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Henny Penny FM07-020-F User's Manual
Contents
1. H slobal Foodservice Sols L2A L1C 2 2 1 oc 2 2 2 PRESSURE SOLENOID VALVE FIELD WIRING P2 HS2 exl JUNCTION BOX CIRCUIT PRIMARY SAFETY SECONDARY HEAT p2 H 3 x CONTACTOR CONTACTOR P2 HS1 L2 12 o
2. REAR PRESSURE 7 JUNCT ION gr3 SOLENOID BOX 412 211 o 1 2 M1 2 H 35 p Ers P2 e ms o uma LI 2 ieee os 3 edis 1 2 s T 0 E TE omg P2 HS2 P2 Hs1 22 PRIMARY SAFETY H1 FIELD WIRING CONTACTOR JUNCTION BOX P2 HS3 113 L3 L3A Yo a ve 5577 2 n q L1 11 2 e m O a d HIGH
3. P1 P2 FILTER GREEN GND JUNCTION MOTOR BOX PUMP WHITE NEUTRAL BLACK LINE t P21P1 1 M2 9999 99 2 LINE CORD N PRESSURE 211 DO CAS SAFETY VE SOLENOID 1 1 YELLOW 1 BLACK SPARK IGN ON vm ili p NO COM IGNITION MODULE USE IF MV 24 VAC 1 SAFETY 1 DRAIN SWITCH VALVE PRESENT e 1 8 o TL lq T gt D amp 5 D SENSOR S m FAN MOTOR Qo 25 L INN S Ru 2 PV MV HI LIMIT MV 1 HERMOSTAT m GAS VALVE RELAY 120V m e 240V COIL 1 P2FN um o 5 6 n g Bs 7 8 R
4. BLACK pa as 1 Assy FILTER LINE CORD M M2 MOOR P2 P1 M2 oo SOLENOID ut IN fi goes ce VALVE Y SAFETY VALVE i a S S I YELLOW BLACK SPARK 1 iL p NO IGNITION MODULE 1 USE F ili 24 VAC 6 1 DRAIN SWITCH 1 PRESENT i slai 2 5 Pee E 1 TH xara 1 x ifi 9 amp L FLAME E 5 yi SENSOR GAS _ FAN MOTOR VALVE MV E d P 6V1 6V2 E PV P 1 PV MV HI LIMIT THERMOSTAT z WC CN _ RELAY 240V COIL 1 2 CN 2 P2FN 4
5. H Global Foodservice Solutions 12 12 m FILTER MOTOR PRESSURE PUMP SOLENOID GREEN e 14 H VALVE WHITE 1 NEUTRAL 15 BLACK e LINE i 9 9900 2 nuege 21 DRAIN lig HI LIMIT 23 SWITCH THERMOSTAT 20 FAN BLACK ju MOTOR 18 16 m e e m o 16 5 GAS CONTROL SAFETY VALVE 19 VALVE z2 e 7 1 2 5 4 5 6 7 8 9 MALE 41 5 8 10 L1 TD T LT 5 21521 4 T 516171 12 1 13 114 15 7134 3 28 481 6B 58 78 248 0B mi ml m 4B 2B 1B 148 15 4 POWER P7 128 7B 1 248 118 P6 H I 168 178 6 z 5 lt psi 58 m e E 34 BE 199 iba af 5 P11P2 P3 P4IPS P6 211 9 1 11 12 13 14 pq yo BOARD Li TENE 21858 P15 P17 118 5 514 3 2 41 312 pK 5578 gt 8 T
6. 12 12 5 FILTER MOTOR PRESSURE 5 SOLENOID LGRN YEL GREEN e 14 VALVE BLUE WHITE NEUTRAL 15 e BROWN 1 BLACK g ILINE x SES o NC NOCOM 1 2 1 el 9 8 Ir4 21 DRAIN 18 HI LIMIT 23 SWITCH THERMOSTAT 17 f No Z FAN BLACK k MOTOR 18 e 19 E 57 16 5 GAS CONTROL SAFETY VALVE 19 VALVE 122 9 7 2 8 4 5 6 8 9 OA MALE 2 3 4 5 6 7 8 9 11 12 13 14 15 CONN 2131 74 2 3 14 15 TT STH 38 28 48 6B 88 58 7B 248 0B ei al 8 4B 2B 1B 138 13B 1 POWER p i 128 224 7B 1 248 11B 168 1178 O 6 amp P5H 5B m PA ETE m PB leg 11 5 5 P1 P2 P3 P4iP5 P6 211 314 5 4 TEMP yo BOARD LJ Li TENE 21545 15 17 118 6 LT I GB 5141312 4 3 2 1 6 7488 54578 T r 22 31498 2 1596 534 11508 i 18B c P2l3 19B 6 1 MODEL 600SMS FRYER 208 240V 50 60HZ 1PH SMS CONTROL 65223 HENNY PENNY CORP EATON OHIO 45320 807 3 15 c H Y PENNY Global Foodservice Soluti
7. PRESSUR HEATERS O SOLENOID 1 VALVE Ou lt o O SES L3B EDS 2 P2 HS2 P2 HS1 FIELD WIRING PRIMARY SAFETY SECONDARY HEAT JUNCTION BOX 5 ox CONTACTOR CONTACTOR 1 14 L3 LS ol o 6529 FILTER Y m L2 1 2 LA TT L1 2 o 9 R H1 PUMP G 8 J HIGH DRAIN mE 7 fe LIMIT SWITCH Sz 42 2001 0 15 AMP 15 AMP BREAKE BREAKE LT LT c o Tho b N N T N T 12 1 i 71 3171 5B 819110 111 12 113 114 15 21514 8 T M1 3 0 o O lt S 9 M2 3 T 225 5 c 01 2 EN P2 HS5 CBN D1 3 4 LICB 2 power P7 118 5 i 1 1 5 TT 1 6 lt 5 co A be 5 PB s dk d 1104 Vo 5 1 2 4 5 6 2 P9 P101P11 P12 P15 P14 e C24 L 5 yo BOARD U U lt PROBE 2 AIT 5432 4321 m 12 4 p J P3 EK zy we 2 17 4 zum 3 1 1 PB 4 2 P2 2 PB2 41 MODEL DOOSMS F diu Q I _ 208 240 50 60HZ HENNY PEN CORP EATON OHIO 45320 73307 807 3 17 Y PENNY
8. FILTER BOARD enim mr L M T HLD N S Nun IDI 3 1 2 2 56 55515 m 9 2 ALE a I GI PIN CONN 2 3 4 5 6 8 9 110 11 12 13 14 15 4 TO TT T2 13 14 15 9 8 41516 27770 2T312 9 8 4 0 il Z 5 l O m m zz NP D1 3 power 2 4 5 SWITCHIM2 3 m LFN 2 1 Pe HT T 5 22 5 5 4 A 5 Vo 0 m 3 1 E 2 PBZ q oa a z x V 5 P1 P2 P3 P4 P5 P6 2 P9 P101 P11 P12 P1351P14 C24 pa 0 BOARD U U ENP PROBE lt e 2 P15 P17 5 5452 1172 EE o 1 12 m 25 RE 1121314 x uig 13 SSE 163 1 1 GE P2 B PB2 0 MODEL SOOSMS FRYER 65189 380 415V 50HZ 3PH 4 WIRE HENNY PEN CORP EATON OHIO 45320 607 3 12 Y PENNY
9. SPECIAL FUNCTIONS la Henny Penny Distributor List Domestic and International 304 Y PENNY Global Foodservice Solutions SECTION 1 INTRODUCTION 1 1 SAFETY The Henny Penny pressure fryer has may safety features incorporated However the only way to ensure a safe operation is to fully under stand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words NOTICE CAUTION WARNING and DANGER are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard Y NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARD OUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 2 ASSISTANCE Should you require outside assistance just call your local Henny Penny distributor in your area or c
10. HI LIMIT THERMOSTAT 16 x 1 2 3 4 5 6 7 8 9 OA 0 MALE 4 8 1 Te Ss T 427 2 TE ME PIN OONN 2 4 5 5 8 T 11 12 13 14 15 71314 38 28 4B 681 58 781 248 10B mi mil Cn S SS 4B 138 15 4 POWER P z 128 7B 1 24B 11B P6 16 17B 6 P lt P5 5B 5 2 198 SE 21 5 T PT P2P3P4 PS P6 2 P9P10P11P12P13P14 o vo BOARD L TEMP 2 EZB P15 17 11 5 EG 5TAT3 2 4132 ala qo 1578 P3 gt 58 31498 598 TI2T514 50 252 1 18 G 5 2 3 19B 6 2 MODEL 6005 5 FRYER 120V 50 60HZ SMS CONTROL 65222 HENNY PENNY CORP EATON OHIO 45320 3 14 807 5 X H Y PENNY Global Foodservice Solutions
11. 5 6 T mI 7 8 R1 R2 T G2 2 FNI 1 Z P1 1 R2 M1 1 MALE 2 4 5 6 8 10 11 12 13 14 1 4 PI N Fk S T 112 142 1 15 571 18 3B 28 481 6B 8 5B 78 248 10B al mi a 28 148 13B 4 3B POWER P7 Pim 12B 7B 1 248 118 2 P6 168 178 6 P5 5B Q 31188 m m 2198 B 8 zu m PiP2P3PAPSPS 1211 o vo BOARD H ENP 58 515 P17 PROBE 118 5141312 43 2 1 Q 56B 48B 5 4 l 1 3 PEE gt 2 498 21598 1214 1 3 1 12 2 508 18 4 125 51518 C 10 MODEL 600SMS FRYER 230V 50HZ 1PH SMS SS CONTROL 75512 HENNY PENNY CORP EATON OHIO 45320 SN AN0703021 amp ABOVE 3 20 807 807 Y PENNY Global Foodservice Solutions SPARE PARTS LIST GAS 73888RB 73889RB 30978 14332 14428 29887 30018 30094 36097 29898 17635 54085 29901 ME90 009 71933 56528 36210 51426 14354 lt 2 2 2 2 2 2 Nrecommended parts To ensure the correct control replacement kit is shipped for gas fryers built before 8 16 06 the model and serial number must be provided Assy Control 600SMS Int 8 18 06 amp after Assy Control 6008MS Dom 8 18 06 amp after Transformer 120VP 12VS 20VA Temperature Probe non SMS Assy 6 inch Probe 600 SMS Menu Cards Ferrule for Te
12. PENNY Global Foodservice Solutions Kentucky Fried Chicken Computerized Control Installation Operation and Programming Instructions OPERATOR MANUAL Y PENNY Global Foodservice Solutions LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton O
13. T BOARD MODEL 600KFC PRESSURE FRYER 120V 50 60HZ 1 PH HENNY PENNY CORP EATON OHIO 45320 63748 805 3 5 m FILTER GREEN WHITE NEUTRAL BLACK om DRAIN SWITCH C HI LIMIT THERMOSTAT ode d MH ULUS MODEL 600KFC PRESSURE FRYER 100V 50 60HZ 1 PH HENNY PENNY CORP EATON OHIO 45320 29895 u 805 ae H PENNY Global Foodser Tq GRN YEL GREEN BLUE WHITE NEUTRAL BROWN BLACK Mi F M SOLENOID HI LIMIT THERMOSTAT BLACK HE MODEL 600KFC PRESSURE 208 240V 7 1 HENNY PENNY CORP EATON 45320 29900 805 3 7 aor H Y PENNY Global Foodservice TO HEATERS n 8 x AA 5 w5 Q 2 P 35 2 L1 1 Nt a BS xz o u 5 b FILTER SOLENOID MOTOR VALVE PUMP temp probel EBEN SE T 9 PIN MALE CONNECTOR y PiN FEALE CONNECTOR X a a l Al m 18A i CONTROL s B BOARD 2 9 CONTROL TRANSFORMER 12 1 208 240V 15A NOTE THIS WIRING DIAGRAM MUST BE USED IN CONJUNCTION WITH THE WIRING DIAGRAM ORIGINALLY SUPPLIED WITH THE FRYER MODEL 500 FRYER KFC 208 240V N 35 PH 50 60Hz 44931 3 8 805 SOLENOID FILTER REAR VALVE MOTOR JUNCT 10N PUMP BOX REFERENCE SECONDARY CONTACTOR USED FOR CE ONLY F
14. n De L1 2 FN1 1 Z P1 1 R2 1 1 MALE 4 617 8 0 11 2 113 14 1 25 9 71 81 5 323924558 TIZISIZI 3B 28 4B 68 88 58 78 248 108 mi O mi S 48 28 g 8 138 4 3B POWER 7 128 78 1 248 11B 2 NOTE DASHED LINES FOR 168 178 a 1 120V AND 208 240V 2 1 168 P5 1 5B o 3 1 3 T E PT P2P PAP5PSi 2111 5 2 608 55 VIS QC 88 1 0 BOARD EMP 1 58 55 35 PROBE 58 5 P15 7 11B L GB 54131211 1 11488 5 8 H T 20625 8498 2598 CERA 1281 SEE 31508 18B c s o P2 19B 75190 108 ODEL 6005 5 551 FRYER 00 240V 50 60 2 1PH 5 5 551 CONTROL HENNY PENNY CORP EATON OHIO 45320 SN AN0703021 amp ABOVE 807 3 19 Y PENNY Global Foodservice Solutions GREEN 2 2 CAP RES ASSY JUNCTION WHITE e 417 BOX P1 P2
15. 2 4 MODE SELECTION FROM FILTER MODE 2 2 DROP Indicator The display will read DROP when the shortening has reached the setpoint temperature 4 to 2 Temperature Switch This switch allows the operatorto read the temperature of the shortening while in a cook cycle The display range is from 255 to 390 In power up the mode is selected depending on the temperature of the oil Povver Svvitch in the POVVER position 1 If pot temperature is below melt temperature of 185 the fryer will enter the melt mode Display will read LO 2 Ifthe pot temperature is 185 F or higher the control will enter the stand by mode and regulate to 250 Display will read COOL 3 When the operator presses the EXIT COOL switch the control will return to the last cycle selected and regulate to that cycle s programmed temperature SHOCK HAZARD To avoid electrical shock this appliance msut be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors When the display reads FILR after a cooking cycle it is time to filter Move the power switch to the OFF position and filter as usual When the display reads FILL move the power switch to the pump position and pump the shortening back into the frypot The control will remain locked out until the shortening has been filt
16. E 8 i P1 1 sil Po 18 16 He l ri 2 2 5112 9 H1 L1A 3 1 DRAIN 2 SWITCH FILTER y 2 e E 2202 OTOR 15 AMP 15 AMP H GH PUMP BREAKE BREAKER m HLD 6 L M T TIR CO a 4 m M2 1 4 xo Mi 1 4 C O 0 b cw G ww I a O Q G1 MALE 2 3 8 9 110 14 15 5 21 314 5 6 3 9 10 TH 112 113 114 15 314 T m 2 m FD n 1 5 lt m 2 3 5 5 8 D1 2 m P2 HS5 D1 3 1 1108 2 power 7 1 1 5 LCBN 2 pe 2 s 23 oz 6 lt 5 P5 5 JAED 5 P1 P2 P3 P41P5 P6 2 P9 P101P111P12 P131P14 24 2 yo BOARD 1111 TEMP amp paaa P15 217 PROBE 5432 4742 m 12 4 2 8159 BE L e 215 2141 314 GS Ta 5162 po PB2 Ca iS 20 MODEL SOOSMS FRYER 73309 7 208 240V 50 6072 1PH HENNY PENNY CORP EATON OH 45320 3 18 807 H Y PENNY Global Foodservice Solutions
17. Locate wires number 12 8 and 11 atthe fan motor Remove the connector securing these vvires VVire number 11 can be discarded at this time VVire number 12 vvill be connected to the nine pin connector as noted on the wiring diagram Wire number 8 from the fan motor will be joined with wire number 15 before it is connected to the nine pin connector Join these two wires using the twist on wire connector provided Note the position of the wires on the nine pin connector Reference wiring diagram Figure 2 The wires on the connector will have corresponding numbers to those within the control panel Using the twist on wire connectors provided splice the corresponding wires together Wiring of the nine pin connector is completed Do not install the control panel at this time Drain the shortening from the cook pot to a level below the position of the thermostat pot fitting Remove the thermostat capillary tube from the cook pot as per section 5 11 of standard Henny Penny Service Manual Install the reducer fitting Henny Penny part number FP01 024 into the pot wall fitting Use pipe sealant to seal the pipe threads Install the compression fitting part number 30094 Figure 3 into the reducer Use pipe sealant to seal the pipe threads Install the new probe by inserting the probe into the compression fitting until the probe extends one half 1 2 inch into the cook pot Tighten the nut on the com
18. THE LID CLOSED SO THAT THE FIRST SURGE OF THE RETURNING SHORT ENING WILL NOT SPLASH OUT OF THE FRYPOT WILL RESULT IN SEVERE BURNS 2 4 304 Y PENNY Global Foodservice Solutions 2 6 FILTERING THE SHORTENING Continued 7 When the pump is pumping air only close the filter valve first and then move the main power switch to the OFF position 8 Being sure there is sufficient shortening in the frypot depress the EXIT FILL switch 9 Theunit will go into the stand by mode and digital display will read COOL 10 Temperature of shortening will then stabilize to 250 F 11 Thecontrol will stay in the stand by mode until the EXIT COOL switch is depressed This will return the control to the last cycle selected and regulate to that cycle s programmed temperature 2 5 H PENNY Global Foodservice Solutions Y PENNY Global Foodservice Solutions SECTION 3 PROGRAMMING 3 1 BASIC PROGRAMMING To enter the program mode a password keystroke sequence is SEQUENCE required Note that when performing this sequence the switches must be depressed within one second of each other If not the control will not enter the program mode 1 Depress the SELECT TIME switch 2 Depress the EXIT COOL switch 3 Depress the SELECT FUNCTION switch 4 Depress the EXIT FILL switch You are now in the program mode of the control 3 2 COOK CYCLE To program a cook cycle the following steps should be f
19. control will enter the melt mode When the temperature of the shortening reaches 185 hte control will go into the stand by mode or to the first setpoint of the current cycle Stand by Mode The display will read COOL when the control is in the stand by mode After filtering or programming the shortening temperature is reset to 250 which extends shortening life and is also an energy savings The EXIT COOL switch must be depressed to exit the stand by mode BURN RISK Although the display will read COOL in the stand by mode the shortening is hot and could cause burns Cycle Selection Cycle selection is accomplished by depressing the switch nex to the desired cook cycle The LED light next to the switch will start flashing and the timing cycle will begin When the cycle is completed the buzzer will sound and the display will read DONE Time Temperature Display This is a four digit LED type display which shows the remaining cook time during cook cycles and also the shortening temperature on demand from operator Heat Indicator The heat light will illuminate whenever the control calls for heat When shortening temperature has been reached the heat light will extinguish HI Temperature Indicator The display will read HT ifthe shortening temperature is 40 above the setpoint Y PENNY Global Foodservice Solutions 2 2 SWITCHES AND INDICATORS Continued 2 3 FRYER POWER UP MODE
20. 2 5 FE 6B 21 5 3 6 P14 4 L TEMP 5 5 PROBE 118 5 2 5 11488 4 gt 21498 2 TZR 1283 SEBS S 50 188 5 51 198 108 EL 600505 FRYER 230 50HZ SMS CONTROL 65224 ENNY CORP EATON OHIO 45320 3 16 807 Y PENNY Global Foodservice Solutions
21. B 1 mwa E 1 12B oxa 50B 18B R 719 2 198 2 6 1 T MODEL 6005 5 FRYER 100V 50 60HZ SMS CONTROL HENNY PENNY CORP EATON OHIO 45320 807 65221 3 13 EG H Y PENNY Global Foodservice Solutions 12 13 13 112 FILTER SOLENOID MOTOR PUMP GREEN GND i4 Ki VALME WHITE NEUTRAL 15 ap eo BLACK LINE 0 12 69 8 18 NO II 21 DRAIN SWITCH e 22 T 5 24 FAN MOTOR sl GAS CONTROL o 19 VALVE uf occ
22. Dit 4 3 2 1 Digit 1 Blank When depressed it will erase all memory from controller Display will read INIT for one second then erase all memory Digit2 Blank When depressed it will enter all KFC cooking parameters Display will read INIT for two seconds then DEF for two seconds Digit3 Display will read either F for Fahrenheit degrees or C for Celsius degrees Digit 4 Display will read either E for Electric or for other includes gas Enterthe special program mode 2 Depress the cycle 7 switch Display will be blank 3 Depressing a certain switch on the front panel turns an output on while depressing the same switch again turns that output off This will test all circuits on the controller 3 3 Y PENNY Global Foodservice Solutions 3 6 TEST PROCEDURE Continued 3 7 SPECIAL FUNCTIONS 3 4 The table below shows the corresponding switch with the output Switch Product One Select Time Select Function Change Switch Under Display 4 Change Switch Under Display 3 Change Switch Under Display 2 Change Switch Under Display 1 Device Activated Pressure Solenoid and Heat Control Product Indicators Function Indicators Change Switch Indicator Display Change Switch Indicator Display Change Switch Indicator Display Change Switch Indicator Display The SELECT FUNCTION or SELECT TIME switch must be depressed before the PRODUCT ONE switch to properly perform the solenoid and heat control
23. E DO NOT FORCE LID LATCH OPEN BEFORE PRES SURE GAUGE READS 0 PSI ESCAPING STEAM AND SHORTENING WILL RESULT IN SEVERE BURNS Y PENNY Global Foodservice Solutions 2 6 FILTERING THE Frying breaded products requires frequent filering After each SHORTENING frying cycle the display will read FILR indicating to filter It should be noted that further operation of the control is not allowed until filtering is complete Clean and filter the frypot as follows 1 Turn the main power switch to the OFF position 2 Clean any build up from the sides of the frypot Use care when using a scraper or brush to clean the frypot to prevent damaging the temperature probe 3 Open the drain valve very slowly until all shortening has been drained from the frypot As the shortening drains clean the inside of the frypot with a brush The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and basket will be hot Use care when filtering to avoid getting burned 4 When the frypotis clean and all shortening has been drained close the drain valve and open the filter valve 5 Digital display will read FILL 6 Move the power switch to the PUMP position A DANGER BURN RISK FAILURE TO HOLD
24. E m MOTOR 10 2 11 1 _4 51 3 32 54 1 21514 516 7 8 9 9 PIN MALE CONNECTOR TEMPERATURE 1121 31 4151 6 7 8 9 9 PIN FEMALE CONNECTOR PROBE 1A 2 DA 8A 9A m 7 7 CONTROL PANEL NC NO 1 S 201 an 001 LIGH O RELAY x 16 8A 19 21 x 185 RESISTOR BB 382 18050074 3 CAPACITOR uu 7B i CONTROL e 18 6815 BOARD 7 8 786 LIGHT o 15 8 N 2 NC T1 1A uz Az 17 2 A 2 13 15 12 GO RELAY MN CONTROL o TRANSFORMER RESISTOR CAPACITOR 2207 K 7B 208 240 VAC 2 VAC 12 pH MODEL GAS FRYER 1 E 230V 50HZ 1PH 34809 HENNY PENNY CORP EATON OHIO 45320 3 10 807 HEATERS 44 27 45 26 46 24 SOLENO D FIELD WIRING 29 CIRCUIT PRIMAR HEA BOX EREAKER 30 8 LI 50 GRS4 oi FILTER MOTOR PUMP a nar n S SL TUS US FEMALE 7 i LT MODEL 500KFC 208 240V 50 60HZ 1PH HENNY PENNY CORP EATON OH 45320 24853 805 3 11 F LTER
25. OR CE WIRING DRAIN SWiTCH HI LIMIT THERMOSTAT 9 212 9 PIN MALE CONNECTOR 21514 7 9 PIN FEMALE CONNECTOR NOR 4A 17 CONTROL BOARD MODEL 0 380 415V 50HZ SPH 4 WIRE GND HENNY PENNY CORP EATON OHIO 45320 63211 805 3 9 c Y PENNY Global Foodservice Solutions CAP ASS 1224 FILTER 5 6 NEUTRAL PUMP BROWN LINE MOTOR 1 31 5 768 CAP RES ASSY 2 5 Cil 5597 349 7 19 SOLENOID VALVE i p 5 HI LIMIT NC No 5 m D 217 E gt THERMOSTAT a 4 s m GAS gt CONTROL A VALVE T Tu 5 a BROWN BLUH 13 BROWN O BLUE 1 CAP RES ASSY Qr FAN 14 IT
26. OTOR 9 5 2 2 Ma S SOLENOID VALVE DRAIN SWITCH 14 Hi L M T THERMOSTAT FAN MOTOR CONTROL PANEL 5 VIEWED FROM REAR TEMPERATURE LIGHT PUMP LIGHT DUAL TIMER o THERMOSTAT VIOLET Ft Model 600 KC Gas Fryer Dual Indicating Thermostat 120V 60 Hz Wiring Diagram 17355 304 1 5 H Y PENNY Global Foodservice FIGURE 2 N 5 16 TOR GREEN GND WHITE BLACK V 4 12 j FILTER MO PUMP COM SOLENOID VALVE 14 44 CONTROL P BOARD CONTROL TRANSFORMER 2 100 120 A MODEL 600KFC PRESSURE FRYER 100 50 6072 1 PH HENNY PENNY CORP EATON OHIO 45320 29895 1 6 304 PROBE BUSHING VVELDED TO POT 2 4 3 8 TO 1 8 REDUCER TEFLON SEALANT COMPRESSION NUT 304 1 7 Fried Kentucky T Chicken 304 1 8 Y PENNY Global Foodservice Solutions SECTION 2 OPERATION 2 1 INTRODUCTION 2 2 SWITCHES AND INDICATORS The KFC Programmable Controller has two fundamental modes of operation cook and program In the cook mode the melt stand by heat and timer functions are active In program these modes are set by the operator Melt Indicator The display will read LO when the control is in the automatic melt mode If the temperature of the shortening is below 185 the
27. all Henny Penny Corp 1 800 417 8405 toll free or 1 937 456 8405 103 1 1 H PENNY Global Foodservice Solutions 1 3 INTRODUCTION Henny Penny gas pressure fryers Installation of the KFC Computerized Control Panel on existing SHOCK HAZARD Disconnect the fryer from the electrical supply source before beginning panel conversion Failure to disconnect the fryer from the supply source could result in electrical shock The fryer internal wiring is numbered to correspond to the numbers on the wiring diagram Figure 1 1 4 CONTROL PANEL WIRE A Remove the four screws holding the existing control panel in REMOVAL place Wire Neutral Motor Motor L1 Fan Solenoid Solenoid Hi Limit amp Fan Gas Valve Wire Number Pin Number 9 Pin Conenctor B Position the control panel for servicing by placing the lovver edge of the control panel on top of fryer frame and door C Identify the locations of the follovving vvires Reference vvire diagram Figure 1 Location Main Povver Svvitch Main Povver Svvitch Main Povver Svvitch Main Power Switch Main Power Switch Main Timer Soft Crisp Switch Wiring Harness Gas Valve 304 H PENNY Global Foodservice Solutions 1 5 NINE PIN CONNECTOR WIRING 1 6 TEMPERATURE PROBE INSTALLATION m Remove the above wires from their existing position These vvires vvill be connected to the nine pin connector provided
28. ered and the operator depresses the EXIT FILL switch The control will then enter the stand by mode To avoid personal injuries or property damage be sure shortening has been pumped back into the frypot before depressing the EXIT FILL switch Unit will enter the heat mode 304 2 5 COOKING OPERATION 1 Move the povver svvitch to the POVVER position 2 Ifthe display reads LO wait for it to change to COOL or display a temperature 3 Ifthe display reads COOL depress the EXIT COOL switch 4 Depress the switch next to the cycle you wish to use The indicator light next to that cycle will illuminate 5 When display reads DROP meaning the temperature of the oil has reached operating temperature carefully lower the loaded basket with product into the oil 6 Tighten spindle in clockwise rotation aligning red ball on the spindle to read ball on the lid latch A DANGER BURN RISK LID MUST BE LATCHED PROPERLY OR PRESSUR IZED SHORTENING AND STEAM MAY ESCAPE FRYPOT SEVERE BURNS WILL RESULT 7 Depress the switch next to the cycle you have chosen Indicator light will begin flashing and display will begin the timer countdown 8 When the cooking cycle is finished the buzzer will beep and the display will read DONE 9 Depress the switch next to the cycle you are using Be sure all pressure is released from the frypot open lid and remove product Ad DANGER DEPRESSURIZ
29. hio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening OTO YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the respons
30. ibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVELIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINSTHENNY PENNY FOR ANY BREACH OFWARRANTY OR OTHER TERM BUYER AGREES THATNO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIALDAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OFALLOTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALLOTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 07 020 Revised 08 31 07 Y PENNY Global Foodservice Solutions Table of Contents 1 1 BEC TIONS PROGRAMMINGSG ua BASIC PROGRAMMING SEQUENCE COOK CYCLE PROGRAMMING ERROR CODES SPECIAL PROGRAMMING MODES ONE STEP KFC PARAMETERSUSAGE REVIEW OPERATION TESI PROCEDURE uuu
31. mperature Probe Compression Fitting Pot Fitting with Protector Power Switch Indicator Lights Indicator Lights Green CE Capacitor Resistor Assembly Relay 240V CE Relay 24V CE Membrane Switch Replaceable Beeper Filter CE Kit Conversion 600 to SMS SN KA021JJ to GA085JB 3 21 3 22 Y PENNY Global Foodservice Solutions SPARE PARTS LIST ELECTRIC 73896RB 73897RB 29382 36210 28979 16624 54085 30560 29901 20808 20887 30018 30094 43649 73799 30971 14781 14459 14360 A Nrecommended parts To ensure the correct control replacement kit is shipped for electric fryers built before 8 16 06 the model and serial number must be provided Assy Control 5005 5 Int 8 18 06 amp after Assy Control 5008MS Dom 8 18 06 amp after Membrane Switch Replaceable Beeper Transformer Indicator Lights Indicator Lights Green CE Capacitor Resistor Assembly Capacitor Resistor Assembly Power Switch Menu Cards Ferrule for Temperature Probe Compression Fitting Probe Assembly non SMS Assy 3 inch Probe 500 SMS MOV Assembly Kit Dom FAST to HP Ctl HB014JB amp above w setpoints Kit Int L FAST to HP 1001418 z above no setpoints Kit FAST to HP Ctl 400V CE SN KB021JJ to HB013JB 807
32. ollowed PROGRAMMING 1 Follow the keystroke sequence and enter the program mode 2 Select the product you desire to program by depressing the cycle switch next to the product 3 TIME will be flashing in the function display 4 Use the four change switches beneath the display to change the displayed values Program the starting time first 5 Depress the SELECT TIME switch which allows you to enter the second interval for time 6 Program your second interval time Repeat until all six interval times have been programmed 7 Depress the SELECT FUNCTION switch TEMP will be flashing in the function display 8 Repeat steps 4 5 and 6 until all six interval temperatures have been programmed 9 Depress the SELECT FUNCTION switch until PRESSURE is flashing in the function display Digital display will read OFF or ON 304 3 1 Y PENNY Global Foodservice Solutions 3 2 COOK CYCLE PROGRAMMING Continued 3 3 ERROR CODES 3 4 SPECIAL PROGRAMMING MODES 3 2 10 Follow steps 4 5 and 6 until all six intervals have been programmed for pressure NOVICE The above steps may be followed for interval alarms except you cannot program an interval alarm in the first interval Refer to Special Programming Modes on factory presets for load compensation proportional control and filter cycle counts The following defines the error code number If an error code occurs the buzzer will sound until
33. ons GRN YE GROUND FILTER PUMP 13A 12A BLUE NEUTRAL MOTOR BROWN LINE 68 CAP RES ASSY 14A 15A SOLENOID VALVE I LIMIT E THERMOSTAT L gt Nm HB FAN MOTOR 20A MALE 2 _ 2 5 9 12 15 14 15 4 PIN CONN FEMALE FEMALE 7 3 9 12 13 14 15 21314 B B 10B mi ml mi en S RS 3 4B 28 148 138 4 POWER 128 22 7B 1 248 11B 2 1 168 178 6 5 5 5
34. output test To avoid personalinjuries or property damage when performing the solenoid and heat control test be sure there is shortening in the frypot Unit will run unregulated For test purposes only VVhen programming one step KFC parameters load compen sation proportional control and filter eycle are automatically programmed into the control The follovving defines these three functions Load Compensation Load compensation adjusts cooking times to compensate for differences in the cooking process such as load size The control is continuously comparing the pot temperature to the setpoint the control will shorten the cook time Ifthe pot temperature is below the setpoint the control will lengthen the cook time Load compensation for KFC parameters is set at 0 Proportional Control Proportional control regulates pot tempera ture by pulsing the heat off and on until it reaches setpoint tempera ture This allows better temperature accuracy when dropping product Proportional control for KFC parameters is set at 10 degrees Filter Cycle Filter indication is given after the programmed number of cycles are cooked KFC parameters are set at 1 and further operation of the control is not allowed until filtering is complete 304 FILTER m 6 6 m fae CONTROL VALVE 2 TT ru 1 THERMOS probe 2 T PELE ME A CONTROL
35. pression fitting a half a turn past the point where the fitting first becomes tight onto the probe Excess force will damage the probe Installation of the temperature probe is complete H PENNY Global Foodservice Solutions 1 7 SLOT COVER 1 8 CONTROL PANEL 1 4 INSTALLATION When installing the computerized panel retrofit kit it is necessary to cover the existing slot in the heat shroud This slot allows the capillary tube of the old control panel to extend through the heat shroud when mounting the old control A Open door and push slot cover through shroud from bottom of the shroud B Bend 4 tabs of slot cover over the top of the heat shroud A The new computerized panel is positioned and installed exactly like the existing electromechanical control panel B Place the computerized control panel on top of fryer frame and door C Mate the nine pin connectors together Refer to KFC gas wiring diagram D Connect the temperature probe to the control panel board E Install the control panel and two screws When installed properly there will be approximately a 7 16 inch of a gap between the bottom of the control panel and fryer rail F This completes the electrical and mechanical installation of the computerized control panel 304 H Y PENNY Global Foodservice Solutions FIGURE 1 GREEN A WHITE L 5 6 GAS CONTROL LINE CORD x FILTER PUMP M
36. you depress a cycle switch The control will continue to display the error code and fryer will be inoperative until error is corrected E5 Pottemperature too high Software high limit PROB Temperature probe has failed E41 Control Problem Must be initialized and reprogrammed The special programming modes are entered by way of a special sequence of keys and are intended to be infrequently used for service or factory preset functions The modes are numbered according to the cycle that is selected to enter them KFC Parameters Factory Preset Cycle 6 Test Procedures Cycle 7 To enter special programming mode the following steps must be followed exactly 1 Enterthe password keystroke sequence for programming mode Refer to The Basic Programming Sequence 2 Depress the EXIT COOL switch Display will read SP 304 Y PENNY Global Foodservice Solutions 3 4 SPECIAL PROGRAMMING MODES Continued 3 5 ONESTEP KFC PARAMETERS 3 6 TEST PROCEDURE 3 Select the desired special function by depressing either cycle switch 6 or 7 4 Perform the desired operation 5 Depress the EXIT FILL switch to exit the special program mode Unit will return to stand by cook mode The preceding steps must be followed exactly to enter the special program mode Enterthe special program mode 2 Depress the cycle 6 switch Display will read as follows
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