Harbor Freight Tools 500 lb. Capacity Aluminum Cargo Carrier Product manual
Contents
1. to attach l the Small Supports 5 to the Figure A Attaching Reflectors Top Rail and the Frame 3 Use the Bolts and Nuts to attach the Large Supports 4 to the Top Rail and Frame Frame Lil 4 Slide the Steel Tube 3 into the square tube underneath the Frame The Tube must extend out on the side away from the Reflectors where the Carrier will Si A Q connect to the car See Figure B 5 Use Bolts 8 Washers 9 Spring Washers 10 and Nuts 11 to secure Steel Tube 3 in place See Figure B HA 6 Tighten all connections securely Steel ff Saare Tube 3 CE Figure B Installing Tube Page 4 For technical questions please call 1 800 444 3353 Item 92655 Functions R Pin Top Rail Reflector Figure C Components Operation Instructions beginning of this document including all text under subheadings therein 1 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Make sure the vehicle is turned off and in gear or park with the emergency brake engaged and the wheels blocked Make sure the Carrier is secured onto the vehicle Make sure the Carrier is clean and dry before loading WARNING Do not exceed this Carrier s WARNING Make sure that the Pin maximum weight capacity of 500 pounds is completely inserted and the 1 With assistance lift the Carrier pris Securely anacnee and inser2. DUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 Item 92655 Parts List and Assembly Diagram Part Description Part Description _ 8 BoltM10x75 9 WasherM10 2 6 BoltM5x12 40 menmanna a Cer Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed for illustration purposes only and are not available individually as replacement parts Item 92655 For technical questions please call 1 800 444 3353 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Haul aster Visit our website at http www harborfreight com REV 12e Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AJAT r please call 1 800 444 3353 as soon as possible AWARN I NG Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Load Capacity Vehicle Hitch Receiver Size 500 Ib 2 Vehicle hitch requires a Class Ill or better tow rating Inside Platform Overall Dimensions Important Saf
4. criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Haul iaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
5. ety Information Specific Safety Rules ie Page 2 Follow DOT guidelines for installation and use Do not exceed 500 Ib capacity evenly distributed Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure Install sufficiently far away from hot exhaust to prevent heat damage to carrier or cargo Secure load before moving Turn vehicle s ignition OFF set parking brake and chock wheels before installing loading or unloading Use as intended only Inspect before use do not use if parts loose or damaged Wear ANSI approved safety goggles and heavy duty work gloves during installation loading and unloading Maintain labels and nameplates on the Carrier These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 10 11 12 13 15 For technical questions please call 1 800 444 3353 47 5 16 L x 20 1 2 W x 6 H 49 1 2 L x 34 1 2 W x 9 1 2 H Always secure the Carrier as close to your vehicle as possible minimizing the distance of the Carrier and its load from your vehicle Keep Carrier clean and dry This product is not a toy Keep it out of reach of children Load heaviest items toward the center of the Carrier Be aware of openings and use larger containers that will not fall through gaps in the Carrier s framework Only use Carrier with a properly installed C
6. he Carrier repaired before use Many accidents are caused by poorly maintained equipment Use this Carrier in accordance with these instructions and in the manner intended for this particular type of product taking into account the area conditions and the task to be performed Use of this Carrier for operations different from those intended could result in a hazardous situation Have this Carrier serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the Carrier is maintained A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Page 3 Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on 5 page Top Rail 1 Note Only finger tighten bolts until Carrier is fully assembled g a 1 Align the Top Rail 1 with the Frame E 2 Use the Bolts 6 and Nuts 7 to fasten the top ends of the Reflectors 14 to the Top Rail and the bottom ends of the Reflector to the Frame See Figure A NOTE Before fastening make sure the two Reflectors 14 are on the outside rear corners of the Cargo Carrier NNG Note See Assembly Diagram 8 3 for Steps 2 and 3 C a 2 Use the Bolts and Nuts
7. lass II or better 2 inch hitch receiver capable of supporting the Carrier and its load The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 92655 General safety 1 Make sure the area in which the Carrier is assembled is clean and well lit Cluttered or dark areas invite accidents Keep children and bystanders away while assembling the Carrier Carrier use and care 1 Use the correct Carrier for your application The correct Carrier will do the job better and safer at the rate for which it was designed Store the Carrier out of reach of children and do not allow people unfamiliar with the Carrier or these instructions to use the Carrier Use of carrier by untrained people may not be safe Service Item 92655 3 Stay alert watch what you are doing and use common sense when using the Carrier Do not use the Carrier while you are tired or under the influence of drugs alcohol or medication A moment of inattention while using the Carrier may result in serious personal injury Maintain the Carrier Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the Carrier s operation If damaged have t
8. t the Steel Tube 3 3 With assistance place items to be into the towing vehicle s 2 x 2 loaded onto the Carrier Center hitch receiver not included load on Carrier Secure the load in 2 Slide the Hitch Pin through the place using appropriate tie downs pin holes and fasten in place ropes flags etc not included by inserting the R Pin Item 92655 For technical questions please call 1 800 444 3353 Page 5 Maintenance and Servicing A Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY Remove load from the Carrier before performing any maintenance or service Do not use damaged equipment If the Carrier is damaged have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect 2 Clean the Carrier after each use the general condition of the Make sure dirt oil grease and Carrier Check for debris are not on the Carrier e loose hardware e misalignment or binding of parts e cracked or broken parts and e any other condition that may affect its safe operation PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRO
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