Harbor Freight Tools (301cc) Product manual
Contents
1. REP ST TT ET TTT V9 TTT TTT TT 9 99 a e 4 ET L0 CREE Al3JVS 2 m Z gt Z Page 22 For technical questions please call 1 888 866 5797 o c z 5 e o Q 3 N o o e a 3 3 ITEM 61415 Power Take Off Diagram Note Notto scale AONVNALNIVIN 4x3 8 16UNC 2B 8x5 16 24UNF 2B DS 2 A 93 48 in 88 5mm 92 2 56mm 91 in 25 4mm __7 16 20 UNF 0 25in 6 3mm 92 84 in 72 2mm 1 0 36 in 9 13mm For technical questions please call 1 888 866 5797 Page 23 ITEM 61415 PREDATOR ENGINES 3491 Mission Oaks Blvd 6009 Camarillo CA 93011 1 888 866 57972. repair valves and tappets Follow all safety precautions whenever diagnosing or servicing the equipment or engine Page 16 For technical questions please call 1 888 866 5797 ITEM 61415 Possible Causes Probable Solutions Engine misfires Engine stops suddenly Engine stops when under heavy load Engine knocks Engine backfires Follow all safety precautions whenever diagnosing or servicing the equipment or engine ITEM 61415 Spark plug cap loose Incorrect spark plug gap or damaged spark plug Defective spark plug cap Old or low quality gasoline Incorrect compression Fuel tank empty or full of impure or low quality gasoline Low oil shutdown Defective fuel tank cap creating vacuum preventing proper fuel flow 4 Faulty magneto Disconnected or improperly connected spark plug cap Dirty air filter Engine running cold Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems Impure or low quality gasoline Engine too cold Intake valve stuck or overheated engine Incorrect timing For technical questions please call 1 888 866 5797 Check wire connections Re gap or replace spark plug Replace spark plug cap 4 Use only fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E
3. fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn Choke to RUN position Remove spark plug and pull the Start Handle several times to air out the chamber Reinstall spark plug and set Choke to START position Replace Fuel Filter IGNITION SPARK RELATED f Spark plug electrode wet or dirty Incorrect spark plug gap Spark plug cap broken Incorrect spark timing or Spark plug cap not connected securely faulty ignition system IGNITION SPARK RELATED 1 Clean spark plug Correct spark plug gap Replace spark plug cap Have qualified technician diagnose Connect spark plug cap properly repair ignition system COMPRESSION RELATED 1 Cylinder not lubricated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose cylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets mis adjusted or stuck COMPRESSION RELATED 1 Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket problem see 3 Tighten head If that does not remedy problem replace head gasket Have qualified technician adjust
4. Do not touch engine during use Let engine cool down after use Never store fuel or other flammable materials near the engine Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the engine Secure the engine on transport vehicles to prevent it from rolling slipping and tilting 11 17 19 20 For technical questions please call 1 888 866 5797 Set up and use only on a flat level well ventilated surface Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up Use only lubricants and fuel recommended in the Specifications chart of this manual Industrial applications must follow OSHA requirements Do not leave the engine unattended when it is running Turn off the engine and remove safety keys if available before leaving the work area The engine can produce high noise levels Prolonged exposure to noise levels above 85 dBA is hazardous to hearing Wear ear protection when operating the engine or when working nearby while it is operating Wear ANSI approved safety glasses and hearing protection during use People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter Use only acc
5. higher altitudes Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft above sea level At elevations above 8000 ft the engine may experience decreased performance even with the proper main jet Operating this engine without the proper altitude kit installed may increase the engine s emissions and decrease fuel economy and performance The kit should be installed by a qualified mechanic 1 Turn off the engine Carburetor Assembly 2 Close the fuel valve 3 Place a bowl under the fuel cup to catch any spilled fuel 4 Unthread the bolt holding the fuel cup Fuel Cup Seal CAUTION Carburetor bowl may have gas in it which will leak upon removing the bolt Mixing Tube might remain inside carburetor SETUP 5 Remove the bolt Bolt Seal fuel cup Fuel Cup Seal and Main Jet from the body of the carburetor assembly A carburetor screwdriver not included is needed e to remove and install the Main Jet Fuel Cup Note The mixing tube is held in place by the main jet and S might fall out when it is removed If it falls out replace it in the same orientation before replacing the main jet Seal Main Jet 6 Replace the Main Jet with the replacement Main Jet needed for your altitude range part 1a or 2a Bolt Note The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit 7 Replace the Fuel Cup Seal 4a
6. 20 E85 etc Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Fill engine oil to proper level Check engine oil before EVERY use Test replace fuel tank cap 4 Have qualified technician service magneto Secure spark plug cap Clean or replace element Allow engine to warm up prior to operating equipment Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Do not exceed equipment s load rating Have qualified technician diagnose and service engine Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use cold weather fuel and oil additives to prevent backfiring Have qualified technician diagnose and service engine Check engine timing MAINTENANCE Page 17 2 m Z gt Z O m Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase Th
7. IBUTOR HAS PROVIDED THE PARTS LISTS AND ASSEMBLY DIAGRAMS IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO ITEM 61415 For technical questions please call 1 888 866 5797 Page 19 MAINTENANCE 2 l m Z gt 2 O m Parts Lists and Diagrams Parts List Description 1 Qty Head Subassembly Cylinder Spark Gasket Cylinder Head Cover Subassembly Cylinder Head Gasket Cylinder Head Cover Tube Breather Cylinder Head Cover Washer Set Seal Oil Sensor Engine Oil rame Fuel Tank Installation Rubber Protector Oil Bolt Washer Arm Governor ing Seal Bolt Bolt 9 515 c 5 ig m 9 59 215 apr A 5 5 5 x wn or J e c o fo oO 5 o 5 s o e o KIZ c c 3 be 0 19 O I a 9 co o 3 2 3 c Plug Subassembly Engine
8. Oil Oil Bolt Bearing Seal Oil Piston Pin Piston ip Piston Pin Rod Connecting ing Prima Secondar ing Set Oil Camshaft Asm Valve Intake Valve Exhaust Spring Valve Valve Retainer Guide Seal Lifter Valve AAaaao VO a 3k B lee Y jo 2 g 5 x o 2 Oz lt amp 3 2 D gt o lt ied 3 lt o 2 9 O 5 9 e EEN o 53 2 5 lt O zs C 53 2 Page 20 For technical questions please call 1 888 866 5797 Description Qty 60 Starter Asm Recoil 1 66 5 68 CarburetorAsm 1 69 Gasket AirCleaner 1 80 lTankFuel 1 Outlet Subassembly Fuel Tank Oil 86 HoseClip 1 89 1 90 Hose 11 Bolt i O 96 Coil Ignition 98 Control Subassembly Throttle 1 99 Spring Throttle Valve Returning 1 101 105 ITEM 61415 Assembly Diagram RM 2O 56 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead AONVNALNIVIN Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 888 866 5797 Page 21 ITEM 61415 3 7 95 5mm
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference REVA PREDATOR ENGINES Te Horizontal Engine DANGER Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell er NEVER use inside Only use OUTSIDE a home or garage and far away from EVEN IF doors and windows doors windows are open and vents Visit our website at http www harborfreight com Email our technical support at predator harborfreight com ITEM 61415 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved E No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvem
10. any spilled fuel and allow excess 2 Unscrew and remove the Fuel Cap to evaporate before starting engine 3 If needed fill the Fuel Tank to about 1 inch To prevent FIRE do not start the engine under the fill neck with 87 octane or higher while the smell of fuel hangs in the air unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Starting the Engine Before Starting the Engine Before starting the engine A a Follow the Set Up Instructions in the equipment manual to prepare the equipment b Inspect the equipment and engine c Fill the engine with the proper amount and type of both unleaded gasoline and oil d Read the Equipment Operation section in the equipment manual Z lt nc Lu ou Oo PREDATOR ENGINES ITEM 61415 For technical questions please call 1 888 866 5797 Page 9 Manual Start 1 To start a cold engine move the Choke to the START position To restart a warm engine leave the Choke in the RUN position 2 Open the Fuel Valve 3 Slide the Throttle or Speed Control Lever to 1 3 away from the SLOW position the turtle Note Some tools have a Speed Control Lever located elsewhere on the tool which functions the same as the Throttle Use the Speed Control Lever in place of the Throttle when the tool is so equipped E m gt 2 FN OFF ON 4 Turn the Engine Switch on 5 Grip
11. ectrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced Recommended Spark Plugs BP 6ES sees NHSP9 TORCH 9 FETC NOTICE Using an incorrect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be damaged 5 Install the new spark plug or the cleaned spark plug into the engine Gasket style Finger tighten until the gasket contacts the cylinder head then tighten about 1 2 2 3 turn more Non gasket style Finger tighten until the plug contacts the cylinder head then tighten about 1 16 turn more NOTICE Tighten the spark plug properly If loose the spark plug will cause the engine to overheat If overtightened the threads in the engine block will be damaged 6 Apply dielectric spark plug boot protector not included to the end of the spark plug and reattach the wire securely ITEM 61415 Storage When the equipment is to remain idle for longer than 20 days prepare the Engine for storage as follows 1 CLEANING Wait for Engine to cool then clean Engine with dry cloth NOTICE Do not clean using water The water will gradually enter the Engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fu
12. el tank during storage fill the tank with gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Refer to Checking and Filling Fuel on page 9 AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 3 LUBRICATION a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole PREDATOR E N G c Replace spark plug but leave spark plug cap disconnected d Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 STORAGE AREA Cover and store in a dry level well ventilated area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before starting the Engine during or after storage keep in mind that untreated gasoline will deteriorate quickly Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a mo
13. ents actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents SpeCciflCatiOrs 2 Maintenance uiid 12 Safety sa ae ae en Eae eui 3 Troubleshooting 16 SOLU x en 6 Warranties 18 Operation cedere 8 Parts Lists and Diagrams 20 Specifications Displacement Horizontal Single Cylinder Engine pe 4 stroke OHV Cooling System Forced air cooled 87 octane stabilizer treated Fuel unleaded gasoline Capacity 1 72 Gallon 10W 30 above 32 F Engine Oil Type SAE 5w30 at 32 F or below CUN Run Time 5096 Load Sr with full tank l Sound Level 106 dB Bore x Stroke 80 mm x 60 mm Compression Ratio Rotation viewed from PTO DKTRTC Spark PI T 0 7 0 8 mm make 015 002mm Valve Clearance Intake Out 20 02 mm 0 20 0 02 mm Speed 1950 50 RPM Shaft 1 x 3 48 End Tapped 7 16 20 UNF The emissions control system for this Engine is warranted for standards set by the U S Environmental Protection Agency For warranty information refer to the last pages of this manual PREDATOR ENGINES Page 2 For technical questions please call 1 888 866 5797 ITEM 61415 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to aler
14. er viscosities to use in different average temperatures SAE Viscosity Grades Average outdoor temperature 8 Thread the dipstick back in clockwise NOTICE Do not run the engine with too little oil The engine will be permanently damaged MAINTENANCE ITEM 61415 For technical questions please call 1 888 866 5797 Page 13 Air Filter Element Maintenance 1 Remove the air cleaner cover and the air filter element s and check for dirt Clean as described below 2 Cleaning For paper filter elements To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the air filter e For foam filter elements Wash the element in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil 3 Install the cleaned filter Secure the Air Cleaner Cover before use 2 m Z gt Z O m Page 14 For technical questions please call 1 888 866 5797 Spark Plug Maintenance 1 Disconnect spark plug cap from end of plug Clean out debris from around spark plug Using a spark plug wrench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the el
15. essories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes Stay alert watch what you are doing and use common sense when operating this engine Do not use while tired or under the influence of drugs alcohol or medication Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Parts especially exhaust system components get very hot during use Stay clear of hot parts Do not cover the engine during operation Keep the engine and surrounding area clean at all times ITEM 61415 Operating Precautions cont 21 Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation 22 Do not operate the equipment with known leaks in the engine s fuel system 23 WARNING This product contains or when used produces a chemical known to the State of Califor
16. fuel cup Bolt Seal 3a and bolt Tighten in place CAUTION Do not cross thread bolt when tightening Finger tighten first and then use a wrench to make sure the bolt is properly threaded 8 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air High Altitude Kit Parts List A Part Description Qty 1a Main Jet 3000 6000 ft 1 2a Main Jet 6000 8000 ft 1 1 1 Fuel Cup Seal ITEM 61415 For technical questions please call 1 888 866 5797 Page 7 E m gt 2 A Pre Start Checks Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect engine and equipment looking for damaged loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly Checking and Filling Engine Oil NOTICE Your Warranty is VOID if the engine s crankcase is not properly filled with oil before each use Before each use check the oil level Do not run the engine with low or no engine oil Running the engine with no or low engine oil WILL permanently damage the engine 1 2 8 Make sure the engine is stopped and is level Close the Fuel Valve Clean the top of the Dipstick and the area around
17. is warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Emissions Co
18. it Remove the Dipstick by threading it counterclockwise and wipe it off with a clean lint free rag 6 Full level Full level Reinsert the Dipstick without threading it in and remove it to check the oil level The oil level should be up to the full level as shown above If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grades chart on page 13 in the Service section shows other viscosities to use in different average temperatures Thread the dipstick back in clockwise NOTICE Do not run the engine with too little oil The engine will be permanently damaged PREDATOR E N G For technical questions please call 1 888 866 5797 NES ITEM 61415 Checking and Filling Fuel A WARNING TO PREVENT SERIOUS Note Do not use gasoline containing more than INJURY FROM FIRE 10 ethanol E10 Do not use E85 ethanol Fill the fuel tank in a well ventilated Note Do not use gasoline that has been stored in a away from ignition sources If the engine is metal fuel container or a dirty fuel container It can hot from use shut the engine off and wait cause particles to enter the carburetor affecting for it to cool before adding fuel engine performance and or causing damage Do not smoke 4 Then replace the Fuel Cap 1 Clean the Fuel Cap and the area around it 5 Wipe up
19. itch off OPERATION 2 Under normal conditions use the following procedure a Slide the Throttle to SLOW the turtle b Turn the Engine Switch off c Close the Fuel Valve NOTICE Drain fuel at end of season or warranty is void See Storage on page 15 for complete storage instructions ITEM 61415 For technical questions please call 1 888 866 5797 Page 11 2 m Z gt Z O m Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool and disconnect the spark plug cap before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly Many maintenance procedures including any not detailed in this manual will need to be performed by a qualified technician for safety If you have any doubts about your ability to safely service the equipment or engine have a qualified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems im
20. ivery to the first retail purchaser No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 888 866 5797 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions Set forth in the Owner s Manual including but not limited to a Use of parts which are not authorized by b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center Failure to follow recommendations on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts Repairs performed outside of the authorized warranty ser
21. mediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment me E hr T use we a use Brush offouside ofengine Y Y ae Se SES Checkairfiter TT ww v v Checkdepositcup ooo v wv J v Change engine P v v Cleanireplace air filter HEB EET NEC QNNM OD EI Check and clean spark plug i pepe aie ee a Check adjust idle speed Check adjust valve clearance Clean fuel tank strainer and carburetor Clean carbon build up from combustion chamber Replace fuel line if necessary i Service more frequently when used in dusty areas These items should be serviced by a qualified technician PREDATOR ENGINES Page 12 For technical questions please call 1 888 866 5797 ITEM 61415 Checking and Filling Fuel A WARNING TO PREVENT SERIOUS INJURY FROM FIRE CN Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap 3 If needed fill the Fuel Tank to about 1 inch under the fill
22. neck with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Note Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine performance and or causing damage 4 Then replace the Fuel Cap 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Engine Oil Change Oil is very hot during operation and cause burns Wait for engine to cool before changing oil 1 Make sure the engine is stopped and is level 2 Close the Fuel Valve 3 Place a drain pan not included underneath the crankcase s drain plug 4 Remove the drain plug and if possible tilt the crankcase slightly to help drain the oil out Recycle used oil 5 Replace the drain plug and tighten it 6 Clean the top of the Dipstick and the area around it Remove the Dipstick by threading it counterclockwise and wipe it off with a clean lint free rag Full level Full level 7 Add the appropriate type of oil until the oil level is at the full level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grade chart shows oth
23. nia to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Service Precautions 1 Before service maintenance or cleaning a Turn the engine switch to its OFF position b Allow the engine to completely cool c Then remove the spark plug cap from the spark plug 2 Keep all safety guards in place and in proper working order Safety guards include muffler air cleaner mechanical guards and heat shields among other guards 3 Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor Only a qualified service technician may adjust parts that may increase or decrease governed engine speed 4 Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service 5 Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 24 25 26 27 When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Keep hands and feet away from moving parts Do not reach over or across equipment while operating SAFETY Before use check for misalignment or binding of moving parts breakage of parts and an
24. nth if treated gasoline has been sitting beyond the fuel stabilizer s recommended time period or if the Engine does not start NES MAINTENANCE ITEM 61415 For technical questions please call 1 888 866 5797 Page 15 2 l m gt Z O m Troubleshooting Possible Causes Probable Solutions Engine will not start FUEL RELATED 1 No fuel in tank or fuel valve closed Choke not in START position cold engine Gasoline with more than 1096 ethanol used E15 E20 E85 etc Low quality or deteriorated old gasoline Carburetor not primed Dirty fuel passageways Carburetor needle stuck Fuel can be smelled in the air Too much fuel in chamber This can be caused by the carburetor needle sticking 9 Clogged Fuel Filter FUEL RELATED 1 9 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline and open fuel valve Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Move Choke to START position Clean out ethanol rich gasoline from fuel system Replace components damaged by ethanol Use fresh 87 octane stabilizer treated unleaded gasoline only Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Pull on Starter Handle to prime Clean out passageways using
25. ntrol System Warranty United States Emissions Control Defects Warranty Statement The United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emissions control system warranty on your 2014 2015 Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified for model year 2014 2015 TET must meet similar standards set forth by the EPA HFT must Owner s Warranty Responsibilities warrant the emissions control system on your engine for the Asthe engine owner you are responsible for the performance periods of time described below provided there has been no of the required maintenance listed in your Owner s Manual abuse neglect or improper maintenance of your engine HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty Solely for the lack of receipts or for your failure to Harbor Freight Tools Emissions Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emissions control parts defects subject to the provisions Set forth below If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Your emissions control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emissions rela
26. t you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN Indicates a hazardous situation which if not avoided could result in death or serious injury SAFETY Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement Property or Statement WARNING marking concerning Revolutions Per Minute Risk of Respiratory Injury Operate engine OUTSIDE and far away WARNING marking concerning NASRNING MAKNI capes ming Risk of Fire while handling fuel Risk of Eye Injury Wear ANSI approved Do not smoke while handling fuel safety goggles with side shields WARNING marking concerning Read the manual before Risk of Fire set up and or use Do not refuel while operating Keep flammable objects WARNING marking concerning away from engine Risk of Hearing Loss Wear hearing protection IMPORTANT SAFETY INSTRUCTIONS WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be
27. ted assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 2014 2015 engines are warranted for two 2 years If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Page 18 For technical questions please call 1 888 866 5797 ensure the performance of all scheduled maintenance As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 888 866 5797 ITEM 61415 Harbor Freight Tools Emissions Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of del
28. the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine Page 10 For technical questions please call 1 888 866 5797 ITEM 61415 6 Allow the Engine to run for several seconds Then if the Choke lever is in the START position move the Choke Lever very slowly to its RUN position Note Moving the Choke Lever too fast could stall the engine IMPORTANT Allow the engine to run at no load for five minutes with no load after each start up so that the engine can stabilize 7 Adjustthe Throttle as needed Break in Period a Breaking in the engine will help to ensure proper equipment and engine operation b The operational break in period will last about 3 hours of use During this period Do not apply a heavy load to the equipment Do not operate the engine at its maximum speed c The maintenance break in period will last about 20 hours of use Change the engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section Stopping the Engine 1 To stop the engine in an emergency turn the Engine Sw
29. uding all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements WARNING DO NOT INSTALL THIS ENGINE ON A VEHICLE NOT FOR HIGHWAY USE FOLLOW ALL APPLICABLE LAWS FOR INSTALLATION AND USE WARNING INSTALL THIS ENGINE ACCORDING TO EQUIPMENT INSTRUCTIONS BEFORE USE Components and Controls Air Cleaner Fuel Cap Starter Handle Page 6 For technical questions please call 1 888 866 5797 ITEM 61415 High Altitude Operation Above 3000 feet WARNING TO PREVENT SERIOUS INJURY FROM FIRE Follow instructions in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before proceeding Do not smoke NOTICE Warranty void if necessary adjustments are not made for high altitude use At high altitudes the engine s carburetor governor if so equipped and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product The fuel system on this engine may be influenced by operation at
30. understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS ITEM 61415 For technical questions please call 1 888 866 5797 Page 3 o gt m lt Set up Precautions 1 Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby Have multiple ABC class fire extinguishers nearby Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Operating Precautions 1 Page 4 CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents Keep children away from the equipment especially while it is operating Keep all spectators at least six feet from the Engine during operation Fire Hazard Do not fill gas tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline before starting engine Do not operate near pilot light or open flame
31. vice dealers f Alterations by changing adding to or removing parts from the engine Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance section in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous Items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTR
32. y other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many accidents are caused by poorly maintained equipment Use the correct equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly Store equipment out of the reach of children Follow scheduled engine and equipment maintenance Refueling 1 Do not smoke or allow sparks flames or other sources of ignition around the equipment especially when refuelling Do not refill the fuel tank while the engine is running or hot Do not fill fuel tank to the top Leave a little room for the fuel to expand as needed Refuel in a well ventilated area only Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air A SAVE THESE INSTRUCTIONS ITEM 61415 For technical questions please call 1 888 866 5797 Page 5 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual incl
Download Pdf Manuals
Related Search