Harbor Freight Tools 3 gal. 1/3 HP 100 PSI Oilless Pancake Air Compressor Product manual
Contents
1. saseaou 1 3 100 J04 jeuogdo 7 100 e sisnlpy EN 5 JO 00 WIP HAT ____________________ 5100 61001 dn s Ajddnsg 4 Item 61615 For technical questions please call 1 800 444 3353 Page 8 41135 100 aul 104 sv O Y N jeuondo pue 7 00 104 7 emssad ______________________ JO2. Item 61615 Compressor use and care a Do not use the compressor if the switch For technical questions please call 1 800 444 3353 SAFETY does not turn it on and off Any compressor that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the compressor Such preventive safety measures reduce the risk of starting the compressor accidentally Store an idle compressor out of the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it A compressor is dangerous in the hands of untrained users Maintain the compressor Keep the compressor clean for better and safer performance Follow instructions for lubricating and changing accessories Keep dry clean and free from oil and grease Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the compressor s operation If damaged have the compressor repaired before use Many accidents are caused by a poorly maintained compressor Use the compressor in accordance with these instructions taking into account the working conditions and the work to be performed Use of the compressor for operations different from those intended could result in a hazardous situation 5 Service a Have your compressor serviced by a qualif
3. 44 8 Bolt M6 25 Bolt M6 15 3 __________ 3 i Lower Housing CTC Power Switch 1 1 1 1 Storage Cover Washerg5 __2 Handle 540 2 Handed Upper Housing 1 Screw 53 515 J 1 Clamp 1 Power Cord 1 Drain Vave _ _ _ _ 1 ______ Item 61615 Assembly Diagram AONVNALNIVIN 1415 1617 181920212223 24252026 2728 2930 31 3233 34 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 800 444 3353 Page 15 Item 61615 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental cont
4. 6 Parts List and 14 6 Warranty 16 10 wn gt TI m lt CENTRALPNEUMATIC WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 Item 61615 IMPORTANT SAFETY INFORMATION General Safety Warnings Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 Work are
5. 6 For technical questions please call 1 800 444 3353 Item 61615 Assembly Mounting 1 Break in the new Air Compressor as follows a Turn the Power Switch off and unplug the unit Insert a male coupler sold separately into the female Quick Coupler and fully open all regulators and valves b Plug in the Power Cord c Turn the Power Switch ON d Let the unit run for 30 minutes Air will expel freely through the Coupler e Turn the Power Switch OFF f Unplug the Power Cord and remove the male coupler 2 Connect a regulator valve an inline shut off valve and a 1 4 NPT air hose to the Quick Coupler all sold separately The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Note An in line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it can be closed quickly 3 Depending on the tool which you will be using with this compressor you may need to incorporate additional components such as an in line oiler a filter or a dryer all sold separately as shown on Figure A on page 8 and Figure B on page 9 Consult your air tool s manual for needed accessories SETUP ENTRALPNEU MATIC Item 61615 For technical questions please call 1 800 444 3353 Page 7 JOO 104 feuondo
6. an equipment grounding conductor XS and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with local codes and ordinances Grounding 2 Do modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 125 V 3 Prong Plug and Outlet 3 Improper connection of the equipment grounding for up to 125 V and up to 15 conductor can result in a risk of electric shock The conductor with insulation having an outer 7 This compressor is intended for use on a surface that is green with or without yellow circuit that has an outlet that looks like the stripes is the equipment grounding conductor one illustrated above in 125 V 3 Prong Plug If repair or replacement of the electric cord or and Outlet The compressor has a grounding plug is necessary do not connect the equipment plug that looks like the plug illustrated above grounding conductor to a live terminal in 125 V 3 Prong Plug and Outlet 4 Check with a qualified electrician or service 8 The outlet must be properly installed and grounded personnel if the grounding instructions are in accordance with all codes and ordinances not completely understood or if in doubt as to whether the compressor is properly grounded 9 Do not use an adapter to connect this f compressor to a different outlet 5 Use only 3 wire extension cords that have 3 prong g
7. change to the automatic pressure levels may cause excess pressure to accumulate causing a hazardous situation 3 Plug the Air Compressor Power Cord into a grounded 120 V electrical outlet 4 Turn the Switch ON the position and press the black Reset button next to the Switch Page 10 For technical questions please call 1 800 444 3353 Item 61615 6 AFTER the Compressor builds up enough pressure and shuts off adjust the Air Compressor s Regulator Knob so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Turn the knob clockwise to increase the pressure and counter clockwise to decrease pressure Adjust the pressure gradually while checking the air output gauge to set the pressure Emergency Depressurization 7 8 Make sure the air tool s throttle or switch is in the off position Connect the air tool to the air hose Open the in line Shutoff Valve Note Allow adequate time when filling tires The larger the tire the more time to fill is needed Note This product is designed for inflation stapling brad nailing and air brushing 9 10 11 12 13 14 15 Use the air tool as needed After the job is complete turn the Power Switch OFF Unplug the Air Compressor Close the in line Shutoff Valve Bleed air from the tool then disconnect the tool Turn the Drain Valve at the bottom of the Tank two
8. components including hoses pipe connectors filters etc must be rated for a minimum working pressure of 150 PSI or 150 of the maximum system pressure whichever is greater 14 USE OF AN EXTENSION CORD IS NOT RECOMMENDED If you choose to use an extension cord use the following guidelines TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD LENGTH 100 Tie NAMEPLATE AMPERES at full load Do not use Do not use 10 1 12 12 1 16 a Make sure your extension cord is in good condition 50 oe __ 6 b Be sure to use extension cord which is heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 15 Industrial applications must follow OSHA guidelines 16 Maintain labels and nameplates on the compressor These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 17 This product is not a toy Keep it out of reach of children 18 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker
9. failure 19 WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq 20 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq A SAVE THESE INSTRUCTIONS Page 4 For technical questions please call 1 800 444 3353 Item 61615 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the compressor Never remove the grounding prong from the plug Do not use the compressor if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician 110 120 V Grounded Compressors Compressors with Three Prong Plugs 1 In the event of a malfunction or breakdown 6 Repair or replace damaged or grounding provides a path of least resistance for worn cord immediately electric current to reduce the risk of electric shock This compressor is equipped with an electric cord having
10. turns to release any built up moisture and the internal tank pressure Close the valve after moisture has drained out Do not remove the Drain Valve Clean then store the Air Compressor indoors If it is necessary to quickly depressurize the Compressor turn the Power Switch OFF Then pull on the ring on the Safety Valve to quickly release stored air pressure Automatic Shut off System 1 Ifthe Compressor automatically shuts off before reaching its normal cutoff pressure a Shut off all tools b Wait until the Compressor cools down about 10 minutes c If the unit does not start up again on its own press the Reset Button to start the compressor d Resume operation Possible causes of repeated automatic shut off of the compressor are a Using an extension cord that is too long or narrow b An air leak or open hose causing the compressor to cycle too often and build up heat 2 lt x 4 Correct any issues before further use to avoid damage to the compressor CENTRALPNEUMATIC Item 61615 For technical questions please call 1 800 444 3353 Page 11 2 m gt 2 O m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and unplug the Compressor from its electrical outlet before perf
11. AT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Bolt M4 1 Rubber Spacer 1 Foot Cis Air Outlet oot 2 m gt 2 m Page 14 mo Ring ______ 1 Coupler __________ Regulator ______ 1 Safety Valve Safety Vave ______ 1 Outlet Gauge ________ _1 Tank Gauge ______ 1 4 Fan Bolt M4 12 Washer 4 12 1 Fan Bolt M5 8 6 Lock Washer Tt i7 Tube ___ 1 8 Nut 19 ClampRing 22 Connector 2 Motor _______ 1 22 Rectifier ___ ____ __ 1 1 58 _________ Wire 18AWG 100MM 1 L Tube 1 1 For technical questions please call 1 800 444 3353 Pressure Switch Overload Protector Wire 18AWG 80MM 23 24 25 28 29 30 31 32 33 34 35 36 Washer 5 4 4 4 Part 23 Es 25 28 29 30 31 __32 33 34 __35 36 37 _ 38 _ __39 40 41 42_ 43 37 38 39 0 1 2 43
12. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference GENTRALPNEUMATIC BEAL gilless air compressor Visit our website at http www harborfreight com ITEM 61615 REV 139 Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved 1 No portion of this manual any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents a rE A 2 Maintenance 12
13. _____________ 1 asn jo Julod 0 2 youesg 9 MESS 3 soul 2 591191514 WNWIUIW 2 urew 3 104 soH SOUBUBTUEU 20 WAISAS sues ________________ 5 aed 01055911300 g 104 sped 5 5100 4 ge c Hi 3 1 lt edojs Do dn s sry g For technical questions please call 1 800 444 3353 Page 9 Item 61615 m 5 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Compressor Area Set Up 1 Designate a work area that is clean and well lit 3 Route the power
14. a safety 4 a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate the Compressor in explosive atmospheres such as in the presence of flammable liquids gases or dust Compressor motors produce sparks which may ignite the dust or fumes c Keep children and bystanders away from an operating compressor 2 Electrical safety a Compressor plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded compressors Standard plugs and matching outlets will reduce risk of electric shock b Do not expose compressor to rain or wet conditions Water entering a compressor will increase the risk of electric shock c Do not abuse the cord Never use the cord for unplugging the compressor Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating this compressor Do not use this compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a compressor may result in serious personal injury b Use personal protective equipment Always wear ANSI approved eye protection during setup and use c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source or moving the compressor
15. cord from the compressor The work area must not allow access by to the grounded wall outlet along a safe path children or pets to prevent injury without creating a tripping hazard or exposing the power cord to possible damage 2 Locate the Compressor on a flat level surface to ensure proper pump lubrication and to prevent damage to the unit Keep at least 12 of space around the unit to allow air circulation General Operation 5 Allow the Air Compressor to build up pressure until it cycles off Note At the beginning of the day s first use of the Air Compressor check for air leaks by applying soapy water to connections while the Air Compressor is pumping and after pressure cut out Look for air bubbles If air bubbles are present at connections tighten connections Do not use the Air Compressor unless all connections are air tight the extra air leaking out will cause the compressor to operate too often increasing wear on the compressor _ Note As long as the Power Switch is ON the operation 1 Turn red regulator knob of the Air Compressor is automatic controlled by an counterclockwise completely internal pressure switch The Compressor will turn on automatically when the air pressure drops to 85 PSI 2 Close the Drain Valve and will turn off automatically when the air pressure reaches 100 PSI WARNING TO PREVENT SERIOUS INJURY AND DEATH FROM EXPLOSION Do not adjust the internal pressure switch Any
16. d detergent or mild solvent Draining Moisture from the Tank The Drain Valve is located under the Tank It must be used daily to release all trapped air and moisture from the Tank This will eliminate condensation which can cause tank corrosion CAUTION Do not open the Drain Valve so that more than four threads are showing 1 Turn the Power switch of the compressor off 3 Unthread the Drain Valve two or three turns ONLY 2 Place a collection pan under the Drain Valve 4 When all the pressure and moisture is released close the Drain Valve Page 12 For technical questions please call 1 800 444 3353 Item 61615 Troubleshooting Possible Causes Likely Solutions Compressor does not start or restart Tank s already pressurized Power cord not plugged in properly No power at outlet Thermal overload switch tripped Building power supply circuit tripped or blown fuse Cord wire size is too small or cord is too long to properly power compressor Compressor needs service Compressor not building enough air pressure Air filters need cleaning replacing Check Valve needs service Compressor not large enough for job Loose fittings Hose or hose connections too narrow High altitude reducing air output Unusually dusty environment Cord is too small of a gauge or too long to handle compressor Unit not on level surface Overheating Compressor starts and stops exces
17. ied repair person using only identical replacement parts This will ensure that the safety of the compressor is maintained Page 3 wn gt m lt Air Compressor Safety Warnings 1 Risk of fire or explosion do not spray flammable liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun 2 Risk of bursting do not adjust regulator higher than marked maximum pressure of attachment 3 Risk of injury do not direct air stream at people or animals 4 Do not use to supply breathing air 5 Do not leave compressor unattended for an extended period while plugged in Unplug compressor after working 6 Keep compressor well ventilated Do not cover compressor during use 7 Drain Tank daily and after use Internal rust causes tank failure and explosion 8 Do not remove the valve cover or adjust internal components 9 Compressor head gets hot during operation Do not touch it or allow children nearby during or immediately following operation 10 Do not use the air hose to move the compressor 11 Release the pressure in the storage tank before moving 12 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons 13 All air line
18. ingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRALPNEUMATIC 3491 Mission Oaks Blvd PO 6009 Camarillo CA 93011 800 444 3353
19. orming any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM COMPRESSOR FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces of condition of the air compressor Check for the compressor with a clean cloth pose AMWARNING If the supply cord of this misalignment or binding of moving parts compressor is damaged it must be replaced damaged belts only by a qualified service technician cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation Maintenance Schedule Following are general guidelines for maintenance checks of the Air Compressor Note The environment in which the compressor is used and the frequency of use can affect how often you will need to check the Air Compressor components and perform maintenance procedures Daily Monthly a Make sure all nuts and bolts are tight a Inspect Safety Valve b Drain moisture from air tank c Check for abnormal noise or vibration d Check for air leaks Wipe off any oil or dirt from the compressor To check for air leaks apply soapy water to joints while the Air Compressor is pressurized Look for air bubbles To clean the compressor surface wipe with a damp cloth using a mil
20. pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Check if accessory CFM is met by Compressor If Compressor doesn t reach accessory CFM you need a larger Compressor Excessive noise Loose fittings Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Moisture in Too much moisture in air Install inline air filter dryer and or relocate discharge air to less humid environment Safety Valve pops Safety valve needs service Pull on test ring of safety valve If it still pops replace Air leaks from Loose fittings Reduce air pressure then check all fittings with a soap solution pump or fittings for air leaks and tighten as needed Do not overtighten Air leaks from tank Defective or rusted tank Have tank replaced by a qualified technician Drain moisture from tank daily to prevent future corrosion Follow all safety precautions whenever diagnosing or servicing the compressor Disconnect power supply before service MAINTENANCE Item 61615 For technical questions please call 1 800 444 3353 Page 13 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER TH
21. rounding plugs and 3 pole receptacles that accept the compressor s plug Symbology psi Pounds per square inch of pressure Double Insulated Canadian Standards Association CFM Cubic Feet per Minute flow Underwriters Laboratories Inc Volts Alternating Current Item 61615 For technical questions please call 1 800 444 3353 Page 5 NPT National pipe thread tapered Cubic Feet per Minute flow SCFM at standard conditions 5 National pipe thread straight Specifications Electrical Rating 120V 60 2 2 5 Air Outlet Size 1 4 18 NPT Air Pressure Shut off 100 PSI 85 PSI 4 3 Gallons 0 6 SCFM 90 PSI 1 SCFM 40 PSI Instructions for putting into use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and unplug the Air Compressor from its electrical outlet before assembling or making any adjustments to the compressor Air Flow Capacity Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Functions Switch Reset Tank Air Button Pressure Gauge Output Air Pressure Safety __ Gauge Valve Regulator Knob Air Outlet Page
22. sively Loose fittings Compressor not large enough for job No problem Compressor will start when needed Check that cord is plugged in securely Reset circuit breaker or have outlet serviced by a qualified technician Turn off Compressor and wait for it to cool down Press reset button Resume operation Reset circuit or replace fuse Check for low voltage conditions It may be necessary to disconnect other electrical appliances from the circuit or move the compressor to its own circuit Use larger diameter or shorter extension cord or eliminate extension cord See Recommended Wire Gauge for Extension Cords in Safety section Have unit inspected by a qualified technician Check inlet and outlet filters Clean and or replace as needed Have technician clean or replace as needed Check if accessory CFM is met by Compressor If Compressor cannot supply enough air flow CFM you need a larger Compressor Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Replace with wider hose and or hose connections Higher altitudes require compressors with greater output Move unit to cleaner environment Increase cord size or use shorter length extension cord or eliminate extension cord See Recommended Wire Gauge for Extension Cords in Safety section Reposition unit on a level surface Reduce air
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