Hayward Pools ABG1001 User's Manual
Contents
1. LOCK OUT CONTROL SYSTEM TURN POOL HEATER OFF FOR 30 SECONDS AND THEN BACK ON POUR REMETTRE A Z RO LE SYST ME DE COMMANDE VERROUILL METTRE L APPAREIL DE CHAUFFAGE DE PISCINE L ARRET PENDANT 30 SECONDES PUIS LE REMETTRE EN MARCHE Mewar ou ane mes purl srr ctor de dons de propri t des blessu Cet ap de n a pas 5 PERATING INSTRUCTIONS safety information above on this label ts on the control panel to the OFF setting Remove the heater front door x j i with an ignition device which automatically to light the burners by hand Gale ren ai i te repeat 2 thru 9 If the d aller retry follow TO TURN jonne un nouvel essai suivre les instructions 3 and call your service technician or gas supplier et appeler son technicien de service ou fournisseur de gaz O TURN OFF GAS TO APPLIANCE POUR COUPER LE GAZ L APPAREIL panel to the OFF setting Tourner le bouton du thermostat du tableau de commande au r glage OFF 2 Retirer la porte ne de Amgen greg or 3 Tourner le bouton de commande az ponton 4 Remettre la porte avant de l app l de cha age en place Ji 3a gR Parts List amp Illustration ITEMNO DESCRIPTION 1 2 a 7 O1 O1 B YO PART NO Jacket Top IDX JKT 1100 Combustion Blower Jakel Jakel IDX BWR 1930 Combustion Blower Jakel Fasco conversion IDX BWR 1931 Combustion Blower FascoFasco IDX BWR 1932 Blower Gasket Jakel o2. the pool return line Install a check valve between the heater outlet and chlorinator to prevent chlorine from siphoning back into the heater All chemicals must be introduced and diluted into the pool or spa water before being circulated through the heater Do not place chlorine tablets or bromine sticks directly into the skimmer High chemical concentra tions may result when the pump is not running High chemi cal concentrations cause very rapid corrosion of the heat exchanger Such damage is not covered under war ranty Facts about water chemistry FACTORS which affect pool spa water and more importantly the efficiency and operation of the pool spa heater 1 PROPER FILTRATION 4 pH CONTROL AND TOTAL ALKALINITY 2 PROPER CIRCULATION 3 DISINFECTION AND OXIDATION 5 ALGAE CONTROL What Is pH It is the measure of the acidity or alkalinity of water As shown on this chart it is a critical measurement CORROSION HEAT EXCHANGERS ZONE DESTROYED N f NEUTRAL ACID Hayward recommends using a four way test kit to obtain 1 MIN MAX pH 7 2 7 8 7 4 7 6 IDEAL 2 CHLORINE RESIDUAL 1 0 3 0 PPM BROMINE 2 0 4 0 ppm SCALING ZONE HEAT EXCHANGERS DESTROYED ALKALINE 3 TOTAL ALKALINITY 80 100 PPM for calcium lithium and sodium hypochlorite or 100 120 PPM for sodium dichlor trichlor and bromine 4 CALCIUM HARDNESS 200 400 PPM Figure 5 Heater operation Full lighting and shutdo
3. HAY WARD Installation Operation amp Service Procedures Above Ground Pool Heater Models H100ID1 amp ABG1001 Unit must be installed outdoors only and below an altitude of 2000 feet FOR YOUR SAFETY WARNING If the information in these instruc tions is not followed exactly a fire or explo sion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors or liq uids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier PATENT US6082993 1302507301 0607 Section I General Information Important notice The instructions herein are intended for the use of a qualified technician specifically trained and experienced in the installation of this type of heating equipment Some states or provinces require that installation and service per sonnel performing the installation be licensed If this is the case in the state or province where heater is located the contractor must be properly licensed WARNING Failure to comply with the appliance in
4. N POUR REMETTRE A Z RO LE SYST ME DE COMMANDE VERROUILL METTRE L APPAREIL DE CHAUFFAGE DE PISCINE L ARRET PENDANT 30 SECONDES PUIS LE REMETTRE EN MARCHE Section IV Installer Gas line testing The appliance and its gas connection shall be leak test ed before placing the appliance in operation The heater and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig The heater must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig The gas supply line must be capped when not connect ed After pressure testing reconnect the gas piping to the gas valve Turn gas supply on and test all pipe and pilot tub ing joints for leaks Use a soap and water solution Bubbles forming indicate a leak Never use a open flame match lighter torch etc as a leak could cause an explosion or injury Shut off gas and fix even the smallest leak imme diately Be sure to leak test the main burner fittings using the above procedure once the heater is in operation AIR da R MANOSENT AIR THERROSTAT COMBUSTION BLOWER MOTOR MOTEUR DE SOUFFLANTE DE COMBUSTION WATER PRESSURE SWITCH dMANOSTAT EAU o HIGH UO UUT AR CEE Gas pressure test procedure The following gas pr
5. ZING SINGLE STAGE Based upon gas pressure of 11 W C inlet pressure and a 0 5 W C pressure drop Distance from Tank lron propane Pipe 0 to 25feet 25 to 100 feet 100 to 200 feet It is VERY IMPORTANT when installing a propane heater on a two 2 stage regulation system to follow the gas line sizing chart below without exception HIGH PRESSURE TWO STAGE SYSTEMS HIGH PRESSURE PROPANE GAS PIPE SIZING FIRST STAGE Based upon gas pressure of 10 psig inlet pressure at a pressure drop of 1 psi lron Pipe Distance from outlet of 1st stage regulator to inlet of 2nd stage regulator 0 to 200 feet 1 2 1 2 LOW PRESSURE PROPANE GAS PIPE SIZING SECOND STAGE Based upon gas pressure of 11 inches W C inlet pressure at a pressure drop of 0 5 inch W C Iron Pipe Tubing Tubing Distance from outlet of 2nd stage regulator to inlet of gas valve 0 to 10 feet Section III Consumer Operation amp Maintenance FOR YOUR SAFETY READ BEFORE OPERATING General Do not operate the heater without water flowing through it Do not use the heater if any part has been under water Contact a qualified service technician to inspect the entire heater and replace any part of the control system or gas valve that was under water If heater has been totally sub merged in water replace the entire heater Pool Spa water chemistry See also Figure 5 The mineral content of swimming pool water i
6. al use and serv ice within one year from the date of original installation for all users 2 In addition we will replace cost of freight installation cost of fuel and service labor at user s expense or at our option repair any part or parts of the pool spa heater which malfunctions under normal use and service within one year from the date of original installation for all users LIMITATION ON IMPLIED WARRANTIES WE ARE NOT LIABLE FOR ANY CONSEQUENTIAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY OF THIS PRODUCT Implied warranties including the WARRANTY of MERCHANTABILITY and all other implied warranties that may arise from course of dealing or usage of trade imposed on the sale of this heater under laws of the state are limited in duration to the term of one 1 year for all users There are no warranties which extend beyond the description on the face hereof We shall not in any event be held liable for any special indirect or consequential damages EXPENSE OF DELIVERY AND INSTALLATION Each pool heater or replacement part to be furnished under this warranty shall be furnished at our nearest distribution center We shall not pay nor be responsible for ship ping or delivery charges to the place of installation nor for labor charges or other costs of removal or installation Every defective heater or part replaced under this warranty shall become our property and as such must be returned to our distribution center with transpo
7. alve Attempts to repair it will void warranty Turn pump main gas valve and heater power off Disconnect wires to gas valve Unscrew gas valve from manifold Install new valve Reconnect wires to gas valve 8 D OT GN Direct spark module The direct spark ignition module is the master control process ing the operational information from the other controls When the thermostat calls for heat the blower turns on for 10 seconds before the ignitor begins to spark The ignitor begins sparking at the same time the main gas valve opens which causes ignition of the main burner gas If ignition does not happen within 10 sec onds the module will try to light for 3 consecutive tries at 30 sec ond intervals If no ignition is received the control will lock out for 1 hour To reset the module the thermostat must be turned to the OFF position and back ON To replace the module Turn pump main gas valve and heater power off Unplug heater Disconnect wires from the module Remove module retaining screws Replace module Combustion blower The combustion blower provides the air that mixes with the gas from the main burners for the combustion process On initial start up the blower operates for 10 seconds to purge gas out of the heater Then the main gas valve opens the ignitor sparks for a maximum of 10 seconds and the heater lights The blower oper ates the entire time the gas valve is open Combustio
8. caused substantially or contributed to by an external source of energy 10 A pool spa heater is a water containing device Leakage of water from this device can be expected at some time due to malfunction or the limi ons N tations of the service life of various components Do not install this prod uct where such leakage can cause damage MANUFACTURER IS NOT RESPONSIBLE OR LIABLE FOR ANY COSTS INCURRED BY SUCH DAMAGE IN NO CASE ARE WE TO HELD LIABLE FOR DAMAGE TO SURROUND ING AREA OR PROPERTY CAUSED BY LEAKAGE OR MALFUNCTION HOW TO CLAIM UNDER THIS WARRANTY The original owner upon dis covering the defect must present the attached completed warranty claim card with proof of purchase either to the dealer or notify the Company in writing at either address Hayward Pool Products Inc 900 Fairmont Avenue or Elizabeth NJ 07207 Hayward Pool Products Inc 2875 Pomona Boulevard Pomona CA 91768 Upon receipt of such notification we shall decide whether to repair such parts or replace any pool heater reserving at all times the right to inspect in order to verify any claimed defect We also reserve the right to have our rep resentatives make any inspections repairs or to furnish replacements This warranty is intended as a legally binding obligation of the Company enforce able in the courts This warranty may give you specific legal rights which may vary from state to state LIMITATION ON LIABILITY All intended representation
9. diabetes or blood pressure problems should obtain their physician s advice before using spas or hot tubs Persons taking medications which induce drowsiness such as tranquilizers antihistamines or anticoagulants should not use spas or hot tubs If the pool spa is used for therapy it should be done with the advice of a physician Always stir the water before entering to mix in any hot surface water that might exceed healthful temperature limits and cause injury Do not tamper with controls because scalding can result if safety controls are not in proper order Temperature controls The heater is turned ON and OFF and the water tempera ture is adjusted with the thermostat Turning the thermostat all the way counterclockwise will turn the heater OFF Turning the ther mostat clockwise will turn the heater ON and adjust the tempera ture higher The memory stop provides a manual means of locking the desired maximum temperature setting of the water Once the max imum setting has been determined loosen the screw and rotate the stop to the desired location and retighten the screw Periodic inspection 1 Periodically check the venting system on the heater The venting areas must never be obstructed in any way and minimum clearances must be observed to prevent restriction of combustion and ventilation air 2 Keep the entire pool area clean and free of all debris com bustible materials gasoline and other
10. er Top Unobstructed Right side 10 inches Front 10 inches Left side 10 inches Back 10 inches Bottom Combustible floor Figure 1 An A G A Certified main gas valve shutoff must be installed outside of the cabinet and within 6 feet of the heater Gas shutoff valve must have an inside diameter large enough to supply the proper amount of gas volume to the heater A NOTE Do not use flexible appliance connectors on any gas connections unless the connecior is A G A approved for outdoor Installation Is marked with the BTUH capacity which must be equal to or greater than 100 000 BTUH and the type of gas Natural or LP to be used Propane Gas All Propane gas tanks must be located outdoors away from the pool and in accordance with the standard for stor age and handling of propane gas ANSI NFPA 58 latest edi tion and applicable local codes If propane gas tank is installed underground the discharge of the regulator vent must be above the highest probable water level Propane tanks must have sufficient capacity to provide adequate vaporization for the full capacity of the equipment at the lowest expected temperatures Consult a propane company expert for correct sizing Water piping This heater is designed for use with pool and spa hot tub water only as furnished by municipal water distribution systems The warranty does not cover heater use with min eral water sea salt or other non potable waters Do not i
11. essure adjustments are important to proper operation of the heater Incorrect settings can cause improper operation 1 Turn pump main gas valve and heater power on Start heater following lighting instructions 2 Using a manometer determine the inlet gas pressure The inlet gas pressure must not exceed 10 5 W C water column pressure for Natural gas or 13 W C for Propane gas Exposure to higher pressures can dam age the gas control valve causing leaks or diaphragm rupture This damage could result in fire explosion or burner overfiring leading to carbon monox ide poisoning The inlet gas pressure must not be below 3 0 W C for Natural gas and for Propane The heater may fail to operate at low inlet gas pressures If the inlet gas pressure is too high or too low the installer must contact the gas supplier and request that the inlet pres sure to the heater be adjusted 3 Using a manometer determine the gas operating pres sure Manifold pressure for both natural and propane gas is 2 0 W C The gas valve is preset to operate at this pressure no adjustment is necessary Gas pipe size Figure 4 Follow local as codes for proper gas line material selection copper iron or plastic etc LOW PRESSURE NATURAL GAS PIPE SIZING Based upon gas pressure of 0 5 psig or less and a pressure drop of 0 5 W C Distance from Meter Natural Gas 0 to25 feet 25 to 100 feet 100 to 200 feet LOW PRESSURE PROPANE GAS PIPE SI
12. flammable vapors and liq uids Remove any leaves or paper from around the heater 3 Do not store chlorine other pool chemicals or other corro sives in the vicinity of the heater Winterization Do not operate heater if the temperature falls below 40 F Drain all water out of heater to prevent damage to heat exchanger during freezing weather Section IV Qualified Technician Servicing General WARNING Do not attempt to repair any components of heater Do not modify heater in any manner To do so may result in a malfunction which could result in death personal injury or property damage Check with consumer to see if any part of heater has been under water Replace any part of the control sys tem and any gas control which has been under water Never use or attempt to use parts that have been previously used CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Burner cleaning If required burners can be cleaned in the following manner Turn pump main gas valve and heater power off Remove the gas manifold Remove the burners Brush burners with a wire brush and check that they are free of lint dust and spider webs before each season of use Burners with damaged ports must be replaced Gas valve replacement WARNING Do not attempt to repair gas valve If found defective replace entire v
13. lly FireTile five year limited warranty TERMS AND COVERAGE This warranty is an extended warranty applica ble to the FireTile components used in the conditions limitations and exceptions of the regular pool heater limited warranty remain in force apply to this warranty and are incorporated herein by reference Under the terms of this special FireTile limited warranty we will replace cost of freight installation cost of fuel and service labor at user s expense any components of your pool spa heater made of FireTile which fail from defects in workmanship and materials under normal use and service in a single family residential application for a period of five 5 years USE THIS FORM ONLY FOR MAKING A CLAIM LIMITED 1 YEAR POOL SPA HOT TUB HEATER CLAIM FORM Model No Purchasers s Name Installation Address City State Zip Single Family Residential Use Dealers Name Address Date of installation Yes _ No If no fill in use Serial No Note to Dealer Fill in the following information on replacement heater Model No Serial No Hayward Pool Products Inc 900 Fairmount Avenue Elizabeth NJ 07207 Hayward Pool Products Inc 2875 Pomona Boulevard Pomona CA 91768 Date installed HAYWARD POOL PRODUCTS INC Hayward Pool Products Inc 2880 Plymouth Drive Oakville Ontario L6H 5R4 Hayward S A Zoming de Jumet B6040 Jumet Belgium 2004 Hayward Printed in U S A
14. n above or below water level This heater is supplied with a pressure switch factory set at 3 0 psi If the heater does not operate and the pressure switch is at fault the following procedure is recommended to adjust the switch Clean filter thoroughly Set heater thermostat to highest setting Start filter pump Make sure all air is out of water lines and complete system is full of water Place a 5 64 allen head wrench in the adjusting socket on the front of the switch and turn it Er QD EE clockwise to increase the pressure required to close the switch this may be required if the heater is installed more than 4 feet below water level 5 To check operation turn the pump on and off several times The heater should shut off immediately when the pump is shut off ELECTRICAL DIAGRAM DIAGRAMME DE CABLAGE IF ANY OF THE ORIGINAL VIRE AS SUPPLIED WITH THE HEATER MUST BE REPLACED IT HUST BE REPLACED WITH APPLIANCE WIRING MATERIAL SUITABLE FOR 105 C STYLE 1015 OR 1230 OR EQUIVALENT SI L UN QUELCONQUE DES FILS D ORIGINE COMME FOURNIS AVEC L APPAREIL DE CHAUFFAGE DOIT TRE REMPLAC IL DOIT TRE REMPLAC PAR DES FILS D APPAREIL CONVENANT 105 C CTYPE 1015 OU 1230 DU L QUIVALENT M Se Cane LIMIT CORDSET pes LIMIT UMITE DE TEMPERATURE UNITE DE TEMPERATURE CORDSET CORDON _ 120V L LJ y20v N INTERRUPTEUR TABLEAU TO RESET LOCK DUT CONTROL SYSTEM TURN POOL HEATER OFF FOR 30 SECONDS AND THEN BACK O
15. n blower replacement 1 Turn pump main gas valve thermostat and heater power OFF Remove screws retaining the main top Disconnect wires attached to the blower Remove external vent terminal Remove duct from blower to vent terminal Remove screws attaching blower to flue collector Replace blower Reverse above procedure for installation CERN oN Oop wf Operating Instructions ELECTRICAL DIAGRAM DIAGRAMME DE CABLAGE IF ANY OF THE ORIGINAL VIRE AS SUPPLIED WITH THE HEATER MUST HE REPLACED IT MUST BE REPLACED WITH APPLIANCE WIRING MATERIAL SUITABLE FOR 105 C STYLE 1015 OR 1230 OR EQUIVALENT LOW SI L UN QUELCONQUE DES FILS D ORIGINE COMME FOURNIS AVEC COMBUSTION BLOWER TURE oh L APPAREIL DE CHAUFFAGE DOIT ETRE REMPLAC IL DOIT TRE SOUFFLANTE TEMPERATURE SWITCH ES REMPLAC PAR DES FILS D APPAREIL CONVENANT 10S C MANOSTAT CORDSET DE COMBUSTION p MANDSTAT spf Jye CTYPE mi5 0U 1230 DU LEOUIVALENT TEMPERATURE LIMIT TEMPERATURE LIMIT UMME DE TEMPERATURE UMITE DE TEMP RATURE CORDSET CORDON H re Y oy a 120V L ET y20v N AIR PRESSURE 3 SWITCH THERMOSTAT W R MANOSTAT AIR COMBUSTION ATER WATER PRESSURE BLOWER MOTOR PRESSURE SWITCH MOTEUR DE SOUFFLANTE SWITCH MANOSTAT EAU HICH DE COMBUSTION TEMPERATURE UMT AIR PRESSURE SWITCH MANOSTAT AIR IGNITER ALLUMEUR TEMPERATURE LIMIT TEMP ENTU TURE IGNITION MODULE GAS VALVE MODULE SOUPAPE DE GAZ D ALLUMAGE ALLUMEUR 4 TO RESET
16. ncreases daily due to addition of pool sanitizing chemicals and natural evaporation Excess minerals will deposit on pool walls in the filtration system and in the heat exchanger tubes if the mineral content is too high Changing spa water regularly and maintaining correct chemical balance in pool spa will keep the pool spa safe and sanitary and will protect heater and its warranty cover age Purchase a good DPD water test kit and check the following chemical levels frequently CHLORINE OR BROMINE Recommended level 1 to 4 ppm Test before use pH Recommended ideal level 7 4 to 7 6 HIGH read ings reduce sanitizer efficiency LOW readings are corro sive TOTAL ALKALINITY 80 to 120 ppm Test weekly dur ing regular use LOW readings are corrosive and cause rapid pH changes when chemicals are added CALCIUM HARDNESS 200 to 400 ppm Test whenev er pool spa is filled LOW levels of hardness can be very corrosive Remember addition of any chemicals can change levels of chlorine pH and total alkalinity It is recommended that residential spa water be changed every 2 to 3 months to prevent water problems Public spas may need to have the water changed every week or even daily depending on bather load Using chlorinators and chemical feeders Follow the instructions provided with any automatic or manual chlorinator and chemical feeder If a chlorinator is used it must be installed down stream from the heater In
17. nly IDX BLG 1930 High Limit Kit IDX HLK 1930 Heat Exchanger Assembly dual tubes IDX HXA 1100 Heat Exchanger Assembly single tube after 6 99 IDX HXA 1101 Water Pressure Switch CZX PRS 1105 Interlock Switch IDX ILS 1930 Control Module IDX MOD 1930 Air Pressure Switch IDX APS 1930 Coupling IDX CPG 1930 ITEMNO DESCRIPTION 12 13 14 15 16 17 18 19 20 20 21 22 22 Grommet 1 Pipe Front Access Door Burner Orifice Natural Gas Gas Manifold Gas Valve Ignitor with cable Burner Burner Gasket Air Orifice Bracket Natural Gas Air Orifice Bracket Propane Control Panel Assembly Wire Harness Wire Harness after 1 00 The change from Jakel combustion blowers to Fasco was made for production starting in 1 07 PART NO IDX GRM 0001 IDX FAD 1101 IDX ORF 1933 IDX MAN 1100 IDX VAL 1930 IDX IGN 1930 IDX BNR 1930 IDX BRG 1930 IDX AOB 1930 IDX AOB 1931 IDX CPA 1100 IDX WHA 1930 IDX WHA 1931 Hayward Pool Heater Certificate of Limited Warranty Limited heater warranty TERMS AND COVERAGE We warrant our pool heater to be free from defects in workmanship and materials under normal use and service Pursuant to this warranty and subject to the Conditions and Exceptions indi cated below 1 We will replace cost of freight installation cost of fuel and service labor at user s expense with the prevailing comparable model or at our option repair any pool spa heater that leaks under norm
18. nstall any restriction in the water pipe between a heater outlet and the pool spa with the exception of a three way switching valve and associated check valve Blockage of water flow from heater return to pool may result in fire or explosion causing property damage personal injury or loss of life Plumbing connections Water flow rate to the pool must be between 20 and 70 gpm If flow rate exceeds 70 gpm an external by pass valve must be installed Figure 2 shows a typical heater installa tion Typical Heater Installation Figure 2 Electrical system This heater is equipped with a standard 3 prong 120 volt cordset The plug must be inserted into a GFI protected watertight outdoor receptacle rated for at least 10 amps The heater must be electrically grounded and bonded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI AFPA 70 If the heater must be hard wired open the junction box and disconnect the cord Remove the cord and strain relief and wire the heater in accordance with local codes or the National Electrical Code The ignition system used to light the burners is a direct spark system which requires 120 volt AC current as does the blower motor The system amp draw is 2 amps It is strongly recommended that the heater be supplied with a constant power source If remote operation is required the heater should be controlled through the ther mostat only Installatio
19. rtation charges paid by the user Any replacement pool heater furnished under this warranty shall remain in warranty only for the unexpired portion of this warranty CONDITIONS AND EXCEPTIONS This warranty applies only to the pool spa at its original place of installation and only for the original owner It does not apply if the pool heater is installed in violation of any applicable code or ordinance or is not installed operated and maintained in accor dance with our instructions or is misused damaged by accident weather act of God freezing water void and or excess pressure altered or discon nected It does not apply with respect to 1 A heater not equipped with Certified C S A limit controls or equivalent pressure relief valve A heater operated with settings in excess of and or with fuel not con forming to those shown on rating plate A heater on which the serial numbers have been altered defaced or removed Leaks arising from defective installation Production of noise odors or discolored rusty etc water Leakage substantially contributed to by sediment lime precipitate and or higher than normal dissolved solids pH above 7 8 in the tank copper tubes or water ways Leakage caused substantially contributed to by corrosive elements in the atmosphere such as the storage of chlorine or other chemicals 8 Leakage caused substantially or contributed to by corrosive pool water in an acid condition pH below 7 2 9 Damage
20. s have been expressly set forth in this document This warranty may not be extended by oral or any other additional representations written sales information drawings or other malfunction is strictly limited to repair or replacement of the defective heater or part as provided herein and the Company is not responsible herein for incidental or consequential or incidental costs or damages The company neither assumes nor authorizes any person or firm to assume for us any further liability or obligation in connection with the sale installation use maintenance or existence of the heater SAFETY WARNING Pool heaters are heat producing appliances and to avoid damage or injury in the event of possible overheating of the outer jacket 1 no materials should be stored against the jacket and 2 care should be taken to avoid unnecessary contact especially by children with the jacket When lighting a gas heater the lighting instructions must be fol lowed exactly to prevent flashback of excess gas in the heater Electronic ignition heaters and electric heaters must have the power shut off when making adjustments to servicing or coming into contact with the heater UNDER NO CIRCUMSTANCES SHOULD FLAMMABLE MATERIALS SUCH AS GASOLINE OR PAINT THINNERS BE USED OR STORED IN THE VICINITY OF THE HEATER OR IN ANY LOCATION FROM WHICH FUMES COULD REACH THE HEATER For your comfort enjoyment and safety please read the enclosed operating instructions carefu
21. stallation instructions and service instructions in this manual may result in equipment damage fire asphyxia tion or carbon monoxide poisoning Exposure to prod ucts of incomplete combustion carbon monoxide can cause cancer and birth defects or other reproductive harm Conformance with codes The heater shall be installed in accordance with all local and state codes The heater installation must conform to the National Fuel Gas Code ANSI 2223 1 and with the require ments of the authority having jurisdiction Design Certification in the United States is in compliance with ANSI Z21 56 latest edition For Canadian installations the heater is to be installed in accordance with standards CAN CGA B149 1 and B149 2 INSTALLATION CODES FOR GAS BURNING APPLI ANCES AND EQUIPMENT and or local codes and if appli cable Standard CSA C22 1 CANADIAN ELECTRICAL CODE Part 1 Location of heater Locate the heater in an area where a leaking heat exchanger or connection leak will not result in damage to the area adjacent to the heater or to the structure This heater must be installed at least five feet from the wall of an above ground pool The heater shall not be installed with the top of the vent assembly within 10 feet below or to either side of any open ing into the building Outdoor installation only The following installation and service clearances must be maintained from surfaces to provide adequate air flow to the heat
22. wn instructions are included on the light ing instructions label installed on the front access door inside the heater cabinet This heater cannot be operated with the front door removed WARNING If you smell gas in the appliance area or near the floor stop and follow instructions on the front cover of this manual NOTE Do not use the unit below 40 F temperature Do not operate heater while an automatic pool cleaner is in use NOTE This unit will not operate if water flow is insufficient Make sure filter is clean A Warning Do not ingest alcohol or drugs during use or prior to using pool Ingestion of such intoxicants can cause drowsiness which can lead to unconsciousness and subsequently result in drowning Do not heat pool water in excess of 102 F A temperature of 100 F is considered safe for a healthy adult Hotter water increases the risk of hyperthermia Special caution is suggested for younger children Pregnant women beware Soaking in water above 102 F can cause fetal damage during the first three months of pregnancy resulting in the birth of a brain damaged or deformed child Pregnant women should adhere to the 100 F maximum rule Before entering the spa or hot tub users should check the water temperature with an accurate thermometer operating ther mostats may err in regulating water temperatures by as much as four degrees Fahrenheit Persons with a medical history of heart disease circulatory problems
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