Harbor Freight Tools 8000 lb. Cable Winch Puller Product manual
Contents
1.2. drums and pulleys for evidence of damage and wear 6 Check the brake mechanism for evidence of worn glazed or oil contaminated friction disks worn pawls cams or ratchets and corroded stretched or broken pawl springs 7 Check supporting structure or trolley if used for evidence of damage 8 Check warning label for legibility and replacement 9 Check end connections of wire ropes for evidence of wear corrosion cracks damage and distortion 10 Periodic Thorough Puller Rope Inspection Check entire length of rope puller rope as follows Inspect the individual outer wires in the strands of the rope Keep a record of any deterioration resulting in appreciable loss of original strength such as described below and have a qualified technician determine whether further use of the rope would constitute a hazard a Check points listed in Frequent Puller Rope Inspection on page 8 Check for reduction of rope diameter below nominal diameter due to loss of core support internal or external corrosion or wear of outside wires Check for severely corroded or broken wires at end connections Check for severely corroded cracked bent worn or improperly applied end connections Inspect with special care the following sections of rapid deterioration 1 sections in contact with saddles equalizer pulleys or other pulleys where rope travel is limited 2 sections of the rope at or near t
3. or vibration occurs have the problem corrected before further use Frequent Inspection Perform the procedures in this section BEFORE 4 Frequent Puller Rope Inspection INITIAL USE and AT LEAST MONTHLY Inspection All ropes should be visually inspected by the operator is needed more often for heavily used pullers or other designated person at the start of each shift These visual observations should be concerned with discovering gross damage such as listed below which may be an immediate hazard 1 Check operating mechanisms for proper operation proper adjustment and unusual sounds such as but not limited to binding noise of the wire rope and bearing squeal a distortion of the rope such as kinking crushing unstranding birdcaging 2 Frequent Braking System Inspection main strand displacement or core protrusion a The braking system must automatically stop and b general corrosion hold up to the rated load if the lever is released c broken or cut strands 3 Frequent Hook Inspection d number distribution and type Check hooks for the following problems of visible broken wires a distortion such as bending twisting 1 in running ropes or increased throat opening 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay b wear T E 2 one outer wire broken at the contact point peal omnes with the core of the rope which has worked its d latch engagement if equipped
4. way out of the rope structure and protrudes e damaged or malfunctioning latch if equipped or loops out from the rope structure f hook attachment and securing means If such damage is discovered either remove the rope from service or arrange for a qualified technician to give it a periodic thorough inspection 5 Check wire rope reeving 6 Check puller lever for bends cracks or other damage 7 Check for damage to the support for the puller AAWARNING TO PREVENT SERIOUS INJURY FROM PULLER FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Page 8 For technical questions please call 1 800 444 3353 ltem 69854 69855 Periodic Thorough Inspection A qualified technician should perform the procedures in this section AT LEAST YEARLY Inspection is needed more often for heavily used pullers Remove or open access covers to allow inspection of components 1 First follow all Frequent Inspection procedures Additionally 2 Check fasteners for evidence of loosening 3 Check load blocks suspension housings levers clevises yokes suspension bolts shafts gears bearings pins rollers and locking and clamping devices for evidence of wear corrosion cracks and distortion 4 Check hook retaining nuts or collars and pins welds or rivets used to secure the retaining members for evidence of damage 5 Check load sprockets idler sprockets
5. HE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER SETUP OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 69854 69855 Parts List and Diagram Parts List Part Description _Description _ Pulley Hook nd Hook item 68955 onl 1 2 3 5 6 00 69855 Assembly Diagram Z O Q LLI A v T Item 69854 For technical questions please call 1 800 444 3353 Page 11 69855 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misus
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 69854 69855 Haul Master CABLE WINGH PULLER Item 69855 shown Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved i i Read this material before using this product No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included O gt TI m j lt Table of Contents EEE EE E A AE EE E 3 Inspection cscescopatacctanpotwetuad hobs uhona yedan
7. at least yearly see page 9 and stay well clear of load at all times during testing Operation Specific Safety Information 1 Wear ANSI approved safety goggles 3 Use as intended only ANSIl approved hard hat and e Do not use to handle molten material steel toed work boots during setup and use e Do not use for aircraft purposes 2 This product is not a toy a e Do not use to link towed vehicles Do not allow children to play with or near this item 4 Keep hands clear of moving parts A SAVE THESE INSTRUCTIONS ltem 69854 For technical questions please call 1 800 444 3353 Page 3 69855 Specifications Model 69854 69855 8 000 Ib double line Rated Capacity 4 000 Ib 4 000 Ib single line Maximum Extension 6 75 gt doube une 10 single line Setup Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 1 The supporting structure the puller is mounted to 2 Properly seat the anchor hook on the supporting including trolley monorail or crane structure at its intended load bearing point must be designed to withstand the loads and see the left side diagram of Figure A forces imposed by the puller for the rated load Do not allow the hook hitch to
8. cencdtatatnns 8 SPECIFICATIONS ccceecccseseeeceeeeeceeeeessaeees 4 Parts List and Diagram cccseeeeeeeees 11 SCUD eao menconaeaneedunmassaaries 4 Wanani screena 12 COCA OM a ocd sccteccacsnotecarecstectatsecudencersnnaeeee 5 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 ltem 69854 69855 IMPORTANT SAFETY INFORMATION AWARNING TO PREVENT SERIOUS INJURY AND DEATH Basic Safety Information gt LLI LL lt o 1 Do not pull more than rated load Be aware of 6 Do not operate puller with a lever extension dynamic loading Sudden load movement may briefly create excess load causing product failure 7 Do not operate with rope not centered in its groove 2 Do not operate while puller restricted from forming a straight line with loading direction 8 Do not remove or cover warning labels and or tags These carry im
9. e abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper setup normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Haul yiaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
10. ed pullers and pullers that have not been used for a year or more Check all functions of the puller including retracting and extending with the puller unloaded first This puller may require a small load or pull on the load hook to test lowering extending A puller that has been idle for a period of a year or more must be inspected according to the Periodic Inspection requirements and then tested according to the procedure in the Testing section below before being used d Replace bent cracked or otherwise damaged levers e Replace missing or illegible warning labels Do not repair load sustaining members by welding Replace them as needed Lubricate all moving parts regularly using grease After maintenance work is completed and before restoring the puller to normal operation a reinstall guards b reactivate safety devices c remove replaced parts and loose material d remove maintenance equipment After testing in the unloaded state attach a 200 Ib load and retest to check proper load control and to check brake operation For the 69855 puller test in both single and double line setups PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO T
11. erminal ends where corroded or broken wires may protrude 3 sections subject to reverse bends 4 sections of rope which are normally hidden during visual inspection such as parts passing over pulleys 11 Check the puller and puller mounting for evidence of missing parts AAWARNING TO PREVENT SERIOUS INJURY FROM PULLER FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Item 69854 69855 For technical questions please call 1 800 444 3353 O H O Lu A Y Z Page 9 Z m O O Z Storage Inspection 1 A puller that has been idle for a period of a month or more but less than a year must be inspected before being used according to the Frequent Inspection requirements Maintenance 1 Repair or replacement of puller components must be performed only by a qualified technician using only identical replacement parts with the same rating Operating mechanisms pawls and brakes may require adjustment Note the following regarding specific components a Replace damaged or worn hooks Do not repair them by welding or reshaping b Replace excessively worn braking components such as friction disks ratchets pawls and pawl springs c Replace or repair all critical parts including load suspension components that are cracked broken bent excessively worn or missing Testing 1 Before use test repair
12. ley Hook Stop Pawl Trigger Figure D Releasing the Stop Pawl 8 Squeeze the Stop Pawl Trigger as shown above Page 6 13 17 18 For technical questions please call 1 800 444 3353 Pull the wire rope out to reach the load Release the Stop Pawl Trigger Do not wrap the puller wire rope around the load Attach the load to the load hook securely by properly rated suitable means such as chains shackles hooks lifting slings etc Load must be attached to prevent accidental disconnection Figure E Correct and incorrect load hook attachment Properly seat the sling or other device in the base bowl or saddle of the hook see the left side diagram on Figure E Do not allow the hook hitch to support any part of the load Do not apply the load to the point of the hook shown in Figure E on the right side diagram Before moving the load make sure wire rope is not kinked or twisted or that multiple part wire ropes are not twisted around each other Do not operate the puller unless wire rope is seated properly on the drum pulleys or sprockets Do not pick up a load in excess of the rated load appearing on the puller or load block except during properly authorized tests Do not use a puller overload limiting device to measure the maximum load to be pulled Give specific attention to load balancing and hitching or slinging to prevent load slipping Item 69854 69855 Moving the L
13. m step 2 Exercise care when removing a sling from under a landed and blocked load d Repeat this action as needed until the tension on the wire rope eases 3 Secure the load SO it will not move before e Pull on the STOP PAWL TRIGGER to release it releasing the tension on the wire rope from the cam and gently pull back on the tool to 4 To release the wire rope tension get wire rope slack and free it from the load a Swing the Handle away from the 5 To prevent entangling of the wire rope onto the Anchor Hook to expose the Drive Pawl drum with the Load Hook still attached to the load push the spring into its Down position Hold the Anchor hook in one hand While gently pulling against the load swing the Handle back and forth to rewind the wire rope b Slide the Pawl Spring up to the disengaged position The Drive Pawl will be held clear of the Ratchet O H lt aa LLI A O CAUTION Do not rewind the wire rope to its end Item 69854 For technical questions please call 1 800 444 3353 Page 7 69855 Z U m O O Z Inspection Testing and Maintenance A Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY Remove any load before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise
14. oad 1 Slide the Pawl Spring down to the engaged position 7 Each time a load approaching rated capacity is as shown in Figure C The Drive Pawl handled check puller brake action by pulling the will be pressed against the Ratchet load just clear of supports and continuing only after verifying that the brake system is operating properly 2 Donot engage in any activity which will divert the operator s attention while operating the puller 8 WARNING Do not carry any load over any person 3 Respond to signals from a designated person only However always obey a stop signal 9 WARNING Do not carry personnel no matter who gives it on the hook or the load 4 Donot move a load with the puller until the operator 10 Pull the Handle toward the Anchor side and all other personnel are clear of the load of the Puller This will pull the Load 5 Make sure the load and puller will clear all 11 Swing the Handle back and forth until the load obstacles before moving or rotating the load has been pulled to the desired position 6 Do not move a load more than a few inches until it is well balanced in the sling or pulling device Parking the Load 1 Do not leave a supported load unattended c Swing the handle to the Anchor Hook side and unless specific precautions have been force the spring loaded STOP PAWL pin down instituted and are in place then slowly raise the handle This action will allow the wire rope drum to back off by one ca
15. portant safety information 3 Do not operate puller with twisted kinked or If unreadable or missing contact damaged wire rope Harbor Freight Tools for a replacement Inspect wire rope carefully before every use 9 The warnings precautions and instructions 4 Do not operate a damaged or malfunctioning discussed in this instruction manual cannot puller Inspect puller carefully and cover all possible conditions and situations test operation before every use that may occur It must be understood by the operator that common sense and caution are 5 Do not use for vertical lifting factors which cannot be built into this product Do not lift people or lift loads over people but must be supplied by the operator Falling loads can injure or kill people Setup Specific Safety Information 1 The supporting structure the puller is mounted 2 Install in location that allows the operator to must be designed to withstand the loads and to move and stay clear of the load forces imposed by the puller for the rated load 3 Inspect the puller as explained in Frequent Inspection on page 8 after setup but before use Inspection Testing and Maintenance Specific Safety Information 1 Perform a Frequent Inspection 3 More frequent inspections are needed at least monthly see page 8 for pullers that are used heavily 2 Perform a Periodic Thorough Inspection 4 Raise test loads only to the minimum extent needed
16. support any part of the load Do not apply the load to the point of the hook shown in Figure A on the right side diagram Figure A Correct and incorrect anchor hook attachment Page 4 For technical questions please call 1 800 444 3353 Item 69854 69855 Operation Instructions A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Operation of a puller involves more than pulling the lever The use of pullers is subject to certain hazards that cannot be met by mechanical means but only by the exercise of intelligence care common sense and experience in anticipating the motions that will occur as a result of operating the controls Do not use this tool for vertical lifting Before Operating Puller 1 Familiarize yourself with all operating controls 4 Only a qualified technician should of the puller and with the operation s to be perform maintenance to the puller performed Instructions include the warnings on the puller and the safety and operating 5 Do not use the wire rope as a ground for welding instructions portion of this manual Do not touch a welding electrode to the wire rope 2 AAWARNING TO PREVENT SERIOUS INJURY 6 the a work area a is clean ae ae FROM PULLER FAILURE e work area must not allow access by children Do not use damaged equipment or pe
17. ts to prevent distraction and injury If adjustments or repairs are necessary 7 or any defects are known have the problem corrected before further use There must not be objects such as utility lines nearby that will present a hazard while working 8 Inspect the puller as explained in Frequent Inspection on page 8 after setup but before use 3 Do not operate a puller with an out of order sign Operating Controls Z O lt x LLI an O Ratchet Stop Pawl Trigger End Hook Pulley hidden Guard item 69855 only Hook Figure B Item 69854 For technical questions please call 1 800 444 3353 Page 5 69855 O U m gt O Z Applying the Load 1 The 69855 puller is designed for 9 single or double line pulls 10 a A single line pull can reach twice as far and retract twice as fast but it has half the weight capacity 11 b To do a single line pull unhook the wire rope end hook and use it as the load hook c For double line pulls attach the end hook to the puller s frame as shown in Figure B and use the pulley hook as the load hook 6 Swing the Handle away from the Anchor Hook to expose the Drive Pawl Drive Pawl disengaged engaged Ratchet Figure C Drive Pawl Operation 14 7 Slide the Pawl Spring up to the disengaged position The Drive Pawl will be held clear of the Ratchet 15 Anchor Hook Ratchet 16 E York Stop Pawl 7 Ze Trigger Load Pul
Download Pdf Manuals
Related Search