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Harbor Freight Tools 8 in. x 12 in. 1/3 HP Benchtop Wood Lathe Product manual

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Contents

1. ON OFF switch with key Spindle lock lever Li rootrestbase Tailstock cup center Tailstock lock lever T Headstock spur center Small faceplate Push out rod SKU 95607 For technical questions please call 1 800 444 3353 Page 9 ASSEMBLY INSTRUCTIONS Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual 1 WARNING Make sure the Power Switch of the Lathe is in its OFF position and that the Lathe is unplugged from its electrical outlet before making any adjustments to the Lathe 2 Mount the Lathe on a benchtop by first measuring and marking three hole centers See Figure 1 3 Drill holes through the marked locations Be sure there are no hidden wires 4 Install the bolts and washers not included from under the benchtop and into the holes in the bottom of the Lathe frame Please note To hold the Lathe securely the bolts must be a minimum of 1 into the frame 23 3 8 59 4 cm 22 1 2 2 1 16 57 2 cm 5 2 cm i j f 1 l i i f I t Figure 1 5 The spring loaded lock levers for the Tailstock i Spindle N and the Tool Rest L are made of separate parts If either lock lever has come loose during shipping they must be reassembled Shoulder Screw pring 6 To reassemble a lock lever the shoulder screw passes through the spring and the handle lever and Handle then
2. S If the Faceplate A is being removed continue turning it until it comes off of the spindle threads SKU 95607 For technical questions please call 1 800 444 3353 Page 11 1 ASSEMBLY INSTRUCTIONS CONTINUED Installing a spur and center First insert the shaft of the Headstock Spur Center T into the hollow center of the Headstock Spindle B Please see Figure 3 Figure 3 2 Then insert the shaft of the Tailstock Cup Center Q into the hollow center of the Tailstock Spindle N Please see Figure 4 Figure 4 Removing a spur and center 3 Insert the Push out Rod V into the far end of the Headstock Spindle B or the Tailstock Spindle N until it comes into contact with the shaft of the Spur Center T See Figure 5 4 Tap end of Push out Rod V until the Headstock Spur Center T comes loose Figure 5 V SKU 95607 For technical questions please call 1 800 444 3353 Page 12 SPEED CONTROL OPERATION The variable speed control contains the electrical connections to the motor and has three external controls ON OFF switch E Soeed Control Knob F and the Circuit Breaker reset button G See Figure 6 below ON OFF Switch controls electrical power to the Lathe s motor A WARNING Always set the Speed Control Knob F to its lowest counterclockwise setting before starting the Lathe Never start a workpiece at maximum speed There is a 1 to 3 second delay in motor activation when
3. into the Tailstock Spindle and Tool Rest as oeer shown in Figure 2 Figure 2 REV 071 SKU 95607 For technical questions please call 1 800 444 3353 Page 10 ASSEMBLY INSTRUCTIONS CONTINUED The Mini Lathe comes with two different sized Faceplates A Use the one best suited to size of the workpiece Mount the workpiece onto the Faceplate with wood screws not provided Make sure the screws are not so long that they enter the workspace of where the material is being removed Please note Both Faceplates A have an open center When cutting through a workpiece from the Tailstock M the drill bit can go completely through the workpiece Installing or removing a faceplate 1 Make sure the ON OFF Switch E of the tool is in its OFF position the key removed and the tool is unplugged from its electrical outlet before making adjustments to the tool Thread the Faceplate A onto the end the Headstock Spindle B and hand tighten Figure 2 2 Place the Wrench S over the flats on the Faceplate A See Figure 2 Please note Since the Headstock Spindle B is belt driven it will turn freely if not held stationary while the Faceplate A is tightened or loosened 3 Insert the tip of the Push out Rod V into one of the slots in the side of the Headstock Spindle B 4 Grip the Push out Rod V firmly while turning the Wrench S to either tighten or loosen the Faceplate A 5 Remove the Push out Rod V and Wrench
4. special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B SKU 95607 For technical questions please call 1 800 444 3353 Page 6 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Figure B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to i
5. CENTRAL MACHINERY MINI WOODWORKING LATHE iele 95607 ASSEMBLY AND OPERATION INSTRUCTIONS HARBOR FREIGHT TOOLS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE TO PREVENT DAMAGE TO THE LATHE SEE STARTUP AND SHUTDOWN PROCEDURES ON PAGE 13 BEFORE USE Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS Swing OverBed a Save This Manual You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the product s serial number in the back of the manual near the assembly diagram or write month and year of purchase if product has no number Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUC
6. Figure 8 E Circuit Breaker Reset Button The Circuit Breaker Reset Button G will reset the Motor H after it shuts off during operation due to overloading or low voltage See Figure 8 Turn the ON OFF Switch E to the OFF position Wait about 5 minutes for the Motor H to cool Push the Reset Button G Turn the ON OFF Switch E to the ON position AA WARNING To prevent accidental start up if Reset Button G is pushed the ON OFF Switch E should be in OFF position and plug should be removed from the outlet as the Motor H cools Overheating may be caused by misaligned parts or dull chisel Inspect Lathe for proper setup before using again SKU 95607 For technical questions please call 1 800 444 3353 Page 14 SKU 95607 OPERATION INSTRUCTIONS Move the Tailstock M by loosening the Lock Lever R and pushing the Tailstock to the desired position on the bed Lock in place by tightening the Lock Lever R See Figure 9 The spindle extends up to 2 1 2 from the Tailstock M housing Move the Tailstock Spindle N by loosening the Spindle Lock Lever R and the Hand Wheel O Turn the Hand Wheel O clockwise to extend the spindle Turn the Hand Wheel O counterclockwise to retract the spindle Then tighten the Spindle Lock Lever P Caution Always lock the Levers P and R before operating the Lathe The Tailstock Spindle N is hollow and can be accessed from the Hand Wheel O end Use the
7. PLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 95607 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM Page 18 For technical questions please call 1 800 444 3353 SKU 95607 WIRING DIAGRAM AP FC250BJ 110V 110 115V PE 50Hz 60Hz SKU 95607 For technical questions please call 1 800 444 3353 Page 19 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may no
8. Push out Rod V to remove the Cup Center Q which will then allow you to drill holes through the center of a workpiece on a faceplate Loosen Base Lock Lever J to allow Tool Rest Base I to move to the right or left and back or front Tighten Lever J when the Tool Rest Base I is in the desired position on the Lathe bed See Figure 10 To adjust the Tool Rest L loosen the Tool Rest Lock Lever K to move the Tool Rest L to the center line of the workpiece Then tighten the Lock Lever K To change the Tool Rest L loosen the Lock Lever K and pull the Tool Rest L out of the Tool Rest Base l Insert the other Tool Rest adjust to the desired position and tighten the Lock Lever K Caution Make sure the Tool Rest L is adjusted to be as close to the workpiece as possible Rotate workpiece by hand to check clearance before turning on Lathe R Figure 9 ot W Q 2 gt J fa Figure 10 For technical questions please call 1 800 444 3353 Page 15 INSPECTION MAINTENANCE AND CLEANING 1 WARNING Make sure the Power Switch E of the Lathe is in its OFF position and that the Lathe is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 2 BEFORE EACH USE inspect the general condition of the Lathe Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condi
9. TIONS WORK AREA 1 Keep work area clean and well lit Cluttered benches and invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes SKU 95607 For technical questions please call 1 800 444 3353 Page 2 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation D eliminates the need for the three wire grounded pow
10. an if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A FIGURE A FIGURE B DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not require grounding They have a
11. athe unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving D Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 6 WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 7 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq SKU 95607 For technical questions please call 1 800 444 3353 Page 5 GROUNDING Z WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrici
12. er cord and grounded power supply system Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Plugging in power tools with the Power Switch on invites accidents Keep Guards in place and in working order Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury SKU 95607 For technical questions please call 1 800 444 3353 Page 3 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use saf
13. ety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Always wear ANSI approved safety goggles heavy duty work gloves and a dust mask respirator when using or performing maintenance on this tool TOOL USE AND CARE Secure and support the working tools to a stable platform Holding the tool by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not force the tool and do not use the tool for a purpose for which it is not intended Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source and remove key before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Always unplug the tool from its electrical outlet and remove key before performing any inspection maintenance or cleaning procedures Keep out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are les
14. ndicate it is acceptable for outdoor use T Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas SKU 95607 For technical questions please call 1 800 444 3353 Page 7 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet_ o mo n w 2 0 gt Pp t2a ie0 f o ona Y n te 161 200 132 w gt o o o o FIGURE C Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY No Load Revolutions per Minute RPM SKU 95607 For technical questions please call 1 800 444 3353 Page 8 UNPACKING When unpacking make sure the item and its accessories and components are intact and undamaged If any parts are missing or broken call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible See packing list below GENERAL MINI LATHE COMPONENTS Note Refer to the parts list and diagram at the end of this manual for complete part number listings and locations Part Description Description A A Large faceplate Headstock spindle Tailstock Tailstock spindle Headstock Hand wheel D Powercord
15. s likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use SKU 95607 For technical questions please call 1 800 444 3353 Page 4 of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Mini Lathe These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 2 Direction of feed Feed tool into workpiece against the direction of the workpiece only 3 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Mini Lathe 4 Never leave the Mini L
16. starting 1 Move the Switch E to the ON position to start the motor The Lathe will begin turning and driving the Headstock Spindle B Please note A special soft start safety feature does not allow the Lathe to reach full speed until 1 to 3 seconds after activation The time it takes the motor to reach the speed set by the Speed Control Knob F depends on the size and weight of the workpiece Figure 6 E 2 Move the Switch E to the OFF position to stop the Lathe Please note The Spindle and workpiece will continue to spin until the motor stops CAUTION Never leave the Lathe unattended until it has come to a complete stop GA The Switch Key can be pulled out of the Power Switch E when it is in the OFF position With the Key removed the Switch E is locked in that position and Lathe cannot be started Always store the Key in a safe place whenever the Lathe is left idle SKU 95607 For technical questions please call 1 800 444 3353 Page 13 re w pP SPEED CONTROL OPERATION Speed Control Knob The Speed Control Knob F sets the speed of the Lathe to suit the weight of the workpiece or the type of tool being used After the Lathe is started turn the Knob F clockwise to increase the Spindle speed up to maximum of 3200 RPM See Figure 8 Turn the Knob F counterclockwise to decrease the Spindle speed down to a minimum of 750 RPM Adjust the Knob F until the desired workpiece rotation speed is reached
17. t apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 95607 For technical questions please call 1 800 444 3353 Page 20
18. tion that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Using compressed air blow out the dust that has accumulated inside the motor housing and bed assembly after each use After using the Tailstock 13 as a guide for drilling blow any sawdust or shavings out of the center of both spindles 4 Apply a coat of wax to the bed after cleaning This will keep the surface clean and the Tool Rest 12 and Tailstock 13 moving smoothly 9 Periodically lubricate spring levers and other threaded parts for easier operation Inspect tool for damage see 2 above Blow off dust and wipe with dry cloth Apply coat of wax to bed and lubricate spring levers SKU 95607 For technical questions please call 1 800 444 3353 Page 16 PARTS LIST Part Description ity 1 6 Tailstock 8 CapscrewMex4o 2 9 Sleeve S Part Description Q ty PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS RE

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