Harbor Freight Tools Fuel Injection Pump Tester Product manual
Contents
1. either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 33532. EPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 92699 For technical questions please call 1 800 444 3353 Page 5 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will
3. Long Flex Hose 1 4 amp 3 8 Barbed Hose Clamp x 1 8 24 NPT Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 4 For technical questions please call 1 800 444 3353 SKU 92699 Fuel Pump Pressure Examples Note Read the vehicle s service manual to determine the actual Fuel Pump pressure The chart below is only provides a general frame of reference for pump pressure Pump Pressure U S Built Vehicles PSI e CS Pump Pressure Foreign Built Vehicles PSI Alliance 49 states Bendix Type Saab Volkswagen oo Vovo S Saab Volkswagen Volvo PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER R
4. PITTSBURGH Fuel Injection Pump Tester Item 92699 INSTRUCTIONS AND PRECAUTIONS Visit our website at http www harborfreight com AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Manual Revised 11g When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Specifications For most fuel injection systems except Bosch CIS Jetronic Throttle Body Systems on GM vehicles Compatibility Pressure Gauge 0 100 PSI 0 7 Bar g 1 4 18 NPT Swivel IMPORTANT SAFETY INFORMATION The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors whi
5. a well ventilated outdoor location Not only are gasoline fumes flammable but carbon monoxide is produced by a running engine This is a deadly gas that you cannot see or smell WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement SKU 92699 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product 1 WARNING Before making connections and testing place a dry chemical Class B fire extinguisher nearby NOTE Pressure Gauge connections are made either directly to the pump or in line between the pump and engine 2 Relieve fuel line pressure from vehicle fuel system Refer to vehicle manufacturer s service manual for instructions on relieving pressure from fuel line testing procedures and connection points and normal pressure readings 3 Use various fittings and hoses to connect Pressure Gauge 1 directly to fuel pump as in the case of vw or in line between the fuel pump and engine for most other vehicles See connection examples that follow Fuel Line
6. ch cannot be built into this product but must be supplied by the operator 1 Do not use on diesel engines 2 Stop engine loosen gas cap and relieve fuel pump pressure see service manual before opening fuel line Do not change fittings with engine running 3 Before testing fuel system verify all connections are tight to eliminate leaking 4 Gasoline is highly flammable Do not smoke or test near open flames or a source of electrical sparks Do not allow gasoline to come in contact with the hot manifolds or other engine components If additional lighting is required use only explosion proof drop light Page 2 10 11 12 13 14 15 For technical questions please call 1 800 444 3353 Do not drive the vehicle while under test Before testing review and follow instructions from the vehicle manufacturer s service manual After testing turn engine off and depressurize system before removing test components Place absorbing cloths around fittings before disconnecting Wipe up any spilled fuel immediately Place cloths in a fireproof container Clean all testing components of residual fuel before storing Wear ANSI approved safety goggles and heavy duty work gloves during setup and use This product is not a toy Do not allow children to play with or near this item Use as intended only Inspect before every use do not use if parts are loose or damaged Perform service in
7. to Engine 1 4 Hose 5 from Fuel Pump Fuel Line to Engine 3 8 Hose 6 from Fuel Pump Typical 3 8 Connection SKU 92699 For technical questions please call 1 800 444 3353 Connect Directly to Special Test Outlet on Engine Fitting 3 vw Connection 1 4 Hose 5 Attach Female Swivel Coupling to Engine Test Fitting Hose 9 Cadillac Bendix Connection 4 Use small amount of pipe compound or PTFE thread seal tape on connection threads to prevent leaks Tighten using wrench not supplied CAUTION Make sure all connections are tight to avoid fuel leaks 5 Start engine and immediately check for fuel leaks If fuel leaks are found turn engine off and fix leaks Read pressure off Pressure Gauge Turn off engine and remove keys from ignition 8 Wrap cloth around hose connection point before relieving pressure from fuel line and removing testing components 9 Reconnect vehicle s fuel injection line 10 Wipe up any spilled fuel Dispose of fuel soaked rags in a fireproof container 11 Start engine and check for leaks Fix leaks if found 12 Clean and store Fuel Injection Test Kit components and place in plastic kit bag Page 3 Parts List and Diagram ay Brass Fitting 1 8 27 NPT x 1 4 18 NPT Rubber Hose 3 8 x 3 L Short Flex Hose Medium Flex Hose Brass Fitting 1 1 4 Barbed x 1 4 18 NPT E Long Flex Hose AluminumiF Rng
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