Harbor Freight Tools English Wheel Kit with Stand Product manual
Contents
1. C ENT RAL MACHINERY English Wheel Item 68385 INSTRUCTIONS AND PRECAUTIONS Ss Jt A r l F s gt 4 gt 4 Visit our website at http www harborfreight com AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement REV 12a parts please call 1 800 444 3353 Specifications Upper Wheel Size 8 radius x 2 W 3 curved radius x 2 W 27 3 4 Lower Wheel Included Throat Size 16 gauge sheet metal 14 1 8 soft aluminum and copper Lower Wheel Rack Quick Adjust Lower Bracket Stock Applications Features Important Safety Information 10 11 Wear ANSI approved safety goggles and heavy duty work gloves during setup and use Wear a durable long2. and finger tighten the Bolt Make sure the Shaft will not turn but can still slide up and down freely then secure bolt in place with the Locking Nut 6 Thread the Ball Handle 15 onto the Release Handle 14 and the Handle into the bar on the Lower Wheel Bracket 13 Place the Bracket on top of the Shaft 16 SKU 68385 For technical questions please call 1 800 444 3353 Page 3 Main Frame Adjustable Shaft 16 inside Lower Wheel 10 Figure 9 9 Assemble the Lower Wheel 10 by placing a Bearing 6 on either side of a wheel then sliding a Shaft Pin 12 through the bearings and wheel Place on the Bracket for the Lower Wheel Figure 7 Thread the Ball Handles 15 into the three Height Handles 18 and the Handles into the bar on the Adjustable Threaded Shaft 17 Slide the Shaft into the bottom of the channel on the Main Frame 1 and secure to the Adjustable Shaft 16 inside the channel with the Key 19 Washer 20 and Bolt 21 Figure 8 8 Attach the Rack 36 to the Back Leg 27 with the two Screws 33 Spring Washers 34 and Washers 35 Page 4 For technical questions please call 1 800 444 3353 SKU 68385 Operation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product A WARNING Metal edges can be very sharp Avoid injuries by weari
3. pulling it over the dies carefully KEEP YOUR HANDS CLEAR OF THE DIES 5 Use the Release Handle to separate the wheels for removal or repositioning of the workpiece SKU 68385 For technical questions please call 1 800 444 3353 Page 5 Parts List and Assembly Diagram Part Q 1 Hex Bolt _ 4 Front Footing HexBolt _ _ _ _ 4 Connecting Brace _ 1 HexBolt _ 4 FlatWasher 16 BackLeg Tt Part ___ Description _ Qty Key y 1 Cz 2 olJ n 7 T 4 p ep 5 e Q ap Upper Wheel Bracket asher at Washer ex Bolt Lower Wheel rease Fittino ower Wheel Shaft ower Wheel Bracket elease Handle a x a slolclo o o3 w mo Io 2 10 Jio O D D Hex Bolt 4 G Nut A Guide Bolt tt Locking Nut Screw 2 SpringWasher 2 Flat Washer 2 36 Ke F F FrontLeg _ 1 ut crew Adjustable Threaded Shaft Height Handle LiL rT i rl vd Eg 5 a 2 D O o D D ale D Q zh 18 3 Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENT
4. ATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 SKU 68385 SKU 68385 For technical questions please call 1 800 444 3353 Page Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limi
5. ng ANSI approved safety goggles and heavy duty work gloves whenever working and wear a durable long sleeved shirt or coat when working with large workpieces 1 Use the included Lower Wheel or select a different lower wheel sold separately from the Rack and place on the Bracket for the Lower Wheel When selecting the Wheel consider the type and hardness of the metal being formed as well as the desired curvature of the metal Note Measurements on lower wheels are the radius of their curvature The smaller the measurement the more severe the curve 2 Insert the work piece in between the i i Upper and Lower Wheels Maintenance Instructions A 3 Turn the Bracket Height Handle to raise or lower the Lower Wheel for appropriate clearance or pinching of the metal between the two wheels Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the It is recommended to have a looser pinch than beginning of this document including a tighter one A tighter pinch will make it harder all text under subheadings therein to push the metal through increasing the risk of before servicing this product crushing your finger and may cause unwanted creasing A looser pinch makes it easier to push the metal through and with more accuracy However it may take more passes to form the metal Regularly lubricate all Shafts 2 and 12 all exposed metal surfaces and the inside of part 13 4 Begin forming the metal by pushing and
6. ocated and mounted The floor must be able to support the weight of the English Wheel and the work pieces W 22 23 Figure 1 FA To attach the legs and footing a Using two Bolts 25 and Washers 26 attach the Back Leg 27 to the Connecting Brace 24 b Attach the other end of the Connecting Brace 24 to the Front Footing 22 with the remaining two Bolts 25 and two of the Washers c Attach the Front Leg 28 to the top of the Front Footing 22 with four Bolts 23 and Washers 26 For technical questions please call 1 800 444 3353 Figure 2 With the help of at least two other people lift the Frame 1 and place it on the assembled legs and feet aligning the bracket holes Bolt in place with the four Bolts 29 eight Washers and four Nuts 30 Check that the Frame is square then securely tighten all bolts SKU 68385 Figure 3 3 Bolt the Upper Wheel Bracket 3 to the Main Frame 1 using two Bolts 9 and Washers 8 AK S 7 4 Slide the Upper Wheel Shaft 2 through one side of the Bracket 3 a Washer 7 Bearing 6 Upper Wheel 5 Bearing 6 Washer 7 and through the other side of the Bracket Secure in place with the Circlips 4 at each end Slide the Adjustable Shaft 16 into the top of the channel of the Main Frame Thread the Locking Nut 32 onto the Guide Bolt 31 Align the slot in the Shaft with the Bolt hole
7. sleeved shirt or coat when working with large workpieces Wheel may crush and injure hands Keep hands out of line of wheel during use Do not use too tight a pinch it will increase the amount of force used and increase the chance of accidentally crushing your finger Assemble only according to these instructions Improper assembly can create hazards Keep assembly area clean and well lit Keep bystanders out of the area during assembly Do not assemble when tired or when under the influence of alcohol drugs or medication This product is not a toy Do not allow children to play with or near this item Use as intended only Inspect before every use do not use if parts are loose or damaged To improve stability bolt to floor before use Verify that installation surface has no hidden utility lines before drilling or driving screws Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Page 2 Assembly Instructions Read the ENTIRE IMPORTANT SAFETY A INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpack the English Wheel components and lay out on the floor where the unit will be l
8. tation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state C ENT RAL ED MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
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