended stroke rate settings and information concerning the correct choice of saw blade can be found in the information supplied with these products and in the corresponding table of applications Stroke rate selection 1 low stroke rate 4 high stroke rate Material cut Recommended stroke rate Wood 4 Wood with embedded nails 4 Drywall interior finishing 3 Plastic 1 3 Steel 1 3 Non ferrous metals 2 3 Aluminium 2 3 Stainless steel 1 The above settings are recommendations intended to ensure optimum cutting performance The optimum set ting may differ from these recommendations depending on the saw blade used the mains supply voltage and the sawing technique employed U
4. d condition Follow the care and maintenance instructions and replace insert tools in good time Never operate the tool when it is dirty or wet When not in use tools should be stored in a dry high or locked up place out of reach of chil dren Dust or dampness on the surface of the tool make it slippery and difficult to hold and may under unfavourable conditions present a risk of electric shock Repairs to the tool may be carried out only by an autho rised electrical specialist using original Hilti spare parts 11 Failure to observe this point may result in damage to the tool or present a risk of accident Accordingly if neces sary have the tool repaired at a Hilti service centre or authorised Hilti repair workshop 12 Always wear protective gloves and suitable protective goggles when working as saw blades may break or splinter Use clamps or a vice to hold the work It is safer than using your hand and it frees both hands to operate the tool Form the habit of checking to see that keys and adjust ing wrenches are removed from the tool before switching it on Preparation for use A A It is essential that the safety precautions print ed in these operating instructions are read and observed A The supply voltage must correspond to the infor mation on the type plate A If extension cords are used Only extension cords of atype approved for the intended use and of adequate cross sectio
5. ded The blade may become stuck unexpectedly Switch off the tool if your attention is distracted from your work When the tool is in use always guide the supply cord away from the tool to the rear Never carry the tool by the supply cord Don t unplug the tool by pulling on the supply cord Don t expose the supply cord to heat oil or sharp edges If the supply cord becomes damaged while working don t touch it unplug the mains plug immediately Never place your fingers or a hand in front of the saw blade when working with the saw 9 A Take care to avoid concealed cables and pipes Concealed electric cables or gas and water pipes pre sent a serious hazard if damaged while you are work ing Accordingly check the area in which you are work ing beforehand e g using a metal detector Avoid con tact between your body and earthed grounded objects such as pipes or radiators External metal parts of the tool may become live for example when an electric cable is cut into inadvertently 10 Avoid unintentional starting Don t carry the tool with your finger on the control switch while it is connected to the mains supply Check that the tool is switched off before connecting it to the mains supply Pull the plug out of the mains socket when the tool is not in use e g during pauses between work before maintenance and when changing insert tools 11 A Keep the electric tool and insert tools in goo
6. ece and begin the plunge move ment by reducing the angle of the saw contact shoe to the workpiece When the blade has passed through the workpiece bring the saw into the normal working position the entire sur face of the shoe in contact and then continue sawing along the line Blades and accessories Use only saw blades with a standard 2 connection end ii The pipe cutting adaptor used to obtain perfect cuts in pipes is shown in the illustration IB Hilti power tools have been designed to work opti mally as a system together with Hilti insert tools Accordingly highest performance and longest life expectancy can be achieved when you use this pow er tool with Hilti insert tools A comprehensive pro gram of insert tools and accessories is available The most important insert tools for this saw are shown on the inside of the toolbox Details of the entire programme can be found in the current Hilti product catalogue Should you require insert tools not included in the stan dard programme please contact the Hilti customer ser vice department or your Hilti sales representative Hilti offers a comprehensive range of special insert tools in professional quality Check your insert tools at regular intervals and replace them in good time A damaged or badly worn connection end may result in damage to the power tool Please observe the instructions on care and mainte nance of your insert tools given in the following sectio
7. etal Screws small parts Steel Scrap metal Troubleshooting Symptom Possible cause Possible solution The tool doesn t start Fault in the electric power supply Plug in another electric tool and check whether it starts Defective supply cord or plug Have it checked by an electrical specialist and replace if necessary Switch defective Have it checked by an electrical specialist and replace if necessary Tool doesn t produce full Cross section of the Use an extension cord of adequate cross power extension cord is inadequate sectional area See section Preparation ofr Stroke rate regulator set to low Set stroke rate regulator to position 4 fig EA Control switch is not pressed fully Press the control switch as far as it will go Orbital action does not react Function switch not set to Set function switch to orbital action E orbital action m Orbital action is perceptible only when A o Saw blade cannot be Locking sleeve not turned Turn locking sleeve as far as it removed from the blade clamp as far as it will go will go and remove saw blade 15 Konformitatserklarung Bezeichnung S bels ge Typenbezeichnung WSR 1200 PE Konstruktionsjahr 2000 Wir erklaren in alleiniger Verantwortung dass dieses Produkt mit den folgenden Richtlinien und Normen bereinstimmt EN 55014 1 EN 55014 2 EN 50 144 1 EN 50 144 2 11 gem ss den Bestimmungen der Richtli nien 73 23 EWG 89 336 EWG und 98 37 EWG EC declaration of con
8. formity Description Reciprocating saw Designation WSR 1200 PE Year of desing 2000 We declare under our sole responsibility that this product complies with the following directives and standards EN 55 014 1 EN 55014 2 EN 50 144 1 EN 50 144 2 11 according to the provisions of the directives 73 23 EWG 89 336 EWG und 98 37 EWG D claration de conformit CE D signation Scie sabre Modele type WSR 1200 PE Ann e de conception 2000 Nous d clarons sous notre seule et unique responsabi lite que ce produit est conforme aux directives et nor mes suivantes EN 55014 1 EN 55014 2 EN 50 144 1 et EN 50 144 2 11 conform ment aux dispositions des directives 73 23 CEE 89 336 CEE et 98 37 CEE Dichiarazione di conformita CE Designazione Seghetto frontale Modello WSR 1200 PE Anno di costruzione 2000 Dichiariamo con nostra unica responsabilit la confor mit di questo prodotto con le seguenti direttive e norme EN 55014 1 EN 55014 2 EN 50 144 1 EN 50 144 2 11conformemente alle disposizioni delle direttive 73 23 EWG 89 336 EWG 98 37 EWG EG forsakran om verensst mmelse Beteckning Tigersag Typbeteckning WSR 1200 PE Konstruktions r 2000 Vi f rs krar h rmed under exklusivt ansvar att denna produkt verensst mmer med f ljande direktiv och standarder EN 55 014 1 EN 55014 2 EN 50 144 1 EN 50 144 2 11 enligt best mmelsernai direktiven 73 23 EWG 89 336 EWG 98 37 EWG Hilti Corporation em fe Bo
9. he controls do not function faultlessly Have your tool repaired by a Hilti service center Repairs to the electrical sections of the tool may be car ried out only by trained electrical specialists 13 Warranty Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions all warranty claims are made within 12 months from the date of the sale invoice date and the technical system is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent nation al rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or conse quential damages losses or expenses in connection with or by reason of the use of or inability to use the tool for any purpose Implied warranties of mer chantability or fitness for a particular purpose are specifically excluded For repair or replacement send tool and or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization pr
10. k Cutting composites wood insulation material metal Cutting softwoods and hardwoods Rip sawing of materials in sheet form Cutting concrete forming components to length and to size Cutting metal Cutting metal pipes of up to 35 mm dia to length Cutting plastic pipes of up to 150 mm dia to length Cutting openings in metal and plastic pipes Cutting composites to length wood insulation material metal Demolition Cutting through metal and plastic pipes Cutting through cable trays ventilation ducts and installation channels Cutting up sheet metal and sheet metal trays Cutting through gas concrete blocks Cutting drywall plasterboard panels Technical data WSR 1200 PE orbital action constant speed electronics Nominal power rating 1150 W Nominal voltage 110 V 220V 230V 240V Nominal current input 11 7A56A 54A 52A Mains frequency 50 60 Hz Weight of tool 3 95 kg Dimensions Ixwxh 550x95x190 mm Stroke rate 1200 2600 min Stroke 32 mm Stroke rate regulation Constant speed electronics with variable stroke rate 4 stroke rate settings Blade clamp Keyless for standard 2 blades Noise pressure level lt 92 dB A Typical vibrational acceleration weighted lt 5 0 m s under no load Orbital action Selectable The tool is offered in different versions for various mains voltages Please refer to the information on the type plate for the nominal voltage and nominal current input of your tool 10 A
11. n A Take care to ensure that saw blades are always stowed away in their own compartment in the toolbox Damage to the supply cord caused by the sharp teeth of the saw blades can thus be avoided The Hilti Corporation accepts no liability for damage of this kind or any resulting consequential dam age Care and maintenance Care of the tool The outer casing of the tool is made from impact resis tant plastic Grip sections the dust shield and the sup ply cord protective sleeve are made from an elastomer material Clean the outside of the tool at regular inter vals using a slightly damp cloth Don t use a spray steam pressure cleaning equipment or running water for clean ing This may negatively affect the electrical safety of the tool Always keep the grip surfaces of the tool free from oil and grease Don t use cleaning agents which contain silicone Never operate the tool when the ventilation slots are blocked Clean the ventilation slots carefully using a dry brush Don t permit foreign objects to enter the interior of the tool Clean off dirt and dust deposits and protect your insert tools from corrosion by wiping them from time to time with an oil soaked rag Always keep the connection end clean and lightly greased Maintenance A Regularly check all external parts of the tool for damage and check that all controls operate faultlessly Don t operate the tool when parts are damaged or when t
12. n may be used Failure to observe this point may result in reduced performance of the tool and over heating of the cord Damaged extension cords must be replaced The recommended cross sections and max length for extension cords are Conductor cross section 1 5mm 2 5 mm 20m 40m 50m 100m Mains voltage 100 V 230 V Extension cables outdoors Only suitable approved and correspondingly marked cables may be used outdoors Always stay alert Always concentrate on your work Proceed logically and do not use the tool when your full concentration is not on the job Operation Inserting the blade Use only blades with a standard 2 shank connection end a Unplug the supply cord from the mains socket to prevent unintentional starting b Check that the connection end of the blade is clean 12 Always ensure that the blade clamping mechanism is kept clean c Turn the blade clamp locking sleeve in a counter clockwise direction Insert the blade in the blade clamp and press in the locking sleeve Release the locking sleeve until it is heard to engage Check that it is held securely by pulling on the blade El Note If the saw blade cannot be inserted into the blade clamp turn the locking sleeve a little until the blade is in the correct clamping position and then release the locking sleeve Removing the insert tool a A Unplug the supply cord from the electrical sock et to prevent unintentional starting
13. o Dr Andreas Dieterle Leiter F amp EWood January 2000 Dr Joachim Schneider Leiter BU Wood January 2000 Hilti Corporation Headquarters FL 9494 Schaan Tel 423 236 21 11 Fax 423 236 29 65 www hilti com Hilti registered trademark of Hilti Corp Schaan W 2378 0300 00 Pos 1 1 Printed in Liechtenstein 2000 Right of technical and programme changes reserved S E amp O 325934 A
14. oth er conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless oth erwise indicated in this instruction manual Have defec tive switches replaced by an authorized service facility Do not use the tool if the switch does not turn it on and off 6 Use the correct insert tool Ensure that the insert tools saw blades etc are equipped with the appropriate connection end to fit the blade holder on the electric tool and that they are clamped in posi tion correctly in the blade holder Use only the recommended original Hilti accessories and auxiliary equipment 7 Use the tool only for the purposes for which it is intended Do not force small tools or attachments to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut tree limbs or logs 8 A Apply a safe working method Avoid unfavourable body positions Always ensure you have a safe stance Always hold the tool in both hands when it is in use PA To ensure optimum efficiency and safety when working the contact shoe of the tool must always be pressed against the workpiece El Always use saw blades of adequate length To avoid kick back the end of the blade must always project at least 40 mm beyond the workpiece throughout the entire stroke EA It will do the job better and safer at he rate for which it was inten
15. ovided This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties Disposal Most of the materials from which Hilti power tools are manufactured can be recycled The materials must be cor rectly separated before they can be recycled In many countries Hilti has already made arrangements for taking back your old electric tools for recycling Please ask your Hilti customer service department or Hilti sales repre sentative for further information Should you wish to return the electric tool yourself to a disposal facility for recycling proceed as follows Dismantle the tool as far as possible without the need for special tools Use absorbent paper to wipe lubricated parts clean and to collect the grease that runs out total quantity approx 50 ml This paper should also be disposed of cor rectly On no account should grease be allowed to enter the waste water system or to find its way into the ground The individual parts should be separated as follows Part assembly Main material Recycling Toolbox Plastic Plastic Outer casing Plastic elastomer Plastic Gear housing Magnesium alloy scrap metal Grip Plastic Plastic Electronics module and switch Various Electronics scrap Fan Plastic Plastic Motor rotor and stator Steel and copper Scrap metal Supply cord Copper elastomer sheath Scrap metal Gearing parts Steel scrap m
16. rred to as the tool Component parts El O Type plate Motor Gearing section Front end grip area Clamping lever Contact shoe Saw blade Description The WSR1200 PE is an electrically powered tool for cutting wood metal plastics and composites It is intended for professional use The following items are supplied electric tool operat ing instructions saw blade toolbox The following conditions must always be observed when the tool is in use The tool must be connected to an alternating current electric supply in compliance with the information given on the type plate The tool is for hand held use only The tool must not be used in places where the sur rounding conditions may present a risk of explosion 9 Main features of the tool Class Il electrical protection double insulated al as per EN 50144 Anti vibration system additional operator protection Mechanical slip clutch additional gearing protection Vibration absorbing grip Keyless blade clamp Saw blade inversion possible Keyless contact shoe adjustment Infinitely variable stroke rate preselection with speed control switch Orbital action Constant speed electronics Right of technical changes reserved The tool is designed for the following uses Applications Range of uses Cutting wood Cutting openings for door and window frames Cutting wood with embedded nails and screws Cutting squared timber up to 220 mm thic
17. se of the wrong stroke rate setting may result in increased saw blade wear Orbital action Orbital action Orbital action off on The cutting performance under certain conditions e g when cutting wood materials or thin sheet steel can be increased through use of the orbital action The orbital action is switched off or on by moving the function selec tion switch El to the corresponding end position The switch may be operated whilethe motor is running or when it has stopped Adjusting the contact shoe Unplug the supply cord from the mains socket in order to prevent unintentional starting Adjustment of the shoe does not require the use of tools and is thus quick and convenient El Correct adjustment of the contact shoe ensures that the full length of the saw blade can be used optimally and may also improve access in corners Plunge sawing The plunge sawing technique should be used only on soft materials and when the orbital action is switched off A little practise is required in order to be able to plunge the blade into the material while the saw is run ning and thus make cut outs without first drilling a hole Plunge sawing is possible only with short saw blades Plunge cuts may be started with the saw in one of two different positions in the normal position IR or in the reversed position ID Hold the saw with the front edge of the contact shoe against the workpiece and switch on Press the saw firm ly against the workpi
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