Harbor Freight Tools 43585 User's Manual
Contents
1. using the Wing Bolt part 66 NOTE Loosely hand tighten the Wing Bolt Figure D Insert the two bars of the Bar Holder Assembly fully into the Base Plate and securely tighten the two Wing Nuts part 84 Figure E Fine Adjust the desired distance from the Router Bit to the edge of the Straight Guide by turning the Feed Screw part 70 When the desired distance is deter mined securely tighten the Wing Bolt part 66 located on the Bar Holder Assembly part 69 Set the Base of the Router firmly against the surface of the workpiece and align the Straight Guide with the edge of the workpiece Figure F Caution Always make sure the workpiece is firmly clamped to the work surface before using the Plunge Router When using the Plunge Router both hands should firmly grasp the Handles 25 and 26 to insure complete control of the tool while it is being used Figure D Figure F SKU 43585 For technical questions please call 1 800 444 3353 Page 7 To Use The Template Guide The Template Guide is used with a template not provided for producing a large quantity of identically shaped products A template is a mold made of plywood or thin lumber The template should also have openings large enough to admit the Router Bit and the Template Guide Secure the Template Guide part 65 to the Base of the Router with the two accessory Machine Screws part 67 Make sure the projected side of the Tem plate Guide is2. REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE MENT PARTS THERETO REV 01 05 SKU 43585 For technical questions please call 1 800 444 3353 Page 11 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 01 05 SKU 43585 For technical questions please call 1 800 444 3353 Page 12
3. cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq UNPACKING When unpacking check to make sure all parts shown on the Parts List page 11 and 12 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible OPERATING INSTRUCTIONS NOTE All parts below refer to the parts listed on page 11 of this manual To Install The Router Bit Check to make sure the Router is unplugged from the electrical power source Fully insert the Bit not included into the Collet Chuck part 24 Firmly tighten the Collet Chuck with the two accessory Wrenches parts 63 amp 64 Figure A NOTE When using bits with a shaft diameter of 6mm 8mm 10mm 1 4 or 3 8 use the Chuck Sleeve part 77 Fully insert the Chuck Sleeve into the Collet Chuck Then insert the Bit into the Chuck Sleeve and firmly tighten
4. facing the bottom surface of the Base of the Router Figure G Clamp the template to the workpiece in the desired location Feed the Router in a manner so that the Template Guide moves along the template SKU 43585 For technical questions please call 1 800 444 3353 Page 8 To Use The Trimmer Guide The Trimmer Guide allows you to follow curved edges NOTE Because the Trimmer Guide is narrower than the Straight Guide it requires greater skill and attention to produce a cut that is consistent in its relation to the edge To assemble the Trimmer Guide Assembly part 71 attach the Roller part 72 to the Set Plate part 73 using the accessory Bolt Washer part 74 and the Wing Bolt part 75 Figure I Attach the Trimmer Guide Assembly to the Bar Holder part 69 using the acces sory Bolt Washer part 74 and the Wing Bolt part 75 Figure J After measuring and setting the desired distance from Bit cutting depth to edge of workpiece carefully follow the edge of the workpiece as shown Figure K Figure 73 SKU 43585 For technical questions please call 1 800 444 3353 Page 9 To Follow The Best Routing Direction The Router Bit rotates clockwise Therefore you should adjust for this while cutting For most materials it is best to move the Router from left to right as you face the workpiece When cutting outside edges move the Router counterclockwise When cutting inside edges move the Router clo
5. pulling or corrosive materials Do not yank the tool s cord to disconnect it from the electrical receptacle DO NOT FORCE THE TOOL It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool s capacities REMOVE ADJUSTING KEYS AND WRENCHES Be sure that keys and adjusting wrenches are removed from the tool or machine work surface before operation AVOID UNINTENTIONAL STARTING Be sure that you are prepared to begin work before turning the start switch on ALWAYS DISCONNECT THIS TOOL FROM ITS ELECTRICAL SUPPLY SOURCE WHEN NOT IN USE BEFORE PERFORMING MAINTENANCE OR SERVICING AND WHEN CHANGING ACCESSORIES SUCH AS ROUTER BITS SECURE THE MATERIAL ALWAYS use clamps or a vise to hold the workpiece REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this product clean and dry moving parts lightly lubricated and router bits sharp for better and safer performance STORE IDLE EQUIPMENT When not in use tools and equipment should be stored and locked up in a dry location to inhibit rust Keep out of reach of children MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician USE THE RIGHT PRODUCT
6. CHICAGO df Yesi4 e4 POWeEr Tools 1 3 4 HP PLUNGE ROUTER WITH BRAKE Mole 143585 OPERATING INSTRUCTIONS Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2000 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 SPECIFICATIONS l C US Net Weight 15 8 Lbs 230677 Electrical Requirements 120 VAC 60 Hz 11 Amps E 1 3 4 HP Single Phase Speed 20 000 RPM Cord Plug Switch UL CE CSA Approved Cord Length 5 Ft Plug Type 2 Pole Polarized Collet Size 1 2 with 3 8 amp 1 4 Adapters Collet Wrenches 21mm amp 23mm Router Shank 1 2 Depth Scale 1 3 x 1 16 SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly operating and maintenance procedures Parts List and Diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference SAFETY WARNINGS AND PRECAUTIONS 1 KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite injuries 2 KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product 3 DO NOT US
7. E THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product 4 USE EYE PROTECTION Wear ANSI approved safety impact eye goggles ANSI approved safety impact goggles are available from Harbor Freight Tools 5 DRESS SAFELY Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in the moving parts 6 DO NOT OVERREACH Keep proper footing and balance at all times SKU 43585 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 15 16 17 18 19 20 STAY ALERT Watch what you are doing at all times Use common sense Do not operate this product when you are tired or distracted from the job at hand OBSERVE WORK AREA CONDITIONS Do not use this product in the presence of flammable gasses or liquids Do not use in damp or wet areas Keep work area well lighted CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect its operation Replace or repair damaged or worn parts immediately DO NOT ABUSE THE POWER CORD Protect the electrical power cord from damage either from impacts
8. FOR THE RIGHT JOB There are certain applications for which this tool was designed Do not use a small tool or attachment to do the work of a larger industrial tool Do not use this product for a purpose for which it was not intended SKU 43585 For technical questions please call 1 800 444 3353 Page 3 SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1 AVOID OVERLOADING THE TOOL If the speed drops abnormally decrease the pressure immediately 2 ALWAYS USE SHARPENED BITS If the bit stops abruptly or the bit becomes blocked release the trigger switch immediately 3 USE THE LOCKING TRIGGER SWITCH PROPERLY Be aware that the router will continue to operate while the locking mechanism is engaged Never lay the router down or hand it to another person while the locking mechanism is engaged 4 BEFORE ROUTING RUN THE TOOL FOR ABOUT 10 SECONDS to ensure that all moving parts are running smoothly and there are no loose parts rattles or sparking that would indicate damage 9 WARNING Under no circumstance is the Router base ever to be removed from the Router in order to use bits that are too large to use with the base assembly attached The removal of the Router base and using the Router Free Hand can lead to serious bodily injury 6 IF USING AN EXTENSION CORD observe the minimum gauge requirements found in the following chart Improper extension cord use can result in electrical hazard and poor tool performance RATING Ti _ idaA
9. ckwise MAINTENANCE NOTE ALWAYS disconnect this tool from its electrical supply source before performing any cleaning maintenance changing Router Bits or Brushes Clean with a damp cloth and dry If necessary use a mild detergent For better product performance periodically lubricate its moving parts using a light grade lubricant To change the two Carbon Brushes part 44 use a Standard screwdriver not provided to remove the two Brush Caps part 43 located on each side of the Router Remove the old Carbon Brushes and replace with the two accessory Carbon Brushes Replace the Brush Caps Figure L SKU 43585 For technical questions please call 1 800 444 3353 Page 10 PARTS LIST Part Description 9 armature o i E Part Description Ces WingBot eo BarHoler e0 internal wire 26 Wave washer PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
10. mp 18 Use only UL approved extension cord AVOID WET CONDITIONS WHEN USING ELECTRICAL EQUIPMENT USE ONLY GROUNDED OUTLET with appropriate breaker switch inline ALWAYS INSPECT POWER CORDS AND EXTENSION CORDS for damage before use Never plug in a power cord that is not in good condition 10 HOLD TOOL BY INSULATED GRIPPING SURFACES WHEN PERFORMING AN OPERATION WHERE THE CUTTING TOOL MAY CONTACT HIDDEN WIRING OR ITS OWN CORD Contact with a live wire will make exposed metal parts of the tool live and shock the operator 11 PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USINGTHIS PRODUCT Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following Avoid operating power tools alone Don t use a power tool with the power switch locked on Be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure REV 04 02 03 06 SKU 43585 For technical questions please call 1 800 444 3353 Page 4 12 because it prevents a sustained electrical shock Properly maintain and inspect all tools before use to avoid electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to
11. the Collet Chuck with the two accessory Wrenches REV 01 05 03 06 SKU 43585 For technical questions please call 1 800 444 3353 Page 5 To Adjust The Depth Of The Cut Loosen the Knob part 46 Adjust the Stopper Pole part 45 and the Stopper Block part 32 to obtain the required cutting depth Then retighten the Knob Check to make sure that even if released with the Lock Lever the Router stops at the determined depth for repeated cuts Figure B Minute depth adjustments can be made by raising or lowering the Stopper Pole By turning the Lock Nuts part 22 left or right the tool can be adjusted to a different upper limit When the tip of the Router Bit is retracted more than required in relation to the Base Plate part 40 surface turn the Lock Nuts to lower the upper limit for more effective routing Figure C Figure B To Adjust The Triple Depth Stop Three different cutting depths can be concurrently set by adjusting the two cut depth setting Screws parts 37 amp 38 located on the Stopper Block part 32 Make sure the two Nuts part 39 are securely tightened to prevent loosening of the cut depth setting Screws Figure B SKU 43585 For technical questions please call 1 800 444 3353 Page 6 To Use The Straight Guide The Straight Guide is used to make parallel cuts or to make cuts on the edge of a work piece Assemble the Straight Guide part 76 onto the Bar Holder Assembly part 69
Download Pdf Manuals
Related Search