Henny Penny 342 User's Manual
Contents
1. F ss r k 2 Remove the control panel and heat shield from control area Figure 2 19 3 Disconnect the flame sense wire from ignition module Figure 2 20 4 Using a 7 16 wrench loosen the nut on the pilot tube and pull tube from assembly Figure 2 21 5 Remove the two screws securing the assembly and pull assembly from unit Figure 2 22 6 Now the flame sensor or or pilot assembly can be removed from bracket Figure 2 22 2 8 1003 Model OFE OFG OEA OGA 341 342 HE PENNY Global Foodiermce Solutions 2 9 IGNITION MODULE During normal operation the ignition modules send 24 volts to the ignitors and gas valve If a module does not sense a pilot flame the module starts the ignition process again But if a pilot light goes out for longer that 10 seconds or it goes out 3 times within 10 seconds the module keeps the 24 volts from reaching the gas valve The burners shut down 1 Remove electrical power supplied to the unit S ll SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel and heat shield from control area Figure 2 23 3 Using a 3 8 inch socket remove the two nuts securing the module Figure 2 24 4 ie if A Yi Figure 2 24 4 Label and remove the wires at module Figure 2 25 5 Install new module in reverse order 22. Y PENNY loba Foodkerivice Model OFE OFG OEA OGA 341 342 2 1 INTRODUCTION 2 2 MAINTENANCE HINTS 2 3 HIGH TEMPERATURE LIMIT CONTROL Gas Units Figure 2 1 Checkout T i Figure 2 2 7 1003 This section provides procedures for the check out and replacement of the various parts used within the fryer Before replacing any parts refer to the Troubleshooting Section It will aid you in determining the cause of the malfunction 1 You may need to use a multimeter to check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multimeter will read infinity This high temperature control is a safety manual reset control which senses the temperature of the shortening If the short ening temperature exceeds 425 F 218 C this switch opens and shuts off heat to the frypot When the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button The red reset button is located under the control panel in the front of the fryer Figure 2 1 This allows heat to be supplied to the frypot Before replacing a high temperature limit control check to see that its circuit is closed To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit bre
3. 6 Replace the control panel The temperature probe relays the actual shortening temperature to the control board If it becomes disabled E06 shows in the display Also if the shortening temperature is out of calibration more than 10 F or C the probe should be replaced An Ohm check can be performed also See chart below Resistance Temp Temp Resistance Ohms F c Ohms 50 10 00 1039 02 60 15 56 1060 65 70 241 11 1082 24 80 26 67 1103 80 90 32 22 1125 32 100 37 78 1146 81 110 43 33 1168 26 120 48 89 1189 67 130 54 44 1211 05 140 60 00 1232 39 150 65 56 1253 70 160 74 11 1274 97 170 76 67 1236 20 180 82 22 1317 40 185 85 00 1327 99 130 87 78 1338 57 200 3 33 1359 69 210 38 89 1380 73 212 100 00 1385 00 220 104 44 1401 84 230 110 00 1422 86 240 115 56 1443 85 To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Drain the shortening from the frypot 3 Remove the control panel and heat shield from control area Figure 2 13 4 Using a inch wrench remove the nut on the compression fitting Figure 2 14 2 5 PENNY Global Foodsereice Solutions 2 6 TEMPERATURE PROBE 5 REPLACEMENT GAS Continued 6 7 8 9 2 7 TEMPERATURE PROBE REPLACEMENT Gas REPLACEMENT ELECTRIC L Zi Figure 2 17 3 Model OFE OFG OEA OGA 341 342 Remove the probe from the frypot an
4. Continued 8 Using 3 8 inch nut driver remove nuts securing blower to the unit Figure 2 48 Pull blower from unit Figure 2 48 9 Install new blower in reverse order 2 17 HEATING ELEMENTS ELECTRIC N oT C E Heating elements are available for 208 and 230 voltage Check data plate to determine correct voltage Checkout If the shortening temperature recovery is very slow or at a slower rate than required this may indicate defective heating element s An ohmmeter quickly indicates if the elements are shorted or open 1 Remove electrical power supplied to the frypot to be checked SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot units will have power 2 Remove rear cover Figure 2 49 3 Using a flat head screwdriver remove the appropriate wires from the terminal blocks Figure 2 50 ne iy Figure 2 50 J 106 2 17 2 17 HEATING ELEMENTS PENNY Global Fooderiice Sodvtrans ELECTRIC Continued Replacement Figure 2 51 f a 4 Model OFE OFG OEA OGA 341 342 Perform an ohm check on one element at a time with wires disconnected The 2 elements actually have 3 small heating elements inside the outer plate It s important to check between the correct wires to obtain an ac
5. check voltage as follows Test Points Results Heat Contactor From terminal 34 to 35 The voltage should read From terminal 35 to 36 the same at each terminal From terminal 34 to 36 Test Points Primary Contactor From terminal 27 to 28 It should correspond to the From terminal 28 to 29 voltage stated on the data From terminal 27 to 29 plate If neither contactor 1s defective it must be replaced as follows SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot units will have power 1 Remove only the wires directly connected to the contactor being replaced Label the wires for replacement Figure 2 54 1003 PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions 2 18 HEATING CONTACTORS ELECTRIC Continued 2 Remove the screws securing the contactor to the shroud and remove contactor Figure 2 55 3 Install new contactor and see steps 4 and 5 Figure 2 55 Replacement Primary Contactor 1 Remove only the wires directly connected to the contactor being replaced Label the wires for replacement Figure 2 56 2 Remove screws securing contactor to unit and remove contactor Figure 2 57 3 Install new contactor 4 Reinstall the control panel 5 Reconnect power to the fryer and test for proper
6. 22 AUTOLIFT 1003 TRANSFORMER REPLACEMENT if applicable Model OFE OFG OEA OGA 341 342 Remove left side panel Using 9 16 socket or wrenches remove the bolts and nuts securing the motor to the bracket and pull pump motor and piping from unit Figure 2 74 Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove control panel Label and remove wires from transformer Figure 2 75 Using 3 8 nut driver or wrench remove nuts securing transformer to panel and remove transformer from panel Figure 2 76 Install new transformer in reverse order 2 27 HE PENNY Global Foodiermce Solutions 2 23 AUTOLIFT PC BOARD REPLACEMENT if applicable Autolift PC Board 4 Figure 2 77 5 2 24 AUTOLIFT L ACTUATOR MOTOR REPLACEMENT if applicable 2 3 4 Figure 2 79 2 28 Model OFE OFG OEA OGA 341 342 Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove control panel Disconnect connectors from PC board Using 5 16 nut driver or wrench remove the 4 nuts securing the autolift PC board to the panel and remove PC board from p
7. TA a UA Figure 2 25 1003 2 9 PENNY Model OFE OFG OEA OGA 341 342 Global Foodsereice Solutions 2 10 TRANSFORMER The transformer reduces voltage down to 24V to accommodate REPLACEMENT those components with low voltage 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle S s 2 Remove the control panel Figure 2 26 AA man w 3 Remove the two wire connectors to disconnect transformer a CA T From panel Figure 2 26 ag EN r 4 Using a 3 8 nut driver remove the two nuts securing the p transformer to the panel and remove transformer Figure 2 27 5 Install the new transformer in reverse order Figure 2 27 2 11 CONTROL amp I O 1 Remove electrical power supplied to the unit BOARDS REPLACEMENT I O Power Supply Control SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control 3 Using a 5 16 nut driver or wrench remove the 4 nuts securing the PC shield and remove shield Figure 2 28 4 Disconnect the wire assemblies from the appropriate board Figure 2 28 5 Using a 5 16 nut driver or wrench remove the 4 nuts securing the appropriate board to the shroud 6 Install the ne
8. The following check should be made to determine 1f the drain microswitch is defective a Remove the two screws and nuts securing the microswitch to the drain rod valve bracket and remove microswitch Figure 2 32 b Remove wires from the switch Figure 2 33 c Check for continuity across the two outside terminals of the drain switch If the circuit is open the drain switch is defective The circuit opens by pressing on the actuator of the microswitch 3 If defective replace switch in reverse order Figure 2 33 2 14 FILTER SWITCH REPLACEMENT 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle het 2 Open the door left door on 2 well units and remove the 2 Figure 2 34 screws securing the switch box cover Figure 2 34 2 12 1003 2 14 FILTER SWITCH REPLACEMENT 2 15 GAS CONTROL VALVE REPLACEMENT 1003 Y PENNY Ciota Foodserimce Solutions Continued h Figure 2 36 Model OFE OFG OEA OGA 341 342 3 Label and remove the wires from the switch With test instrument check across the terminals of the switch With the switch in the on position the circuit should be closed With the switch in the off position the circuit should be open If the switch is defective replace by continuing with this procedure Figure 2 35 4 With
9. heating elements When the heat contactor closes voltage is supplied to the heating elements Checkout Power Removed 1 Remove electrical power supplied to frypot to be worked on SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot Heat Contactor units will have power Mercury 2 Remove the control panel 3 Perform a check on the contactor as follows Test Points Results From 23 to 29 open circuit From 24 to 28 open circuit From 25 to 27 open circuit From 30 to 34 open circuit From 31 to 35 open circuit From 32 to 36 open circuit 34 35 36 From 33 to 37 ohm reading 1700 Figure 2 52 From 22 to 26 ohm reading 415 Primary Contactor Wires should be removed and labeled to obtain an accurate check of contactors Figure 2 53 1003 9 19 2 18 HEATING 2 20 CONTACTORS ELECTRIC Continued Replacement Heat Contactor Model OFE OFG OEA OGA 341 342 SHOCK HAZARD To avoid electrical shock make connections before applying power take reading and remove power before removing meter leads The following checks are performed with the wall circuit breaker closed and the main power switch in the ON position 1 Re apply power to unit and turn power switch to ON 2 Using illustrations from previous page
10. new high limit body and fasten to bracket using the two screws moves in checkout part of this section Al me Make sure red reset ean of Thigh mit lines up with the plunger that inserts into the element hinge To avoid electrical shock or other injury run the capillary line under and away from all electrical power wires and terminals The tube must never be in such a position where it could accidentally touch the electrical power terminals Re install the rear cover and unit is now ready for use 2 25 HE PENNY Global Foodiermce Solutions 2 21 FILTER PUMP AND l MOTOR REMOVAL Figure 2 73 2 26 Model OFE OFG OEA OGA 341 342 Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Open the door left door on 2 well units and remove the 2 screws securing the switch box cover and pull filter motor wires from filter switch Figure 2 70 Remove the 2 screws securing the switch box to the frame Figure 2 71 Loosen screws on conduit connector and pull conduit from the connector Figure 2 72 Disconnect filter union to filter in drain pan Using a pipe wrench disconnect the outlet pipe to frypot Figure 2 73 1003 FILTER PUMP AND MOTOR REMOVAL Continued 2 21 PENNY Global Foadvervice Solutions Figure 2 74 2
11. operation 1003 2 21 PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions 2 19 SPEAKER ASSEMBLY The speaker assembly emits audible signals to let the operator know when cooking and hold times are finished 1 Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove control panel 3 Pull the power switch connector from back of panel Figure 2 58 4 Pull the transformer connectors from back of panel Figure 2 59 5 Using a 5 16 nutdriver or wrench remove the 4 nuts securing the PC board shield and pull shield from studs Figure 2 60 6 Pull the speaker connector from control board Figure 2 61 7 Using a 5 16 nut driver or wrench remove the 2 nuts securing the speaker to the shield and remove speaker from panel Figure 2 62 8 Install new speaker in reverse order 2 22 1003 PENNY Model OFE OFG OEA OGA 341 342 Global Fredservize Solastons 2 20 HIGH TEMPERATURE This high temperature control is a safety manual reset control LIMIT CONTROL which senses the temperature of the shortening If the short ELECTRIC ening temperature exceeds 425 F 218 C this switch opens and shuts off heat to the frypot and E10 shows in control display When the temperature of the shortening drops to a safe operation reset
12. then continue with this procedure If the circuit is closed the high limit is not defective Re connect the two electrical wires Replacement SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot units will have power Drain the shortening from the frypot Remove capillary from brackets on upper part of element Figure 2 67 Remove capillary bulb from bulb holder inside the frypot Figure 2 68 2 24 1003 2 20 HIGH TEMPERATURE LIMIT CONTROL 1003 Y PENNY rioba Foardkrer ELECTRIC Continued Figure 2 69 Model OFE OFG OEA OGA 341 342 Straighten the capillary tube and pull capillary tube through the hole in the element hinge from the rear of the fryer Remove the defective control from the fryer Straighten the capillary tube on the new high limit and thread the capillary tube through the hole in the element hinge Figure 2 69 Reattach the capillary to the brackets on the upper and lower parts of the elements DO NOT crimp or kink the capillary tube during installation Also keep capillary tube behind element to protect from damage from the basket or during cleaning Damage to the capillary tube reduces the life of the high limit or causes the high limit to fail Connect wires to
13. wires removed from the switch push in on tabs on the switch and remove switch from front of switch box cover Figure 2 36 5 Push new switch into panel and reconnect wires The gas valve assembly controls the flow of gas to the pilot and the main burner The valve has two 24 volt coils which are regulated by the P and M terminals on the valve The C terminal is the common terminal For gas flow to the pilot 24 VAC must be present between the P and C terminals For gas flow to the main burner 24 VAC must be present between the M and C terminals A DANGER EXPLOSION RISK TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER OR POSSIBLE EXPLOSION COULD RESULT PENNY Model OFE OFG OEA OGA 341 342 Global Foodsereice Solutions 2 15 GAS CONTROL VALVE REPLACEMENT Continued 1 Remove right side panel Figure 2 37 3 Using a 7 16 wrench remove the pilot line from the gas valve Figure 2 39 4 Using a l inch wrench loosen the nut securing the main gas inlet line to the gas valve Figure 2 40 Figure 2 40 2 14 1003 Model OFE OFG OEA OGA 341 342 PENNY Global Foodsereice Solutions 2 15 GAS CONTROL VALVE REPLA
14. CEMENT Continued 5 Using a pipe wrench loosen the outlet fitting to the burner Figure 2 41 6 Using a Phillips screwdriver remove the 2 screws securing the gas valve to the bracket and remove gas valve from unit Figure 2 42 7 Remove the fittings from the gas valve and install in new gas valve Figure 2 42 8 Install the new gas valve in reverse order 2 16 BLOWER MOTOR The blower motor assembly induces the draft for the burners If the REPLACEMENT blower motor fails the air switch will fail to close causing an E 20B error code in the display 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle j 2 Remove screws securing the rear cover to the unit Figure 2 43 Figure 2 43 106 2 15 Y PENNY Model OFE OFG OEA OGA 341 342 Global Fooderiice Sodvtrans 2 16 BLOWER MOTOR REPLACEMENT Continued 5 Anaa TTT F i Pa T 3 Remove the wire cover from the blower motor housing Figure 2 44 4 Remove wire nuts connecting blower motor wires to wires in conduit Figure 2 45 5 Loosen conduit from blower motor Figure 2 46 7 Remove screws connecting flue to blower Figure 2 47 2 16 1003 PENNY Model OFE OFG OEA OGA 341 342 Global Foodsereice Solutions 2 16 BLOWER MOTOR REPLACEMENT
15. FF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the two screws securing the control panel and lift out Figure 2 9 Unplug the wire connectors going to the control panel Figure 2 10 Remove transformer s from control panel They must be installed on the replacement panels Install new control panel in reverse order When plugging connectors onto new control panel be sure the connectors are inserted onto all of the pins and that the connectors are not forced onto the pins backwards If not connected properly damage to the board could result SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove control panel Label and remove wires from the switch With test instrument check across the terminals of the switch with switch in the on position and the circuit should be closed In the off position the circuit should be open If the switch checks defective replace by continuing with this procedure Figure 2 11 504 H PENNY Global Fooderiice Sodvtrans 2 6 TEMPERATURE PROBE REPLACEMENT Gas 806 2 5 POWER SWITCH Continued Model OFE OFG OEA OGA 341 342 4 With control panel removed and the wires off the switch push in on tabs on the switch to remove from panel Figure 2 12 5 Replace with new switch and reconnect wires to switch
16. aker or unplug cord at wall receptacle 1 Remove the control panel Figure 2 2 2 1 PENNY Model OFE OFG OEA OGA 341 342 Clobaf Foadvervice Solutions 1 3 HIGH TEMPERATURE 2 Using a Phillip s head screwdriver remove the screws securing LIMIT CONTROL the inner heat shield and remove from unit Figure 2 3 Gas Units Continued Figure 2 3 3 Remove the screw securing the high limit bracket to the frame and remove the high limit and bracket from unit Figure 2 4 4 Remove the two screws securing the high limit to the bracket and remove the high limit from bracket 5 Remove the two electrical wires from the high temperature limit control Figure 2 5 Figure 2 5 6 Manually reset the control then check for continuity between the two terminals after resetting the control If the circuit is open replace the control then continue with this procedure If the circuit is closed the high limit is not defective Re connect the two electrical wires 2 2 1003 Y PENNY Model OFE OFG OEA OGA 341 342 Global Fooderiice Sodvtrans 2 3 HIGH TEMPERATURE LIMIT CONTROL Gas Units Continued i SHOCK HAZARD Replacement To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Ifthe tube is broken or cracked the control opens shutting off electrical power to the heat circuit The control can
17. anel Install new panel in reverse order Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Drain shortening from frypot Remove basket and knock pin from basket hanger Figure 2 78 Remove rear cover Figure 2 79 106 Model OFE OFG OEA OGA 341 342 H PENNY Global Foodservice Solutions 2 24 AUTOLIFT ACTUATOR MOTOR REPLACEMENT if applicable Oo 5 Disconnect actuator connector Figure 2 80 6 Remove female connector from plate Figure 2 81 7 Using 7 16 socket remove the 4 nuts securing the support plate 2 nuts are behind the insulation Figures 2 82 amp 2 83 Figure 2 83 1003 2 29 Model OFE OFG OEA OGA 341 342 2 24 AUTOLIFT ACTUATOR MOTOR REPLACEMENT if applicable 8 Remove the 2 top screws securing the support plate and remove the plate from the unit Figure 2 84 9 Using a 15T torx driver remove the 2 torx screws from the back shroud and pull the actuator from the unit Figure 2 85 Figure 2 85 10 Install new actuator in reverse order 2 30 1003
18. ct probe 6 Place the nut and new ferrule on the new probe and insert the probe into the compression fitting until it extends one 1 inch 2 54cm into the frypot 7 Reconnect new probe onto wires replace rear cover and fryer is now ready for use The Henny Penny open fryer gas has electronic spark ignition that lights a standing pilot The gap between the spark electrode and the pilot hood should be1 8 of an inch 3 18 mm The flame sensor recognizes the pilot flame and allows gas to continue to the pilot The flame sensor must send a minimum of two 2 micro amps to the ignition module The pilot flame should be split in two by the flame sensor causing the flame sensor to be bright red in color 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER OR POSSIBLE EXPLOSION COULD RESULT 2 7 PENNY Model OFE OFG OEA OGA 341 342 Global Fredservize Solastons 2 8 FLAME SENSOR PILOT IGNITOR ASSEMBLY Gas Continued
19. curate ohm reading The wires are labeled for your convenience If the resistance is not within tolerance replace the element Wire Nos Voltage Wattage Ohms cold IL1 to ILI 208 11000 11 7 1L2 to 1L2 208 11000 11 7 1L3 to 1L3 208 11000 11 7 IL1 to ILI 240 11000 15 7 1L2 to 1L2 240 11000 15 7 IL3 to 1L3 240 11000 15 7 Drain the shortening from the frypot Remove the high limit bulb holder from the heating element inside the frypot See High Limit Temperature Control Electric Section Using a Phillip s head screwdriver remove the screws securing the element to the element hinges Figure 2 51 Pull element from fryer and replace with new element following steps in reverse order Connect the power cord to the wall receptacle or close wall circuit breaker Heating elements should never be energized without shortening in the frypot or damage to the elements could result Replace the shortening in the frypot and unit is ready for operation 1003 H Y PENNY Model OFE OFG OEA OGA 341 342 Global Fooderiice Ja 2 18 HEATING Each well of an electric fryer requires two switching contactors CONTACTORS The first in line is the primary contactor and the second in line is ELECTRIC the heat contactor When open the primary contactor does not allow power to flow to the heat contactor When closed the primary supplies voltage to the heat contactor When the heat contactor is open no voltage is supplied to the
20. d disconnect wire connector from the control panel Figure 2 15 Place the nut and new ferrule on the new probe and insert the probe into the compression fitting until it extends one 1 inch 2 54cm into the frypot Figure 2 16 Tighten hand tight and then a half turn with wrench Excess force will damage probe Connect new probe to PC board and replace control panel Replace shortening and turn power on to check out fryer The temperature probe relays the actual shortening temperature to the control board If it becomes disabled E06 shows in the display Also if the shortening temperature is out of calibration more than 10 F or C the probe should be replaced An Ohm check can also be performed See chart on page 2 5 Remove electrical power supplied to the fryer ally SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Drain the shortening from the frypot Remove screws securing rear cover of fryer and remove rear cover Figure 2 17 1209 PENNY Global Foaderiice Solnirons 2 7 TEMPERATURE PROBE REPLACEMENT ELECTRIC Continued Figure 2 18 2 8 FLAME SENSOR PILOT IGNITOR ASSEMBLY GAS 1003 Model OFE OFG OEA OGA 341 342 4 Using a inch wrench remove the nut on the compression fitting Figure 2 18 5 Remove the probe from the frypot and disconne
21. not be reset and it continuously clicks when pushed 2 Drain the shortening from the frypot and discard A substance from the tube could contaminate the shortening 3 Remove the control panel 4 Using a 5 16 wrench loosen small inside screw nut on capillary tube Figure 2 6 5 Using a 11 16 crows foot remove the larger nut securing the capillary tube to the pot Figure 2 7 Ca VE 6 Remove the two screws securing the high limit guard and Figure 2 7 remove guard Figure 2 8 7 Straighten the capillary tube inside the frypot and pull the capillary tube through the frypot from behind the control panel Remove the defective high limit from the control panel area 8 Replace new high limit in reverse order Figure2 8 SHOCK HAZARD To avoid electrical shock or other injury run the capillary line under and away from all electrical power wires and terminals The tube must never be in such a position where it could accidentally touch the electrical power terminals 1003 2 3 Y PENNY Ciota Foodserimce Solutions 2 4 COMPLETE CONTROL PANEL REPLACEMENT Figure 2 10 2 5 POWER SWITCH Figure 2 11 Model OFE OFG OEA OGA 341 342 Should the control board become inoperative follow these instructions for replacing the board Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to O
22. the high limit by pressing the reset button The reset button is located behind the frypot in the element hinge A small instrument such as a Phillip s head screwdriver or Allen wrench must be used to reset the high limit This allows heat to be supplied to the frypot once again See Figure 2 63 Before replacing a high temperature limit control check to see that its circuit is closed Figure 2 63 NI Oin C z The shortening temperature must be below 380 F 193 C to accurately perform this check 1 Remove electrical power supplied to fryer SHOCK HAZARD Checkout To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove rear cover of fryer Figure 2 64 Figure 2 64 r i i k r f he gt e i y y ay ith J wit oa Nes j 3 Remove the two screws securing the high limit to the bracket and pull high limit from bracket Figure 2 65 Figure 2 65 106 2 23 Model OFE OFG OEA OGA 341 342 HE PENNY Global Foodiermce Solutions 2 20 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC Continued 4 Pull back cardboard cover and remove the two electrical wires from the high temperature limit control Figure 2 66 Figure 2 66 5 Manually reset the control then check for continuity between the two terminals after resetting the control If the circuit is open replace the control
23. w board in reverse order 2 10 1003 Y PENNY Model OFE OFG OEA OGA 341 342 Clot Foadrermce Solntrors 2 12 VACUUM SWITCHThis switch senses the airflow from the induction blower If REPLACEMENT the airflow is reduced below a set amount the switch opens and the I O board cuts power to the gas control valve which shuts the pilot flame off SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the 2 screws securing the switch to the heat shield Figure 2 29 4 Remove the air hose from the air switch Figure 2 30 5 Label and remove wires from air switch Figure 2 31 6 Install new vacuum switch in reverse order To avoid property damage do not tamper with or disassemble this component It is set and sealed from the factory and is not Figure 2 31 to be adjusted 1003 9 11 Model OFE OFG OEA OGA 341 342 2 13 DRAIN MICROSWITCH Upon turning the drain handle the drain microswitch should REPLACEMENT open cutting off the pilot flame This will prevent the fryer from heating while shortening is being drained from the frypot 1 Remove electrical power supplied to the unit R SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2
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