Henny Penny OFG-390 User's Manual
Contents
1. 2 8 2 9 Electrical Requirements cinc eee rti ele IRR de 2 9 OPERACI N caja titi 3 1 3 1 gt X990 V 3 1 Lid Oper 3 3 3 3 Melt Cycle Op erati ni rr eene Etre terret etc 3 3 Switches and Indicators riada 3 3 Filling or Adding Shortening essere rentes 3 6 3 6 3 7 Care Of Sliortenmg 8 89 5 5 caves 3 9 3 8 188 3 9 Changing the M MM 3 11 3 10 Lighting and Shutdown of Burners cansar 3 11 3 12 Filter Pump Motor Protector Manual Reset eese 3 13 3 13 Regular Maintenance Schedule eene 3 13 Preventivo di 3 14 3 15 Programming 3 16 3 16 Special Program Mode M 3 18 4 1 4 1 Troubleshooting Guide 4 1 4 2 Error CODES Masias2. 4 2 G 1 Distributors List Domestic and International 306 H Y PENNY Global Foodservice Solutions Model OFG 390 1 1 INTRODUCTION 2007 1 2 PROPER CARE 1 3 ASSISTANCE 1 1 The Henny Penny open fryer is a basic unit of food processing equipment This unit is used only in institutional and commercial food service UU As of August 16 2005 the Waste Electrical and Electronic Equip ment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive RoHS and have redesigned our products as needed in order to comply To continue compliance with these directives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor Asinany unit of food service equipment the Henny Penny open fryer does require care and maintenance Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you require outside assistance call your local independent distributor in your area or call Henny Penny Corp at 1 800 417 8405 or 1 937 456 8405 207 Y PENNY Model OFG 390 Global Foodservice 5 1 4 SAFETY Henny Penny open fryer has may safety features incorpora
3. Global Foodservice 5 LOCATION Model OFG 390 The proper location of the fryer is very important for operation speed and convenience Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders Operators have found that frying from raw to finish and holding the product in warmer provides fast continuous service Landing or dumping tables should be provided next to at least one side of the fryer Keep in mind the best efficiency will be obtained by a straight line operation i e raw in one side and finish out the other side Order assembly can be moved away with only a slight loss of efficiency To properly service the fryer 24 inches 61 96cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel Also at least 6 inches 15 24 cm around the base of the unit is needed for proper air supply to the combustion chamber FIRE HAZARD To avoid a fire install the fryer with minimum clearance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruined supplies the area under the fryer should not be used to store supplies BURN RISK To prevent severe burns from splashing hot shortening position and install fryer
4. PENN Y Global Foodservice Solutions Henny Penny Open Fryer Model OFG 390 OPERATOR S MANUAL LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement
5. when the shortening has reached the setpoint temperature will read DROP 2 before setpoint and 4 above setpoint The display reads DONE at the end of the Cook Cycle Press this button to read the temperature of the shortening during a Cook Cycle Pressing this button toggles through the items being programmed Used in the programming of the controls After filtering the fryer if in the filter lockout mode the display reads FILL and the EXIT FILL button must be pressed After cooking or filtering the shortening the temperature automati cally goes into the Cool Mode which keeps shortening at a lower temperature this temperature extends the shortening life and minimizes the time to heat the shortening for the next Cook Cycle EXIT COOL button must be pressed to heat up to setpoint tem perature DANGER BURN RISK ALTHOUGH THE DISPLAY WILL READ COOL DURING THE STANDBY MODE THE SHORTEN ING IS HOT AND WILL CAUSE BURNS 504 Model OFG 390 SMS Controls TEMPERATURE BUTTON DIGITAL DISPLAY H Y PENNY IF YOU HAVE PROBLEMS CALL THE TECHNICAL SERVICE DEPARTMENT AT HENNY PENNY AT 1 800 417 8405 KEY LEGEND POLISH NOW A POLISH LATER EXIT FILL AAA EXIT COOL PRODUCT BUTTONS Figure 3 2 303 3 5 HENNY PENNY Model OFG 390 Global Foodservice Solutions 3 5 FILLING OR ADDING The shortening level must always be
6. 3 13 H PENNY Global Foodservice Solutions 3 14 PREVENTIVE MAINTENANCE Dilution Box Model OFG 390 If moving fryer to perform preventive maintenance e Gas supply should be turned off to avoid fire or explosion Electrical supply should be unplugged or wall circuit breaker turned off to avoid electrical shock Checking Cleaning Dilution Box Monthly Cleaning the dilution box helps to ensure the unit operates efficiently and with few failures 1 Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury 2 Unscrew the wingnut on the lower left back access panel of the fryer and remove access panel Clean the dilution box with a cloth or brush Make sure the holes in the box are free of debris Es back shroud when finished Depending on the breading location and conditions within the kitchen area the dilution box may need cleaned more often Cleaning the Nylatrons Monthly 1 Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on Nylatrons 2 Raise lid up and down several times to spread the degreaser 3 Wipe Nylatrons to remove food soil grease and degreaser residue Lubricating Lid Rollers Annually The lid rollers in the back of the fryer should be lubricated at least once a year to allow the lid easy movement 1 Remove the back shroud of the fryer 2 Using spin
7. PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 3 7 3 6 BASIC OPERATION Continued 10 Model OFG 390 Allow fryer to heat until digital display shows DROP Press the EXIT COOL button if the display shows COOL NOTO The heat cycles on and off approximately 10 degrees before the setpoint temperature to help prevent overshooting the setpoint temperature proportional control Before loading product onto the racks lower racks into the hot shortening to keep the product from sticking to the racks Slide racks of breaded product into carrier on the lid starting with the bottom tier Lower and latch the lid down and press the appropriate product button Atthe end ofthe cycle an alarm sounds and the display shows DONE At this time press the appropriate product button Unlatch and raise the lid cautiously Using the rack handles remove the racks of product from the carrier starting with the top rack In the event of a power failure no attempt should be made to operate the fryer The fryer is equipped with an automatic ignition system and cannot be operated without electrical power 703 Y PENNY Global Foodservice 5 3 7 CARE OF THE SHORTENING 3 8 FILTERING OF SHORTENING 703 Model OFG 390 DANGER OVERFLOW RISK FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIR
8. gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit ignition modules L shaped brush landing table level indicator lines lid assembly lid handle lid latch manual reset lever manual shutoff valve gas fryers only melt cycle pilot orifice gas fryers only pilot light gas fryers only 303 Model OFG 390 an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the other pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pressure the pressure specifications are preset at the factory the light that illuminates when the shortening is being heated the light goes off when the preset shortening temperature has been achieved the coils located inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if it senses shortening temperature in excess of 420 F 212 C two modules that send electrical energy to the spark igniters that ignite the pilot lights on gas fryers a brush included with the fryer that is used to clean around the burner tubes and heating elements another name for a dumping table see dumping table the lines marked on the interior real wall of the frypo
9. Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com
10. Natural I2E 2 51 mm Natural I2S 2 85 mm Liquid Propane I 1 04 mm Model OFG 390 This appliance must be installed in accordance with the manufacturer s instructions and the regulations in force and only used in a suitable ventilated location Read the instructions fully before installing or using the appliance A E E eS SSS Consumo Calorico Nominal Neto Consumo Calorico Nominal Bruto Presion De Alimentacion Datos Tecnicos Para Products CE Gas Natural L 26 4 kW 90 000 Btu h Gas Natural 12E 26 4 kW 90 000 Btu h Gas Natural 125 23 75 kW 81 000 Btu h Propano Licuado L 27 0 kW 92 000 Btu h Gas Natural L 29 3 kW 100 000 Btu h Gas Natural 12E 29 3 kW 100 000 Btu h Gas Natural 125 26 4 kW 90 000 Btu h Propano Licuado 1 29 3 kW 100 000 Btu h Gas Natural I 20 mbar Gas Natural 12E 20 mbar Gas Natural 125 25 mbar Propano Licuado L 37 50 mbar Presion En Ez Punto De Prueba Gas Natural 1 8 7 mbar Di metro Boquilla Gas Natural 12E 8 7 mbar Gas Natural 125 8 7 mbar Propano Licuado I 25 mbar Gas Natural L 2 51 mm Gas Natural 12E 2 51 mm Gas Natural 125 2 85 mm Propano Licuado 1 1 04 mm Este equipo debe instalarse nicamente en un recinto adecuadameute ventilado y conforme a las indicaciones del fabricante y a las normas vigentes Lea completamente las instrucciones ante
11. To test the heat output on CE units the blower and modules must first be turned Appliance Test Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 5 times until APPL TEST shows in the display With the power switch on the display will show CURR along with the time it took the unit to heat from 250 to 300 F 121 to 149 This is normally recorded from the initial heat up in the morning 504 3 16 SPECIAL PROGRAM 703 Y PENNY Global Foodservice 5 MODE Continued Model OFG 390 Heat Control Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 6 times until HEAT CNTRL shows in the display When CODE shows in the display press 1 2 3 4 MELT EXIT and TEMP flashes in the display along with the shortening temperature at which the unit will exit the cycle This should be set at 180 F 82 and should not be changed until the factory is consulted Press and release the FUNCTION button and MELT CYCLE and 100s shows alternately in the display along with the period pulse length of 4000 This should not be changed until the factory is consulted Press and release
12. error message These messages are coded E04 E05 E06 E32 E41 and E71 A constant tone is heard when an error code is displayed and to silence this tone press any of the product buttons DISPLAY CAUSE PANEL BOARD CORRECTION E04 Control board overheating Turn switch to OFF position then turn switch back to ON if display still shows 4 the board is getting too hot check for signs of overheating behind the control panel once panel cools down the controls should return to normal if E04 persists have control panel replaced E05 Shortening overheating Turn switch to OFF position then back to ON if display shows E05 the heating circuits and temperature probe should be checked once the unit cools down the controls should return to normal if E05 persists have control panel replaced E06 Temperature probe failure Turn switch to OFF position then back to ON if the display shows E06 the tempera ture probe should be checked once the probeis repaired or replaced the controls should return to normal if E06 persists have control panel replaced EAT Programming failure Turn switch to OFF position then back to ON if display shows E41 the control should be re initialized See Programming Section if the error code persists have control panel replaced 71 Pump motor relay failure or Replace relay 1f contacts are stuck closed
13. of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0103 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the applia
14. or screws as component damage or electrical shock could result 2 2 UNPACKING INSTRUCTIONS M Oji E Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure 1 Cutandremove the metal bands from the carton 2 Remove the carton lid and lift the main carton off the fryer 3 Remove corner packing supports 4 4 Cutthe stretch film from around the carrier rack box and remove it from the top of the fryer lid 4 Cutand remove the metal bands holding the fryer to the pallet All counterweights must be loaded before unlatching the lid or personal injury could result 5 Remove the fryer from the pallet HEAVY OBJECT Take care when moving the fryer to prevent personal injury The fryer weighs approximately 670 Ibs 304 kg 803 2 1 Y PENNY Global Foodservice Solutions 2 2 UNPACKING 7 INSTRUCTIONS Continued 8 9 10 11 12 13 2 2 Model OFG 390 Remove the counterweights from the pallet which are strapped to the pallet under the fryer Do not drop The counterweights weigh approximately 18 lbs 8 1 kg each Handle with care or personal injury could result Remove rear service cover Load the 4 weights into the counterweight assembly Replace rear service cover To avoid personal injury and assure safe operation of unit rear service cover must be in place Cut warning tags from the lid assembly
15. shutd the gas off via the modules A dual controller in which one side of the valve controls the pilot light and the other side controls the main burner Senses the flow of air coming from the blower if the airflow is reduced below a set amount the switch cuts power to the gas control valve which shuts down the burners To avoid property damage do not tamper with or disas semble this component It is set and sealed form the factory and is not to be adjusted Adds the proper amount of air into the burner tubes so an efficient combustion takes place and also pulls the flue gases out to the flue Pumps air into the shortening periodically to keep the shortening at auniform temperature this only functions when the unit has been sitting idle for a period of time and when heating up from a cold start 703 Y PENNY Global Foodservice Solutions 3 2 LID OPERATION 3 3 MELT CYCLE OPERATION 3 4 SWITCHES AND 703 INDICATORS Product Selection Buttons Time Temperature Display Heat Indicator HI Temperature Indicator Model OFG 390 To close lid 1 Lower the lid until latch comes into contact with the pot To open lid Unlatchthe front lid latch 2 Liftup on handle to raise lid If the shortening is below 185 F 77 85 C with the POWER PUMP switch in the POWER position the fryer enters the Melt Cycle The shortening is heated slowly to prevent scorching of the shortening The he
16. to prevent tipping or move ment Restraining ties may be used for stabilization For proper operation the fryer must be level from side to side and front to back Using a level placed on the flat areas around the frypot collar adjust the leveling bolt or casters until the unit is level DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 2 5 Y PENNY Global Foodservice Solutions 2 5 VENTILATION OF FRYER 2 6 GAS SUPPLY 2 6 Model OFG 390 The fryer should be located with provision for venting into adequate exhaust hood or ventilation system This is essential to permit efficient removal of the flue gases and frying odors Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer We recommend you consult a local ventilation or heating company to help in designing an adequate system Ventilation must conform to local state and national codes Consult your local fire department or building authorities The gas fryer is factory available for either natural or propane gas Check the data plate on the right side panel of the cabinet to deter mine the proper gas supply requirements The minimum supply for natural gas is 7 inches water column and 10 for propane EXPLOSION RISK Do not attempt to use any gas ot
17. wiring problem check wiring on POWER PUMP switch or at wall receptacle L1 and N may be reversed E32 FAN FAIL Air pressure switch open clogged Clean dilution box or replace blower if ERRORCHECK dilution box or faulty blower open necessary have drain switch checked reset BLOWER CLEAN pA 2 0 me DILUTIONBOX drain switch open high limit high limit or have high limit checked CALL HENNY PENNY SERVICE 304 4 2 4 2 ERROR CODES Continued DISPLAY 10 El5 E 20 E 20 B Model OFG 390 CE Only Along with the error codes from page 4 2 CE units have the following self diagnostic error codes CAUSE Air pressure switch failure stuck closed Draft fan or air pressure switch failure stuck open 20 Left gas module failure E20 D E20 E E20 F E20 20 43 Rightmodule failure Both modules failure Left module no flame sense Right module no flame sense Both modules no flame sense PANEL BOARD CORRECTION Reset the high limit by manually pushing up on the red reset button if the high limit does not reset the high limit must be replaced Close the drain using the drain valve handle if display still shows E 15 have the drain microswitch checked Press the timer button to try the ignition process again and if E 20 A persists call Henny Penny s Service Departmen
18. 0 3 1 OPERATING COMPONENTS Power Pump Switch Frypot Carrier Drain Valve Drain Interlock Switch Shortening Mixing System Lid Latch Filter Drain Pan Filter Union 703 A three way switch with center OFF position move the switch to the position marked POWER to operate the fryer move the switch to the position marked PUMP to operate the filter pump certain conditions must be met prior to operation of the filter pump these conditions are covered later in this section This reservoir holds the cooking shortening and is designed to accommodate the burner tubes 6 head of product and an adequate cold zone for collection of cracklings This stainless steel carrier consists of five racks which contain the food product during and after frying A two way ball valve normally in the closed position turn the han dle to drain the shortening from the frypot into the filter drain pan A microswitch that provides protection for the frypot in the event an operator inadvertently drains the shortening from the frypot while the main switch is in the POWER position the switch is designed to automatically shut off the heat when the drain valve is opened A shortening mixing capability to help ensure shortening is properly mixed to prevent an accumulation of moisture and hence boiling action in the pot the filter pump is activated by the controls at preset intervals to mix the shortening A mechanical catch on the front of the li
19. E AND OR PROPERTY DAMAGE To protect the shortening when the fryer is not in immediate use the fryer should be put into the Cool Mode Frying breaded products requires filtering to keep the shortening clean The shortening should be filtered at least twice a day after lunch rush and at the end of the day Maintain the shortening at the proper cooking level Add fresh shortening as needed Do not overload the baskets with product 20 Ib 9 0 kg max or place product with extreme moisture content into baskets DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD SHORT ENING IFIT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING SERIOUS BURNS PERSONALINJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT The Henny Penny gas 6 head fryer Model OFG 390 should be cleaned and the shortening must filtered and polished at least twice daily after lunch rush and at the end of the day Refer to KFC s Standards Library Filter shortening immediately following a Cook Cycle when the shortening temperature is in the COOL mode Drain the shortening at 250 F 121 C or less Higher temperatures cause cracklings to burn on the steel frypot surfaces after the shortening has drained 3 9 Y PENNY Model OFG 390 Global Foodservice 5 MS A DANGER continued ONLY FILTER WHEN COOL IS DISPLAYED FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS B
20. Make sure the inside of the frypot the drain valve opening and all parts that come in contact with the new shortening are as dry as possible The filter pump motor is equipped with a manual reset button located on the rear of the motor in case the motor overheats If motor won t run wait about 5 minutes before attempting to reset this protective device to allow motor to cool Remove the access panel on the left side panel of the unit to reset the button It takes some effort to reset and a screwdriver can be used to help reset the button re To prevent burns caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection device The Henny Penny open fryer does require care and proper mainte nance The table below provides a summary of scheduled mainte nance The following paragraphs provide step by step preventive maintenance procedures to be performed by the operator Procedure Frequency Filtering of shortening See KFC s Standards Library Checking cleaning dilution box Monthly see Preventive Maint Section Cleaning the Nylatrons Monthly see Preventive Maint Section Changing of shortening See KFC s Standards Library Cleaning blower Annually see Preventive Maint Section Changing the filter envelope See KFC s Standards Library Cleaning the frypot See KFC s Standards Library Lubricate lid rollers Annually see Preventive Maint Section 810
21. S AND THE COLD ZONE DURING THE FILTERING PROCESS FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 3 10 703 3 8 FILTERING OF SHORTENING 3 9 CHANGING THE FILTER 703 Y PENNY Global Foodservice S Continued ENVELOPE Model OFG 390 Scrape cracklings and crackling ring from frypot and discard Do not let cracklings drain into filter drain pan These crack lings can cause a burned taste in gravy Wipe all surfaces with a clean damp towel If water drops into cold zone dry with towel before pumping shortening back into the frypot Return drain handle to the closed position to close the drain Turn POWER PUMP switch to PUMP and when all short ening has been pumped into frypot swing drain handle to the closed position to close the drain 4 DANGER BURN RISK IF THERE ARE AIR BUBBLES COMING UP IN THE SHORTENING IT S POSSIBLE THAT THE FILTER CONNECTION AT THE UNION ON THE FILTER TUBE IS NOT TIGHTENED PROPERLY IF SO TURN OFF THE PUMPAND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILL BE HOT AND SEVERE BURNS COULD RESULT The filter envelope should be changed after 10 12 filterings or whenever it becomes clogged with crumbs Refer to KFC s Stan dards Library BURN RISK Use protective cloth or glove when disconnecting the filter union or severe burns could result I
22. TION button 1 time until REVIEW USE shows in the display DAILY shows in the display Press any of the product buttons to view the usage of that product Press and hold the FUNCTION button to exit Special Program mode Reset Usage I 3 18 Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 2 times until RESET USE shows in display When CODE shows in the display press 1 3 5 DAILY will show in the display and press any of the Product buttons to reset them to 0 703 Y PENNY Global Foodservice Solutions 3 16 SPECIAL PROGRAM MODE Continued 703 Model OFG 390 Factory Presets F C Gas Electric Speaker Volume Speaker Frequency Codes Initialize System Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 3 times until FAC PRESET shows in the display When CODE shows on the display enter 2957 DEG and MODE flashes in the display Press any of the product buttons to toggle from F to C and vice versa Press and release the FUNCTION button and TYPE and FRYR flashes in the display Press any of the product buttons to toggle from GAS to ELEC or vice versa Press a
23. The lid may now be unlatched Remove the accessories from inside the filter drain pan The fittings for installing the gas line are in a separate box along with the accessories in the filter drain pan Remove the protective paper from the fryer cabinet Clean exterior surface with a damp cloth 803 o o LL g 3015 03123135 3H NO 9315V H9V3 Y doud 9 _ 3015 29M113 MV VI0C94 SLHOISM 0 30 494 E IAOW 2 53015 H108 WOIIdAL E 2 50V YIBENY 100 X 0MX 3 E Esti 1 91 5 3015 ISIVH NOILISOd f SONILLIS IHL ALON F2 Wows S3lHOSS329V 8 AHL J3AONW33 4 OINO 1311 4 2 O 330 LINN Toy S E C p 2 O 011 HOLYINA 01 9MII9MI9LIV 380438 NIJHSHL 03MIVIM0 5M0II1 I5MIL 0311V15NI 38 LSAW GINJWO3S 1H913M W3A00 uv3u 3A0438 9 3 2 21 18 gt I 2 3 703 Model OFG 390 2 REMOVE 2 BOLTS MARKED A TO RELEASE FRAME AFTER INSTALL ING WEIGHT SEGMENTS INSERT 4TH INSERT 2ND amp 3RD SEGMENT 1 INSERT 1ST SEGMENT EACH WEIGHT SEGMENT WEIGHS APPROXIMATELY 18 LBS 8 1 KG HANDLE WITH CARE x ALL SEGMENTS ARE IDENTICAL ALL SEGMENTS MUST BE INSTALLED AND SECURED IN THE FRAME BEFORE ATTEMPTING TO UNLATCH LID 2 4 908 2 3 SELECTING THE 2 4 LEVELING THE FRYER 703 Y PENNY
24. URNS PERSONAL INJURY FIRE AND OR PROP ERTY DAMAGE High volume cooking could cause the cold zone to IIII quicker with cracklings and cleaning may be required more often Part of the filtering process involves removing cracklings from the cold zone of the frypot 1 Turn COOK PUMP switch to OFF position 2 Make sure filter drain pan is under fryer and the filter union is fastened to the filter standpipe coming out of the pan The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of Shortening Stirrer shortening and could result in personal injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned 3 Remove cooking racks and carrier and wipe bottom of lid Tilt lid out of the way to clean frypot 4 Pull drain handle towards you to open drain valve The handle should point straight out to the front of the fryer Use large white brush to clean cracklings from the burner tubes and from sides and bottom of frypot as shortening drains Use the drain cleanout rod to push cracklings through drain opening in bottom of frypot if necessary Using the small straight white brush Drain Cleanout Small White clean between the burner tubes and the frypot wall 4 DANGER BRUSH ALL CRACKLINGS FROM FRYPOT SURFACE
25. above the heating elements when the fryer is heating and at the frypot level indicators on the rear of the frypot Figure 3 3 Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The burner tubes must be completely submerged in shortening Fire or damage to the frypot could result 1 tis recommended that a high quality frying shortening be used in the open fryer Some low grade shortenings have a high moisture content and will cause foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing 2 gas model requires 130165 59 Kg of shortening The frypot has 4 level indicator lines inscribed on the rear wall of the frypot which show when the heated shortening is at the proper level Figure 3 3 3 Cold shortening should be filled to the lower indicators DANGER OVERFLOW RISK BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER LEVEL INDICATOR LINES FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PER SONAL INJURY FIRE AND OR PROPERTY DAMAGE For complete instructions refer to KFC s Standards Library 3 6 703 Y PENNY Global Foodservice Solutions 3 6 BASIC OPERATION 703 M
26. at cycles on and off to ensure slow melting of shortening At 185 F 85 C the heat stays on until 250 F 121 C the Cool Mode is reached To exit the Cool Mode press the COOL button See Filling and Adding Shortening Section Referto image at end of this section Select the number of heads or product to be cooked by pressing the button below the menued item shortening will then heat to drop temperature of that item Pressing the same button again begins the Cook Cycle the display changes from DROP to counting down the cook time in minutes and seconds Atthe end of the Cook Cycle the alarm sounds and the display reads DONE press the cycle button that is flashing to stop the alarm the fryerthen resets to the Cool Mode A Cook Cycle can be aborted at any time by pressing and holding the product button A four digit LED type display which shows the remaining cook time during Cook Cycles and also the shortening temperature on demand from the operator Illuminates whenever the control calls for heat when shortening temperature has been reached the heat light goes off The display reads HT if the shortening temperature is 40 F above the setpoint 3 3 Y PENNY Global Foodservice 5 3 4 SWITCHES AND INDICATORS Drop Indicator Done Indicator Temperature Button SCAN Button FUNCTION Button EXIT FILL Button EXIT COOL Button 3 4 Model OFG 390 The display reads DROP
27. button 1 0 to identify what product you want to program INT1 and TIME flashes on the left side of the display The right side will show the starting time of the Cook Cycle and can be changed by pressing the appropriate numbers Ex Press 1 0 0 0 and 10 00 flashes on the right side of the display setting the start time at 10 minutes After the time is set press and release the FUNCTION button and INT1 and TEMP flashes on the left side of the display The right side will show the starting temperature and can be changed by pressing the appropriate numbers Ex Press 2 5 0 and 250 F will show on the right side of the display setting the start temperature at 250 Fahrenheit After the temperature is set press and release the FUNCTION button and INT1 LOAD and COMP flashes on the left side of the display The factory preset load compensation value shows in the right side of the display After the load compensation press and release the FUNC TION button PROP and CONTROL shows on the left side of the display and the factory preset proportional control temperature shows on the right side of the display 703 3 15 PROGRAMMING 703 Y PENNY Global Foodservice 5 Continued 10 11 12 13 Model OFG 390 After the proportional control press and release the FUNCTION button ALM 1 and TIME flashes in the left side of the display and t
28. cient air to the combustion chamber The Model OFG 390 open fryer is equipped with a continuous pilot But fryer can not be operated with out electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT 703 Y PENNY Global Foodservice S Nominal Heat Input Net Nominal Heat Input Gross Supply Pressure Test Point Pressure Injector Size Technical Data for CE Marked Products Natural L 26 4kW 90 000 Btu h Natural I2E 26 4 kW 90 000 Btu h Natural 125 23 75 kW 81 000 Btu h Liquid Propane L 27 0 kW 92 000 Btu h Natural L 29 3 kW 100 000 Btu h Natural I2E 29 3 kW 100 000 Btu h Natural I2S 26 4 kW 90 000 Btu h Liquid Propane Lp 29 3 kW 100 000 Btu h Natural L 20 mbar Natural I2E 2 20 mbar Natural 125 25 mbar Liquid Propane Lp 37 50 mbar Natural L 8 7 mbar Natural 12E 2 8 7 mbar Natural I2S 2 8 7 mbar Liquid Propane L 25 mbar Natural L 2 51 mm
29. ctrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect allline conductors 703 Model OFG 390 BOIL OVER PREVENTION IN HENNY PENNY FRYERS 44 DANGER FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE THE SHORTENING MAY BE STIRRED ONLY DURING THE MORNING START UP PROCEDURE DO NOT STIR THE SHORTENING AT ANY OTHER TIME FILTER THE SHORTENING LEAST TWICE A DAY FILTER ONLY WHEN COOL IS DISPLAYED BRUSH ALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING THE FILTERING PROCESS MAKE SURE THE FRYER IS LEVEL BE CERTAIN THESHORTENING IS NEVER ABOVE THE UPPER FRYPOT FILL LINE BE CERTAIN THAT THE GAS CONTROL VALVE AND BURNERS ARE PROPERLY ADJUSTED GAS UNITS ONLY USE RECOMMENDED PRODUCT LOAD SIZE FORADDITIONAL INFORMATION ON THESE INSTRUCTIONS REFER TO THE HENNY PENNY OPERATOR MANUALAND THE KFC STANDARDS LIBRARY FORASSISTANCE CALL THE HENNY PENNY SERVICE DEPARTMENT AT 1 800 417 8405 or 1 937 456 8405 703 2 11 Model OFG 39
30. d which engages a bracket on the front of the frypot this device holds the lid down while the lid is being locked into place but is not to hold pressure in the frypot The removable pan that houses the filter and catches the shortening when it is drained from the frypot also used to remove and discard old shortening BURN RISK When hot shortening is in this pan use extreme care to avoid burns Connects the filter to the filter pump and allows easy removal of the filter and drain pan 3 1 OPERATING COMPONENTS Continued High Limit Figure 3 1 Ignition Modules Spark Ignitors Flame Sensors Gas Control Valve Airflow Switch Blower Air Valve 3 2 Model OFG 390 This high temperature control senses the temperature of the short ening if the temperature of the shortening exceeds 450 F 230 this control will open and shut off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel in the front of the fryer The two ignition modules send 24 volts to the gas control valve and high voltage to the ignitors When the pilots are being lit the spark ignitors are electrically energized and the tip of the ignitors spark to ignite the pilot lights Sense the pilot lights when the power switch is turned on if the pilots go out or do not light the flame sensors
31. dle lube part number 12124 place a small amount of lube on both top and bottom rollers Make sure to lube both left and right rollers 810 HENNY PENNY Model OFG 390 Global Foodservice Solutions 3 14 PREVENTIVE Cleaning Blower Wheel Annually MAINTENANC Continued The blower wheel must be cleaned annually to ensure the unit operates efficiently and without failures Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury 2 Remove the back shroud of the unit 3 Remove the hose from the blower housing On the newer fryers the blower tube will slide out of the bracket instead of bolted See photo below 4 Clean the fins of the blower wheel using a brush or straight blade screwdriver Make sure the fins are clean of any debris Depending on the breading location and conditions within the kitchen area cleaning the blower wheel may need to be done more frequently 703 3 15 Y PENNY Global Foodservice Solutions 3 15 PROGRAMMING l 3 16 Model OFG 390 Press and hold the FUNCTION button for two seconds REG PROGRAM shows in the display followed by CODE Press the code 1 2 3 SELECT PRODUCT scrolls across the display If no buttons are pressed within approximately 1 minute while in the Program Mode the controls will revert back to the Cook Mode Press the appropriate product
32. e personal injury and or property damage The gas pressure regulator on the gas control valve is factory set as follows Natural 3 5 inches water column 87 kPa Propane 10 0 inches water column 2 49 kPa The gas pressure regulator has been set by Henny Penny and is not to be adjusted by the user DANGER MAKE SURE GAS PRESSURE IS SET COR RECTLY FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONALINJURY FIRE AND OR PROPERTY DAMAGE 2 9 Y PENNY Global Foodservice 5 ELECTRICAL 2 9 2 10 REQUIREMENTS Model OFG 390 The gas fryer requires 120 volt single phase 60 Hertz 10 amp 3 wire grounded earthed service or 230 volt single phase 50 Hertz service The 120 volt gas fryer is factory equipped with a grounded earthed cord and plug for your protection against shock and should be plugged into a 3 prong grounded earthed receptacle Do not cut or remove grounding earthing prong A wiring diagram is located behind the right side panel and can be accessed by removing the side panel The 230 volt plug must conform to all local state and national codes L SHOCK HAZARD To avoid electrical shock do not disconnect the ground earth plug This fryer must be adequately and safely grounded earthed Refer to local electrical codes for correct grounding earthing procedures orin absence of local codes with The National Ele
33. easily a protective lid for the frypot when fryer is not in use the crumbs of breading that come off the product during a cook cycle the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot G 1 Y PENNY Global Foodservice Solutions data plate drain handle drain interlock switch drain valve dumping table fill lines filter clips filter drain pan filter envelope filter heater switch filter pan dolly filter pump motor filter screen assembly filter union filter valve flame sensors gas fryers only fryer brush frypot frypot collar G 2 Model OFG 390 a label or plate located on the right side panel of the fryer that indicates the fryer type serial number warranty date and other information the handle used to open and close the drain valve a microswitch that automatically shuts off the fryer heat in the event the drain valve is inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF position before the drain valve 18 opened the drain valve should remain closed at all other times a table onto which the cooked product is dumped after removal from the fryer frypot the four lines marked on the interior real wall of the frypot that show the proper
34. f the filter pan is moved while full of shortening use care to prevent splashing or severe burns could result Be sure that the filter screens crumb catcher filter clips and the standpipe are thoroughly dry before assembly of the filter envelope or water will dissolve the filter paper 3 11 Y PENNY Global Foodservice Solutions 3 10 LIGHTINGAND SHUTDOWN OF THE BURNERS 3 11 CLEANING THE FRYPOT 3 12 Model OFG 390 To light burner 1 Turn POWER PUMP switch to the OFF position 2 Rotate gas valve knob clockwise to the OFF position and wait at least five 5 minutes before continuing to next step Rotate gas valve knob counter clockwise to the ON position 4 Place the electrical POWER PUMP switch to POWER position The burner will light until shortening reaches a preset temperature 6 Press desired product button after temperature is displayed To shutdown burner 1 Tum POWER PUMP switch to the OFF position 2 Rotate gas valve knob to the OFF position This fryer is equipped with a grounded earthed cord and plug for your protection against shock and should be plugged into a 3 prong grounded earthed receptacle Do not cut or remove grounding prong After the initial installation of the fryer as well as before every change of shortening the frypot should be thoroughly cleaned as follows 1 Turn the POWER PUMP switch to OFF positioin and unplug unit from wall receptacle The fil
35. gest life Closing in the diameter at the couplings as shown at right creates double bends causing work fatigue failure of the fittings Utilize elbows when necessary to k avoid sharp kinks or excessive bend e self draining js not l ing For ease of movement install necessary connect metal with a lazy loop Gas appliance hose in a vertical loop 4 must be disconnected prior to max imum movement Minimum move METAL HOSE HORI ZONTALLY unless ment is permissible for hose dis connection self draining is neces sary then use support on lower plane as shown at left Model OFG 390 303 Y PENNY Global Foodservice Solutions 2 7 GAS LEAK TEST 2 8 GAS PRESSURE REGULATOR SETTING 703 Model OFG 390 Prior to turning the gas supply on be sure the gas valve knob on the gas control valve is in the OFF position The word OFF is at the bottom of the knob when the valveis closed Upon initial installation and after moving the unit the pipings and fittings should be checked for gas leaks A simple checking method is to turn on the gas and brush all connections with a soap solution If bubbles and occur it indicates escaping gas In this event the piping connection must be redone NO OPEN FLAME To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in sever
36. ght head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners located on the rear of a gas fryer the blower pulls flue gases out of the flue and provides the proper amount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers that houses the pilot light which ignites the gas that heats the fryer the tubes through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the cook cycle the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is cooler than the area above the zone allows the crumbs to settle without burning a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a cook cycle the weights shipped with the fryer that when installed in the counterweight assembly enable the eight head fryer lid to lift easily an assembly of weights and cables that enable the eight head fryer lid to lift
37. he first alarm time shows on the right side of the display To change the time the alarm sounds press the appropriate product buttons to set the time Ex Press 1 0 0 0 10 00 flashes on the right side of the display which means when the timer counts down to 10 minutes an alarm sounds After alarm 15 set press and release the FUNCTION button ALM 1 SELF and CANCEL flashes in the left side of the display and YES or NO shows on the right side of the display The yes and no can be toggled by pressing any of the product buttons 1 0 YES means the alarm tone automatically stops after several beeps NO means some one must manually press the appropriate product button to stop the alarm tone Repeat steps 9 and 10 for alarms 2 and 3 After alarm 3 is set press and release the FUNCTION button FILTER and CYCLES show on the left side of the display and the Filter Cycle value is on the right side of the display The value is the number of Cook Cycles that must completed before the control signals the operator that the shortening needs filtered After the filter value is set press and release the SELECT FUNCTION button EOC and EXIT flashes on the left side ofthe display and COOL shows on the right side of the display The end of cycle EOC exit point can be set to COOL SETP or FITR by pressing any of the product buttons EOC At the end of a Cook Cycle the controls ca
38. her than that specified on the data plate Incorrect gas supply could cause a fire or explosion resulting in severe injuries and or property damage Please refer below for the recommended hookup of the fryer to main gas line supply To avoid possible serious personal injury Installation must conform with local state and national codes and be in accordance with Cana dian Gas Authority Standard CSA B149 2 Installation Codes Gas Burning Appliances and Australian Gas Authority Rule AG601 2000 Section AS5601 Thefryerandits individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 45 KPA 34 47 mbar 703 Y PENNY Global Foodservice Solutions GAS SUPPLY 2 6 703 Continued Model OFG 390 The fryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 45 KPA 34 47mbar A standard 3 4 inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although 3 4 inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer The
39. located on the front control panel of the fryer that serves as an off on switch and a filter switch a food item cooked in the fryer the wire grid that slides into the carrier to hold product during the cook cycle a preset cooking temperature the setpoint is a programmable feature an automatic system on eight head fryers hat periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot optional equipment used for shortening disposal the process of removing clumps from breading the igniters that create a spark to ignite the pilot lights on gas fryers see ignition modules the pipe through which oil is pumped back into the frypot after the filtering process is complete the pipe and fittings that are part of the shortening filtering process a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot keeps the filter lines free of solidified shortening when the filter heater switch is turned on Model OE 100 only a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the temperature probe communicates with the control panel overheat protection swtich for the filter motor that must be manually reset if tripped 303 F 5 32 0 3 1 Henny Penny Corp Eaton Ohio 45320 Revised 8 6 10 H Y PENN Y Global Foodservice Solutions
40. n be set to return to Cool Mode the setpoint temperature or to signal the operator to filter the shortening After the end of cycle point is set press and release the FUNCTION button HEAD flashes on the left side of the display and a number shows on the right side of the display The number on the right is the number of head of chicken to be cooked at one time when that product button is pressed The number can be changed by pressing the appropriate product button The control can then accumulate the head count usage of that product based on counting the number of Cook Cycles 3 17 Y PENNY Global Foodservice Solutions 3 15 PROGRAMMING Continued 14 3 16 SPECIAL PROGRAM MODE Model OFG 390 Another product can be programmed while in the program mode by following these procedures Press and hold the SCAN button at any time while in the Program Mode and the display will scroll SELECT PROD UCT Then press any of the product buttons 1 0 and now that product can be programmed To program second interval press and release the SCAN button while in the Time Mode of the first mode INT2 and TIME will flash on the left side of the display Then follow the steps above starting with step 4 Review Usage 1 Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNC
41. nce was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVELIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINSTHENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FMO5 031 E Revised 8 6 10 Y PENNY Model OFG 390 Global Foodservice 5 This manual should be retained in a convenient location for future reference A wiring diagram for this appliance is located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for suffi
42. nd release the FUNCTION button twice and SPKR and VOL flashes in the display The volume can be changed from 01 to 10 10 being the loudest Press and release the FUNCTION button 3 times and SPKR and FREQ will flash in the display The frequency can be set from 100 to 2000 Press and release the FUNCTION button 10 times and INTTIALIZE SYSTEM scrolls across the display Press and hold any of the product buttons and the display will count down from 5 Once the display counts down release the product button and the control will set factory preset param eters into the controls Before attempting to change the other modes in the Factory Preset Mode please call the Henny Penny Technical Service Department at 1 800 417 8405 or 1 937 456 8405 3 19 Y PENNY Global Foodservice Solutions 3 16 SPECIAL PROGRAM MODE Model OFG 390 Continued Tech I O Mode 1 3 20 Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 4 times until TECH I O shows in the display When CODE shows in the display press 2 4 6 1 7 7 6 for CE units HEAT and PUMP shows alternately in the display Also the LEDs over 1 and 3 flashes alternately To test the heat circuit press and hold the 1 button To test the pump system press and hold the 3 button
43. odel OFG 390 Follow the procedure below on the initial start up of the fryer and each time the fryer is brought from a cold or shut down condition back into operation These are basic general instructions Be sure to follow KFC s Standards Library when operating the fryer 1 Makesure the frypot is filled with shortening to 2 the lower level indicators DANGER OVERFLOW RISK DO NOT OVERLOAD OR PLACE PRODUCT WITH EXTREME MOISTURE CONTENT INTO THE RACKS 20 LBS 9 0 KG IS THE MAXIMUM AMOUNT OF PRODUCT PER FRYPOT FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RE SULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 2 Turnthe POWER PUMP switch to the POWER position and press the appropriate product button to select the amount of product to be cooked The controls have a 45 second delay from when the power switch is turned on to when the burners ignite All safety devices shut off the gas supply to the burner Follow the above procedures to restart the fryer Notify a qualified service technician if the shut down is repeated 3 Stir the shortening as it s heating up from a cold start Be sure to stir down into the cold zone DANGER OVERFLOW RISK DO NOTSTIR THE SHORTENING AT ANY OTHER TIME EXCEPT AT MORNING START UP FAIL URE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS
44. pressure loss in the piping system should not exceed 0 3 inch water column Provisions should be made for moving the fryer for cleaning and servicing This may be accomplished by l Installing a manual gas shut off valve and disconnect union or Installing a heavy duty min 3 4 inch design A G A certified connector which complies with standard connec tors for moveable gas appliances ANSI Z21 69 or CAN CSA 6 16 Also a quick disconnect coupling which complies with the Standard for Quick Disconnect De vices for use with Gas Fuel ANSI Z21 41 or CAN 1 6 9 Also adequate means must be provided to limit the movement of the fryer without depending on the connec tor and any quick disconnect device or it s associated piping to limit the fryer movement See the illustration on the following page for the proper connections of the flexible gas line and cable restraint NoOuICE The cable restraint limits the distance the fryer can be pulled from the wall For cleaning and servicing the fryer the cable must be unsnapped from the unit and the flexible gas line disconnected This will allow better access to all sides of the fryer The gas line and cable restraint must be reconnected once the cleaning or servicing is complete 2 7 Global Foodservice Solutions Y PENNY GAS PIPING CABLE RESTRAINT MINIMUM WRONG Please refer to the illustration below of equip AVOID SHARP BENDS AND KINKS when when installing cable
45. rain valve open High temperature limit tripped See Boil Over chart on fryer and beginning of Operation Section in this manual Drain valve clogged Motor overheated Temperature too high Breading to far in advance Temperature too low Fryer incorrect preheat Wrong product button pressed Shortening old Temperature too low Frypot overloaded Product not removed from frypot immediately after end of cycle MI9 IIII 18 Correction Fryer plugged in Check breaker or fuse at wall Make sure gas control valve knob is turned to the ON position Close drain valve Reset high temperature limit see Operating Controls Section Follow boil over procedures from chart Push cleaning rod through open drain valve Reset motor see Filter Motor Protector Manual Reset Section Check temperature setting in the Program Mode Bread product closer to frying period Check temperature setting in the Program Mode Allow proper preheat time Be sure to press the correct product to be cooked Replace shortening Check temperature setting in the Program Mode Reduce cooking load Remove product form frypot promptly More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com 4 1 or 1 800 417 8405 or 1 937 456 8405 703 Model OFG 390 4 2 ERROR CODES In the event of a control system failure the digital display shows an
46. restraint on all ment away from wall pulling equipment away from wall Max moveable nt permissible for accessi imum pull will kink ends even if installed o gas IIV6L5 bility to Quick Disconnect properly and reduce Connector life evice RIGHT 2 8 DISCONNECT BEFORE MINIMUM PULL FOR ACCESSI BILITY ONLY QUICK DISCON NECT DEVICE still attached while extended at maximum pull STRESS STRESS P POINTS MAXIMUM PULL NOT ADVISED WHILE CONNECTED RIGHT y 1 is to be secured to the building using acceptable building construc tion practices DRY WALL CONSTRUCTION Secure l bolt to a building stud Do not attach to dry wall only Also locate the l bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line Couplings and hose should be installed in the same plane as shown at left DO NOT OFFSET COUPLINGS this causes torsional twisting and undue strain causing premature failure This is the correct way to install metal hose for ver tical traverse Note the single natural loop Allowing a sharp bend as shown at right strains and twists the metal hose toa point of early failure at the coupling WRONG Maintain the minimum or larger bending diameter between the couplings for lon
47. s de instalar o usar este equipo HENNY PENNY 6 HEAD GAS OPEN FRYER SPECIFICATIONS Height 61 155 cm Width 24 61 cm Depth 4134 107 cm Floor Space Approximately 7 sq IL 65 sq m Pot Capacity 6 Head of chicken 20 lbs 9 kg 130 lbs shortening 46 Kg Electrical 120 VAC 1 Phase 50 60 Hz 10 Amp 2 Wire Ground 230 VAC 1 Phase 50 60 Hz 5 Amp 2 Wire Ground Heating Propane or Natural Gas 100 000 BTU Hr 29 3 kw Shipping Weight Approximately 670 lbs 304 kg NOLGE A data plate located on the back shroud behind the lid gives the information of the type of fryer serial number warranty date and other information pertaining to fryer Also the serial number is stamped on the outside of the frypot See figure below 703 TABLE OF CONTENTS Section Page INTRODUCTION circa 1 1 1 1 1 1 Proper 1 1 1 3 ASSISTANCE doit ica 1 1 1 4 ini ededvsabeeuesoseses s 1 2 usa daba 2 1 IntFOdUCLiOm 25555258 2 1 2 2 Unpacking sica 2 1 2 3 selectng the Fryer 2 4 2 4 Leveling the Fryer e eden eee ro Eta a Peers 2 4 2 5 Ventilation Of E lica 2 5 2 6 Supply rin 2 5 Gas Leak 4 e 2 8 Gas Pressure Regulator
48. shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed a pan that slides under the fryer into which shortening is drained a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly control panel switch that activates the strip heater Model OE 100 only an optional transport cart for the filter drain pan the motor that powers the filtering system an assembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope two filter clips and a crumb catcher Note eight head fryers have two filter screens with no crumb catcher the threaded connection between the fryer and the filter system that can be connected or released without tools the valve that must be opened to pump shortening back into the frypot during the filter cycle Models OE 100 320 and 340 the sensors that shut off the gas supply to gas fryers if the pilot lights go out or do not light a brush included with the fryer used to scrub the inside of the frypot the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid 303 Y PENNY Global Foodservice Solutions gas control valve gas fryers only gas valve knob
49. t Press the timer button to try the ignition process again and if E 20 B persists call Henny Penny s Service Department Press the timer button to try the ignition process again and if E 20 C persists call Henny Penny s Service Department Press the timer button to try the ignition process again and if E 20 D persists call Henny Penny s Service Department Press the timer button to try the ignition process again and if E 20 E persists call Henny Penny s Service Department Press the timer button to try the ignition process again and if E 20 F persists call Henny Penny s Service Department Press the timer button to try the ignition process again and if E 20 G persists call Henny Penny s Service Department Press the timer button to try the ignition process again and if E 20 H persists call Henny Penny s Service Department 303 Y PENNY Global Foodservice Solutions air valve airflow switch gas fryers only blower gas fryers only breading burner assembly gas fryers only burner tubes gas fryers only carrier casters cleaning solution cold zone cook cycle cooking load counterweight counterweight assembly cover cracklings crumb catcher 303 Model OFG 390 GLOSSARY HENNY PENNY OPEN FRYERS a valve on the eight head fryer that allows air into the filter lines when the pump is on in the mixing mode on ei
50. t that show the proper shortening level also referred to as fill lines an assembly comprised of lid lid handle and lid latch which raises and lowers product into shortening on eight head fryers a handle that is attached to the lid and is used to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front of the fryer lid that engages a bracket located on the front of the frypot the latch holds the lid down resets high limit OE 100 only a valve located between the fryer and the wall that shuts off the flow of gas from the supply line this is not the main shutoff valve for the store a heat mode that cycles on and off to slowly melt the shortening when the power switch is on and the shortening temperature is below a certain temperature the melt cycle prevents scorching of the shortening a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer is not in use the flame ignites the gas when the fryer is turned on G 3 Y PENNY Global Foodservice Solutions power pump switch product rack setpoint shortening mixing system shortening shuttle sift breading spark igniters gas fryers only standpipe standpipe assembly straight brush strip heater temperature probe thermal protector G 4 Model OFG 390 a three way switch
51. ted However the only way to ensure a safe operation is to fully under stand the proper installation operation andmaintenance proce dures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particu lar importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage 15 described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY Y PENNY Model OFG 390 Global Foodservice Solutions 2 1 INTRODUCTION This section provides the installation and unpacking instructions for the Henny Penny OFG 390 open fryer Installation of this unit should be performed only by a qualified service technician uly SHOCK HAZARD Do not puncture the unit with any objects such as drills
52. ter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Moving the fryer or filter drain pan while containing hot shortening is not recommended Hot shortening can splash out and severe burns could result 2 I hot shortening is present in the frypot it must be drained by slowly pulling the drain handle out towards you 3 Close the drain valve and discard the shortening 4 remove the racks and carrier from lid and tilt lid back so that the lid won t interfere with cleaning 703 Y PENNY Global Foodservice Solutions 3 11 CLEANING THE FRYPOT Continued 3 12 FILTER PUMPMOTOR PROTECTOR MANUAL RESET 3 13 REGULAR MAINTENANCE SCHEDULE Model OFG 390 5 Refer to KFC s Standard s Library on cleaning instructions If the cleaning solution in the frypot starts to foam and boil over immediately turn the POWER Switch to OFF or damage to components could result Do not use steel wool other abrasive cleaners or clean ers sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Do not use a water jet pressure sprayer to clean the unit or component damage could result
53. the FUNCTION button twice and MELT ON TIME and 1005 shows alternately in the display along with the length of time the heat is on This should be set at 1700 and should not be changed until the factory is consulted Press and release the FUNCTION button three times and COOL SET and POINT shows alternately in the display along with the temperature at which the control exits the melt cycle This is set at 250 F 121 and should not be changed until the factory is consulted Press and release the FUNCTION button four times and AUTO and IDLE shows alternately in the display along with OFF This should not be changed until the factory is consulted Press and release the FUNCITON button five times and AUTO IDLE and MMSS shows alternately in the display along with 0 00 This should not be changed until the factory is consulted The last 3 functions in the Heat Control Mode are used by the factory only and should not be changed 3 21 H Y PENNY Global Foodservice Solutions Model OFG 390 4 1 TROUBLE SHOOTING GUIDE Problem Power switch on but fryer completely inoperative Shortening not heating Foaming or boiling over Shortening not draining Filter motor won t run Product Color Not Correct A Too Dark B Too Light C Product Greasy Cause Opencircuit Gas valve knob turned to the OFF position D
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