Henny Penny G L O S S A R Y OFE- 290 User's Manual
Contents
1. f To prevent burns caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection device The Henny Penny open fryer does require care and proper mainte nance The table below provides a summary of scheduled mainte nance The following paragraphs provide step by step preventive maintenance procedures to be performed by the operator Procedure Frequency Filtering of shortening See KFC s Standards Library Changing of shortening See KFC s Standards Library Changing the filter envelope See KFC s Standards Library Cleaning the frypot See KFC s Standards Library Cleaning Nylattrons Monthly see below Lubricate lid rollers Annually see below Cleaning Nylatrons 1 Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on Nylatrons 2 Raise lid up and down several times to spread the degreaser 3 Wipe Nylatrons to remove food soil grease and degreaser residue Lubricating Lid Rollers The lid rollers in the back of the fryer should be lubricated at least once a year to allow the lid easy movement 1 Remove the back shroud of the fryer 2 Using spindle lube part number 12124 place a small amount of lube on both top and bottom rollers Make sure to lube both left and right rollers 810 PENNY Arias Global Foodservice Sa 3 14 PROGRAMMING 703 Model OFE 290 Press and hold th2. Model OFE 290 3 1 OPERATING COMPONENTS POWER PUMP Switch Frypot Carrier Drain Valve Drain Interlock Switch Shortening Mixing System Lid Latch Air Valve 403 A three way switch with center OFF position move the switch to the position marked POWER to operate the fryer move the switch to the position marked PUMP to operate the filter pump certain conditions must be met prior to operation of the filter pump these conditions are covered later in this section This reservoir holds the cooking shortening and 1s designed to accommodate the heat exchanger 6 head of product and an adequate cold zone for collection of cracklings This stainless steel carrier consists of five racks which contain the food product during and after frying A two way ball valve normally in the closed position turn the handle to drain the shortening from the frypot into the filter drain pan A microswitch that provides protection for the frypot in the event an operator inadvertently drains the shortening from the frypot while the main switch is in the POWER position the switch is designed to automatically shut off the heat when the drain valve is opened A shortening mixing capability to help ensure shortening is properly mixed to prevent an accumulation of moisture and hence boiling action in the pot the filter pump is activated by the controls at preset intervals to mix the shortening A mechanical catch on the front of the lid whic
3. and release the FUNC TION button PROP and CONTROL shows on the left side of the display and the factory preset proportional control temperature shows on the right side of the display After the proportional control press and release the FUNCTION button ALM 1 and TIME flashes in the left side of the display and the first alarm time shows on the right side of the display To change the time the alarm sounds press the appropriate product buttons to set the time Ex Press 1 0 0 0 10 00 flashes on the right side of the display which means when the timer counts down to 10 minutes an alarm sounds After alarm is set press and release the FUNCTION button ALM 1 SELF and CANCEL flashes in the left side of the display and YES or NO shows on the right side of the display The yes and no can be toggled by pressing any of the product buttons 1 0 YES means the alarm tone automatically stops after several beeps NO means some one must manually press the appropriate product button to stop the alarm tone Repeat steps 9 and 10 for alarms 2 and 3 After alarm 3 is set press and release the FUNCTION button FILTER and CYCLES show on the left side of the display and the Filter Cycle value is on the right side of the display The value is the number of Cook Cycles that must completed before the control signals the operator that the shortening needs filtered Af
4. latch 2 Liftup on handle to raise lid If the shortening 1s below 185 F 77 85 C with the POWER PUMP switch in the POWER position the fryer enters the Melt Cycle The shortening is heated slowly to prevent scorching of the shortening The heat cycles on and off to ensure slow melting of shortening At 185 F 85 C the heat stays on until the Cool Mode is reached whichis 250 F 121 C The controls maintains this temperature until the COOL button is pressed See Filling and Adding Shortening Section os T PENNY Global Foodservice Solutions SWITCHES AND 3 4 504 INDICATORS Product Selection Buttons Time Temperature Display Heat Indicator HI Temperature Indicator Drop Indicator Done Indicator Temperature Button SCAN Button FUNCTION Button EXIT FILL Button Model OFE 290 Refer to image at end of this section Select the number of heads or product to be cooked by pressing the button below the menued item shortening will then heat to drop temperature of that item Pressing the same button again begins the Cook Cycle the display changes from DROP to counting down the cook time in minutes and seconds At the end of the Cook Cycle the alarm sounds and the display reads DONE press the cycle button that is flashing to stop the alarm the fryer then resets to the Cool Mode NOVICE ieri A Cook Cycle can be aborted at any time by pressing and holding th
5. DE THE SHORTEN ING IS HOT AND WILL CAUSE BURNS TEMPERATURE BUTTON DIGITAL DISPLAY KEY LEGEND POLISH NOW 4 A POLISH LATER H PENNY IF YOU HAVE PROBLEMS CALL THE TECHNICAL SERVICE DEPARTMENT AT HENNY PENNY AT 1 800 417 8405 EXIT FILL C4 fr f f EE ft ft bt l f pograc EXIT COOL FUNCTION Figure 3 2 3 4 504 PENNY Model OFE 290 Global Fooskervice Sodus 3 5 FILLING OR ADDING SHORTENING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the rear of the frypot Figure 3 3 Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The burner tubes must be completely submerged in shortening Fire or damage to the frypot could result 1 Itis recommended that a high quality frying shortening be used in the open fryer Some low grade shortenings have a high moisture content and will cause foaming and boiling over To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing 2 The electric model requires 100 Ibs 45 Kg of shortening The frypot has 2 level indicator lines inscribed on the rear wall of the frypot which show when the heated shortening 1s at
6. FE 290 A DANGER OVERFLOW RISK FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 1 To protect the shortening when the fryer is not in immediate use the fryer should be put into the Cool Mode 2 Frying breaded products requires filtering to keep the shortening clean The shortening should be filtered at least twice a day after lunch rush and at the end of the day 3 Maintain the shortening at the proper cooking level Add fresh shortening as needed 4 Donot overload the racks with product 21 Ibs 9 5 kgs maximum or place product with extreme moisture content into racks A DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD SHORT ENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT The Henny Penny gas 6 head open fryer Model 290 must be cleaned and the shortening must be cleaned and polished at least twice daily after lunch rush and at the end of the day Refer to KFC s Standards Library Filter shortening immediately following a Cook Cycle when the shortening temperature is in the Cool Mode 250 F 121 C or less Drain the shortening at 250 F 121 C or less The higher temperatures cause cracklings to burn on the steel frypot surfaces after the shortening has
7. H I O shows in the display When CODE shows in the display press 2 4 6 1 7 7 6 for CE units HEAT and PUMP shows alternately in the display Also the LEDs over 1 and 3 flashes alternately To test the heat circuit press and hold the 1 button To test the pump system press and hold the 3 button Appliance Test Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 5 times until APPL TEST shows in the display With the power switch on the display will show CURR along with the time it took the unit to heat from 250 to 300 F 121 to 149 C This is normally recorded from the initial heat up in the morning 3 16 SPECIAL PROGRAM 3 18 PENNY Global Foodservice Solutions MODE Continued Model OFE 290 Heat Control Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 6 times until HEAT CNTRL shows in the display When CODE shows in the display press 1 2 3 4 MELT EXIT and TEMP flashes in the display along with the shortening temperature at which the unit will exit the melt cycle This should be set at 180 F 82 C and should not be changed until the factory is consult
8. ULT The filter envelope should be changed after 10 12 filterings or whenever it becomes clogged with crumbs Refer to KFC s Standards Library BURN RISK Use protective cloth or glove when disconnecting the filter union or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or severe burns could result Be sure that the filter screens crumb catcher filter clips and the standpipe are thoroughly dry before assembly of the filter envelope or water will dissolve the filter paper 703 Y PENNY Global Foodservice Solutions 3 10 CLEANING THE FRYPOT 703 Model OFE 290 After the initial installation of the fryer as well as before every change of shortening the frypot should be thoroughly cleaned as follows 1 Turn the POWER PUMP switch to OFF positioin and unplug unit from wall receptacle Moving the fryer or filter drain pan while containing hot shortening is not recommended Hot shortening can splash out and severe burns could result The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury 2 If hot shortening is present in the frypot it must be drained by slowly pulling the drain handle out towards you 3 Close
9. ay enter 2957 DEG and MODE flashes in the display Press any of the product buttons to toggle from F to C and vice versa Press and release the FUNCTION button and TYPE and FRYR flashes in the display Press any of the product buttons to toggle from GAS to ELEC or vice versa Press and release the FUNCTION button twice and SPKR and VOL flashes in the display The volume can be changed from 01 to 10 10 being the loudest Press and release the FUNCTION button 3 times and SPKR and FREQ will flash in the display The frequency can be set from 100 to 2000 Press and release the FUNCTION button 10 times and INITIALIZE SYSTEM scrolls across the display Press and hold any of the product buttons and the display will count down from 5 Once the display counts down release the product button and the control will set factory preset param eters into the controls Before attempting to change the other modes in the Factory Preset Mode please call the Henny Penny Technical Service Department at 1 800 417 8405 or 1 937 456 8405 703 PENNY Global Foodservice Solutions 3 15 SPECIAL PROGRAM MODE Continued Tech I O Mode 504 l Model OFE 290 Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 4 times until TEC
10. drained 703 Global Foodservice Solutions 3 8 FILTERING Model OFE 290 A DANGER OVERFLOW RISK ONLY FILTER WHEN COOL IS DISPLAYED FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE High volume cooking could cause the cold zone to fill quicker with cracklings and cleaning may be required more often Part of the pro cess involves removing cracklings from the cold zone of the frypot INSTRUCTIONS continued 1 2 Shortening Stirrer 3 4 Drain Cleanout Small White Rod Brush 403 Turn POWER PUMP switch to OFF position Make sure filter drain pan is under fryer and the filter union is fastened to the filter standpipe coming out of the pan The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned Remove cooking racks carrier and wipe bottom of lid Tilt lid out of the way to clean frypot Pull drain handle towards you to open drain valve The handle should point straight out to the front of the fryer Use large white brush to clean cracklings from the elements and from sides and bottom of frypot as s
11. e SCAN button while in the Time Mode of the first mode INT and TIME will flash on the left side of the display Then follow the steps above starting with step 4 Review Usage l Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 1 time until REVIEW USE shows in the display DAILY shows in the display Press any of the product buttons to view the usage of that product Press and hold the FUNCTION button to exit Special Program mode Reset Usage l Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 2 times until RESET USE shows in display When CODE shows in the display press 1 3 5 DAILY will show in the display and press any of the Product buttons to reset them to 0 3 15 3 15 SPECIAL PROGRAM MODE Model OFE 290 Continued Factory Presets F C Gas Electric Speaker Volume Speaker Frequency Codes Initialize System L 3 16 Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 3 times until FAC PRESET shows in the display When CODE shows on the displ
12. e FUNCTION button for two seconds REG PROGRAM shows in the display followed by CODEF Press the code 1 2 3 SELECT PRODUCT scrolls across the display NOuICGE If no buttons are pressed within approximately 1 minute while in the Program Mode the controls will revert back to the Cook Mode Press the appropriate product button 1 0 to identify what product you want to program INTTI and TIME flashes on the left side of the display The right side shows the starting time of the Cook Cycle and can be changed by pressing the appropriate numbers Ex Press 1 0 0 0 and 10 00 flashes on the right side of the display setting the start time at 10 minutes After setting the time press and release the FUNCTION button and INT1 and TEMP flashes on the left side of the display The right side shows the starting temperature and can be changed by pressing the appropriate numbers Ex Press 2 5 0 and 250 F shows onthe right side of the display setting the start temperature at 250 Fahrenheit After setting the temperature press and release the FUNC TION button and INTT LOAD and COMP flashes on the left side of the display The factory preset load compen sation value shows in the right side of the display 3 14 PROGRAMMING 3 14 IY PENNY Global Foodservice Solutions Continued 10 11 12 Model OFE 290 After the load compensation press
13. e product button A four digit LED type display which shows the remaining cook time during Cook Cycles and also the shortening temperature on demand from the operator Illuminates whenever the control calls for heat when shortening temperature has been reached the heat light goes off The display reads HP if the shortening temperature is 40 F above the setpoint The display reads DROP when the shortening has reached the setpoint temperature will read DROP 2 before setpoint and 4 above setpoint The display reads DONE at the end of the Cook Cycle Press this button to read the temperature of the shortening during a Cook Cycle Pressing this button toggles through the items being programmed Used in the programming of the controls After filtering the fryer ifin the filter lockout mode the display reads FILL and the EXIT FILL button must be pressed 3 3 PENNY Model OFE 290 Global Foodservice Solutions 3 4 SWITCHES AND INDICATORS Continued EXIT COOL Button After cooking or filtering the shortening the temperature automati cally goes into the Cool Mode which keeps shortening at a lower temperature this temperature extends the shortening life and minimizes the time to heat the shortening for the next Cook Cycle EXIT COOL button must be pressed to heat up to setpoint tem A DANGER perature BURN RISK ALTHOUGH THE DISPLAY WILL READ COOL DURING THE STANDBY MO
14. ed Press and release the FUNCTION button and MELT CYCLE and 100s shows alternately in the display along with the period pulse length of 4000 This should not be changed until the factory is consulted Press and release the FUNCTION button twice and MELT ON TIME and 100s shows alternately in the display along with the length of time the heat is on This should be set at 1700 and should not be changed until the factory 1s consulted Press and release the FUNCTION button three times and COOL SET and POINT shows alternately in the display along with the temperature at which the control exits the melt cycle This is set at 250 F 121 C and should not be changed until the factory is consulted Press and release the FUNCTION button four times and AUTO and IDLE shows alternately in the display along with OFF This should not be changed until the factory is consulted Press and release the FUNCITON button five times and AUTO IDLE and MMSS shows alternately in the display along with 0 00 This should not be changed until the factory 1s consulted The last 3 functions in the Heat Control Mode are used by the factory only and should not be changed 703
15. h engages a bracket on the front of the frypot when lid is lowered Pumps air into the shortening periodically to keep the shortening at a uniform temperature this only functions when the unit has been sitting idle for a period of time and when heating up from a cold Start Y PENNY Global Foodrervice Solus 3 1 OPERATING COMPONENTS Continued High Limit Ca Figure 3 1 Filter Drain Pan Filter Union Fuses 3 2 LID OPERATION 3 3 MELT CYCLE OPERATION 3 2 Model OFE 290 This high temperature control senses the temperature of the shortening 1f the temperature of the shortening exceeds 450 F 230 C this control will open and shut off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel in the right front of the fryer The removable pan that houses the filter and catches the shortening when it is drained from the frypot also used to remove and discard old shortening BURN RISK When hot shortening is in this pan use extreme care to avoid burns Connects the filter to the filter pump and allows easy removal of the filter and drain pan A protective device which breaks the circuit when the current exceeds the rated value To close lid 1 Lower the lid until latch comes into contact with the pot To open lid 1 Unlatch the front lid
16. hortening drains Use the drain cleanout rod to push cracklings through drain opening in bottom of frypot if necessary Using the small straight white brush clean between the elements and the frypot wall A DANGER BRUSH ALL CRACKLINGS FROM FRYPOT SUR FACES AND THE COLD ZONE DURING THE FILTE TERING PROCESS FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 3 9 PENNY Global Foodservice Solutions FILTERING 3 8 3 9 CHANGING THE FILTER 3 10 INSTRUCTIONS Continued ENVELOPE Model OFE 290 Scrape cracklings and crackling ring from frypot and discard Do not let cracklings drain into filter drain pan These crack lings can cause a burned taste in gravy Wipe all surfaces with a clean damp towel If water drops into cold zone dry with towel before pumping shortening back into the frypot Return drain handle to the closed position to close the drain Turn POWER PUMP switch to PUMP and when all short ening has been pumped into frypot swing drain handle to the closed position to close the drain A DANGER BURN RISK IF THERE ARE AIR BUBBLES COMING UP IN THE SHORTENING IT S POSSIBLE THAT THE FILTER CONNECTION AT THE UNION ON THE FILTER TUBE IS NOT TIGHTENED PROPERLY IF SO TURN OFF THE PUMPAND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILL BE HOT AND SEVERE BURNS WILL RES
17. own into the cold zone A DANGER OVERFLOW RISK DO NOT STIR THE SHORTENING AT ANY OTHER TIME EXCEPT AT MORNING START UP FAIL URE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 703 3 6 BASIC OPERATION 4 703 PENNY Global Fooskervice Sodus Continued Model OFE 290 Allow fryer to heat until digital display shows DROP Press the EXIT COOL button if the display shows COOL NOVICE The heat cycles on and off approximately 10 degrees before the setpoint temperature to help prevent overshooting the setpoint temperature proportional control Slide racks of breaded product into carrier on the lid starting with the bottom rack to prevent damaged product Before loading product onto the racks lower the racks into the hot shortening to prevent the product sticking to the racks Lower and latch the lid down and press the appropriate product button At the end of the cycle an alarm sounds and the display shows DONE At this time press the appropriate product button Unlatch and raise the lid cautiously Using the rack handles remove the racks of product from the carrier starting with the top rack to prevent damaged product 3 7 PENNY Palitos Global Riodervice Sa 3 7 CARE OF THE SHORTENING 3 8 FILTERING 3 8 INSTRUCTIONS Model O
18. ter the filter value is set press and release the FUNCTION button EOC and EXIT flashes on the left side of the display and COOL shows on the right side of the display The end of cycle EOC exit point can be set to COOL SETP or FLIR by pressing any of the product buttons EOC At the end of a Cook Cycle the controls can be set to return to Cool Mode the setpoint temperature or to signal the operator to filter the shortening 703 3 14 PROGRAMMING 3 15 SPECIAL PROGRAM MODE 703 PENNY Global Foodservice Solutions continued 13 14 Model OFE 290 After the end of cycle point is set press and release the FUNCTION button HEAD flashes on the left side of the display and a number shows on the right side of the display The number on the right is the number of head of chicken to be cooked at one time when that product button is pressed The number can be changed by pressing the appropriate product button The control can then accumulate the head count usage of that product based on counting the number of Cook Cycles JE NOMIC Another product can be pro grammed while in the program mode by following these procedures Press and hold the SCAN button at any time while in the Program Mode and the display will scroll SELECT PROD UCT Then press any of the product buttons 1 0 and now that product can be programmed To program second interval press and release th
19. the drain valve and discard the shortening 4 Raise lid remove the racks and carrier from lid and tilt lid back so that the lid won t interfere with cleaning 5 Refer to KFC s Standard s Library on cleaning instructions If the cleaning solution in the frypot starts to foam and boil over immediately turn the POWER Switch to OFF or damage to components could result Do not use steel wool other abrasive cleaners or cleaners sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Do not use a water jet pressure sprayer to clean the unit or component damage could result NOVICE Make sure the inside of the frypot the drain valve opening and all parts that come in contact with the new shortening are as dry as possible d 3 11 PENNY Gina Foodservice Solutions 3 11 FILTER PUMP MOTOR PROTECTOR MANUAL RESET 3 12 REGULAR MAINTENANCE 3 13 PREVENTIVE MAINTENANCE Model OFE 290 The filter pump motor is equipped with a manual reset button located on the rear of the motor in case the motor overheats If motor won trun wait about 5 minutes before attempting to reset this protective device to allow motor to cool Remove the access panel on the left side panel of the unit to reset the button It takes some effort to reset and a screwdriver can be used to help reset the button
20. the proper level Figure 3 3 3 Cold shortening should be filled to the lower indicator A DANGER Figure 3 3 OVERFLOW RISK BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER LEVEL INDICATOR LINE FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PER SONALINJURY FIRE AND OR PROPERTY DAMAGE For complete instructions refer to KFC s Standards Library 703 3 5 PENNY ETTET Global Riodiervice Sa 3 6 BASIC OPERATION 3 6 Model OFE 290 Follow the procedure below on the initial start up of the fryer and each time the fryer is brought from a cold or shut down condition back into operation These are basic general instructions Be sure to follow KFC s Standards Library when operating the fryer l Make sure the shortening is filled to the proper level in the frypot to the lower indicator A DANGER OVERFLOW RISK DO NOT OVERLOAD OR PLACE PRODUCT WITH EXTREME MOISTURE CONTENT INTO THE RACKS 21 LBS 9 5 KG IS THE MAXIMUM AMOUNT OF PRODUCT PER FRYPOT FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RE SULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE Turn the POWER PUMP switch to the POWER position and press the appropriate product button to select the amount of product to be cooked Stir the shortening as it s heating up from a cold start Be sure to stir d
Download Pdf Manuals
Related Search