Harbor Freight Tools 2WD User's Manual
Contents
1. To assemble a U joint clean all dirt and oil from the yoke area Align the replacement bearing and Ball Joint Press as straight as possible over the yoke Press the replacement bearing into the yoke and reassemble the external internal lock ring Reposition the Ball Joint Press and second replacement bearing as straight as possible over the yoke and press the bearing into the yoke Reassemble the external internal lock ring Jackscrew 2 Ball Joint Press 1 U Joint Figure 4 PITTSBURGH For technical questions please call 1 800 444 3353 Page 5 Cleaning Maintenance and Lubrication Do not perform any inspection maintenance or cleaning procedures with the Ball Joint Kit is under a load 1 BEFORE EACH USE inspect the general condition 2 PERIODICALLY use a premium quality of the Ball Joint Kit Check for misalignment and light weight machine oil to lubricate or binding of moving parts cracked or broken the threads of the Jackscrew parts and any other condition that may affect its safe operation If abnormal noise or vibration 3 AFTER USE wipe clean with a damp cloth occurs have the problem corrected before further using a mild detergent or mild solvent Use Do not use damaged aquipmant 4 When storing keep Ball Joint Kit in its Carrying Case 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THI2. this product f Read the ENTIRE WARNING section at the beginning of this manual including all text under Note Read vehicle service manual to determine how to prepare the ball joint for removal from a specific vehicle make model To Remove a Ball Joint 1 Assemble the Ball Joint Press 1 over the vehicle s control arm Select the correct size Receiving Tube 3 4 or 5 and position it under the vehicle s ball joint 2 Place the Remove Adapter 7 between the Receiving Tube and the Jackscrew 2 Then place the Install Adapter 6 between the top of the ball joint and the Ball Joint Press See Figure 1 below 3 Tighten the Jackscrew until the Receiving Tube contacts the vehicle s control arm 4 Check the alignment of all the Ball Joint Kit parts and continue tightening the Jackscrew until the vehicle s ball joint is removed Ball Joint Press 1 Install Adapter 6 O 3 Ball Joint Control Arm Receiving Tube 3 4 or 5 Remove Adapter 7 Figure 1 Item 4065 For technical questions please call 1 800 444 3353 Page 3 To Install a Ball Joint Clean the vehicle s control arm and coat the inside diameter of the control arm with a light lubricant Insert the replacement ball joint as straight as possible into the vehicle s control arm Assemble the Ball Joint Press over the vehicle s control arm Select the correct size Receiving Tube and position it on top of the vehicl
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 4065 2WD and 4WD Ball Joint Service Kit Visit our website at http www harborfreight com REV 121 Email our technical support at tech harborfreight com VVhen unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safe
4. S MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 Item 4065 Parts List amp Assembly Diagram Part Description Qty Part Ball Joint Press Remove Adapter Jackscrew KE 1 148 L x 1 2 I D x 3 O D 3 Receiving Tube 1 2 1 4 L x 2 723 D x 3 O D Receiving Tube 1 1 3 4 L x 2 1 4 1 D x 2 1 2 O D Installing Cup 1 3 676 L x 1 3 4 I D x 2 O D EN Receiving Cup EA 2 1 2 L x 2 D x 2 1 4 O D 1 carita ipa2uwon 1 3 4 L x 1 3 4 1 D x 2 O D 0 x1 D x 2 D e Install Adapter Carrying Case 1 122 L x 0 941 I D x3 O D Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for il
5. dure it for a purpose for which it is not intended 15 Do not use the Ball Joint Kit to compress Check for misalignment or binding of moving parts breakage of parts and any other condition that Page 2 For technical questions please call 1 800 444 3353 springs or any other item that could disengage and cause a potential hazard Item 4065 16 Do not allow any lubricants to make contact between any part of the Ball Joint Kit and the part being pressed Lubricants of any type on the above mentioned parts will diminish the ability of the Ball Joint Kit to firmly and safely grip and hold the Ball Joint Kit in position 17 Examine the Ball Joint Kit for structural cracks bends and any other condition that may affect the safe operation of the tool Do not use the Ball Joint Kit even if minor damage appears 18 19 Read and understand all instructions and safety precautions as outlined in the manufacturer s manual for the vehicle you are servicing Use the vehicle manufacturer s recommended ball joint press points The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Operating Instructions subheadings therein before set up or use of
6. e s control arm See Figure 2 below Place the Install Adapter between the Receiving Tube and the Ball Joint Press Then place the Remove Adapter between the ball joint and the Jackscrew Check the alignment of all the Ball Joint Kit parts Then tighten the Jackscrew until the vehicle s ball joint is firmly sealed To remove the brake anchor pins remove all lock ring retainers from the Brake Anchor Pins Position the Ball Joint Press over the brake spider Tighten the Jackscrew until the anchor pins can be removed See Figure 3 below To install the brake anchor pins insert the brake anchor pins Then reinstall the lock ring retainers on the brake anchor pin Unscrew and remove the Ball Joint Press Page 4 For technical questions please call 1 800 444 3353 Ball Joint Press 1 Install Adapter 6 Receiving i Tube 3 4 or 5 A Control Arm Ball Joint YY Remove y Adapter 7 Figure 2 Jackscrew 2 To Remove and Install Brake Anchor Pins Ball Joint Press 1 Jackscrew 2 Figure 3 Item 4065 To Disassemble Assemble a U Joint 1 Item 4065 To disassemble a U joint remove any external and or internal lock rings Position the Ball Joint Press around the drive shaft yoke and tighten the Jackscrew until the first bearing is removed See Figure 4 at right Reposition the Ball Joint Press and remove the second bearing
7. lustration purposes only and are not available individually as replacement parts Item 4065 For technical questions please call 1 800 444 3353 Page 7 PITTSBURGH 3491 Mission Oaks Blvd e P O Box 6009 e Camarillo CA 93011 e 800 444 3353
8. ommon sense when using only identical replacement parts This will operating Do not use when tired or under the ensure that the safety of the product is maintained influence of drugs alcohol or medication 12 Maintain labels and nameplates on the Do not overreach Keep proper footing product These carry important safety and balance at all times This enables information If unreadable or missing contact better control in unexpected situations Harbor Freight Tools for a replacement Dress properly Do not wear loose clothing or 13 This product contains or when used produces a jewelry Keep your hair clothing and gloves chemical known to the State of California to cause away from moving parts Loose clothes jewelry cancer and birth defects or other reproductive harm or long hair can be caught in moving parts California Health amp Safety Code 25249 5 et seq This product is not a toy Keep it out 14 Use caution when applying a load Slowly and of reach of children carefully apply pressure to the vehicle part being Use the correct product for the correct pressed if the workpiece seems unusually hard i to press immediately stop the operation Carefully I do Me job disconnect the Ball Joint Kit from the workpiece and better and safer at the rate for which it was I Sal SR adjust the Ball Joint Kit to eliminate or diminish an designed Do not modify this product or use 4 8 t a E off center load Then continue vvith the proce
9. ty messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury ACAUTION NOTICE Addresses practices not related to personal injury CAUTION IMPORTANT SAFETY INFORMATION A Keep children and bystanders away while operating Distractions can cause you to lose control Keep work area clean and well lit Cluttered or dark areas invite accidents Wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves during use and service 10 WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in serious injury Save all warnings and instructions for future reference may affect the product s operation If damaged have the product repaired before use Use the product and accessories etc in accordance with these instructions and in the manner intended for the particular type of product taking into account the working conditions and the work to be performed Use of the product for operations different from those intended could result in a hazardous situation 11 Have product serviced by a qualified repair person Stay alert and use c
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