Harbor Freight Tools 6 ton A_Frame Bench Shop Press Product manual
Contents
1. air To bleed the Ram 1 Remove the Fill Plug 2 Place the slot on the Ram Handle over the Release Valve 3 Turn the Ram Handle counterclockwise to open the Release Valve General Operating Instructions 1 Adjust the Press Apron height as necessary Note The Press Apron should be in the highest position possible with the workpiece as close as possible to the Press Pin 2 Place the workpiece on the Arbor Plates Adjust the Arbor Plates to support the stationary part of the workpiece WARNING Keep area under Arbor Plates clear If Arbor Plates rest on obstruction i e bolt debris etc it creates an uneven press causing excess stress and possible breakage Page 8 Insert the Ram Handle into the Fulcrum then pump the Ram Handle quickly several times Check the Fill Hole and if necessary top off with hydraulic fluid Place the slot on the Ram Handle over the Release Valve Screw Turn the Ram Handle clockwise to close the Release Valve Replace the Fill Plug Test the Ram several times before putting into use WARNING When pressing two items together the items must be lined up vertically If not one item may forcefully eject itself sideways from the unit 3 4 For technical questions please call 1 888 866 5797 Close the Release Valve Pump the Ram Handle until Press Pin contacts the workpiece Continue to pump the Ram Handle to press the workpiece After work is completed be ca2. unless instructed otherwise secure with Press Apron Support Pins 29 Assemble on a flat level hard surface Use a helper when necessary t 1 Attach Back 5 and Front 9 Posts A to Foot 8 with two sets of Bolts 16 Spring Washers 21 and Nuts 24 Note Make sure holes align on Back and Front Posts 2 Repeat for the other Posts and Foot q Jo Back To Front J9 Post 5 Sa a Post 9 o Spring Press Apron o Washer Support 21 Pins 29 Q Nut Figure D Bolt olL m 24 9 1 gt 49 6 Attach Press Pin Guide 14 to Lower Cross Beam 2 16 with two sets of Bolts 16 Spring Washers 21 8 and Nuts 24 Tighten connections securely Figure B Lower Nut Spring Cross 24 Washer 3 Attach Spreader 7 to Post assembly with Beam 2 Bolt 17 Spring Washer 21 and Nut 24 4 Repeat for other Post assembly Press Pin 16 Guide 14 Figure E Spreader 7 7 Attach other Press Pin Guide to J Upper Cross Beam 4 with two sets of Bolts 16 Spring Washers 21 and o Nuts 24 Tighten connections securely ______ Spring J Washer Upper Cross 21 Nut 24 Figure C Figure F Item 01666 For technical questions please call 1 888 866 5797 Page 5 8 Slide Lower Cross Beam assembly between Post assemblies and attach with two sets of Bolts 17 Spring Washers 21 and Nuts 24
3. with a high quality hydraulic fluid not included until the fluid just begins to run out of the Fill Hole e Reinstall the Filler Plug f Clean with a clean cloth using a detergent or mild solvent g Replace the Ram onto the Ram Plate CENTRAL CS MACHINERY Item 01666 For technical questions please call 1 888 866 5797 Page 9 Troubleshooting TO PREVENT SERIOUS INJURY AWARNING Use caution when troubleshooting a malfunctioning ram Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the ram before use After the ram is repaired Test it carefully without a load by raising it and lowering it fully checking for proper operation BEFORE RETURNING THE RAM TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING RAM POSSIBLE SYMPTOMS _ Handle Fluid PROBABLE SOLUTION Pump Piston will moves up Make certain that the jack is not supporting leaking 3 d stroke feels not lift all when ram from filler a load while attempting a solution spongy is under eet ee le Check that Release Valve is closed fully Valves may be blocked and may not close fully To flush the valves X 1 Lower the piston and securely close the Release Valve 2 Manually lift the piston several inches 3 Open the release valve and force the piston down as quickly as possible Ram may be low on fluid Check the Se a a level and
4. LACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the compl
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 2 MACHINERY 6 TON A FRAME Visit our website at http www harborfreight com REV 14i Email our technical support at productsupport harborfreight com ITEM 01666 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 1997 by Harbor Freight Tools All rights reserved i i i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DONG seater teecettadnntied send covten ev eceeesitestiel undone 2 Maintenance meei ER 9 Specifications saaana ee 3 Parts List and Assem
6. Spring Bolt Washer an PA 21 e Nut S 24 Figure G 9 Attach two Header Supports 3 together with Bolt 19 Spring Washer 23 and Nut 28 leaving a gap for the Header 10 Repeat with other two Header Supports Header Support 3 Bolt 09 ee OaM Spring Nut Washer 28 ee 23 Figure H 11 Slide Header 1 between Header Support assemblies and attach with two sets of Bolts 20 Spring Washers 22 and Nuts 25 Note Tighten connections enough to avoid wobbling Spring Nut Washer Figure Page 6 For technical questions please call 1 888 866 5797 Note Use a helper for the next step 12 Slide Upper Cross Beam assembly between Post assemblies and at the same time place Header Support assemblies outside Post assemblies 13 Attach with two sets of Bolts 18 Spring Washers 22 and Nuts 25 Note Tighten connections enough to avoid wobbling Upper Cross Beam Assembly Figure J 14 Hang Springs 10 on Bolts that connect Header Supports Figure K Item 01666 1 Attach Eye Bolts 15 to Ram Plate 11 by threading Nuts 27 on 1 2 only Eye Bolt Ram Plate 15 11 Nut 27 Figure L 16 Guide Press Pin through Press Pin Guides and let Ram Plate rest on Upper Cross Beam 17 Level and square all components then tighten all co
7. aint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS ACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
8. autions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Specifications Maximum Capacity 6 Tons 12 000 Ib Press Pin Diameter 05 8 Item 01666 For technical questions please call 1 888 866 5797 Page 3 Setup Before Use Note For additional information regarding the parts listed in the following pages refer to the Parts List and Assembly Diagram near the end of this manual Components and Controls Page 4 Ram Handle Fill Plug on back a r Piston Pa Ram Release Valve Press Pin Press Apron Support Pins Figure A For technical questions please call 1 888 866 5797 Item 01666 Assembly Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Wear ANSI approved safety goggles heavy duty work gloves and steel toe work boots during set up and or use Note Finger tighten all connections until assembly 5 Slide Press Apron 6 over Post assemblies and is done
9. bly Diagram 11 ASSOM DIY sie feta E oa ne 5 AA ELAES S 22 sec os Sareea EE cay tance chant EE T 12 Operation soian iie a e 8 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Specific Safety Rules 1 Keep hands away from arbor plates 9 Keep bystanders out of work area and press pin during use 10 Do not stand directly in front of the 2 Do not move workpiece while compressed press when loaded Do not leave the press unattended when loaded 3 Release load before service or maintenance 11 Do not operate the hydraulic ram 4 Keep area under arbor plates clear If arbor beyond rated capacity plates rest on obstruction i e bolt debris etc it creates an uneven press causing 12 Inspect before every use do not use excess stress and possible breakage if parts are loose or damaged 5 Avoid off center loads Do not operate if 13 Ram service must be performed only b
10. nnections securely except for Eye Bolts Press _ Pin Figure M Item 01666 18 Pull up on Ram Plate and attach Eye Bolts to Springs 19 Push Ram Piston all the way down then place Ram on Ram Plate Note If more space is needed to install Ram loosen Eye Bolts 20 When Ram is in place tighten Eye Bolts evenly making sure the Ram Plate remains level 21 Pump Ram Handle until Piston is seated firmly in Piston Ring then tighten Eye Bolts as needed 22 Place Arbor Plates on Press Apron 23 Follow instructions in Bleeding the Ram on page 8 Piston Ring Piston RLL a Sr Figure N 24 Locate Shop Press on a solid level surface capable of supporting the weight of the Shop Press and the workpiece For technical questions please call 1 888 866 5797 Page 7 Operating Instructions A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Wear ANSl approved safety goggles heavy duty work gloves and steel toe work boots during set up and or use Bleeding the Ram IMPORTANT Before first use check for proper hydraulic fluid level in the Ram Then thoroughly test the Ram for proper operation prior to its actual use If the Ram appears not to be working properly it may be necessary to bleed its hydraulic system of excess
11. refill if needed X X Ram may require Ram may require bleeding see instructions on page 8 see instructions on page 8 Unit may have too much hydraulic fluid inside check fluid level and adjust if needed Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 888 866 5797 Item 01666 Parts List and Assembly Diagram Parts List Part Description Qty Part Description _ 2 6 PressApron 1 12 8 Foot y o a 9 FrontPost 2 12 2 2 2 Assembly Diagram Item 01666 For technical questions please call 1 888 866 5797 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REP
12. reful when releasing Jack pressure Slowly open the Release Valve allowing the Ram Plate to rise WARNING During the release process the Ram may rise quickly Stay clear Store Shop Press out of reach of children Item 01666 User Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE AWARNING Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 Before each use inspect the general condition of the 3 Change the hydraulic fluid at least once every Shop Press and Ram Check for broken cracked or three years To change the hydraulic fluid bent parts loose or missing parts and any condition that may affect the proper operation of the product If a problem occurs have the problem corrected before further use Do not use damaged equipment b Remove the Filler Plug c Tip the Ram to allow the old hydraulic fluid to drain out of the unit completely and dispose of the old hydraulic fluid in accordance with local regulations a With the Ram fully lowered unhook the Springs from the Eye Bolts then remove the Ram from the Ram Plate 2 Before each use thoroughly test the Ram for proper operation prior to its actual use If the Ram appears not to be working properly follow instructions in Bleeding the Ram on page 8 d Completely fill the unit
13. y workpiece tilts or binds during compression qualified repair personnel Service or maintenance performed by unqualified 6 STOP and release compression if you suspect personnel could result in a risk of injury imminent structural failure If safe inspect thoroughly and reposition before proceeding 14 When servicing a ram use only identical replacement parts refer to attached product specific parts list 7 Donot compress springs or other elastic and diagram Follow instructions in the objects They could disengage hazardously User Maintenance Instructions section of this manual Use of unauthorized parts or failure to follow Ge Weal ANSE apploved satety dogglas maintenance instructions may create a risk of injury heavy duty work gloves and steel toe work boots during set up and or use Page 2 For technical questions please call 1 888 866 5797 Item 01666 15 Only use with accessories rated to handle the forces exerted by this tool during operation Other accessories not designed for the forces generated may break and forcefully launch pieces 16 Use only with ram included with this press 17 Industrial applications must follow OSHA requirements 18 This product is not a toy Keep it out of reach of children 19 20 Maintain labels and nameplates on the Shop Press These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement The warnings prec
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