Harbor Freight Tools 6 in. x 9 in. Combination Belt and Disc Sander Product manual
Contents
1. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference MACHINERY 6 BELT amp 9 DISC COMBINATION SANDER Visit our website at http www harborfreight com ITEM 2 REV 14a Email our technical support at productsupport harborfreight com 685 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2004 by Harbor Freight Tools All rights reserved i f i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included PRODUCT SPECIFICATIONS Electrical Requirements 1 HP Ball Bearing Motor 110 Volt 602. 25 Knob 26 Bracket 27 28 29 Leader Roller Screw M5x10 Pointer Lock Knob Adjust Nut Assy E o 35 BEJ I 38 39 40 oa E aB BE 45 Spring 46 Leader Roller Shaft za M16x240 48 Screw M8x30 49 Nut M8x30 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 34 35 36 37 38 39 40 41 42 43 44 45 Set Screw 46 47 48 49 50 Cord Clamp 51 52 53 54 59 56 oy 58 59 61 62 63 64 5 Set Screw Support Bolt Sanding Disc A J O oO Support Bar Base Small Pulley Switch Cord Clamp Power Cord Stand Upper Bracket Bolt M8x10 Rubber Foot Washer 8 Screw M5x12 Nut Nut Frame Washer 8 66 Screw M8x10 Retaining Ring C Snap Ring Ball Bearing 30 Motor 31 Screw M8x25 32 Key B5x20 33 Tube M5 M8 PART ot 6 8 2 10 on 12 B DECSS 15 16 BA 18 19 20 o2 o 2 23 24 25 26 O27 28 29 30 31 32 33 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 6852 For technical questions please call 1 888 866 5797 REV 05b PAGE 18 ASSEMBLY DIAGRAM _ 60 i 61 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 05b Item 6852 For technical questions pleas
3. grounded 5 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug 6 Repair or replace damaged or worn cord immediately Item 6852 For technical questions please call 1 888 866 5797 PAGE 4 e Grounding Pin 125 VAC 3 Prong Plug and Outlet for up to 125 VAC and up to 15 A Sander Tool Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Tool Sander 1 2 Item 6852 Wear eye protection Support workpiece with miter gauge backstop or worktable Maintain 1 16 inch maximum clearance between table and sanding belt or disc Avoid kickback by sanding in accordance with the directional arrows The backstop is a fence near the surface that helps the operator maintain control of the workpiece and prevents the workpiece from being pulled into the machine For safety it must be adjusted very close to the sanding surface The worktable is the surface mounted close to the sanding surface that the operator rests the workpiece against to prevent it from being pulled by the sanding surface For safety it must be adjusted very close to the sanding surface The sanding belt is designed to rotate down towards the table while the disc rotates both up from the table and down towards the table Sand only on the downward moving surface of the disc sanding on the upward moving surface may result in the workpiece being thro
4. there is a choice between different processes Include vibration free periods each day of work Grip workpiece as lightly as possible while still Keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS PAGE 6 PRODUCT FEATURES NOTE Prior to assembling and operating the Belt Disc Sander it is important to fa miliarize yourself with all of the machine s major components Failure to do so may result in personal injury and or damage to the machine and workpiece being sanded See Figure B and refer to the Operating Instructions section in this manual 9 SANDING DISC MITER GAUGE 3 LOCK KNOB ADJUST NUT ASSY 44 BACK STOP 6 SANDING BELT 2 SAND BELT FRAME 40 POWER SWITCH 53 STAND ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 17 To Assemble The Stands Frames And Upper Bracket 1 With assistance position the two Stands 56 upright on the floor and parallel to one another See Figure C 2 Place the end of one Frame 64 on the inside edge of one Stand 56 and align the two mounting holes on the end of the Frame with the two lower mounting holes on the Stand See Figure C i Secure the Frame 64 to the Stand 56 using two Bolts 58 two Washe
5. 53 to its ON position See Figure B Allow sufficient time for the Sanding Belt 2 to turn at full soeed See Figure H 8 NOTE If the Sanding Belt 2 appears to be too loose on the Sand Belt Frame 40 turn off the machine and unplug it from its electrical outlet Then repeat Steps 2 through 7 to further increase the tension on the Sanding Belt See Figures B and H 9 Attach the Back Stop 39 to the side of the Sanding Belt Frame 40 as shown in Figure H BACK STOP 39 Sand in this area LOCK KNOB amp amp jj LOCK KNOB amp ADJUST NUT ASSY ADJUST NUT ASSY 44 44 i SANDING BELTFRAME LOCK SANDING BELT 2 be 40 KNOB 44 ADJUST NUT 44 FIGURE H REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 11 To Install A Sanding Disc 1 CAUTION Always turn the Power Switch 53 to its OFF position and unplug the Power Cord 55 from its 110 volt electrical outlet before performing this procedure See SANDING DISC Figure B a 15 Swing the Table Support Bracket SANDING DISC PLATE 9 out of the way 16 and remove the cover from the Pulley Cover 22 as explained on page 9 Check to make sure the Sanding Disc Plate 16 is free of dirt oil and other debris See Figure l FIGURE Remove the paper backing on the adhesive Sanding Disc 15 and stick the Sanding Disc firmly and evenly onto the Sanding Disc Plate 16 Res
6. Belt Plug the Power Cord 55 into a grounded 110 Volt electrical outlet See Fig ure B Turn the Power Switch 53 to its ON position and allow the Sanding Belt 2 to come to full speed for approximately ten seconds before feeding the workpiece into the Sanding Belt See Figure B Hold the workpiece firmly with both hands and carefully set it flat and level upon the Sanding Belt 2 and against the Back Stop 39 See Figure B Apply moderate downward pressure on the workpiece allowing the Sanding Belt 2 to cut without being forced Once the sanding procedure is completed remove the workpiece from the Sand ing Belt 2 turn the Power Switch 53 to its OFF position and unplug the Power Cord 55 from its electrical outlet See Figure B REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 15 To Perform Horizontal Sanding With The Sanding Disc L CAUTION Before each use inspect the condition of the Sanding Disc 15 Look for tearing excessive wear or other damage to the Sanding Disc Never use a Sanding Disc that is damaged When replacing never use an inexpensive low quality Sanding Disc 2 NOTE The Sanding Disc 15 is typically used for smaller workpieces 3 Plug the Power Cord 55 into a grounded 110 Volt electrical outlet See Fig ure B 4 Turn the Power Switch 53 to its ON position and allow the Sanding Disc 15 to come to full speed for appr
7. Hz 12 8 Amps 3450 Rpm Veral eg A Table Surface Dimensions 6 1 2 x 12 3 4 Table Tilt 0 50 Degrees Work Table Options For Sanding Disc or Sanding Belt Use 6 x 48 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANG ER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION Addresses practices not related to personal injury REV 07g Item 6852 For technical questions please call 1 888 866 5797 PAGE 2 IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD LENGTH 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on NAMEPLATE AMPERES at full lo
8. ad 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools 12 1 16 Do not use in damp or wet locations or expose them to rain Keep work area well lighted 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF Item 6852 with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed For technical questions please call 1 888 866 5797 cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutt
9. e Figure B REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 16 INSPECTION MAINTENANCE AND CLEANING 1 CAUTION Always turn the Power Switch 53 to its OFF position and un plug the Power Cord 55 from its 110 volt electrical outlet before perform ing any inspection adjustments maintenance or cleaning 2 BEFORE EACH USE inspect the general condition of the Belt Disc Sander Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring excessively loose Sanding Belt 2 and Sanding Disc 15 and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 2 DAILY Sanding Belts 2 and Sanding Discs 15 must be sharp and clean to perform properly Depending on materials sanded and frequency of tool use Sanding Belts and Sanding Discs become clogged with wood particles and dull Dull Sanding Belts and Sanding Discs rub the workpiece rather than cut which results in increased friction higher temperatures and a burned workpiece As often as possible check the condition of the Sanding Belt and Sanding Disc and if necessary replace a worn Sanding Belt and Sanding Disc with a new 6 wide by 48 Sanding Belt and 9 diameter Sanding Disc 4 DAILY With a soft brush cloth or vacuum remove all sawdust and debris from the Bel
10. e call 1 888 866 5797 PAGE 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will re
11. es The use of improper accessories may cause risk of injury to persons 21 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 VAC Grounded Tools Tools with Three Prong Plugs 1 Inthe event of a malfunction or breakdown 3 Improper connection of the equipment grounding provides a path of least resistance grounding conductor can result in a risk for electric current to reduce the risk of of electric shock The conductor with electric shock This tool is equipped with an insulation having an outer surface that is electric cord having an equipment grounding green with or without yellow stripes is the conductor and a grounding plug The plug equipment grounding conductor If repair or must be plugged into a matching outlet that is replacement of the electric cord or plug is properly installed and grounded in accordance necessary do not connect the equipment with all local codes and ordinances grounding conductor to a live terminal 2 Do not modify the plug provided if it will 4 Check with a qualified electrician or service not fit the outlet have the proper outlet personnel if the grounding instructions are installed by a qualified electrician not completely understood or if in doubt as to whether the tool is properly
12. ical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration Such as tingling numbness and white or blue fingers seek medical advice as soon as possible 20 For technical questions please call 1 888 866 5797 to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when
13. ing operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool PAGE 3 13 DON T OVERREACH 18 NEVER STAND ON TOOL Keep proper footing and balance at all times Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest 19 CHECK DAMAGED PARTS Before further performance Follow instructions for use of the tool a guard or other part that is lubricating and changing accessories damaged should be carefully checked to determine that it will operate properly and 15 DISCONNECT TOOLS before servicing perform its intended function check for when changing accessories such as alignment of moving parts binding of moving blades bits cutters and the like parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 16 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in 20 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 17 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessori
14. nding Disc 15 12 Insert the round end of the Support Bar 18 into the hole on the side of the Base 18 See Figure G Put the Table Support Bracket 9 over the end of the Support Bar with the tapered side of the Bracket facing the Sanding Disc 15 and also the flat side of the Bar lined up with the Set Screw Tighten the Set Screw 14 on the Table Support Bracket Set the Table Support Bracket as shown in Figure J page 12 Tighten the two Set Screws 14 on the side of the Base to secure the bar REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 10 OPERATING INSTRUCTIONS To Install A Sanding Belt 1 CAUTION Always turn the Power Switch 53 to its OFF position and unplug the Power Cord 55 from its 110 volt electrical outlet before performing this procedure See Figure B 2 Loosen the two Lock Knobs 44 in order to unlock the two Adjust Nuts 44 See Figure H next page 3 Turn the two Adjust Nuts 44 counterclockwise to allow the Sanding Belt 2 to be inserted onto the Sand Belt Frame 40 See Figure H 4 Slide the Sanding Belt 2 fully and evenly onto the Sanding Belt Frame 40 Then turn the two Adjust Nuts clockwise to tighten the tension on the Sanding Belt See Figure H J Retighten the two Lock Knobs 44 and lock the two Adjust Nuts 44 in place See Figure H 6 Plug the Power Cord 55 into a 110 volt electrical outlet and turn the Power Switch
15. oosen the two Nuts 36 on the Sanding Belt Frame 40 and with assistance raise the Sanding Belt Frame to its full vertical position Then firmly retighten the two Nuts to lock the Sanding Belt Frame in place See Figure L NUT 36 SANDING BELT FRAME 40 VERTICAL POSITION FIGURE L Adjust The Position Of The Table 1 When the Sanding Belt Frame 40 is in its vertical position the Table 1 should be repositioned to the front of the Sanding Belt Frame See Figure M next page To reposition the Table 1 loosen the two Set Screws 14 and remove the Table including the Support Bar 18 See Figure M Insert the Support Bar into the Mounting Hole and tighten the other two Set Screws 14 See Figure M NOTE When repositioning the Table 1 make sure there is more than clear ance but less than clearance between the Table and the Sanding Belt Frame 40 See Figure M REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 14 To Perform Horizontal Sanding With The Sanding Belt SANDING BELT FRAME 40 END VIEW 1 TABLE 1 SANDING SUPPORT BAR 18 SET SCREW 14 18 FIGURE M SET SCREW 14 1 CAUTION Before each use inspect the condition of the Sanding Belt 2 Look for tearing excessive wear or other damage to the Sanding Belt Never use a Sanding Belt that is damaged When replacing never use an inexpensive low quality Sanding
16. oximately ten seconds before feeding the work piece into the Sanding Disc See Figure B 3 Hold the workpiece firmly with both hands and carefully set it flat and level upon the Table 1 See Figure B 6 Apply moderate inward pressure on the workpiece allowing the Sanding Disc 15 to cut without being forced Once the sanding procedure is completed remove the workpiece from the Sand ing Disc 15 turn the Power Switch 53 to its OFF position and unplug the Power Cord 55 from its electrical outlet See Figure B To Perform Vertical Sanding With The Sanding Belt L Adjust the Sand Belt Frame 40 and Table 1 for a vertical sanding procedure See Figures L and M 2 Plug the Power Cord 55 into a grounded 110 Volt electrical outlet See Fig ure B 3 Turn the Power Switch 53 to its ON position and allow the Sanding Belt 2 to come to full speed for approximately ten seconds before feeding the workpiece into the Sanding Belt See Figure M 4 Hold the workpiece firmly with both hands and carefully set it flat and level upon the Table 1 See Figure M oF Apply moderate inward pressure on the workpiece allowing the Sanding Belt 2 to cut without being forced See Figure M 6 Once the sanding procedure is completed remove the workpiece from the Sand ing Belt 2 turn the Power Switch 53 to its OFF position and unplug the Power Cord 55 from its electrical outlet Se
17. rs 60 and two Nuts 63 See Figure C 4 Repeat Steps 1 2 and 3 to connect the other end of the Frame to the re maining Stand See Figure C Item 6852 For technical questions please call 1 888 866 5797 PAGE 7 J To connect the remaining Frame 64 to the two Stands 56 follow Steps 1 2 3 and 4 See Figure C BOLT 58 WASHER 60 mostly hid NUT 63 den STAND 56 BOLT 58 WASHER 60 NUT 63 FIGURE C 6 Place both Upper Brackets 57 on the top edges of the two Stands 56 and align the eight mounting holes two on each end of the Brackets with the eight mounting holes two on each end of the Stands See Figure C T Secure both Upper Brackets 57 to the two Stands 56 using eight Bolts 58 Washers 60 and Nuts 63 See Figure C 8 With assistance carefully tip the assembled Stand on its side Attach a Rubber Foot 59 to each of the Stand s four corners using four Rubber Feet four Wash ers 60 and four Screws 61 Then place the Stand back in its upright position See Figure D To Attach The Base To The Upper Bracket a With assistance place the Base 51 of the Belt Disc Sander on top of the Upper Brackets 57 Align the four threaded mounting holes on the Base with the four mounting holes on the Upper Brackets See Figures B and D 2 From underneath the Stand secure the Base 51 to the Upper Brackets 57 by inserting four Screws 66
18. t Disc Sander Then use a premium quality lightweight machine oil to lubricate all moving parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTI FIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Item 6852 For technical questions please call 1 888 866 5797 PAGE 17 PARTS LIST PART DESCRIPTION Table Sanding Belt Miter Gauge Screw M5x30 Angle Gauge Washer 8 screw M8x12 Nut M5 Table Support Bracket O TY DESCRIPTION Set Screw Driving Roller Nut M8 Key B5x50 Driving Roller Shaft Back Stop Sanding Belt Frame Roller Adjust Bar 5 Spring Pin 10 1 Z 13 14 15 16 Sanding Disc Plate 17 V Belt A 710 18 9 Large Pulley 20 Screw M8x10 21 Washer 8 22 Pulley Cover 23 Screw M8x35 24 Washer 4
19. ten Use a flat head screwdriver through the slot in the Pulley Cover 22 to tighten the Set Screw 14 on the Large Pulley 19 See Figure G Use a hex key not included to tighten the Set Screw 14 on the Small Pulley 52 ig Loosen the 4 Screws 48 that hold the Motor 30 just enough to let the Motor move Move the Motor towards the Large Pulley enough to let the Belt 17 slip on over both Pulleys Move the Motor away from the Large Pulley until the Belt is tight enough so that if pushed it doesn t move more than Hold the Motor in place while you retighten the 4 Screws 48 8 Put the Sanding Disc Plate 16 on the end of the shaft so that it s flush with the end of the shaft Tighten its set screw once again using the slot in the Pulley Cover 22 See Figure G arge Pul 4 9 Check to make sure the Sanding Disc Plate 16 is free of dirt oil and other gt debris 10 Remove the paper backing on the adhesive Sanding Disc 15 and stick the Sanding Disc firmly and evenly onto the Sanding Disc Plate 16 See Figure I page 11 11 Replace cover of the Pulley Cover 22 and fa tighten the 4 screws Verify that the pulley cover does not contact the Sanding Disc 15 If it does you need to adjust the Sanding Disc Plate 16 NOTE When positioning the Table 1 make sure there is more than clearance but less than clearance between the Table and the Sa
20. tore the Table Support Bracket and Pulley Cover to their original positions See Figure l To Adjust The Angle Of The Table 1 The angle of the Table 1 may be adjusted from 0 to 45 Degrees See Fig ure J To adjust the angle of the Table 1 slightly loosen the Knob 10 See Figure J Observe the Angle Gauge 5 Then raise or lower the Table until the desired angle of the Table is shown on the Angle Gauge See Figure J Once the desired angle of the Table 1 is obtained retighten the Knob 10 See Figure J REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 12 TABLE 1 TABLE 1 To Adjust The Angle Of The Miter Gauge Ts The angle of the Miter Gauge 3 may be adjusted to the right 0 to 45 Degrees and to the left O to 45 Degrees See Figure K next page 2 To adjust the angle of the Miter Gauge 3 slightly loosen the Miter Gauge Knob See Figure K 3 Observe the Angle Scale on the Miter Gauge 3 Then move the Miter Gauge Body to the right or left until the desired angle of the Miter Gauge is shown on the Angle Scale See Figure K 4 Once the desired angle of the Miter Gauge 3 is obtained retighten the Miter Gauge Knob See Figure K MITER GAUGE 3 MITER GAUGE KNOB ANGLE SCALE FIGURE K REV 04b Item 6852 For technical questions please call 1 888 866 5797 PAGE 13 To Adjust The Sand Belt Frame For Vertical Sanding To L
21. trial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool PAGE 5 17 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury le Item 6852 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure med
22. turn repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CARNEM 3 B7 14 52 0 8 lt 16 18B amp Item 6852 For technical questions please call 1 888 866 5797 PAGE 20
23. with four Washers 65 upward through the Stand s four mounting holes Then firmly tighten the four Screws into the four threaded mounting holes on the Base See Figure D REV 05b Item 6852 For technical questions please call 1 888 866 5797 PAGE 8 SCREW 66 yo SCREW 66 WASHER 65 a a WASHER 65 SCREW 66 SCREW 66 WASHER 65 WASHER 65 SCREW WASHER RUBBER 61 60 FOOT FIGURE D 59 Figure A To Assemble the Pulleys Sanding Disc Plate and Table 1 2 Remove the 4 screws from the cover on the Pulley Cover 22 and set aside Line up the three bolt holes on the Pulley Cover 22 with the threaded holes in the Bracket 26 Place a Washer 21 over each of 3 Screws 20 Insert a Screw 20 into each hole and tighten See Figure E This item is packed with tape on the shafts to keep the keys in place Remove the tape i from the upper shaft being careful to not lose the key FIGURE E Loosen the Set Screw 14 on the Large Pulley 19 Put the Large Pulley on the upper shaft with the smaller step on the pulley inside and with the key lined up with the slot on the Pulley Be sure the key stays in the correct position all the way through the pulley Repeat steps 3 and 4 putting the Small Pulley 52 on the lower shaft See Figure F REV04h 05b Item 6852 For technical questions please call 1 888 866 5797 PAGE 9 6 Carefully align both pulleys and tigh
24. wn up and towards the operator DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly For technical questions please call 1 888 866 5797 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Do not depress the spindle lock when starting or during operation Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Indus
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