Harbor Freight Tools 80 Watt Iron Plastic Welding Kit Product manual
Contents
1. damaged If damaged have it repaired by a service facility before use If plug will not fit outlet have a proper outlet installed by a qualified electrician SKU 60662 For technical questions please call 1 800 444 3353 Double Insulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Labora tories Inc the Canadian Standard Association and the National Electri cal Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As distance from supply outlet increases use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a drop in voltage resulting in loss of power and possible tool damage The smaller the gauge number of wire the greater capacity of cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A Page 5 3 When using more than one extension es Se cord to make up the total length Symbology make sure each cord contains at least the minimum wire size require2. and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or prop erty or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state SKU 60662 For technical questions please call 1 800 444 3353 Page 11 8 WELDING 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
3. electrical outlet and allow it to cool before leaving Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control This product is not a toy Keep it out of reach of children This product is designed for use only for plastic welding This product 14 15 For technical questions please call 1 800 444 3353 is designed to be used only to weld plastic items When working with plastics varnish or similar materials gases develop that are easily flammable and can lead to explosions Be prepared for flames to develop and keep suitable fire extinguishing means at hand Do not point Welder at people or animals The intense heat can injure them Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure addition people with pacemakers should e Avoid operating alone e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock Some du
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGOS eieme WELDING SOW PLASTIG WELDING KIT WITH IRON Visit our website at http www harborfreight com Email our technical support at tech harborfreight com ITEM 60662 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2008 by Harbor Freight Tools All rights reserved Read this material before using this product No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included _ SAVE THIS MANUAL 1915 NOTICE is used to Keep this manual for the safety warnings and precautions assembly operating inspection ma
5. REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 60662 For technical questions please call 1 800 444 3353 Page 10 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear
6. binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool repaired before use Many accidents are caused by poorly maintained tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the tool and accessories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the tool for operations different from those intended could result in a hazardous situation Page 3 SKU 60662 Service a Have your tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the tool is maintained Welding Kit Safety Warnings Do not use this Plastic Welding Kit near flammable materials Handle hot tip with care Do not touch any metal parts on the Welder until they have completely cooled Use in well ventilated areas only Do not place the Welder in a vise to change heating elements Always use Wire Brush 5 to clean the tip on the Welder Avoid electrical shock Do not use in a damp or wet environment Never rest the Welder on a flamma ble surface Avoid unintentional starting Prepare to begin work before plugging in tool Do not leave the tool unattended when it is plugged into an electrical outlet Unplug it from its
7. ction and injury 7 the melted area cools apply 2 cold water to speed up cooling sand the power cord along a safe surface with 80 grit sandpaper not path to reach the work area without included creating a tripping hazard or exposing SKU 60662 For technical questions please call 1 800 444 3353 Page 7 SKU 60662 To repair flexible plastic tabs or any plastic that requires elasticity sand area with 25 40 grit sandpaper Cut an appropriate sized piece of the Reinforcing Mesh 3 Once the Welder is heated fit mesh piece into corner of tab Applying the mesh will reinforce the plastic tab Lightly scuff melted mesh with sand paper Melt appropriate sized piece of Plas tic Stick into Mesh and use Welder to spread plastic into cracks and damaged area Doing so will help strengthen plastic To repair damaged plastic bolt hole or slot use sandpaper to taper and smooth broken edges Apply alumi num tape not included to surround ing surface if desired Melt Mesh into plastic gap refill ing edge around hole or slot Apply melted plastic to Mesh and allow to cool Remove aluminum tape from hole and if necessary re drill hole and smooth with 80 grit sandpaper When welding is finished unplug the Power Cord and set the Welder onto the Welder Stand 4 and allow to cool down Once cool clean off welding tip using the Wire Brush 5 and then store Kit indoors out of children s reac
8. d See Table A 4 If using extension cord for more than one tool add nameplate amperes and use sum to determine required minimum cord size See Table A 5 If using extension cord outdoors esd Revell make sure it is marked with W RPM W Canada to indicate it is acceptable for outdoor use 6 Make sure extension cord is properly wired and in good electrical condition Always replace damaged extension cord or have it repaired by a qualified electrician before using it 7 Protect extension cords from sharp objects high heat and wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD NAMEPLATE LENGTH AMPERES at full load Ea EE Based on limiting the line TABLE A voltage drop to five volts at 150 of the rated amperes Double Insulated SKU 60662 For technical questions please call 1 800 444 3353 Page 6 SPECIFICATIONS _ _ the power cord to possible damage The power cord must reach the work Electrical Requirements 120 V 60 Hz area with enough extra length to Mak 525 allow free movement while working 18 AWG x 2C 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working UNPACKING 4 There must not be hazardous When unpacking check to make sure objects such as utility lines or foreign that the item is intact and undamaged If objects nearby tha
9. e a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear ANSI approved safety goggles heavy duty work gloves and face shield during use Do not overreach Keep proper footing and balance at all times 4 b O d A For technical questions please call 1 800 444 3353 This enables better control of the power tool in unexpected situations Power tool use and care Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it was designed Disconnect the plug from the power source and or the battery pack from the tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle tools out of the reach of children and do not allow persons unfamiliar with the tool or these instructions to operate the power tool Welding tools are dangerous in the hands of untrained users Maintain welding tools Check for misalignment or
10. erated corded power tool Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock SKU 60662 For technical questions please call 1 800 444 3353 Page 2 b d h 9 b SKU 60662 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating tool in a damp location is unavoidable us
11. h For technical questions please call 1 800 444 3353 MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING serious INJURY FROM ACCIDENTAL OPERATION Unplug the tool from its electrical outlet and allow to cool before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication BEFORE EACH USE inspect the general condition of the tool Check for loose screws cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation AFTER USE clean external surfaces of the tool with clean cloth AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Always store Welding Kit in a clean dry and safe location away from children Page 8 PARTS LIST amp DIAGRAM Description _ Qty Description _ Qty 4 Welder Stand 1 5 Wire Brush 1 6 PowerCord 11 SKU 60662 For technical questions please call 1 800 444 3353 Page 9 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A
12. intenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings IMPORTANT SAFETY _ WARNING Read all safety INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates A DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury 1 warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains op
13. st created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement or other masonry products e Arsenic and chromium from chemically treated lumber Page 4 Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq 18 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and 1 situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS 2 GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly 2 grounded Do not modify plug provided with tool Never remove grounding prong from plug Do not use tool if power cord or plug is
14. t will present a any parts are missing or broken please hazard while working call Harbor Freight Tools at 1 800 444 3353 as soon as possible General Operating Instructions 1 Note It is recommended that you OPERATING INSTRUCTIONS first practice this procedure on scrap Read the ENTIRE IMPORTANT material A SAFETY INFORMATION section 2 Plug the Power Cord 6 of the tool at the beginning of this manual into a 120 volt grounded electrical including all text under outlet subheadings therein before set up or use of this product 3 Allow Welder 1 to pre heat for 5 to 10 minutes before use Prep the Tool Set Up surface by sanding off excess paint or if necessary grinding surface to TO PREVENT add texture AWARNING SERIOUS INJURY FROM ACCIDENTAL 4 connect sections of non flexible OPERATION Unplug the tool plastic or to repair or fill in cracks from its electrical outlet and apply the Welder s tip to the end of allow it to cool before a Repair Stick 2 and melt the Stick performing any inspection onto the work surface or cleaning 5 Melt and spread the Repair Stick over cracked or damaged area Use edge e of welding tip to melt off any excess Work Piece and Work Area Set U plastic 1 Designate a work area that is clean 6 WARNING Be careful to not melt and well lit The work area must not base material area during use allow access by children or pets to prevent distra
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